Yokogawa EJX438B User Manual
User’s
Manual
EJX118B and EJX438B
Diaphragm Sealed
Differential Pressure and
Pressure Transmitters
IM 01C27H01-01EN
Yokogawa Electric Corporation
IM 01C27H01-01EN
8th Edition
EJX118B and EJX438B
Diaphragm Sealed
Differential Pressure and Pressure Transmitters
IM 01C27H01-01EN 8th Edition
Contents
1. Introduction ............................................................................................... 1-1
1.1 Safe Use of This Product .................................................................................1-2
1.2 Radio Wave ........................................................................................................1-3
1.3 Warranty .............................................................................................................1-3
1.4 Trademarks ........................................................................................................1-3
1.5 ATEX Documentation .......................................................................................1-4
2. Handling Cautions .................................................................................... 2-1
2.1 Model and Specications Check .....................................................................2-1
2.2 Unpacking ..........................................................................................................2-1
2.3 Storage ...............................................................................................................2-1
2.4 Selecting the Installation Location ................................................................ 2-2
2.5 Pressure Connection ........................................................................................ 2-2
2.6 Restrictions on Use of Radio Transceivers ...................................................2-3
2.7 Insulation Resistance and Dielectric Strength Test ......................................2-3
2.8 Installation of an Explosion-Protected Instrument .......................................2-4
2.8.1 FM Approval .......................................................................................2-4
2.8.2 CSA Certication ................................................................................2-5
2.8.3 ATEX Certication ..............................................................................2-5
2.8.4 IECEx Certication .............................................................................2-7
2.9 EMC Conformity Standards .............................................................................2-7
2.10 Pressure Equipment Directive (PED) .............................................................2-7
2.11 Low Voltage Directive .......................................................................................2-8
2.12 Regulatory Compliance for Radio and Telecommunication ........................2-8
2.12.1 Radio and Telecommunications Terminal Equipment Directive (R&TTE)
....................................................................................................2-8
2.12.2 FCC compliance ................................................................................2-8
2.12.3 Industry Canada (IC) compliance ......................................................2-9
i
3. Component Names .................................................................................. 3-1
8th Edition: Jan. 2014 (YK)
All Rights Reserved, Copyright © 2010, Yokogawa Electric Corporation
IM 01C27H01-01EN
4. Installation ................................................................................................. 4-1
4.1 Precautions .......................................................................................................4-1
4.2 Mounting the Diaphragm Seals .......................................................................4-1
4.3 Transmitter Mounting ....................................................................................... 4-2
4.4 Mounting the Flushing Connection Ring ....................................................... 4-4
4.4.1 Mounting to Pressure Detector Section .............................................4-4
4.4.2 Mounting to Process Flange ..............................................................4-4
4.5 Afxing the Teon Film ....................................................................................4-5
4.6 Rotating Transmitter Section ...........................................................................4-5
4.7 Changing the Direction of Integral Indicator ................................................. 4-6
4.8 Changing the direction of the antenna ...........................................................4-6
5. Wiring ......................................................................................................... 5-1
5.1 Mounting Antenna and Wiring .........................................................................5-1
5.1.1 Mounting the antenna ........................................................................5-1
5.1.2 Mounting External Antenna and Wiring Antenna Extension Cable ...5-2
5.1.2.1 Mounting of External Antenna ............................................................5-2
5.1.2.2 Wiring of Antenna Extension Cable ...................................................5-2
5.1.2.3 Mounting of Arrester and Wiring ........................................................5-4
5.2 Grounding ..........................................................................................................5-4
ii
6. Operation ................................................................................................... 6-1
6.1 Preparation for Starting Operation ................................................................. 6-1
6.2 Zero Point Adjustment ..................................................................................... 6-2
6.3 Starting Operation ............................................................................................ 6-3
6.4 Connecting to the Field Wireless Network ..................................................... 6-3
6.5 Shutting Down The Transmitter ......................................................................6-5
6.6 Venting or Draining Transmitter Process-Detector Section ........................6-5
6.6.1 Draining Condensate for Flushing Connection Ring .........................6-6
6.6.2 Venting Gas for Flushing Connection Ring ........................................6-6
7. Setting Parameters ................................................................................... 7-1
7.1 Environment for parameter setting .................................................................7-1
7.2 Preparing Software ...........................................................................................7-1
7.2.1 Softwares for the Field Wireless Conguration Tool and the Device
Conguration Tool ..............................................................................7-1
7.2.2 Software Download ............................................................................7-1
7.3 Setting Parameters ...........................................................................................7-1
7.3.1 Parameter Usage and Selection ........................................................7-1
7.3.2 Function Block and Menu Tree ..........................................................7-3
7.3.3 Parameters for Wireless Communication ........................................7-17
7.3.4 Tag and Device Information .............................................................7-18
7.3.5 Unit ...................................................................................................7-18
7.3.6 Range Change .................................................................................7-18
7.3.7 Output Mode ....................................................................................7-18
IM 01C27H01-01EN
7.3.8 Output Signal Low Cut Mode Setup ................................................7-19
7.3.9 Impulse Line Connection Orientation Setup ....................................7-19
7.3.10 Integral Indicator Display Mode .......................................................7-19
7.3.11 Integral Indicator Scale Setup ..........................................................7-20
7.3.12 Unit for Displayed Temperature .......................................................7-20
7.3.13 Unit for Displayed Static Pressure ...................................................7-20
7.3.14 Zero Point Adjustment and Span Adjustment ..................................7-21
7.3.15 Software Write Protect .....................................................................7-23
7.3.16 Switching to Deep Sleep Mode ........................................................7-23
7.3.17 Switching to Silence Mode ...............................................................7-23
7.4 Self-Diagnostics ..............................................................................................7-24
7.4.1 Identify Problems by Using the Device Conguration Tool ..............7-24
7.4.2 Alert Report ......................................................................................7-25
7.4.3 Checking with Integral Indicator .......................................................7-27
8. Maintenance .............................................................................................. 8-1
8.1 Overview ............................................................................................................ 8-1
8.2 Calibration Instruments Selection .................................................................. 8-1
8.3 Calibration .........................................................................................................8-1
8.4 Disassembly and Reassembly ........................................................................8-3
8.4.1 Replacing the Integral Indicator .........................................................8-3
8.4.2 Replacing the RF Assembly ...............................................................8-4
8.4.3 Replacing the CPU Assembly ............................................................8-4
8.4.4 Replacing the Battery Pack ...............................................................8-5
8.4.5 Replacing the Batteries ......................................................................8-5
8.4.6 Handling Batteries ..............................................................................8-6
8.5 Troubleshooting ................................................................................................8-7
8.5.1 Basic Troubleshooting .......................................................................8-7
8.5.2 Troubleshooting Flowcharts ...............................................................8-8
8.5.3 Errors and Countermeasures ..........................................................8-10
iii
9. Parameter Summary ................................................................................ 9-1
10. General Specications .......................................................................... 10-1
10.1 Standard Specications .................................................................................10-1
10.2 Model and Sufx Codes .................................................................................10-5
10.3 Optional Specications ...............................................................................10-11
10.4 Dimensions ...................................................................................................10-14
Revision Information ...............................................................................................i
IM 01C27H01-01EN
<1. Introduction>
1. Introduction
1-1
Thank you for purchasing the DPharp EJX
Differential Pressure and pressure transmitter.
Your EJX Pressure Transmitter was precisely
calibrated at the factory before shipment. To ensure
both safety and efciency, please read this manual
carefully before you operate the instrument.
NOTE
This manual covers the EJX118B and EJX438B
diaphragm sealed differential pressure and
pressure transmitter and describes how to use
for not only the integral antenna type transmitters
but also the detachable antenna ones.
Unless otherwise stated, the illustrations in
this manual are of the EJX118B diaphragm
sealed differential pressure with an integral
antenna type. Users of the other models and
specications should bear in mind that certain
features of their instrument will differ from those
shown in the illustrations of the EJX118B.
Model
EJX118B
EJX438B
• Please note that changes in the specications,
construction, or component parts of the
instrument may not immediately be reected
in this manual at the time of change, provided
that postponement of revisions will not cause
difculty to the user from a functional or
performance standpoint.
