Appendix-3 NAMES OF PARTS & POWER TERMINAL SYMBOLS .................... App.-1
Appendix-4 POWER SUPPLY AND GROUND WIRING........................................ App.-2
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <1. INTRODUCTION>
1. INTRODUCTION
This manual describes the functions and operations of the SIND Integrator.
Intended Readers
This manual is intended for personnel in charge of:
z Installation and wiring
z Instrumentation and setup of functions
z Operation and monitoring of the controller
z Maintenance of equipment
Related Documents
The following documents all relate to the SIND Integrator. Read them as necessary. The
codes enclosed in parentheses are the document numbers.
z Rack-Mounted Instruments (IM 1B4F2-01E) Describes mounting and wiring for YS80 rack-mounted instruments.
z Model JHT200 Handy Terminal (IM JF81-02E) Describes operation of JHT200.
z YEWSERIES 80 Installation Manual (TI 1B4A9-01E) Describes the installation conditions of YS80 instruments.
1-1
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<Toc> <1. INTRODUCTION>
1.1 Inspection
The SIND integrator is shipped only after stringent inspection at the factory. Visually inspect the product upon delivery to make sure it is not damaged in any way.
Store the box and inner packing material of the package in a safe place / they may be
needed if there is a problem with the product and it needs to be sent back for repair.
Check of Model and Suffix Codes
The model and suffix codes are indicated on the Name plate attached to the front cover
of the instrument. Crosscheck this information with the model and suffix codes of Section 2.2 to ensure that the product is as specified in the order.
INTEGRATOR
MODEL
SUFFIX
SIND
-104*R
1-2
SUPPLY
INPUT
MODEL
80-138VAC 47-63 Hz
/20-130VDC 250mA AT 20VDC
1〜5 VDC
TypeK
NO.
YOKOGAWA
Yokogawa Electric Corporation
Figure 1-1 Name Plate
Confirmation of the Package Contents
Check the package contents against the list below. If anything is missing or damaged,
immediately contact the sales office from which you purchased the product or your
nearest Yokogawa representative.
z SIND Integrator............................................................................................... 1
z Integrating ratio label (Parts No.:L4040JA)..................................................... 1 sheet
z Fuse (Parts No.: S9510VK)............................................................................ 1
z User’s Manual (This manual).......................................................................... 1
Made in Korea
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<Toc> <1. INTRODUCTION>
1.2 Documentation Conventions
This manual uses the following notational conventions.
Symbols
The following symbols are used in this manual.
WARNING
Indicates that operating the hardware or software in a particular manner may damage it
or result in a system failure.
NOTE
Draws attention to information that is essential for understanding the operation and/or
features of the product.
TIP
Gives additional information to complement the present topic and/or describes terms
specific to this document.
See Also
Gives reference locations for further information on the topic.
Description of Displays
Some of the representations of product displays shown in this manual may be exaggerated, simplified, or partially omitted for reasons of convenience when explaining them.
1-3
1.3 Notice
This User’s Manual
z This manual should be passed on to the end user. Keep at least one extra copy of
the manual in a safe place.
z Read this manual carefully to gain a thorough understanding of how to operate this
product before you start using it.
z This manual is intended to describe the functions of this product. Yokogawa Electric
Corporation (hereinafter simply referred to as Yokogawa) does not guarantee that
these functions are suited to the particular purpose of the user.
z Under absolutely no circumstances may the contents of this manual, in part or in
whole, be transcribed or copied without permission.
z The contents of this manual are subject to change without prior notice.
z Every effort has been made to ensure accuracy in the preparation of this manual.
Should any errors or omissions come to your attention however, please contact your
nearest Yokogawa representative or sales office.
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <1. INTRODUCTION>
Protection, Safety, and Prohibition against Unauthorized Modification
z In order to protect the product and the system controlled by it against damage and
ensure its safe use, make certain that all of the instructions and precautions relating
to safety contained in this document are strictly adhered to. Yokogawa does not
guarantee safety if products are not handled according to these instructions.
z The following safety symbols are used on the product and in this manual.
If this symbol is indicated on the product, the operator should refer to the explanation
given in the user’s manual in order to avoid personal injury or death to either themselves or other personnel, and/or damage to the instrument. The manual describes
that the operator should exercise special care to avoid shock or other dangers that
may result in injury or loss of life.
Protective ground terminal:
This symbol indicates that the terminal must be connected to ground prior to operating the equipment.
1-4
Function ground terminal:
This symbol indicates that the terminal must be connected to ground prior to operating the equipment.
AC voltage:
This symbol indicates that AC voltage is present.
DC voltage:
This symbol indicates that DC voltage is present.
z Do not turn off the power of the product during adjustment.
z Be sure to confirm the parameters referring to ''5.4 Parameter List'' before installing
the product in a system or plant. After confirming them, install the product in a system
or plant and turn on the power.
z If protection/safety circuits are to be used for the product or the system controlled by
it, they should be externally installed on the product.
z When you replace the parts or consumables of the product, only use those specified
by Yokogawa.
z Do not modify the product.
Force Majeure
z Yokogawa does not make any warranties regarding the product except those men-
tioned in the WARRANTY that is provided separately.
z Yokogawa assumes no liability to any party for any loss or damage, direct or indirect,
caused by the use or any unpredictable defect of the product.
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<Toc> <1. INTRODUCTION>
1-5
1.4 About Compatibility with the Conventional
Model (Style A)
z The operation and function differ from the conventional model.
Read this manual carefully to gain a thorough understanding of how to operate this
product before you start using it.
z Be sure to confirm the parameters such as integrating ratio set point and setting
jumper referring to ''5. Setting'' before installing the product in a system or plant. After
confirming them, install the product in a system or plant and turn on the power.
