Yokogawa EJX438A User Manual

User’s Manual
DPharp Differential Pressure and Pressure Transmitters
Manual Change No. 12-021-2
For the products of EJX and EJA-E series with any of the following option codes, please refer to this manual change for handling cautions of ATEX approval.
Model Option code
EJX110A, EJX115A, EJX118A, EJX120A, EJX130A, EJX210A, EJX310A, EJX430A, EJX438A, EJX440A, EJX510A, EJX530A, EJX610A, EJX630A
EJX110A, EJX115A, EJX118A, EJX120A, EJX130A, EJX210A, EJX310A, EJX430A, EJX438A, EJX440A, EJX510A, EJX530A, EJX610A, EJX630A, EJA110E, EJA115E, EJA118E, EJA120E, EJA130E, EJA210E, EJA310E, EJA430E, EJA438E, EJA440E, EJA510E, EJA530E
Applicable part of this
manual change
/KF21, /KS2
( I )
/KS26
( II )
Oct. 15, 2012
<2.HandlingCautions>
(I)
 ATEXCertication
(1) TechnicalData
a. ATEXIntrinsicallySafeType
Caution for ATEX Intrinsically safe type.
Note 1. Model EJX Series pressure transmitters
with optional code /KS2 for potentially explosive atmospheres:
• No. KEMA 03ATEX1544 X
• Applicable Standard: EN 50014:1997, EN 50020:2002, EN 50284:1999, EN 50281-1-1:1998
• Type of Protection and Marking code: EEx ia IIC T4
• Group: II
• Category: 1G, 1D
• Ambient Temperature for gas-proof: –50 to 60°C
• Process Temperature (Tp.): 120°C max.
• Maximum Surface Temperature for dust­proof: T85°C (Tamb.: –40* to 60°C, Tp.: 80°C) T100°C (Tamb.: –40* to 60°C, Tp.: 100°C) T120°C (Tamb.: –40* to 60°C, Tp.: 120°C)
* –15°C when /HE is specied.
• Enclosure: IP66 and IP67
Note 2. Electrical Data
• In type of explosion protection intrinsic safety EEx ia IIC only for connection to a certied intrinsically safe circuit with following maximum values:
Ui = 30 V, Ii = 200 mA, Pi = 0.9 W, Effective internal capacitance; Ci = 10 nF, Effective internal inductance; Li = 0 mH
Note 3. Installation
• All wiring shall comply with local installation requirements. (Refer to the installation diagram)
Note 4. Maintenance and Repair
• The instrument modication or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void KEMA Intrinsically safe Certication.
Note 5. Special Conditions for Safe Use
• In the case where the enclosure of the Pressure Transmitter is made of aluminium,
if it is mounted in an area where the use of category 1 G apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.
[Installation Diagram]
Hazardous Location
Transmitter
+
Supply
*1: In any safety barriers used the output current must be
limited by a resistor “R” such that Imaxout-Uz/R.
WARNING
Nonhazardous Location
+
Safety Barrier
F0206.ai
To satisfy IP66 or IP67, apply waterproof glands to the electrical connection port.
b. ATEXFlameproofType
Caution for ATEX ameproof type.
Note 1. Model EJX Series pressure transmitters
with optional code /KF21 for potentially explosive atmospheres:
• No. KEMA 07ATEX0109
• Applicable Standard: EN 60079-0:2006, EN 60079-1:2004, EN 61241-0:2006, EN 61241-1:2004
• Type of Protection and Marking Code: Ex d IIC T6...T4, Ex tD A21 IP6x T85, T100, T120
• Group: II
• Category: 2G, 2D
• Enclosure: IP66 and IP67
• Temperature Class for gas-poof: T6, T5, and T4
• Ambient Temperature for gas-proof: –50 to 75°C (T6), –50 to 80°C (T5), and –50 to 75°C (T4)
• Maximum Process Temperature (Tp.) for gas-proof:
85°C (T6), 100°C (T5), and 120°C (T4)
• Maximum Surface Temperature for dust­proof: T85°C (Tamb.: –40* to 40°C, Tp.: 80°C) T100°C (Tamb.: –40* to 60°C, Tp.: 100°C) T120°C (Tamb.: –40* to 80°C, Tp.: 120°C)
* –15°C when /HE is specied.
*1
<2.HandlingCautions>
Note 2. Electrical Data
• Supply voltage: 42 V dc max.