• Yokogawa assumes no responsibilities for this
product except as stated in the warranty.
• If the customer or any third party is harmed by
the use of this product, Yokogawa assumes
no responsibility for any such harm owing to
any defects in the product which were not
predictable, or for any indirect damages.
• The following safety symbols are used in this
manual and on the product:
WARNING
Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury.
Regarding This Manual
• This manual should be provided to the end
user.
• The contents of this manual are subject to
change without prior notice.
• All rights reserved. No part of this manual may
be reproduced in any form without Yokogawa’s
written permission.
• Yokogawa makes no warranty of any kind with
regard to this manual, including, but not limited
to, implied warranty of merchantability and
tness for a particular purpose.
• If any question arises or errors are found, or if
any information is missing from this manual,
please inform the nearest Yokogawa sales
ofce.
• The specications covered by this manual are
limited to those for the standard type under the
specied model number break-down and do not
cover custom-made instruments.
CAUTION
Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury or physical damage. It may also be used to
alert against unsafe practices.
IMPORTANT
Indicates that operating the hardware or software
in this manner may damage it or lead to system
failure.
NOTE
Draws attention to information essential for
understanding the operation and features.
IM 01C27H01-01EN
<1. Introduction>
1-2
Functional grounding terminal
Caution
This symbol indicates that the operator
must refer to an explanation in the user’s
manual in order to avoid the risk of injury
or death of personnel or damage to the
instrument.
1.1 Safe Use of This Product
For the safety of the operator and to protect the
instrument and the system, please be sure to follow
this manual’s safety instructions when handling this
instrument. If these instructions are not heeded,
the protection provided by this instrument may be
impaired. In this case, Yokogawa cannot guarantee
that the instrument can be safely operated. Please
pay special attention to the following points:
(a) Installation
• This instrument may only be installed by an
engineer or technician who has an expert
knowledge of this device. Operators are not
allowed to carry out installation unless they
meet this condition.
• With high process temperatures, care must
be taken not to burn yourself by touching the
instrument or its casing.
• Never loosen the process connector nuts when
the instrument is installed in a process. This can
lead to a sudden, explosive release of process
uids.
• When draining condensate from the pressure
detector section, take appropriate precautions
to prevent the inhalation of harmful vapors and
the contact of toxic process uids with the skin
or eyes.
(b) Wiring
• The instrument must be installed by an
engineer or technician who has an expert
knowledge of this instrument. Operators are not
permitted to carry out wiring unless they meet
this condition.
(c) Maintenance
• Please carry out only the maintenance
procedures described in this manual. If you
require further assistance, please contact the
nearest Yokogawa ofce.
• Care should be taken to prevent the build up of
dust or other materials on the display glass and
the name plate. To clean these surfaces, use a
soft, dry cloth.
(d) Explosion Protected Type Instrument
• Users of explosion proof instruments should
refer rst to section 2.8 (Installation of an
Explosion Protected Instrument) of this manual.
• The use of this instrument is restricted to those
who have received appropriate training in the
device.
• Take care not to create sparks when accessing
the instrument or peripheral devices in a
hazardous location.
• Repair or modication to this instrument by
customer will cause malfunction of explosion
protect function and hazardous situation. If you
need to repair or modication, please contact
the nearest Yokogawa ofce.
(e) Modication
• Yokogawa will not be liable for malfunctions or
damage resulting from any modication made
to this instrument by the customer.
• When removing the instrument from a
hazardous process, avoid contact with the uid
and the interior of the meter.
• All installation shall comply with local installation
requirements and the local electrical code.
IM 01C27H01-01EN
<1. Introduction>
1-3
1.2 Radio Wave
IMPORTANT
- This instrument is equipped with a wireless
module which is designated as a certication
of construction type as a wireless
facility for 2.4 GHz band low-power data
communication system of the Radio Act.
Refer to 2.12 “Regulatory Compliance for
Radio and Telecommunication” for detail.
- Due to the designated certication of
construction type, users may be subject to
legal punishment in case of:
- Disassembling or modifying the wireless
module or antenna in this instrument
- Peeling off the certication label attached
to the wireless module in this instrument
- Preventing interference with other wireless
stations
The operating frequency bandwidth of this
instrument may overlap the same range
as industrial devices, scientic devices,
medical devices, microwave ovens, licensed
premises radio stations and non-licensed
specied low-power radio stations for mobile
object identication systems used in factory
production lines.
Before using this instrument, ensure that
neither a premises radio station nor specied
low power radio station for mobile object
identication systems is in use nearby.
If this instrument causes radio wave
interference to a wireless station for mobile
object identication systems, promptly
change the frequency being used or turn
off the source of radio wave emissions.
Then, contact a Yokogawa ofce regarding
countermeasures to prevent interference,
such as setting up partitions.
• If any problems are experienced with this
instrument, the customer should contact the
Yokogawa representative from which this
instrument was purchased or the nearest
Yokogawa ofce.
• If a problem arises with this instrument,
please inform us of the nature of the problem
and the circumstances under which it
developed, including the model specication
and serial number. Any diagrams, data and
other information you can include in your
communication will also be helpful.
• The party responsible for the cost of xing the
problem shall be determined by Yokogawa
following an investigation conducted by
Yokogawa.
• The purchaser shall bear the responsibility for
repair costs, even during the warranty period, if
the malfunction is due to:
- Improper and/or inadequate maintenance by
the purchaser.
- Malfunction or damage due to a failure
to handle, use, or store the instrument in
accordance with the design specications.
- Use of the product in question in a location
not conforming to the standards specied by
Yokogawa, or due to improper maintenance
of the installation location.
- Failure or damage due to modication or
repair by any party except Yokogawa or an
approved representative of Yokogawa.
- Malfunction or damage from improper
relocation of the product in question after
delivery.
- Reason of force majeure such as res,
earthquakes, storms/oods, thunder/
lightening, or other natural disasters, or
disturbances, riots, warfare, or radioactive
contamination.
1.3 Warranty
• The warranty shall cover the period noted on
the quotation presented to the purchaser at the
time of purchase. Problems occurring during
the warranty period shall basically be repaired
free of charge.
1.4 Trademarks
In this document, trademarks or registered
trademarks are not marked with “™” or “®”.
Product names and company names in this
document are trademarks or registered trademarks
of the respective companies
IM 01C27H01-01EN
<1. Introduction>
1.5 ATEX Documentation
This is only applicable to the countries in European Union.
1-4
GB
DK
E
NL
SK
CZ
I
LT
LV
EST
PL
SF
P
F
D
S
SLO
H
BG
RO
M
GR
IM 01C27H01-01EN
<2. Handling Cautions>
The antenna is a detachable
Antenna
2. Handling Cautions
2-1
This chapter provides important information on how
to handle the transmitter. Read this carefully before
using the transmitter.
EJX Series transmitters are thoroughly tested at the
factory before shipment. When taking delivery of an
instrument, visually check them to make sure that
no damage occurred during shipment.
Also check that all transmitter mounting hardware
shown in gure 2.1 is included. If the transmitter
is ordered without the mounting bracket and the
process connector, the transmitter mounting
hardware will not be included. After checking the
transmitter, carefully repack it in its box and keep it
there until you are ready to install it.
type when Amplifier housing
code 8 is selected, and no
antenna is provided for
Amplifier housing code 9.
Spacer
Transmitter
mounting bolt
U-bolt
2.2 Unpacking
Keep the transmitter in its original packaging to
prevent it from being damaged during shipment.
Do not unpack the transmitter until it reaches the
installation site.
2.3 Storage
The following precautions must be observed when
storing the instrument, especially for a long period.
(a) Select a storage area which meets the following
conditions:
• It is not exposed to rain or subject to water
seepage/leaks.
• Vibration and shock are kept to a minimum.
• It has an ambient temperature and relative
humidity within the following ranges.
Ambient temperature:
–40 to 85°C
–30 to 80°C LCD visible range
Relative humidity:
0% to 100% R.H.
Preferred temperature and humidity:
approx. 25°C and 65% R.H.