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<Toc><1.INTRODUCTION>
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1-6
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<Toc> <2. GENERAL>
2. GENERAL
The SIND Integrator is a voltage-to-pulse converter that converts 1 to 5 V DC inputs to
corresponding pulse frequency output. It can be used with a YS80 series SICD counter
to totalize flow quantity.
Two integrating modes are available: proportional integration that directly totalizes the
input, and square root integration that totalizes square-root values.
The JHT200 Handy Terminal
On the SIND model with display setter (SIND-x04), input indication can be displayed and
integrating ratio and low input cut off can be displayed / set on the front panel.
*1: The modular jack conversion adapter (E9786WH) is required for connecting the JHT200 Handy Terminal to the
Integrator.
The 5 pin-connector type communication cable (F9182EE) and modular jack conversion adapter (E9786WH) is
required for connecting the BT200 BRAIN Terminal of YOKOGAWA ELECTRIC Corporation
(*1)
is used for setting the SIND parameters.
2-1
Figure 2-1 External View
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<Toc> <2. GENERAL>
2.1 Standard Specifications
The following table shows the SIND standard specifications.
Table 2-1 Standard Specifications
Item Description
Input Signal 1 to 5 V DC Input resistance: 1MΩ 1 point
Output Signal SICD counter drive pulse (24 V DC) or transistor contact 2 points (*1)
• Pulse ON time: 30 ms or 60 ms (*1)
• Load: SICD counter drive pulse 150 mA or less
Transistor contact pulse 30 V DC 150 mA or less
Integrating Ratio (*2) 1 to 10,000 pph/full scale
Integration Method Proportional integration or square root integration
Low Input Cutoff (*2) Proportional integrating type: Cut-off point can be set within 0 to 10% of
input signal.
Square root integrating type: Cut-off point can be set within 0.3 to 10% of
input signal.
Accuracy ±0.5% of span (at output 10% or more on a square root integrating type)
Power Voltage
For both DC/AC
Current/Power
Consumption
Ambient Temperature
and Ambient Humidity
Mounting and Wiring Mounting: Indoor, rack mounting
Weight Approx. 1.7 kg (including rack and case)
*1: The time becomes 60 ms by shorting the A and C terminals. The number of outputs at this time is one.
*2: Can be set and changed on the JHT200 Handy Terminal.
On the SIND-x04, can be set and changed on the display setter.
100 V version: With DC drive, 20 to 130 V (no polarity)
With AC drive, 80 to 138 V, 47 to 63 Hz
220 V version: With DC drive, 120 to 340 V (no polarity)
With AC drive, 138 to 264 V, 47 to 63 Hz
Integrating ratio at 1000 pph: 100 mA at 24 V DC, 7.3 VA at 100 V AC,
10.2 VA at 220 V AC
Integrating ratio at 10000 pph: 190 mA at 24 V DC, 10.8 VA at 100 V AC,
13.7 VA at 220 V AC
0 to 50°C, 5 to 90%RH (non-condensing)
Signal connection: M4 screw terminal connection
Power supply connection: Power plug or M4 screw terminal connection
2-2
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<Toc> <2. GENERAL>
2.2 Model and Suffix Codes
The following table shows the SIND model and suffix codes.
Table 2-2 Model and Suffix Codes
Model Suffix CodesSytle
SIND Integrator
-1 Not proviced (proportional output) Square-root
integration mode
Style Code *R Style R
Option
*1: When the square-root integration mode is provided, SIND is shipped as a square-root integrating model. This model
can be changed to a proportional output type using the JHT200 Handy Terminal.
/A2ER 220 V power supply
/NHR Without case
/TB Power supply terminal type
Description
2.3 Accessory
2-3
(*1)
Fuse 1 A: 1
Integrating ratio label: 1 sheet
NOTE
The fuse (S9510VK) is the dedicated fuse, Do not use it for other products.
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<Toc> <2. GENERAL>
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2-4
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<Toc> <3. INSTALLATION>
3. INSTALLATION
For details of the installation procedure and wiring precautions, refer to the
technical information “YEWSERIES 80 Installation Manual” (TI 1B4A9-01E) or the
instruction manual “Installation of Rack-Mounted Instruments” (IM 1B4F2-01E).
3.1 External Wiring
(a) All cable ends must furnished with crimp-on type solderless lugs (for 4mm screws).
(b) Draw out the internal unit from the rack case.
(c) Connect the cables to the correct terminals referring to Figure 3-1.
(d) Return the internal unit into the rack case after completing the wiring.
(e) Always return the terminal block cover to its original position after completing the
wiring.
NOTE
• Contacts have positive/negative minus polarity. Take care not to confuse the
polarity when wiring.
• Connect a surge absorber (protective diode, CR circuit, etc.) in parallel to the load.
• Do not connect loads exceeding the rated load.
• The terminal block cover cannot be returned to its original position if the internal
unit is not installed correctly inside the rack case.
Securely return the terminal block cover because it also functions as lock for the
internal unit.
3-1
JK
B
A
Front view
may differ
according to
device.
1
2
C
H
D
F
5
3
4
6
78
*1: Pulse signals can also be used to drive an electromagnetic counter of rating (24 V DC, 150mA or less).
*2: Transistor contact output can be used to provide a pulse output signal to a computer or used to drive another
counter when combined with an external power supply
*3 If a pulse ON time of 60 ms is required, short terminals A and C. This generates a pulse signal having an ON time of
60 ms across the A/C and F terminals and across the A/C and B terminals.