• Output signal: 4 to 20 mA
Note 3. Installation
• All wiring shall comply with local installation requirement.
• The cable entry devices shall be of a certied ameproof type, suitable for the conditions of use.
Note 4. Operation
• Keep the “WARNING” label attached to the transmitter.
WARNING: AFTER DE-ENERGIZING,
DELAY 5 MINUTES BEFORE OPENING. WHEN THE AMBIENT TEMP.≥65°C, USE HEAT-RESISTING CABLES≥90°C.
• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.
Note 5. Maintenance and Repair
• The instrument modication or part replacement by other than an authorized representative of Yokogawa Electric Corporation is prohibited and will void KEMA Flameproof Certication.
WARNING
(3) Installation
WARNING
• All wiring shall comply with local installation requirements and the local electrical code.
• There is no need for conduit seal in Division 1 and Division 2 hazardous locations because this product is sealed at the factory.
(4) Operation
WARNING
• OPEN CIRCUIT BEFORE REMOVING COVER. INSTALL IN ACCORDANCE WITH THIS USER’S MANUAL
• Take care not to generate mechanical sparking when access to the instrument and peripheral devices in a hazardous location.
(5) MaintenanceandRepair
WARNING
The instrument modication or parts replacement by other than an authorized Representative of Yokogawa Electric Corporation is prohibited and will void the certication.
To satisfy IP66 or IP67, apply waterproof glands to the electrical connection port.
(2) ElectricalConnection
A mark indicating the electrical connection type is stamped near the electrical connection port. These marks are as followed.
Screw Size Marking
ISO M20 × 1.5 female
ANSI 1/2 NPT female
M
A or W
Location of the mark
F0208.ai
(6) NamePlate
● Name plate
● Tag plate for flameproof type
No. KEMA 07ATEX0109 Ex d IIC T6...T4, Ex tD A21, IP6X Enlcosure : IP66, IP67 TEMP. CLASS T6 T5 T4 MAX PROCESS TEMP.(Tp.) 85 100 120 °C Tamb. -50 to 75 80 75 °C T85°C(Tamb.:40°C, Tp.:80°C),T100°C(Tamb.:60°C, Tp.:100°C), T120°C(Tamb.:80°C, Tp.:120°C) Min.Tamb.:-40(-15)°C(for Dust)
D
WARNING
AFTER DE-ENERGIZING, DELAY 5 MINUTES BEFORE OPENING. WHEN THE AMBIENT TEMP. 65°C, USE THE HEAT-RESISTING CABLES 90°C
● Tag plate for intrinsically safe type
No. KEMA 03ATEX1544 X EEx ia IIC T4 IP66 and IP67 Tamb. -50 to 60°C MIN. Tamb.:-40(-15)°C(for DUST) MAX. PROCESS TEMP.(Tp.) 120°C T85°C(Tp.:80°C), T100°C(Tp.:100°C), T120°C(Tp.:120°C) Ui=30V, Ii=200mA , Pi=0.9W, Ci=10nF, Li=0
D
F0209.ai
<2.HandlingCautions>
91K819857 032
MODEL: Specied model code. STYLE: Style code. SUFFIX: Specied sufx code. SUPPLY: Supply voltage. OUTPUT: Output signal. MWP: Maximum working pressure. CAL RNG: Specied calibration range. NO.: Serial number and year of production*1. TOKYO 180-8750 JAPAN: The manufacturer name and the address*2.
*1: The rst digit in the nal three numbers of the serial
number appearing after “NO.” on the nameplate indicates the year of production. The following is an example of a serial number for a product that was produced in 2010:
The year 2010
*2: “180-8750” is a zip code which represents the
following address.
2-9-32 Nakacho, Musashino-shi, Tokyo Japan
(II)
 ATEXCertication
(1) TechnicalData
a. ATEXIntrinsicallySafeType
Caution for ATEX Intrinsically safe type.
Note 1. EJX/EJA-E series pressure transmitters
with optional code /KS26 for potentially explosive atmospheres:
• No. KEMA 04ATEX1116 X
• Applicable Standard: EN 60079-0:2009, EN 60079-11:2007/EN 60079-11:2012,
EN 60079-26:2007, EN 60079-27:2008, EN 61241-11:2006
Note 2. Ratings
Type of Protection and Marking Code:
Ex ia IIC/IIB T4 Ga
Ex ia IIIC T85°C T100°C T120°C Db Group: II Category: 1G, 2D Ambient Temperature for EPL Ga: –40 to 60°C Ambient Temperature for EPL Db: –30* to 60°C
* –15°C when /HE is specied.