U-bolt nut
Figure 2.1 Transmitter Mounting Hardware
Mounting bracket
(Flat type)
2.1 Model and Specications
Check
The model name and specications are written on
the name plate attached to the case.
CAL
MODEL
SUFFIX
SUPPLY
OUTPUT
MWP
Figure 2.2 Name Plate
STYLE
mA DC
RNG
V DC
NO.
Made in Japan
TOKYO 180-8750 JAPAN
: Refer to USER'S MANUAL.
F0202.ai
F0201.ai
(b) When storing the transmitter, repack it carefully in
the packaging that it was originally shipped with.
(c) If the transmitter has been used, thoroughly
clean the chambers inside the cover anges, so
that there is no process uid remaining inside.
Before placing it in storage, also make sure that
the pressure-detector is securely connected to
the transmitter section.
(d) Preferably remove the batteries for storage. For
maximum battery life, the storage temperature
should not exceed 30°C.
NOTE
When storing the instrument with a battery
pack, it is recommended to put the instrument in
Deep Sleep mode to conserve the batteries. For
details on how to switch to Deep Sleep mode,
refer to subsection 8.3.16 “Switching to Deep
Sleep Mode”.
IM 01C27H01-01EN
<2. Handling Cautions>
1.5m or more
2-2
2.4 Selecting the Installation Location
The transmitter is designed to withstand severe
environmental conditions. However, to ensure
that it will provide years of stable and accurate
performance, take the following precautions when
selecting the installation location.
(a) Wireless Communication
NOTE
The installation location of this transmitter must
meet the following conditions:
- Adjust the direction of the antenna to be
in the upright position regardless of the
orientation of this transmitter. See section 4
for adjusting the antenna.
- Install the transmitter at least 1.5m above the
ground or oor.
(b) Ambient Temperature
Avoid locations subject to wide temperature
variations or a signicant temperature gradient.
If the location is exposed to radiant heat from
plant equipment, provide adequate thermal
insulation and/or ventilation.
(c) Ambient Atmosphere
Do not install the transmitter in a corrosive
atmosphere. If this cannot be avoided, there
must be adequate ventilation.
(d) Shock and Vibration
Although the transmitter is designed to be
relatively resistant to shock and vibration, an
installation site should be selected where this is
kept to a minimum.
(e) Installation of Explosion-protected Transmitters
An explosion-protected transmitters is
certied for installation in a hazardous area
containing specic gas types. See subsection
2.8 “Installation of an Explosion-Protected
Transmitters.”
F0203.ai
- Ensure that there are no obstacles such as
walls or pipes within a 30-cm radius of each
antenna.
- Conrm that each eld wireless equipment
compliant with ISA100.11a can see the
antenna of other devices which locate within
its own communication range. In the star
topology network, the visibility to the antenna
of gateway is a mandatory clause.
2.5 Pressure Connection
WARNING
• Never loosen the process ange bolts when
an instrument is installed in a process. The
device is under pressure, and a loss of seal
can result in a sudden and uncontrolled
release of process uid.
• Since the accumulated process uid may be
toxic or otherwise harmful, take appropriate
steps to prevent the contact of such uids
with the skin or eyes and the inhalation
of vapors from these uids even after
dismounting the instrument from process line
for maintenance.
The following precautions must be observed
in order to safely operate the transmitter under
pressure.
(a) Make sure that there are no leaks in the impulse
piping.
(b) Never apply a pressure higher than the
specied maximum working pressure.
IM 01C27H01-01EN
<2. Handling Cautions>
2-3
2.6 Restrictions on Use of Radio Transceivers
IMPORTANT
Although the transmitter has been designed to
resist high frequency electrical noise, if a radio
transceiver is used near the transmitter or its
external wiring, the transmitter may be affected
by high frequency noise pickup. To test this, start
out from a distance of several meters and slowly
approach the transmitter with the transceiver
while observing the measurement loop for noise
effects. Thereafter use the transceiver outside
the range where the noise effects were rst
observed.
2.7 Insulation Resistance and Dielectric Strength Test
Since the transmitter has undergone insulation
resistance and dielectric strength tests at the factory
before shipment, normally these tests are not
required. If the need arises to conduct these tests,
heed the following:
(a) Do not perform such tests more frequently than
is absolutely necessary. Even test voltages that
do not cause visible damage to the insulation
may degrade the insulation and reduce safety
margins.
(b) Never apply a voltage exceeding 500 V DC
(100 V DC with an internal lightning protector)
for the insulation resistance test, nor a voltage
exceeding 500 V AC (100 V AC with an internal
lightning protector) for the dielectric strength
test.
(c) The procedure for conducting these tests is as
follows:
• Insulation Resistance Test
4) Turn ON the insulation tester power and
measure the insulation resistance. The voltage
should be applied as briey as possible to verify
that the insulation resistance is at least 20 MΩ.
5) After completing the test and being very careful
not to touch exposed conductors disconnect the
insulation tester and connect a 100 kΩ resistor
between the grounding terminal and the shortcircuiting battery connection terminals. Leave
this resistor connected at least one second to
discharge any static potential. Do not touch the
terminals while it is discharging.
NOTE
When storing the instrument with a battery
pack, it is recommended to put the instrument in
Deep Sleep mode to conserve the batteries. For
details on how to switch to Deep Sleep mode,
refer to subsection 7.3.16 “Switching to Deep
Sleep Mode”.
• Dielectric Strength Test
1) Remove the battery pack. See subsection 9.4.6
for details on how to remove it.
2) Short-circuit the battery connection terminals in
the terminal box.
3) Turn OFF the dielectric strength tester. Then
connect the tester between the shorted battery
connection terminals and the grounding
terminal. Be sure to connect the grounding lead
of the dielectric strength tester to the ground
terminal.
4) Set the current limit on the dielectric strength
tester to 0.1 mA, then turn ON the power and
gradually increase the test voltage from ‘0’ to
the specied voltage.
5) When the specied voltage is reached, hold it
for one minute.
6) After completing this test, slowly decrease the
voltage to avoid any voltage surges.
1) Remove the battery pack. See subsection 9.4.6
for details on how to remove it.
2) Short-circuit the battery connection terminals in
the terminal box.
3) Turn OFF the insulation tester. Then connect
the insulation tester plus (+) lead wire to the
shorted battery connection terminals and the
minus (–) leadwire to the grounding terminal.
NOTE
When storing the instrument with a battery
pack, it is recommended to put the instrument in
Deep Sleep mode to conserve the batteries. For
details on how to switch to Deep Sleep mode,
refer to subsection 7.3.16 “Switching to Deep
Sleep Mode”.
IM 01C27H01-01EN
<2. Handling Cautions>
[Installation Diagram]
2-4
2.8 Installation of an ExplosionProtected Instrument
If a customer makes a repair or modication to an
intrinsically safe instrument and the instrument is
not restored to its original condition, its intrinsically
safe construction may be compromised and the
instrument may be hazardous to operate. Please
contact Yokogawa before making any repair or
modication to an instrument.
CAUTION
This instrument has been tested and certied
as being intrinsically safe. Please note that
severe restrictions apply to this instrument’s
construction, installation, external wiring,
maintenance and repair. A failure to abide by
these restrictions could make the instrument a
hazard to operate.
WARNING
The battery pack may be replaced in a
hazardous area. The battery pack has
surface resistivity greater than 1G ohm and
must be properly installed in the enclosure
of the transmitter. Care must be taken during
transportation to and from the point of installation
to prevent electrostatic charge build-up.
• Temperature Class: T4
• Ambient temperature: -50 to 70°C
Note 2. Installation
• Installation should be in accordance with
ANSI/ISA-RP12.06.01 and the National
Electric Code (NFPA 70).
• Dust-tight conduit seal must be used when
installed in a Class II, III, Group E, F and G
environments.
• Note a warning label worded
“SUBSTITUTION OF COMPONENTS MAY
IMPAIR INTRINSIC SAFETY,” and “INSTALL
IN ACCORDANCE WITH DOC. NO.
IFM037-A20”.