*4: When a counter other than SICD is used, connect a surge voltage protective diode in parallel with the counter coil.
Figure 3-1 Terminal Layout and Terminal Wiring
Terminal
Designation
A - SICD drive+Transistor contact-1
B pulse-1 (*1, 3) COM (*2, 3)
C - SICD drive + Transistor contact-2
D pulse-2 (*1, 3) (*2, 3)
F +
H
J
K
1 +
2 3
4
5
6
7
8
Input (1 to 5 V DC)
Description
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<Toc> <3. INSTALLATION>
3.2 Connecting the SICD Counter
Up to two SICD counters can be connected. (See Figure 3-2.) If the input pulse
specifications are the same as the SICD, a third-party electromagnetic counter (24 V DC,
150 mA or less) can also be connected. When a counter other than a SICD is used,
connect a diode in parallel with the counter coil to prevent surge voltage.
SIND integrator
3-2
24VD C
Q2
Q1
F
A
C
B
1
2
SICD
counter
1
2
counter
F
A
Short across
terminals A
SICD
C
Wiring for outputting a
pulse of width 60 ms
and C.
1
2
SICD
counter
Figure 3-2 Connecting the SICD Counter
If a pulse ON time of 60 ms is required, short terminals A and C. This generates a pulse
signal having an ON time of 60 ms across the A/C and F terminals (see Figure 3-2) and
across the A/C and B terminals (see Figures 3-4 and 3-5).
The number of pulse outputs becomes one when the A and C terminals are shorted.
No.1 integrating pulse output
Pulse width=30 ms
No.2 integrating pulse output
Pulse width=30 ms
Combined integrating pulse output
Pulse width=60 ms
Figure 3-3 SIND Pulse Output
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<Toc> <3. INSTALLATION>
3.3 Connecting a Third-party Counter
A third-party counter can be driven by an external power supply, and pulse signals can
be generated for output to a computer, for example.
3.3.1 Attaching an External Power Supply
Specifications of connectable counter
Applied voltage: 30 V DC or less
Minimum pulse ON/OFF time: 30 ms(*) each or less
*: Long response time (60 ms or less) counters can also be connected by shorting the A and C terminals.
When a counter other than a SICD is used, connect a diode in parallel with the counter
coil to prevent surge voltage.
SIND integrator
3-3
24VD C
Q1
Q2
F
A
C
B
Counter
Figure 3-4 Connecting a Counter
30V DC
200 mA
Counter
30V DC
200 m A
A
C
Short across A
and C terminals.
B
Wiring for outputting a pulse of
width 60 ms
Counter
30V DC
200 mA
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<Toc> <3. INSTALLATION>
3.3.2 Transistor input electronic counter
Electronic counters that take the open collector contact of a transistor input as their input
also can be connected. (See Figure 3-5.) The number of counters that can be connected
and the specifications are the same as those indicated at 3.3.1.
SIND integrator
3-4
24VDC
Q1
Q2
Figure 3-5 Connecting a Third-party Counter
Applicable Cables
(1) Signal circuit wiring
• Cross-sectional area of the cable conductor: 0.5 to 1.25 mm
• Examples of applicable cables: 600 V PVC insulated cable (IV) stranded wires
PVC insulated cable for electrical apparatus
Heat-resistant vinyl-insulated cable (UL style
(2) Power supply wiring
• Cross-sectional area of the cable conductor: 1.25 to 2.00 mm
• Examples of applicable cables: 600 V PVC insulated cable (IV) stranded wires
F
A
C
B
Counter
Counter
A
C
Short across A
and C terminals.
B
Wiring for outputting a pulse of
width 60 ms
Counter
2
(JIS C 3307);
(KIV) stranded wires (JIS C 3316);
1007)
2
(JIS C 3307)
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<Toc> <4. PRINCIPLES OF OPERATION>
4. PRINCIPLES OF OPERATION
4.1 Principle of Operation
Input signals are converted to digital data by the A/D conversion circuit after passing
through the input processing circuit. The resulting digital data is processed (square root
calculation, input scaling, integrating pulse calculation, etc.) by the microcomputer, and
turns the output transistor N/OFF by the pulse output circuit.
4-1
1
Handy
Terminal
Input
processing
circuit
2
Display setter (*1)
*1: SIND-x04 only
SET
A/D
conversion
circuit
Figure 4-1 Hardware Function Block Diagram
Input signal
Micro-
computer
24V DC
output 1
Pulse
output 2
Power
supply
circuit
Pulse
A
B
C
F
L+
Power supply
N−
GND
A/D conversion
INPUT1
Square root
calculation (*1)
*1: SIND-2xx only
Low input cutoff
processing
Scaling (*1)
LOW CUT1
SCH1
SCL1
DP1
PV1
Integrating pulse
calculation
Relay output 1Relay output 2
INTEG.R
Figure 4-2 Software Function Block Diagram
The alphabet symbols in the figure are the names of parameters displayed on the Handy
Terminal.
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<Toc> <4. PRINCIPLES OF OPERATION>
Input signals undergo A/D conversion and compensation before being converted to data
at INPUT1.
On the SIND-20x, input signals also undergo square root calculation.
The low input cutoff function is provided for both square root calculation and proportional
calculation (w/out square root calculation). When the input signal is at the low-cut point
(LOW CUT1) or less, output of this function is 0%.
Hysteresis of the low-cut point is equivalent to 0.2% input.