Maximum Process Temperature (Tp.): 120°C Maximum Surface Temperature for EPL Db.
T85°C (Tp.: 80°C)
T100°C (Tp.: 100°C)
T120°C (Tp.: 120°C) Ambient Humidity:
0 to 100% (No condensation) Degree of Protection of the Enclosure:
IP66 / IP67 Electrical Data
• When combined with Trapezoidal and
Rectangular output characteristic FISCO
model IIC barrier Ui = 17.5 V, Ii = 380 mA, Pi = 5.32 W, Ci = 3.52 nF, Li = 0 μH
• When combined with Linear characteristic
barrier Ui = 24 V, Ii = 250 mA, Pi = 1.2 W, Ci = 3.52 nF, Li = 0 μH
• When combined with Trapezoidal or
Rectangular output characteristic FISCO
model IIB barrier Ui = 17.5 V, Ii = 460 mA, Pi = 5.32 W, Ci = 3.52 nF, Li = 0 μH
<2.HandlingCautions>
Note 3. Installation
• All wiring shall comply with local installation requirements. (Refer to the installation diagram)
Note 4. Maintenance and Repair
• The instrument modication or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void DEKRA Intrinsically safe Certication.
Note 5. Special Conditions for Safe Use
WARNING
• In the case where the enclosure of the Pressure Transmitter is made of aluminium, if it is mounted in an area where the use of category 1 G apparatus is required, it must be installed such, that even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.
• Electrostatic charge may cause an explosion hazard. Avoid any actions that cause the generation of electrostatic charge, such as rubbing with a dry cloth on coating face of the product.
• In the case where the enclosure of the Pressure Transmitter is made of aluminum, if it is mounted in an area where the use of category 2D apparatus is required, it shall be installed in such a way that the risk from electrostatic discharges and propagating brush discharges caused by rapid ow of dust is avoided.
• To satisfy IP66 or IP67, apply waterproof glands to the electrical connection port.
• When the lightning protector option is specied, the apparatus is not capable of withstanding the 500V insulation test required by EN60079-11.
This must be taken into account when
installing the apparatus.
Note 6. Installation Instructions
[Installation Diagram]
Terminator
Terminator
+
Safety Barrier
+
+
SUPPLY
+
+
Hazardous Location
Non-Hazardous Location
Pressure
Transmitter
Transmitter
Transmitter
• In the rating 1(*1), the output current of the barrier must be limited by a resistor ‘Ra’ such that Io = Uo/Ra.
• In the rating 2(*2), the output of the barrier must be the characteristics of the trapezoid or the rectangle and this transmitter can be connected to Fieldbus equipment which are in according to the FISCO model.
• The terminators may be built in by a barrier.
• More than one transmitter may be connected to the power supply line.
• The terminator and the safety barrier shall be certied.
Electrical data: Maximum Input Voltage Ui: 24 V
Maximum Input Current Ii: 250 mA Maximum Input Power Pi: 1.2 W Maximum Internal Capacitance Ci: 3.52 nF Maximum Internal Inductance Li: 0 μH
or Maximum Input Voltage Ui: 17.5 V Maximum Input Current Ii: 380 mA Maximum Input Power Pi: 5.32 W Maximum Internal Capacitance Ci: 3.52 nF Maximum Internal Inductance Li: 0 μH
or Maximum Input Voltage Ui: 17.5 V Maximum Input Current Ii: 460 mA Maximum Input Power Pi: 5.32 W Maximum Internal Capacitance Ci: 3.52 nF Maximum Internal Inductance Li: 0 μH
F0212.ai
*1: Rating 1
*2: Rating 2
<2.HandlingCautions>
(2) ElectricalConnection
A mark indicating the electrical connection type is stamped near the electrical connection port. These marks are as follows.
Screw Size Marking
ISO M20 × 1.5 female
ANSI 1/2 NPT female
M
N or W
Location of the mark
F0214.ai
(3) Installation
WARNING
• All wiring shall comply with local installation requirements and the local electrical code.
• There is no need for a conduit seal in Division 1 and Division 2 hazardous locations because this product is sealed at the factory.