Amplifier housing code 7
Hazardous Location
Transmitter
Battery Pack
[Intrinsically Safe]
Class I, II, III, Division 1,
Groups A,B,C,D,E,F,G
Class I, Zone 0
in Hazardous (Classified)
Locations
AEx ia IIC
Amplifier housing codes other than 7
Hazardous Location
Arrester
(*1, *2)
Antenna Connector
[Nonincendive]
Class I, II, Division 2,
Groups A,B,C,D,F,G
Class III, Division 1.
Class I, Zone 2, Group IIC,
in Hazardous (Classified)
Locations
Antenna
(*1)
2.8.1 FM Approval
Caution for FM intrinsically safe type. (Following
contents refer “DOC. No. IFM037-A20”)
Note 1. Model EJX Series Differential, gauge
and absolute pressure transmitters with
optional code /FS17 are applicable for use
in hazardous locations.
• Applicable Standard: Class 3600, Class
3610, Class 3611, Class 3810, NEMA 250,
ANSI/ISA-60079-0, ANSI/ISA-60079-11
• Intrinsically Safe for Class I, Division 1,
Groups A, B, C & D, Class II, Division 1,
Groups E, F & G and Class III, Division 1,
Class I, Zone 0, in Hazardous Locations, AEx
ia IIC
• Nonincendive for Class I, Division 2, Groups
A, B, C & D, Class II, Division 2, Groups F &
G and Class III, Division 1, Class I, Zone 2,
Groups IIC, in Hazardous Locations.
• Enclosure: NEMA 4X (Indoors and outdoors).
Transmitter
Battery Pack
*1: These apparatus are simple apparatus.
*2: Arrester may not be connected.
[Intrinsically Safe]
Class I, II, III, Division 1,
Groups A,B,C,D,E,F,G
Class I, Zone 0
in Hazardous (Classified)
Locations
AEx ia IIC
[Nonincendive]
Class I, II, Division 2,
Groups A,B,C,D,F,G
Class III, Division 1.
Class I, Zone 2, Group IIC,
in Hazardous (Classified)
Locations
Note 3. Maintenance and Repair
• The instrument modication or parts
replacement by other than authorized
representative of Yokogawa Electric
Corporation is prohibited and will void FM
Approvals approval.
Note 4. Battery Pack
USE ONLY BATTERY PACK YOKOGAWA
F9915MA OR F9915NS.
F0210.ai
IM 01C27H01-01EN
<2. Handling Cautions>
2-5
Note 5. Special Conditions for safe use
POTENTIAL ELECTROSTATIC CHARGING
HAZARD-SECURE DISTANCE OF 100MM
FROM ANTENNA.
DO NOT OPEN WHEN CL II, III, DIV 1,2
ATMOSPHERE IS PRESENT.
2.8.2 CSA Certication
Caution for CSA Intrinsically safe type. (Following
contents refer to “DOC No. ICS030”)
Note 1. Model EJX Series differential, gauge,
and absolute pressure transmitters with
optional code /CS17 are applicable for use
in hazardous locations
Certicate: 2325443
• Applicable standard: CAN/CSA-C22.2 No.0,
CAN/CSA-C22.2 No.0.4, C22.2 No.25,
CAN/CSA-C22.2 No.94,
CAN/CSA-C22.2 No.157, C22.2 No.213,
CAN/CSA-C22.2 No.61010-1,
CAN/CSA- C22.2 No.60079-0,
CAN/CSA-E60079-11, IEC60529
• Ex ia IIC T4
• Intrinsically Safe for Class I, Division 1,
Groups A, B, C & D, Class II, Division 1,
Groups E, F & G, Class III, Division 1
• Nonincendive for Class I, Division2,
Groups A, B, C & D, Class II, Division2,
Groups F & G, Class III, Division1
• Enclosure: IP66/IP67 and Type 4X
• Temperature Code: T4
• Ambient Temperature: –50 to 70°C
• Max. Process Temp.: 120°C
[Installation Diagram]
Amplifier housing code 7
Hazardous Area
Transmitter
Battery Pack
[Intrinsically Safe]
Group IIC, Zone 0
Class I, II, III, Division 1,
Groups A,B,C,D,E,F,G
Amplifier housing code 8 and 9
Hazardous Area
Arrester
(*1, *2)
Antenna Connector
Transmitter
Battery Pack
*1: These apparatus are simple apparatus.
*2: Arrester may not be connected.
[Intrinsically Safe]
Group IIC, Zone 0
Class I, II, III, Division 1,
Groups A,B,C,D,E,F,G
[Nonincendive]
Class I, II, Division 2,
Groups A,B,C,D,F,G
Class III, Division 1
Antenna
(*1)
[Nonincendive]
Class I, II, Division 2,
Groups A,B,C,D,F,G
Class III, Division 1
Note 3. Battery Pack
• Use only YOKOGAWA battery pack
F9915MA or F9915NS .
Note 4. Special Conditions for safe use
• Potential electrostatic charging hazard secure distance of 100mm from antenna.
2.8.3 ATEX Certication
F0205.ai
Note 2. Installation
• Installation should be in accordance with
Canadian Electrical Code Part I and Local
Electrical Code.
• Do not alter drawing without authorization
from CSA.
• The instrument modication or parts
replacement by other than authorized
representative of Yokogawa Electric
Corporation is prohibited and will void
Canadian Standards Intrinsically safe and
nonincendive Certication.
(1) Technical Data
Caution for ATEX Intrinsically safe type.
Note 1. Model EJX Series pressure transmitters
with optional code /KS27 for potentially
explosive atmospheres:
• No. KEMA 10ATEX0164 X
• Applicable Standard:
EN 60079-0:2009, EN 60079-11:2012,
EN 60079-26:2007
• Type of Protection and Marking code:
Ex ia IIC T4 Ga
• Group: II
• Category: 1 G
• Ambient Temperature: –50°C to 70°C
• Process Temperature (Tp.): 120°C max.
• Enclosure: IP66/IP67
IM 01C27H01-01EN
<2. Handling Cautions>
2-6
Note 2. Installation
• Installation should be in accordance with
local installation requirements. (Refer to the
Control Drawing)
[Control Drawing]
Amplifier housing code 7
Hazardous Area
Transmitter
Battery Pack
Amplifier housing code 8 and 9
Hazardous Area
Arrester
(*1, *2)
Antenna connector
Transmitter
Battery Pack
*1: These apparatus are simple apparatus.
*2: Arrester may not be connected.
Antenna
(*1)
F0206.ai
Note 3. Battery Pack
• Use only YOKOGAWA battery pack
F9915MA or F9915NS.
Note 4. Special conditions for Safe Use
• In case the enclosure of the Pressure
Transmitter is made of aluminum, if it
is mounted in an area where the use of
category 1 G apparatus is required, it must
be installed such, that, even in the event of
rare incidents, ignition sources due to impact
and friction sparks are excluded.
• For applications in explosive atmospheres
caused by gases, vapors or mists and
where category 1 G apparatus is required,
electrostatic charges on the non-metallic
parts of the Pressure Transmitter shall be
avoided.
WARNING
Potential electrostatic charging hazard - secure
distance of 100mm from antenna.
(2) Operation
WARNING
Take care not to generate mechanical sparking
when access to the instrument and peripheral
devices in a hazardous location.
(3) Maintenance and repair
WARNING
The instrument modication or parts replacement
by other than an authorized Representative of
Yokogawa Electric Corporation is prohibited and
will void the certication.
(4) Name Plate
• Name Plate
CAL
MODEL
SUFFIX
SUPPLY
OUTPUT
MWP
STYLE
mA DC
RNG
V DC
NO.
Made in Japan
TOKYO 180-8750 JAPAN
: Refer to USER'S MANUAL.
F0207.ai
• Tag plate for intrinsically safe type
No. KEMA 10ATEX016 4 X
Ex ia IIC T4 Ga
KS27
*3
WARNIN G
ENCLOSUR E: IP66/IP67
Tamb.: -50 TO 70°C
MAX PROC ESS TEMP.: 120°C
POTENTIAL ELEC TROSTATIC CHARGING HA ZARD - SECURE D ISTANCE
OF 100MM FROM A NTENNA.
USE ONLY BATTERY PACK YOKOGAWA F9915 MA OR F9915NS.