Proportional calculation (SIND-10x)
Output
Square root calculation (SIND-20x)
Output
4-2
Low-cut point (LOW CUT1)
Figure 4-3 Low-cut Point
Input
Low-cut point (LOW CUT1)
Input
z Scaling (SCH1, SCL1, DP1):
Set three parameters (SCH1, SCL1, DP1) for displaying the signal after input calculation
processing in engineering units on the display setter.
Decimal Point Position (DP1) This is the decimal point position. At default "####.#",
one digit past the decimal point is displayed.
Input Scale L (SCL1) This is the value indicated when the input signal is 0%.
(default: 0.0)
Input Scale H (SCH1) This is the value indicated when the input signal is
100%. (default: 100.0)
For example, to display input signals 1 to 5 V as 0.00 to 30.00 (kl/h), set as follows:
DP1=”###.##”, SCH1=30.00, SCL1=0.00
NOTE
Reverse scaling (SCH1 < SCL1) is also possible.
A setting error occurs when SCH1 is set to equal SCL1.
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<Toc> <4. PRINCIPLES OF OPERATION>
z Integrating pulse calculation (INTEG.R):
Converts signals that have undergone input calculation processing (square root
calculation, input low cut processing) to an integrating pulse.
The integrating ratio (1 to 10000 pulses/hour) can be specified.
The number of pulses per unit hour at 100% input (continuous) are displayed as the
integrating ratio.
3750 pulses/hour are output when the integrating ratio is set to "5000" and input is 75%
(input=4 V DC).
NOTE
The integrating calculation function does not work for 3 seconds after power ON.
4-3
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<Toc> <5. SETTING>
5. SETTING
Items to Confirm before Start of Operation
Before you start operation, inspect and confirm the following items:
(1) Draw out the internal unit from the rack case, and make sure that the specified fuses
are properly mounted in the fuse holders at the rear of the internal unit.
(2) When inserting the internal unit into the rack case, firmly connect the multi-pin
connectors for connecting the internal unit and the case.
(3) Make sure that power plugs are properly connected to the power outlet.
(4) Make sure that external wiring to the terminal block is properly connected.
5-1
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<Toc> <5. SETTING>
5.1 Names of Components
The following shows the names of SIND components.
Integrating ratio indicator lamp (PPH)
AL MS P
1
2
PPH LCT
Low input cutoff indicator lamp (LCT)
Display setter
Data digit feed key
Parameter selection key
5-2
Tag plate
BRAIN connector
(w / cover)
Key setting enable switch
(ENBL switch)
Name plate
SIN D- 00
x
SIN D - 04
x
Output terminal block
SET
Main board
Terminal block cover/handle for
drawing out internal unit
Data change key
SET
Data setting fix key
Rack case
Input terminal block
Multi-pin connector
Power plug
Figure 5-1 Names of Components
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<Toc> <5. SETTING>
5.2 Setting Jumper
SIND is provided with a Parameter Write Protect (W.P.) jumper.
When this jumper is set to ON, changing of parameters by the key switches and Handy
Terminal is disabled. “LOC” will be displayed on the display setter if the “” switch is
pressed with the PPH or LCT parameter displayed on the display setter. To cancel the
“LOC” display and return to the previous display, press any key.
5.2.1 Check of Setting Jumper and Location
The Parameter Write Protect jumper is located on the main board of the internal unit.
Draw out the internal unit, and check the current jumper settings. Current jumper
settings can also be checked on the JHT200 Handy Terminal.
Jumper Code Jumper Name Parameter Name
W.P. Parameter Write Protect
Parameter
Write Protect
Setting jumper (factory-set default)
A55:WRT PROTECT
5-3
ON disables changing
of parameters.
Figure 5-2 Parameter Write Protect Jumper
Change of Setting Jumper
Follow the procedure below to change the setting jumpers:
(a) Pull the terminal block cover toward you to draw out the internal unit from the rack
case.
(b) Check the jumpers on the main board of the internal unit, and change their settings
as desired. Use tweezers or another fine-tipped object to change the setting jumpers.
(c) Return the internal unit to the rack case.
(d) Return the terminal block cover to its original position.
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<Toc> <5. SETTING>
5.3 Setting of Parameters
5-4
This instrument has BRAIN communication parameters for specifying functions and
adjusting input. Connect JHT200 Handy Terminal
(*1)
to the instrument to display or set
parameters (modular jack conversion adapter (E9786WH) is required )
On the SIND model with display setter (SIND-x04), input indication can be displayed,
and integrating ratio and low input cutoff can be set / displayed and changed on the
display setter.
For details on parameters, refer to the Parameter List.
*1: BT200 BRAIN Terminal of YOKOGAWA ELECTRIC Corporation can also be used.
5.3.1 Parameter Change Disable Function
The SIND is provided with a parameter change disable function for preventing
parameter settings from being changed by operator error.
Table 5-1 Parameter Change Disable Function
Disable Setting Method Disable Cancel
Method
Parameter Write
Protect jumper
Enable switch
(SIND-x04 only)
Set W.P. jumper on main board to
"ON".
Changes cannot be made if no
settings are made for 30 minutes after
operating any key switch on the front
panel in a setting change enable
state.
Set W.P.
jumper on main
board to
"OFF".
Press the
Enable switch.
Description of Disable Operation
y Changing of parameter setting
by key switches.
y Changing of parameter setting
by Handy Terminal.
y Changing of parameter setting
by key switches.
5.3.2 Setting of Parameters Using Display Setter (SIND-x04)
On the SIND-x04, you can set change only the integrating ratio and using the display
setter on the front panel.
Other parameters are changed using the JHT200 Handy Terminal.
The table below describes the relationship between key switch operations and migration
of display states.