(4) Operation
WARNING
(6) NamePlate
Name plate
CAL
MODEL SUFFIX
SUPPLY OUTPUT MWP
STYLE
mA DC
RNG
V DC
NO.
Made in Japan TOKYO 180-8750 JAPAN
: Refer to USER'S MANUAL.
Tag plate for intrinsically safe type
No. KEMA 04ATEX1116 X Ex ia IIC/IIB T4 Ga Ta:-40 to 60°C Ex ia IIIC T85°C T100°C T120°C Db Ta:-30(-15) to 60°C MAX PROCESS TEMP.(Tp.):120°C T85°C(Tp.:80°C), T100°C(Tp.:100°C), T120°C(Tp.:120°C) Enclosure: IP66/IP67 FISCO field device(IIC/IIB)
Entity parameters Ui=24V, Ii=250mA, Pi=1.2W, Ci=3.52nF, Li=0μH
D
WARNING
POTENTIAL ELECTROSTATIC CHARTGING HAZARD - SEE USER'S MANUAL.
F0213.ai
STYLE: Style code. SUFFIX: Specied sufx code. SUPPLY: Supply voltage. OUTPUT: Output signal. MWP: Maximum working pressure. CAL RNG: Specied calibration range. NO.: Serial number and year of production*1. TOKYO 180-8750 JAPAN: The manufacturer name and the address*2.
*1: The rst digit in the nal three numbers of the serial
number appearing after “NO.” on the name plate indicates the year of production. The following is an example of a serial number for a product that was produced in 2010:
91K819857 032
• OPEN CIRCUIT BEFORE REMOVING COVER. INSTALL IN ACCORDANCE WITH THIS USER’S MANUAL
• Take care not to generate mechanical sparking when accessing the instrument and peripheral devices in a hazardous location.
(5) MaintenanceandRepair
WARNING
The instrument modication or part replacement by other than an authorized Representative of Yokogawa Electric Corporation is prohibited and will void the certication.
The year 2010
*2: “180-8750” is the Zip code for the following address. 2-9-32 Nakacho, Musashino-shi, Tokyo Japan
User’s Manual
DPharp Differential Pressure and Pressure Transmitters
Manual Change No. 12-026
Please use this manual change for the manuals listed below.
For following models, the contents in the attached sheet should be used to replace the original contents.
1. Applicable manuals, sections, and corresponding items
IM No. and Edition Model
IM 01C25A01-01E (6th) EJX series and EJA-E series 3.3 (I)
IM 01C25H01-01E (8th) EJX118A, EJX438A, EJA118E, and EJA438E
IM 01C25T01-06E (3rd)
IM 01C25T03-01E (4th)
IM 01C25F01-01E (9th)
EJX series and EJA-E series for HART communication protocol
EJX series and EJA-E series for BRAIN communication protocol
EJX510A, EJX530A, EJX610A, EJX630A, EJA510E, and EJA530E
Applicable Sections
of Each Manual
4.3 (I)
8.1 to 8.3 (III)
3.3.14 (II)
3.2.3 (20) (II)
9.4 (IV)
Corresponding
Items in the
Attached Section 2
Nov. 30, 2012
2. Contents of change
(I) Transmitter Mounting (for EJA118E, EJX118A,
EJA438E, and EJX438A)
Please replace the original contents as follows when
the transmitter cannot be installed at least 600 mm below the HP process connection.
IMPORTANT
The transmitter should be installed at least 600 mm below the high pressure (HP) process connection to ensure a positive head pressure of ll uid. Pay special attention to vacuum applications. If it can not be installed at least 600 mm below the HP process connection, please use the equation below:
(P–P0)
h= × 0.102 [mm]
ds
h: Vertical height between the HP process connection
and the transmitter (mm) h≤0: Install the transmitter at least h (mm) below the
HP process connection
h>0: Install the transmitter at most h (mm) above the
HP process connection P: Pressure in the tank (Pa abs) P0: Minimum working pressure limit of the transmitter (Pa
abs). See below table.
[For ll uid code A, B, C, D, E]
Wetted parts
material code
SW
SE
SY
HW
TW
UW
[For ll uid code 1, 2, 4]
Wetted parts
material code
SW
SE
SY
HW
TW
ds: Specic gravity of ll uid (at 25°C). See below table.