POTENTIAL ELEC TROSTATIC CHARGING HA ZARD - SEE USER 'S MANUAL.
F0208.ai
MODEL: Specied model code.
STYLE: Style code.
SUFFIX: Specied sufx code.
SUPPLY: Supply voltage.
OUTPUT: Output signal.
MWP: Maximum working pressure.
CAL RNG: Specied calibration range.
NO.: Serial number and year of production
TOKYO 180-8750 JAPAN:
The manufacturer name and the address
*1: The rst digit in the nal three numbers of the serial
number appearing after “NO.” on the nameplate indicates
the year of production. The following is an example of a
serial number for a product that was produced in 2010:
91K819857 032
↑
The year 2010
*2: “180-8750” is a zip code which represents the following
address.
2-9-32 Nakacho, Musashino-shi, Tokyo Japan
*3: The identication number of Notied Body.
*1
*2
.
.
IM 01C27H01-01EN
<2. Handling Cautions>
2-7
2.8.4 IECEx Certication
Caution for IECEx Intrinsically safe type.
Note 1. Model EJX Series pressure transmitters
with optional code /SS27 for potentially
explosive atmospheres:
• No. IECEx KEM 10.0074X
• Applicable Standard:
IEC 60079-0: 2011, IEC 60079-11:2011,
IEC 60079-26: 2006
• Type of Protection and Marking code:
Ex ia IIC T4 Ga
• Ambient Temperature: –50°C to 70°C
• Process Temperature (Tp.): 120°C max.
• Enclosure: IP66/IP67
Note 2. Installation
• Installation should be in accordance with
local installation requirements.
(Refer to the Control Drawing)
[Control Drawing]
Amplifier housing code 7
Hazardous Area
Transmitter
Battery Pack
Amplifier housing code 8 and 9
Hazardous Area
Arrester
(*1, *2)
Antenna connector
Antenna
(*1)
Note 4. Battery Pack
• Use only YOKOGAWA battery pack
F9915MA or F9915NS.
Note 5. Special conditions for Safe Use
• In case the enclosure of the Pressure
Transmitter is made of aluminum, if it
is mounted in an area where the use of
apparatus of equipment protection level Ga
is required, it must be installed such, that,
even in the event of rare incidents, ignition
sources due to impact and friction sparks are
excluded.
• For applications in explosive atmospheres
caused by gases, vapors or mists and
mounted in an area where the use of
apparatus of equipment protection level Ga
is required, electrostatic charges on the nonmetallic parts of the Pressure Transmitter
shall be avoided.
WARNING
• Potential electrostatic charging hazard secure distance of 100mm from antenna.
• Take care not to generate mechanical
sparking when access to the instrument and
peripheral devices in a hazardous location.
2.9 EMC Conformity Standards
Transmitter
Battery Pack
*1: These apparatus are simple apparatus.
*2: Arrester may not be connected.
F0209.ai
Note 3. Maintenance and Repair
• The instrument modication or parts
replacement by other than authorized
representative of Yokogawa Electric
Corporation is prohibited and will void IECEx
Intrinsically safe Certication.
WARNING
The instrument modication or parts replacement
by other than an authorized Representative of
Yokogawa Electric Corporation is prohibited and
will void the certication.
EN61326-1 Class A, Table 2 (For use in
industrial locations), EN61326-2-3
CAUTION
This instrument is a Class A product, and it is
designed for use in the industrial environment.
Please use this instrument in the industrial
environment only.
2.10 Pressure Equipment Directive (PED)
(1) General
EJX Series pressure transmitters are
categorized as piping under the pressure
accessories section of directive 97/23/EC,
which corresponds to Article 3, Paragraph 3 of
PED, denoted as Sound Engineering Practice
(SEP).
IM 01C27H01-01EN
<2. Handling Cautions>
2-8
(2) Technical Data
Article 3, Paragraph 3 of PED, denoted as
Sound Engineering Practice (SEP).
(3) Operation
CAUTION
• The temperature and pressure of uid should
be maintained at levels that are consistent
with normal operating conditions.
• The ambient temperature should be
maintained at a level that is consistent with
normal operating conditions.
• Please take care to prevent water hammer
and the like from inducing excessive
pressures in pipes and valves. If phenomena
are likely, install a safety valve or take
some other appropriate measure to prevent
pressure from exceeding PS.
• Take appropriate measures at the device or
system level to protect transmitters if they
are to be operated near an external heat
source.
2.11 Low Voltage Directive
Applicable standard:
EN61010-1, EN61010-2-030
(1) Pollution Degree 2
"Pollution degree" describes the degree to
which a solid, liquid, or gas which deteriorates
dielectric strength or surface resistivity is
adhering. " 2 " applies to normal indoor
atmosphere. Normally, only non-conductive
pollution occurs. Occasionally, however,
temporary conductivity caused by condensation
must be expected.
(2) Installation Category I
(Anticipated transient overvoltage 330 V)
"Overvoltage category (Installation category)"
describes a number which denes a transient
overvoltage condition. It implies the regulation
for impulse withstand voltage. " I " applies to
electrical equipment which is supplied from the
circuit when appropriate transient overvoltage
control means (interfaces) are provided.
2.12 Regulatory Compliance for Radio and Telecommunication
Please conrm that a installation region fulls
a standards, require additional regulatory
information and approvals, contact to
Yokogawa Electric Corporation.
2.12.1 Radio and Telecommunications
Terminal Equipment Directive (R&TTE)
We, Yokogawa Electric Corporation hereby
declare that this equipment, model EJX-L series
is in compliance with the essential requirements
and other relevant provisions of Directive
1999/5/EC.
The CE declaration of conformity for R&TTE
for this product can be found at http://www.
yokogawa.com/d/
2.12.2 FCC compliance
This equipment contains transmitter module
FCC ID: SGJ-WFC001.
This device complies with Part 15 of FCC
Rules. Operation is subject to the following
two conditions: (1) this device may not cause
interference, and (2) this device must accept
any interference, including interference that
may cause undesired operation of this device.
Co-located:
This transmitter must not be co-located or
operated in conjunction with any other antenna
or transmitter.
FCC WARNING:
Changes or modications not expressly
approved by the party responsible for
compliance could void the user’s authority to
operate the equipment.
IM 01C27H01-01EN
<2. Handling Cautions>
This radio transmitter IC Number
NOTE
This equipment has been tested and found
to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable
protection against harmful interference when
the equipment is operated in a commercial
environment.
This equipment generates, uses, and can radiate
radio frequency energy and, if not installed
and used in accordance with the instruction
manual,may cause harmful interference to radio
communications. Operation of this equipment
in a residential area is likely to cause harmful
interference in which case the user will be
required to correct the interference at his own
expense.
2.12.3 Industry Canada (IC) compliance
This equipment contains transmitter module IC:
8999A-WIC001.
This Class A digital apparatus complies with
Canadian ICES-003.
8999A-WIC001 has been approved by Industry
Canada to operate with the antenna types
listed below with the maximum permissible
gain and required antenna impedance for each
antenna type indicated. Antenna types not
included in this list, having a gain greater than
the maximum gain indicated for that type, are
strictly prohibited for use with this device.
Antenna type: Gain:
COLLINEAR 9 dBi, 50 Ω
Sleeve 2.14 dBi, 50 Ω
French:
Cet appareil numérique de la classe A est
conforme à la norme NMB-003 du Canada.
Le présent appareil est conforme aux CNR
d’Industrie Canada applicables aux appareils
radio exempts de licence. L’exploitation est
autorisée aux deux conditions suivantes : (1)
l’appareil ne doit pas produire de brouillage,
et (2) l’utilisateur de l’appareil doit accepter
tout brouillage radioélectrique subi, même si le
brouillage est susceptible d’en compromettre le
fonctionnement.
2-9
This device complies with Industry Canada
license-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this
device may not cause interference, and (2) this
device must accept any interference, including
interference that may cause undesired,
operation of the device.
Under Industry Canada regulations, this
radio transmitter may only operate using an
antenna of a type and maximum (or lesser)
gain approved for the transmitter by Industry
Canada. To reduce potential radio interference
to other users, the antenna type and its gain
should be so chosen that the equivalent
isotropically radiated power (e.i.r.p.) is not
more than that necessary for successful
communication.