Table 5-2 Relationship between Key Switch Operations and Migration of Display States
Key
Cancels the newly
changed values, returns
to the display mode, and
displays the next
parameter.
Returns to the setting
change mode, and
moves to the next digit.
Fixes the set point, and
advances to the display
mode.
This mode is
entered if no key
switches are
operated for 30
minutes when the
display mode
parameter is set to
"OFF".
The display mode is
returned to if any
key switch is
pressed in the
indicator out mode.
Switch
Display ModeSetting Change ModeSetting Fix ModeIndicator Out Mode
△
→
↑
SET No operation
ENBL
Displays the next
parameter.
Advances to the setting
change mode when a
settable or changeable
parameter is displayed in
the setting change enabled
state.
Displays the next
parameter.
Enters setting change enable state.
Enable switch is disabled if the Parameter Write Protect jumper is set to "ON".
*1: When the Parameter Write Protect jumper on the main board is set to "ON", the SIND will not advance to the setting
(* 1)
change mode. In this state, "LOC" is displayed on the display setter.
Display Function
Cancels the newly
changed values,
returns to the display
mode, and displays
the next parameter.
Moves setting digit.
Changes the set point.No operation
Advances to setting fix
mode.
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<Toc> <5. SETTING>
Indicator out mode is
entered if no key switch is
operated for 30 minutes
when display mode
parameter is "OFF".
Indicator out modeDisplay mode
Display mode is returned to
when any key switch is
pressed.
Cancels new set point,
returns to display mode,
and displays next
parameter.
Setting fix modeSetting change mode
(all digits flashing)
△
SET
Fixes set point, and moves
to display mode.
Moves to setting fix
mode.
Returns to setting change
→
mode, and moves to next digit.
↑
Displays previous parameter.
△
Displays next parameter.
→
Moves to setting
change mode.
SET
△
(1digitflashing)
→
Feeds digit.
↑
Increments value.
Cancels new set point,
returns to display mode,
and displays next
parameter.
Figure 5-3 Key Switch Operations and Migration of Display States
5-5
Switching the Display
Each press of the △ key switches the display data.
Power on
Input value (PV1) is
displayed.
PPH/LCT lamps out
In this example,
"400.00 (m
Figure 5-4 Progression of Display Screen
PPH
Press △
key.
3
/h)"
LCT
PPH
LCT
Press △
key.
Integrating ratio set point
(PPH) is displayed.
PPH lamp lit
In this example, "5000
pulses/hour"
PPH
LCT
Press △
key.
Low-cut point (LCT) is
displayed.
LCT lamp lit
In this example, "3.0%"
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<Toc> <5. SETTING>
Setting Parameters
Display the desired parameter (integrating ratio or low-cut point), and follow the
procedure below to change its setting.
AL MSP
1
2
PPH LCT
(1) Input value (60.00) is dis played at power ON.
SET
AL MSP
1
2
SET
Press the key.
PPH LCT
(2) The integrating ratio (8000) is displayed.
Press the key.
→The PPH lamp lights, and the integrating rat io is
displayed.
The LCT lamp lights, and the low-cut point is displayed.
→
AL MS P
1
2 PPH LCT
The low-cut point (3.00) is
displayed.
5-6
(3)Press the ENBL switch to enter setting change enable state.
(4)Set the integrating ratio. (Change the integrating ratio to "7000" from
"8000".) Make sure that the PPH lamp is lit.
Press the key.
Press the key.
Press the key.
Figure 5-5 Setting Parameters
NOTE
SET
The uppermost digit on the display f lashes.
Hold down the key to move the flashing
→
section to the digit on the right.
→
This increments the value at the flashing digit.
Hold down the key to feed the value to "7".
All parameter digits flash.
→
Pressing the SET key again causes "7000" to light.
(This fixes the new parameter settings.)
When the Parameter Write Protect jumper on the main board is set to "ON", the SIND
will not advance to the setting change mode. In this state, "LOC" is displayed on the
display setter.
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <5. SETTING>
Display at Power ON
The model with display setter displays REV NO. (revision number of software for SIND
for about 3 seconds after power ON.
Example of display (REV NO.2)
LOC Display
When "LOC" is displayed, this indicates that parameter settings cannot be changed.
(The Parameter Write Protect jumper on the main board is set to "ON".)
To cancel the "LOC" display and return to the previous display, press any key.
Indicator Out Mode Display
In this mode, only the decimal point is displayed on the display setter.
When the display mode parameter (DSP MODE) is set to "OFF", and no key operation is
performed for 30 minutes, the SIND moves to the indicator out mode.
To cancel this mode and return to the display mode, press any key switch.
I/O signal processing and calculations are performed as usual even in the indicator out
mode.
If the self check discovers an error (A/D conversion error, EEPROM error,
EEPROMSUM error) in the indicator out mode, this mode is canceled, and the error is
displayed. Also, the SIND does not move to the indicator out mode when an error (A/D
conversion error, EEPROM error, EEPROMSUM error) occurs.
5-7
PPH
LCT
Moves to indicator out
mode if no key is
Indicator out mode
Only decimal point is lit.
Figure 5-6 Indicator Out Mode
operated for 30
minutes.
Press any key.
PPH LCT
Normal operation mode
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <5. SETTING>
5.3.3 Setting Parameters Using Handy Terminal
NOTE
For details of operation and adjusting procedures of JHT200 Handy Terminal, refer to
the instruction manual “JHT200 Handy Terminal” (IM JF81-02E).
5-8
<Connection>
JHT200
Handy Terminal
Figure 5-7 Connecting the Handy Terminal
Cable of 5-pin
connector type
(F9182EE))
BRAIN
connector
Modular jack conversion
adapter (E9786WH)
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <5. SETTING>
5.4 Parameter List
BRAIN communication parameters for SIND are as follows.