Conformément à la réglementation d’Industrie
Canada, le présent émetteur radio peut
fonctionner avec une antenne d’un type et
d’un gain maximal (ou inférieur) approuvé pour
l’émetteur par Industrie Canada. Dans le but de
réduire les risques de brouillage radioélectrique
à l’intention des autres utilisateurs, il faut choisir
le type d’antenne et son gain de sorte que
la puissance isotrope rayonnée équivalente
(p.i.r.e.) ne dépasse pas l’intensité nécessaire
à l’établissement d’une communication
satisfaisante.
Le présent émetteur radio IC Number
8999A-WIC001 a été approuvé par Industrie
Canada pour fonctionner avec les types
d’antenne énumérés ci-dessous et ayant
un gain admissible maximal et l’impédance
requise pour chaque type d’antenne. Les types
d’antenne non inclus dans cette liste, ou dont
le gain est supérieur au gain maximal indiqué,
sont strictement interdits pour l’exploitation de
l’émetteur.
Antenne type: Gain:
COLLINEAR 9 dBi, 50 Ω
Sleeve 2.14 dBi, 50 Ω
IM 01C27H01-01EN
<3. Component Names>
3. Component Names
3-1
EJX118B
Transmitter
section *
* See below
for details
Cover flange
Diaphragm seal
(high pressure side)
Diaphragm seal
(low pressure side)
Pressuredetector section
Capillary tube
Figure 3.1 Component Names (External View of Flush type)
Flushing
connection ring
Diaphragm seal
with flushing connection ring
Drain/vent plug
Antenna (Note 3)
EJX438B
Transmitter
section *
* See below
for details
Cover flange
Diaphragm seal
Pressuredetector section
F0301.ai
Ground terminal
Zero-adjustment screw
Bolt
Integral indicator
Amplifier cover
Note 1: Write Protection is set by sliding the hard write protection switch (WR) shown in gure. The hardware write protection switch is
set to the E side (Write enable) for delivery. Set an unused switch to H side.
Note 2: When the switch is D side (write protection setting), provisioning is acceptable. For details of provisioning, refer to section 7.4
“Connecting to Field Wireless Network”.
Note 3: The detachable antenna is applied when the amplier housing code 7 or 8 is specied.
Mounting screw
Slide switch
Transmitter section
CPU assembly
RF assembly
Write protection
switch
Not in use
Cover flange
Hardware write protection switch (WR)
Write Protection
E WRD
Switch Position
(Note 1)
Write Protection
Pressure-detector section
ED
NO
H
(Write disabled)
L
L
(Write enabled)
YES
ED
H
(Note 2)
F0302.ai
Figure 3.2 Component Names (Details of Transmitter section)
Table 3.1 Display Symbol
Display Symbol Meaning of Display Symbol
Display mode is ‘square root’. (Display is not lit when ‘linear’ mode.)
▲ The output signal being zero-adjusted is increasing.
▼ The output signal being zero-adjusted is decreasing.
Write protect function is enabled.
IM 01C27H01-01EN
<4. Installation>
Flange
4. Installation
4-1
4.1 Precautions
Before installing the transmitter, read the cautionary
notes in section 2.4, “Selecting the Installation
Location.” For additional information on the
ambient conditions allowed at the installation
location, refer to subsection 10.1 “Standard
Specications.”
NOTE
To connect this transmitter to the eld wireless
network, information on connecting to eld
wireless devices needs to be set beforehand.
Refer to 6.4 “Connecting to the Field Wireless
Network.”
IMPORTANT
• When welding piping during construction,
take care not to allow welding currents to
ow through the transmitter.
• Do not step on this instrument after
installation.
• For the EJX438B, there is a small hole in the
low pressure side cover ange that is used to
measure the atmospheric pressure.
The hole must not face upward. See section
10.4, “Dimensions,” for the location of the
hole.
• Never loosen the four bolts securing the
cover anges (Refer to gure 3.2.) If the seal
liquid leaks, the transmitter cannot be used.
4.2 Mounting the Diaphragm Seals
Mount the diaphragm seals using the anges as
shown in Figure 4.1. Figure 4.2 and Figure 4.3
shows how to mount the diaphragm seals on a
tank. The mating ange, gasket, bolts and nuts are
to be procured by the customer.
Bolt
The product is shipped with
these parts assembled.
Correctly install the diaphragm seals on
the high and low pressure sides of the
process (The label on each diaphragm
seal is marked HIGH or LOW.)
Figure 4.1 Mounting the Diaphragm Seals
Diaphragm
Ød
Gasket
Nut
F0401.ai
IMPORTANT
Please use a gasket with an inside diameter
(ød) that is greater than the diameter of the
diaphragm seal. If a gasket with a smaller
inside diameter is used, the diaphragm may not
function correctly. (Refer to Subsection 10.4
‘Dimensions’)
IM 01C27H01-01EN
<4. Installation>
Low
IMPORTANT
• When measuring the liquid level of the tank,
the minimum liquid level (zero point) must
IMPORTANT
Install the sealed diaphragm
so that the shank positions
downward.
pressure
side
be set to a level at least 50 mm above the
center of the high pressure side diaphragm
seal (see Figure 4.2).
• Correctly install the diaphragm seals on the
high and low pressure sides of the process,
High
pressure
side
checking the label on each seal.
• To avoid measuring error duets temperature
difference between the two diaphragm
seals, capillary tube must be bound together.
The capillary tube must be securely xed
to the tank wall to prevent movement by
wind or vibration. If the capillary tube is too
The transmitter should be
installed as low as possible
below the position where
the high pressure side
diaphragm seal is installed.
long, loosely coil the extra tube portion (coil
diameter of 300 mm or more) and secure the
coiled tube with a clamp.
Figure 4.2 Installing the Diaphragm Seals to a
Tank (differential pressure transmitter)
• During the diaphragm seal installation,
ensure as far as possible that no seal liquid
head pressure is applied to the diaphragm
seals.
• Exercise care so as not to damage
IMPORTANT
Install the sealed diaphragm
so that the shank positions
downward.
diaphragm surfaces. Since the diaphragm
protrudes approx. 1 mm from the ange
surface, do not place the pressure detector
section face down on a surface as this can
damage the diaphragm.
• Do not sharply bend or twist capillary tube or
apply excessive stress to them.
4-2
Minimum
liquid level
50mm minimum
F0402.ai
F0403.ai
Figure 4.3 Installing the Diaphragm Seals to a
Tank (pressure transmitter)
4.3 Transmitter Mounting
■ The transmitter can be mounted on a nominal
50 mm (2-inch) pipe using the mounting
bracket supplied, as shown in Figure 4.4.
The transmitter can be mounted on either a
horizontal or a vertical pipe.
IM 01C27H01-01EN
<4. Installation>
(P–P0) × dHg
4-3
■ When mounting the bracket on the transmitter,
tighten the (four) bolts that hold the transmitter
to a torque of approximately 39 N·m {4 kgf·m}.
IMPORTANT
• The transmitter should be installed at least
600 mm below the high pressure (HP)
process connection to ensure a positive
head pressure of ll uid. Pay special
attention to vacuum applications.
Refer to “When the transmitter can’t be
installed at least 600 mm below the HP
process connection” if the transmitter can’t
be installed at least 600 mm below.
• Never loosen the four bolts securing the
cover ange or the screws at the joints
between the capillary tube and cover anges
(Refer to gure 3.2.) If the seal liquid leaks,
the transmitter cannot be used.
Transmitter
mounting bolt
U-bolt nut
Vertical pipe mounting
Mounting
bracket
50mm (2-inch) pipe
U-bolt
■ When the transmitter can’t be installed at least
600 mm below the HP process connection.
IMPORTANT
The transmitter should be installed at least
600 mm below the high pressure (HP) process
connection to ensure a positive head pressure
of ll uid. Pay special attention to vacuum
applications.