On the SIND-x04, only the input value can be displayed, and integrating ratio and low-
cut point can be displayed and set on the display setter on the front panel. Other,
parameters are displayed and set using the Handy Terminal.
No. Parameter Name Symbol Description Display
01 Model Name MODEL Displays the model name.
02 Tag Number TAG NO
03 Self Check SELF CHK Displays the result (GOOD/ERROR) of the self check.
A Display 1 DISPLAY1
A01 Analog Input 1 INPUT1 Input value before input processing (square root or scaling)
A03 PV1 PV1 Input value (engineering unit) after input processing (square
A54 Status Display STATUS Displays the value added to the value (Hex) indicating the
A55 Parameter Write
Protect
A56 Rev No. REV NO. Displays the device software revision No.
A58 MENU REV MENU REV Displays the revision No. of the parameter groups displayed
A60 Self Check SELF CHK Displays the result (GOOD/ERROR) of the self check.
B Display 2 DISPLAY2
B01 Analog Input 1
B03 PV1
B60 Self Check SELF CHK Displays the result (GOOD/ERROR) of the self check.
WRT PROTECT Displays the state of the Parameter Write Protect jumper.
Same as A01 and A03, respectively. Note, however, that display values are
updated periodically.
Displays the tag number that is set.
(unit: V)
root or scaling)
self check result.
0000: Normal
0001: EEPROM error
0002: EEPROMSUM error
0004: Low input cut state
0008: Input range exceeded
0010: Setting error
0040: Power interruption during operation
1000: A/D conversion error
OFF: Setting of parameters enabled
ON: Setting of parameters disabled
on the Handy Terminal.
5-9
Conditions
Displayed on all
Displayed on all
Displayed on all
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <5. SETTING>
No. Parameter Name Symbol Description Setting Range Default
D Setting
Parameters (I/O)
D01 Tag Number 1 TAG NO.1 8 alphanumerics can be entered.
D02 Tag Number 2 TAG NO.2 8 alphanumerics can be entered.
D03 Comment 1 COMMENT1 8 alphanumerics can be entered.
D04 Comment 2 COMMENT2 8 alphanumerics can be entered.
D17 Input 2 Square
Root Linearization
D19 Low Cut LOW CUT1 Specifies low-cut point during
D40 Decimal Point
Position
D41 Input Scale L SCL1 Display value at 0% input value -9999 to 9999
D42 Input Scale H SCH1 Display value at 100% input value -9999 to 9999
D50 Integrating Ratio INTEG.R Sets the number of output pulses per
D51 Display Mode DSP MODE Selects the display state after 30
D60 Self Check
*:Initialized when LINEARIZE1 is changed.
SET(I/O)
LINEARIZE1 Specifies square root calculation
ON/OFF.
integration of input 1.
(*)
DP1 Sets the position of the decimal point for
the input scale (SCH1, SCL1).
hour.
minutes without key operation has
elapsed.
OFF: Only the decimal point is displayed
(indicator OUT mode)
ON: Regular data display
SELF CHK Displays the result (GOOD/ERROR) of
the self check.
OFF
SQR
Proportion:
0.0 to 10.0%
Square root: 0.3
to 10.0%
#####.
####.#
###.##
##.###
(engineering unit)
(engineering unit)
1 to 10000 pph 9990
OFF
ON
Displayed on
OFF Displayed on
Proportion:
0.0
Square root:
1.0
####.#
0.0
100.0
ON Displayed on
No. Parameter Name Symbol Description Setting Range Default
P Adjustment
Parameters
P03 Zero Adjustment
(Input 1)
P04 Span Adjustment
(Input 1)
P60 Self Check SELF CHK Displays the result (GOOD/ERROR) of the
Q Test Parameters TEST
Q08 Output 1 Forced
Output
Q60 Self Check SELF CHK Displays the result (GOOD/ERROR) of the self check.
ADJUST
ZERO ADJ1 Performs zero adjustment (0% side) on input 1.
n.nnn V RST
n.nnn V INC
n.nnn V HINC
n.nnn V HDEC
n.nnn V DEC
n.nnn indicates the current input value.
Increase or decrease “n.nnn” until the target value is reached.
INC/DEC : Increase/decrease “n.nnn.”
HINC/HDEC : Increase/decrease “n.nnn” more rapidly than INC/DEC.
RST : When a reset is made, the adjustment values return to their factory
settings.
SPAN ADJ1 Performs span adjustment (100% side) on
input 1.
The adjustment method is the same as ZERO
ADJ1.
self check.
OUT1 TEST Forcibly outputs the pulse of the preset value
regardless of the input signal.
Pressing the OK key cancels forced output.
0.0 to 125.0
5-10
Display
Conditions
Displayed on
all
SIND-2xx
Displayed on
all
SIND-x04
all
Display
Conditions
Displayed on
all
Displayed on
all
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <6. MAINTENANCE>
6. MAINTENANCE
This chapter describes the simple maintenance procedures and fuse
replacements that can be done in the instrument room or service shop.
6.1 Test Equipments
For efficient maintenance of this integrator, it is recommended that the user have the
following test equipment manufactured by Yokogawa or their equivalent.
Device Model Name Number of Units Remarks
DC voltage/current Standard 7651 1
Counter YS80 SICD 1
Handy Terminal JHT200 (BT200) 1
Modular jack conversion adapter Part No. E9786WH 1
6.2 Check of I/O
The JHT200 Handy Terminal is required for checking I/O.
6-1
NOTE
• For details of operation and adjusting procedures of JHT200 Handy Terminal, refer
to the instruction manual ‘‘JHT200 Handy Terminal’’ (IM JF81-02E).
• Do not turn off the power of the instrument during adjustment.
<Connection>
JHT200
Handy Terminal
Figure 6-1 Connecting the Handy Terminal
Cable of 5-pin
connector type
(F9182EE))
BRAIN
connector
Modular jack conversion
adapter (E9786WH)
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <6. MAINTENANCE>
6.2.1 Wiring
(a) Set the Parameter Write Protect (W.P.) jumper to "OFF".
(b) Connect each device referring to Figure 6-2 below.
(c) Turn on SIND with a devices connected, and allow 5 minutes for the system to warm
up.
JK
H
DB
001234
SICD Counter
2
1
F
CA
6-2
Voltage/Current
Standard
YOKOGAWA Type 7651
or equivalent
Figure 6-2 Wiring Diagram
+
−
531
246
87
6.2.2 Checking Procedure
(a) Set the integrating ratio (PPH) on the SIND integrator to 9000 pph.
(b) Apply a voltage of 0 V DC to the input, and reset the integration value on the SICD
counter.
(c) Apply the input signal in a stepped manner for 400 seconds while monitoring the
time, and integrate to 5 V DC.
(d) Make sure that the integration value on the SICD counter after 400 seconds is 995
or more or 1005 or less.
(e) If the integration value exceeds these permissible errors, call up and adjust
parameters P03 and P04 (Input 1 Zero and Span Adjustments) so that the
integration value on the SICD counter is within these errors.
Power
Supply
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <6. MAINTENANCE>
6.3 Replacement of Fuse
When the fuse has blown or requires replacement, replace it according to the following
procedure. Recommended replacement interval: About 3 years.
Before replacing a fuse, turn off the power to the instrument.
NOTE
• When a fuse has blown, check for the cause first because a fuse itself may not be
responsible for the problem. Then replace the fuse.
• Use the dedicated fuse (S9510VK). Do not use a fuse for other products.
(a) Remove the fuse holder cap, then pull the fuse out in the direction shown in Figure
6-3.
(b) When installing a new fuse, use a fuse with the correct rating. Fasten the cap
securely.
6-3
Figure 6-3 Replacement of Fuse
6.4 Replacement of Capacitor
Degradation of the aluminum electrolytic capacitor used in the power supply unit
depends on operating temperature condition or operating environment.
Recommended replacement interval: 5 to 10 years.
NOTE
• Ask your nearest Yokogawa sales staff to replace the capacitor.
• Do not replace the capacitor by yourself, because the parts number of power
supply unit (refer to CMPL 01B04M01-02E) and capacitor to be used are different
according to the power supply specifications.
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <6. MAINTENANCE>
Blank Page
6-4
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <7. TROUBLESHOOTING>
7. TROUBLESHOOTING
If any fault occurs in the instrument, note down the symptoms, and follow Section
7.1, “Troubleshooting Flowchart.”
To find the fault, first wire the instruments according to the maintenance w iring
diagram, apply an input signal, and note down the symptoms.
If the fault also requires replacement of the power supply unit, main board or
display, or is difficult to find, contact your nearest Yokogawa sales staff.
7.1 Troubleshooting Flowchart
Instrument operates
abnormally.
7-1
Pulse output
absent?
NO
Abnormal setting
operation?
NO
Display error?
NO
NO
Recheck instrument
abnormality.
YES
YES
YES
Replace and check
display again.
Is fuse down?
AD.ER, EEP.ER,
Normal?
No
YES
Replace main board
and recheck.
Replace power supply unit
and recheck.
NO
SU.ER?
Normal?
NO
YES
Replace fuse and
recheck.
(See section 6.3)
Power voltage normal?
End
(See
subsection
7.3.3)
YES
End
(See
subsection
7.3.2)
Turn on again at
rated power voltage
and recheck.
Normal?
NO
Recheck instrument
abnormality.
YES
End
Figure 7-1 Troubleshooting Flowchart
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <7. TROUBLESHOOTING>
7.2 Action in Fault Condition
The SIND has a self check function for detecting device errors on the actual SIND itself.
Details of SIND errors can be confirmed on the display setter on the front panel and in
the STATUS parameter using the JHT200 Handy Terminal.
The blinking error display means failure.
7-2
Indication
on Display
Setter (*1)
Out Hardware error
Out
Out
(AD.ER)
Blinking
(EEP.ER)
Blinking
(SU.ER)
Blinking
0008 ERROR
0010 ERROR
0004 GOODLOW_CUT
0040 GOODNone
0000 GOOD- - - -
Indication on Handy Terminal
STATU
S
(*2)
1000 ERROR
0001 ERROR
0002 ERROR
SELF
CHK
Note 1: On the SIND-x04, the error details are indicated in alphabet characters.
When two or more errors occur, high priority errors are displayed.
The table shows the errors in order of priority.
Note 2: STATUS error code is to be the addition display (hexadecimal number) when two errors or more occur.
Error
Information
AD
ERROR
EEPROM
ERROR
EEPROM
SUM
ERROR
INPUT
OVER
RANGE
RANGE
SET
ERROR
Device Operation Cause of Error Remedy
Same state as power OFF
Pulse output: OFF
Key switch: Disabled
Communications: Stopped
Lamp: All out
Pulse output: Normal
Key switch: Disabled
Communications: Normal
action
Lamp: All out
Pulse output: OFF
Key switch: Disabled
Communications:
Unstable
Lamp: All out
Pulse output: OFF
Key switch: Disabled
Communications:
Unstable
Lamp: Normal action
Pulse output: Normal
Key switch: Enabled
Communications: Normal
action
Lamp: Normal action
Pulse output: Normal
Key switch: Enabled
Communications: Normal
action
Power supply error,
broken fuse
Display malfunction
A/D conversion
error
EEPROM error
EEPROMSUM
error
(Parameter error)
Out of input range 25 to +125%
SCH1 and SCL1
are same values.