If it can not be installed at least 600 mm below
the HP process connection, please use the
equation below:
h = ×7.5×10–3 [mm]
h: Vertical height between the HP process
connection and the transmitter (mm)
h≤0: Install the transmitter at least h (mm)
below the HP process connection
h>0: Install the transmitter at most h (mm)
above the HP process connection
P: Pressure in the tank (Pa abs)
P0: Minimum working pressure limit of
the transmitter (Pa abs) If the ambient
temperature range is –10 to 50°C.
2951 (Wetted parts material code SW, SE
and SY)
3185 (Wetted parts material code TW)
4573 (Wetted parts material code HW)
3810 (Wetted parts material code UW)
ds: Specic gravity of ll uid (at 25°C), refer
to table 10.1 on section 10.1 General
Specications.
dHg:Specic gravity of the Mercury 13.6 (at
25°C)
ds
Figure 4.4 Transmitter Mounting
U-bolt nut
Mounting
bracket
U-bolt
Transmitter
mounting bolt
50mm
(2-inch) pipe
F0404.ai
IM 01C27H01-01EN
<4. Installation>
4-4
Low pressure side
P
h
High
pressure
(+)
side
0
(–)
F0405.ai
Figure 4.5 Example of Installation to Tank for
Differential Pressure Transmitter
(Caution on Installation)
4.4 Mounting the Flushing Connection Ring
4.4.1 Mounting to Pressure Detector Section
The ushing connection ring is mounted to the
pressure detector section as shown in Figure 4.7.
At the factory shipment, the ushing connection
ring is already assembled and attached to process
detector section.
Pressure-detector section
Ring
Drain/vent plug
Spiral gasket
Ring holder
h
(+)
0
(–)
P
Figure 4.6 Example of Installation to Tank for
Gauge Pressure Transmitter
(Caution on Installation)
F0406.ai
Groove for installing
spiral gasket
View from pressure detector section
F0407.ai
Figure 4.7 Mounting to Pressure Detector Section
(1) Mount the ring holder on the ring and loosely
tighten the mounting screws.
(2) Place the spiral gasket in the ring groove. With
the ring correctly aligned and ush with the face
of the pressure detector, securely tighten each
ring holder’s mounting screws.
(3) Position the ring so that the drain/vent plugs are
aligned straight up and down.
4.4.2 Mounting to Process Flange
Tighten the bolts to completely close the gap
between the ring and the pressure detector section.
The mating ange, gasket, stud bolts and nuts are
to procured by the customer.
IM 01C27H01-01EN
<4. Installation>
Teflon film
IMPORTANT
Mating flange
Gasket
Figure 4.8 Mounting to Process Flange
Spiral gasket
Ring
Diaphragm
Pressure-detector
section
F0408.ai
1) Position the diaphragm seal so that the
diaphragm is in a upward position.
2) Pour the uorinated oil on the diaphragm
and gasket area covering it completely
and evenly. Be careful not to scratch the
diaphragm or change the its shape.
3) Afx the teon lm over the diaphragm and
gasket area.
4) Next, carefully inspect the cover and try
to identify any entrapped air between
the diaphragm and the teon lm. The
air must be removed to ensure optimum
performance. If air pockets are present, use
your ngers to remove the air by starting at
the center of the diaphragm and work your
way out.
5) Position the gasket on the Teon lm.
6) Mount the transmitter onto the process
ange.
IMPORTANT
4-5
• Conrm that there is no gap between the ring
and the process-detector section after they
are mounted on the process ange. A gap
can lead to a sudden, explosive release of
process uids.
• When mounting or removing the ring,
take care not to tilt the pressure detector
downward as the ring can slip off and cause
injury.
• When re-mounting the ring, use the new
spiral gasket as shown in below table.
Table 4.1 Spiral Gasket for Pressure Detector
Section Side*
Part number Size Description
F9350SV ø100×ø120×t4.5 For 3-inch ange
F9970XF ø100×ø120×t4.5 For 3-inch ange**
F9350ST ø70×ø90×t4.5 For 2-inch ange
F9970XD ø70×ø90×t4.5 For 2-inch ange**
F9346ZH ø60×ø75×t4.5 For 1 1/2-inch ange
F9970XB ø60×ø75×t4.5 For 1 1/2-inch ange**
*: Material; 316SST (Hoop), PTFE Teon (Filler)
**: For oil-prohibited use (Option code: /K1, /K5)
4.5 Afxing the Teon Film
The FEP Teon option includes a teon lm and
uorinated oil.
Before mounting the diaphragm seal to the process
ange, afx the teon lm as follows:
PART No.
F9347XA
F9347YA
Fluorinated oil
[PART No.: F9145YN]
Diaphragm
Gasket area
Diaphragm seal
Figure 4.9 Afxing the Teon Film
Process flange size
For 3inch (80 mm)
For 2inch (50 mm)
F0409.ai
4.6 Rotating Transmitter Section
WARNING
Intrinsic safe type transmitters must be, as a rule,
do not rotate transmitter section if it is powered.
In case you need to rotate when the transmitter
is powered, using gas detector and conrm no
existence of explosive gas before rotating.
IM 01C27H01-01EN
<4. Installation>
4-6
The transmitter section can be rotated
approximately 360° (180° to either direction or
360° to one direction from the original position at
shipment, depending on the conguration of the
instrument.) It can be xed at any angle within
above range.
1) Remove the ve setscrews that fasten the
transmitter section and capsule assembly,
using the Allen wrench.
2) Rotate the transmitter section slowly and stop it
at designated position.
3) Tighten the ve setscrews to a torque of 1.5
N·m.
IMPORTANT
Do not rotate the transmitter section more than
the above limit.
Transmitter section
Rotate 180°segments
4.8 Changing the direction of the antenna
Adjust the direction of the antenna to be in the
upright position. Figure 4.11 shows factory setup
antenna position. If the transmitter is installed to
vertical impulse piping, follow the procedure below
and change the antenna position.
1) Loosen the two mounting screws at the bottom
of the antenna by using a 2.5 mm Allen wrench
(see Figure 4.11).
The screws might come off and be lost if
loosened too much; loosen the screws by about
three rotations.
2) Press forward and down 90 degrees by rotating
the axis at the bottom of the antenna.
3) Tighten the two screws to a torque of 1.5 N·m
by using a torque wrench. When doing this, be
careful not leave a gap between the antenna
and housing.
Pressure-detector section
F0410.ai
Figure 4.10 Rotating Transmitter Section
4.7 Changing the Direction of Integral Indicator
WARNING
Intrinsic safe type transmitters must be, as a
rule, remove a battery pack in non-hazardous
area before open/close the Amplier Cover or
disassembling and reassembling the Integral
Indicator.
An integral indicator can be rotated in four positions
at 90°. Follow the instructions in section 8.4.1 for
removing and attaching the integral indicator.
F0411.ai
Figure 4.11 Mounting Screw Position
F0412.ai
Figure 4.12 Adjusting Antenna Position
IM 01C27H01-01EN
<5. Wiring>
5. Wiring
5.1 Mounting Antenna and Wiring
For Amplier housing code 8 and 9, an antenna
is not attached to the transmitter. The following
provides the instructions for mounting the antenna
and installing the remote antenna and wiring using
antenna extension cable.
IMPORTANT
5-1
The antenna connector is covered with a cap
at the time of delivery. Keep the cap attached
until the installation of the antenna or antenna
cables to protect the inside connection part.
The unscrewed cap should be stored in order
to replace it immediately after the antenna or
antenna cables are removed.
CAUTION
To maintain the ultimate conditions of radiofrequency signal, protect the connectors of
antenna, extension antenna cable, and arrester
from the corrosive atmosphere by the following
treatment.
1. Clean the connection to be protected.
2. Wind the butyl rubber self-bonding tape
around the connection. See the manual of
the tape about the winding.
3. To protect the butyl rubber self-bonding tape
from the environment such as ultraviolet rays
and so on, wind vinyl tape (or a vinyl type
self-bonding tape) on it.
Antenna connector
F0501.ai
Figure 5.1 Mounting the antenna
CAUTION
When installing the antenna, screw the antenna
by tightening the lower nut part. Screwing the
antenna by holding the antenna body may cause
failure such as cable disconnection. The same
manner should be taken when unscrewing the
antenna.
5.1.1 Mounting the antenna
Screw the provided antenna into the antenna
connector of the transmitter. The antenna may
be sold as available accessories and supplied
separately.