Input at low-cut
point or less
Power interruption
during operation
Replace the main
board.
Replace power
board.
Replace fuse.
Replace the
display.
Replace the main
board.
Replace the main
board.
Set SCH1 or SCL1
again.
Write "0000" at the
STATUS display on
the Handy
Terminal.
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <7. TROUBLESHOOTING>
7.3 Replacement of Parts
WARNING
Replacement of parts must be performed by Yokogawa service personnel. If customer
service personnel are to replace parts, first thoroughly read this user’s manual to
familiarize yourself with the procedure.
7.3.1 Replacement Procedure
The following replacement procedures are described:
• Replacement of Power Supply Unit
• Replacement of Main Board
• Replacement of Display
7-3
Internal Unit
Figure 7-2 Disassembled View
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <7. TROUBLESHOOTING>
NOTE
• Limit the number of disassembled parts to a minimum when disassembling the
SIND during replacement of parts.
• Perform disassembly and assembly carefully.
7.3.2 Replacement of Power Supply Unit
(a) Pull the terminal cover (13) toward you to draw out the internal unit from the rack
case.
(b) Unplug the connector (1) from the power supply unit (2).
(c) Remove two screws (3) to separate the power supply unit (2) from the bracket (10).
(d) Assemble the new power supply unit following steps (c) through (a).
7-4
NOTE
• Use the power supply unit for style R for replacement (refer to CMPL).
• The power supply unit of former style without compatibility cannot be used.
7.3.3 Replacement of Main Board
(a) Remove the power supply unit (2).
(Refer to Subsection 7.3.2 for operating procedure.)
(b) Remove two screws (8) to separate the bracket (9).
(c) Remove four screws (4) to separate the bracket (10) and the front bracket (5) from
the main board (6).
(d) Assemble the new main board following steps (c) through (a).
7.3.4 Replacement of Display (SIND-x04 only)
(a) Remove the connector (1) from the power supply unit (2).
(b) Remove two screws (8) to separate the bracket (9).
(c) Remove two screws (4) to separate the front bracket (5) from the main board (6).
(d) Assemble the new front bracket following steps (c) through (a).
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <Appendix /TB POWER SUPPLY TERMINAL CONNECTIONS (Option)>
App.-1
Appendix /TB Power Supply Terminal
Connections (Option)
Appendix-1 GENERAL
If you specify the optional terminal block (optional suffix code /TB), the power supply is
connected directly to the terminal block. So, drawing out of the internal unit requires
turning off the power supply and disconnecting the wiring from the terminal block.
Appendix-2 APPLICABLE INSTRUMENTS
Model Description
STED
SKYD
SALD
SDAU
SPLR
SIND
SISD
SDBT
SDBS
SDBU-21
mV, Temperature and Potentiometer/Voltage Converters
Alarm Unit
mV and Temperature Alarm Unit
Digital Alarm Unit
Programmable Computing Unit
Integrator
Isolator
Distributor (for 1 point)
Distributor (for 4 points)
Distributor (for 1 point)
Appendix-3 NAMES OF COMPONENTS AND
POWER TERMINAL SYMBOLS
Figure 1 Names of Parts and Power Terminal
IM 01B04M01-02E 9th Edition : 2004.05.01-00
<Toc> <Appendix /TB POWER SUPPLY TERMINAL CONNECTIONS (Option)>
App.-2
Appendix-4 POWER SUPPLY AND GROUND
WIRING
(1) All cable ends must be furnished with crimp-on type solderless lugs (for 4 mm
screws).
(2) Examples of applicable cables:
Cross-sectional area of the cable conductor: 2.0 mm
For the power supply, use cable having a cross-sectional area of at least 1.25 mm
Applicable cable: 600 V PVC insulated cable (IV) stranded wires, conforming to JIS
C3307.
PVC insulated cables for electric appliances (KIV) stranded wires,
conforming to JIS C3316.
Note *: Power supply cables should be determined from the instrument power consumption. They must have
conductors with cross-sectional area of at least 1.25mm2.
(3) Wirings to power supply and ground terminals should be made after completion of
signal terminal wirings.
(When signal terminal wirings are made after completion of power supply wiring, pull
the internal unit approximately half way out of the housing. Do not remove the power
terminal block.)
(4) After completing the power supply and ground wiring, mount the power terminal
Sales Branch Offices / Texas, Chicago, Detroit, San Jose
YOKOGAWA EUROPE B. V.
Headquaters
Databankweg 20, 3821 AL Amersfoort THE NETHERLANDS
Phone: +31-334-64-1611 Facsimile: +31-334-64-1610
Sales Branch Offices / Houten (The Netherlands), Wien (Austria), Zaventem
(Belgium), Ratingen (Germany), Madrid (Spain), Bratislava (Slovakia), Runcorn
(United Kingdom), Milano (Italy), Velizy villacoublay(France), Johannesburg(Republic
of South Africa)
YOKOGAWA AMERICA DO SUL S.A.
Headquarters & Plant
Praca Acapulco, 31-Santo Amaro, Sao Paulo/SP, BRAZIL CEP-04675-190
Phone: +55-11-5681-2400 Facsimile: +55-11-5681-4434