1. Unscrew the antenna connector cap on the
antenna connector.
2. Screw the provided antenna into the antenna
connector. Tighten the antenna connector with
a torque of 2 to 3 N∙m.
Antenna body
Nut part
F0502.ai
Figure 5.2 Antenna
IM 01C27H01-01EN
<5. Wiring>
5-2
5.1.2 Mounting External Antenna and Wiring Antenna Extension Cable
5.1.2.1 Mounting of External Antenna
Mount the external antenna at the proper location
according to the wireless environment described
in 2.4 Selecting the Installation Location. The
mounting to the pipe such as 50 mm (2-inch) pipe
needs to secure the enough strength to endure a
strong wind, vibration and so on. The antenna must
be mounted vertically.
Fixing of External Antenna
Fix an external antenna appropriately using the
bracket provided as the external antenna option to
50 mm (2-inch) pipe.
Vertical pipe
mounting
2-inch pipe
U Bolt
Horizontal pipe
mounting
Antenna
Nut
Mounting Procedure of External
Antenna
1. Fix the bracket by U-bolt and nut to 50 mm (2inch) pipe.
2. Fix the antenna extension cable to the bracket
1 using the provided nut with a torque of 6 to 7
N∙m as shown in the Figure 5.3 above. Use the
nut which is attached to the antenna extension
cable.
3. Screw the antenna into the antenna connector
of the antenna extension cable on the bracket
1.
Tighten the antenna connector with a torque of
2 to 3 N∙m.
4. Protect the connection as necessary. For
details of the protection, see “5.1 Mounting
Antenna and Wiring.”
5.1.2.2 Wiring of Antenna Extension Cable
1. Use the provided antenna extension cable
to connect the antenna connector with the
external antenna. Tighten the connector of the
antenna extension cable with a torque of 2
to 3 N∙m. The minimum bending radius while
checking the wiring position should be more
than 200 mm.
2. When using two extension cables, the provided
arrester should be inserted between these
cables.
3. Before the wiring work, conrm the polarities
(male/female) of the connectors of antenna,
extension antenna cable, and arrester. Tighten
the connector of the antenna extension cable
with a torque of 2 to 3 N∙m.
4. Protect the connectors of antenna, extension
antenna cable, and arrester as necessary. See
“5.1 Mounting Antenna and Wiring.”
5. Fix the extension antenna cable to the
appropriate structure to protect the cable from
the vibration, wind, and so on. The minimum
bending radius for xing in the state maintained
for a long period should be more than 80 mm.
Bracket
Nut
Antenna
Extension Cable
Figure 5.3 Fixing the remote antenna
F0503.ai
IM 01C27H01-01EN
<5. Wiring>
Antenna
Antenna extension cable 2: 10 m
Antenna
5-3
Protect by self-bonding tape
Protect by self-bonding tape
Transmitter body
Antenna extension cable 1: 3 m
Figure 5.4 Wiring the antenna extension cable
CAUTION
Use the dedicated antenna extension cable
provided by Yokogawa as accessories for the
transmitters.
Arrester
Grounding cable
Antenna extension cable 1: 3 m
Transmitter body
F0504.ai
IM 01C27H01-01EN
<5. Wiring>
5-4
5.1.2.3 Mounting of Arrester and Wiring
Mount an arrester between the extension cables
and connect the grounding cable to the grounding
terminal of the arrester as required.
Connect the grounding cable to the grounding
terminal on the transmitter body. Class C grounding
with the grounding resistance of 10 Ω or less is
necessary. Do not share the ground with other
devices.
Antenna side
Antenna extension cable 2
Grounding cable
Arrester
5.2 Grounding
When using the antenna extension cable with an
arrestor, Class C grounding with the grounding
resistance of 10 Ω is required. Always ground the
transmitter case in accordance with national and
local electrical codes. The most effective transmitter
case grounding method is a direct connection to
earth ground with minimal impedance.
CAUTION
Grounding is recommended for safe operation.
Ground terminal
F0507.ai
Figure 5.7 Ground Terminal
Antenna extension cable 1
Transmitter side
Figure 5.5 Connection of the arrester and antenna
extension cable
Antenna side
Protect by self-bonding tape
Grounding cable
F0505.ai
Transmitter side
Figure 5.6 Arrester protection by self-bonding
tape
F0506.ai
IM 01C27H01-01EN
<6. Operation>
F0601.ai
6. Operation
6.1 Preparation for Starting Operation
This section describes the operation procedure
for the EJX118B as shown in Figure 6.1 when
measuring liquid level in a closed tank, and
EJX438B as shown in Figure 6.2 when measuring
pressure in a tank.
NOTE
It is required to set security and network
information to enable the transmitter to be
connected to the Field Wireless Network. For
more details, refer to section 6.4 “Connecting to
the Field Wireless Network”.
Diaphragm seal
(low pressure side)
Transmitter
mounting pipe
50mm (2 inches)
Figure 6.2 Pressure Measurement
Diaphragm seal
Capillary tube
Pressure transmitter
6-1
F0602.ai
Closed tank
Diaphragm seal
(high pressure side)
Capillary tube
Differential pressure
transmitter
Transmitter
mounting pipe
50mm (2 inches)
Figure6.1 Liquid Level Measurement in a Closed
Tank
(a) Conrm that there is no leak in the connecting
part of each diaphragm seal mounting ange.
(b) Insert batteries into the battery case, and install
to the transmitter. To insert batteries into the
battery case, be careful to polarity of batteries
and battery case. For details of Installation of
battery, refer to section 8.4.4 and 8.4.5.
Battery case is installed in the transmitter when
shipped from the factory, however, batteries are
sold separately and not included.
(c) Using the device conguration tool, conrm
that the transmitter is operating properly. Check
parameter values or change the setpoints as
necessary.
Integral Indicator’s indication can be used to
conrm that the transmitter is operating properly.
For details on how to conrm, refer to subsection
7.4 “Self-Diagnostics”.
ISA100 devices display self-diagnostic information
in an easy-to-understand manner using four
categories (Check function, Maintenance required,
Failure, and Off specication) according to NAMUR
NE107*.
* NAMUR NE107 “Self-Monitoring and Diagnosis of Field
Devices”
IM 01C27H01-01EN
<6. Operation>
6-2
■ Conrm that transmitter is operating
properly by integral indicator.
• If the transmitter is faulty, an error code is
displayed.
Self-diagnostic error on integral indicator
(Faulity transmitter)
F0603.ai
Figure 6.3 Integral Indicator with Error Code
NOTE
If any of the above errors are indicated on the
display of the integral indicator or the device
conguration tool, refer to subsection 8.5.3 for
the corrective action.
(1) When you can obtain the Low Range Value
from the actual measured value of 0%
(0 kPa, atmospheric pressure);
■ Using the transmitter’s zero-adjustment
screw
Before adjusting zero point, make sure
followings.
• The External zero trim parameter
(External Zero Trim) is “Trim on”. For details,
refer to section 7 “Setting Parameters”.
• Use a slotted screwdriver to turn the zero
adjustment screw. Turn the screw clockwise
to increase the output or counterclockwise to
decrease the output.
• The zero point adjustment can be made with
a resolution of 0.01% of the setting range.
The degree of zero adjustments varies with
the screw turning speed; turn the screw
slowly to make a ne adjustment, quickly to
make a rough adjustment.
■ Verify and Change Transmitter Parameter
Setting and Values
The parameters related to the following items are
minimum required to be set for operation, and set at
factory as specied in order. Conrm or change the
parameters if needed.
• Measurement range(measurement lower/upper
limit, unit)
• Output (Non linearization mode / Sq root mode)
6.2 Zero Point Adjustment
After completing preparations for operating the
transmitter, adjust the zero point. There are two
zero point adjusting ways.
IMPORTANT
Do not turn off the power to the transmitter
immediately after performing a zero point
adjustment. Powering off within 30 seconds of
performing this procedure will return the zero
point to its previous setting.
External Zero
Adjustment Screw
F0604.ai
Figure 6.4 External Zero Adjustment Screw
IM 01C27H01-01EN
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