Fill uid code A, 1, 4 B C, 2 D E
ds: Specic
gravity
Capillary
length
1 to 5m 6790 3190
6 to 10m 10030 3520
1 to 5m 6790 3190
6 to 10m 10030 3520
1 to 5m 3190
6 to 10m 3520
1 to 5m 19150 6140
6 to 10m 8290
1 to 5m 9620 3620
6 to 10m 4210
1 to 5m 9540 4750
6 to 10m 6050
Capillary
length
1 to 5m 2570 320
6 to 10m 4680 530
1 to 5m 2570 320
6 to 10m 4680 530
1 to 5m 320
6 to 10m 530
1 to 5m 10220 2050
6 to 10m 3450
1 to 5m 4270 570
6 to 10m 960
1.07 0.94 1.09
Process connection size
code
2, 8 3 4,W
Process connection size
code
2, 8 3 4,W
1.90 to
1.92
1.09
(II) Capillary Fill Fluid Density Compensation (for
EJA118E, EJX118A, EJA438E, and EJX438A)
Please use the following constant value [B] of ll uid
for the capillary ll uid density compensation when ll uid code 1, 2, or 4 is specied.
Table A. Constant value [B] of ll uid
Fill uid code 1, 2, 4
Constant value [B] mmH2O 0.75
2
Kgf/cm kPa 0.00745 mbar 0.07453 atm 0.000074 inH2O 0.02992 psi 0.00108 mmHg 0.05592
0.0000745
(III) Specications regarding ll uid code 1, 2, and 4 (for EJA118E, EJX118A, EJA438E, and EJX438A)
Please use the following additional contents for each item on the section 10, when ll uid code 1, 2, or 4 is specied.
8.1 Standard Specications (for EJA118E, EJX118A, EJA438E, and EJX438A)
Working Pressure Limits (Page 8-2): See below table.
Fill uid Working pressure High temp. and high vacuum use High vacuum use
0.013 kPa abs (0.0019 psi abs) to ange rating pressure
For atmospheric pressure or below, see gure 8.a, 8.b, and 8.c.
Transmitter ambient temperature range (for fill fluid code 1)
100(14.5)
Working pressure
kPa abs
(psi abs)
10(1.4)
Process temperature for fill fluid code 1
*1
Transmitter ambient temperature range (for fill fluid code 2)
Flange max. working pressure
Atmospheric pressure
Working pressure kPa abs (psi abs)
100(14.5)
10(1.4)
Process temperature for fill fluid code 2
*1
Transmitter ambient temperature range (for fill fluid code 4)
Flange max. working pressure
Atmospheric pressure
Working pressure
kPa abs
(psi abs)
100(14.5)
10(1.4)
*1
Process temperature for fill fluid code 4
Flange max. working pressure
Atmospheric pressure
2.7(0.38)
1(0.14)
0.1(0.014)
0.013(0.0019)
0.01(0.0014)
-50 0 50 100 150 200 250 300 350
Temperature (°C)
Figure 8.a. Working Pressure and
Process Temperature (Fill uid: silicone oil for high temp. and high vacuum use)
2.7(0.38)
1(0.14)
0.1(0.014)
0.013(0.0019)
0.01(0.0014)
-50 0 50 100 150 200 250 300 350
Temperature (°C)
Figure 8.b. Working Pressure and
Process Temperature (Fill uid: silicone oil for high temp. and high vacuum use)
2.7(0.38)
1(0.14)
0.1(0.014)
0.013(0.0019)
0.01(0.0014)
-50 0 50 100 150 200 250 300 350
Figure 8.c Working Pressure and
*1: The upper ambient temperature limit is 50°(122°F) in the following combinations.
Process Temperature Limits (Page 8-2): See below table.
Code Process temperature Ambient temperature Working pressure Specic gravity Silicone oil (high temp. and
1 high vacuum use) Silicone oil (high temp. and
2 high vacuum use) Silicone oil (high vacuum use)
*1: In case of wetted parts material code TW (Tantalum), process temperature limit is up to 200°C (392°F). *2: The upper ambient temperature limit is 50°C(122°F) in the following combinations.
4
–10 to 250°C*1
(14 to 482°F)
10 to 310°C
(50 to 590°F)
–10 to 100°C (14 to 212°F)
–10 to 60°C*2
(14 to 140°F)
10 to 60°C*2
(50 to 140°F)
–10 to 60°C*2
(14 to 140°F)
0.013 kPa abs
(0.0019 psi abs)
to ange rating
pressure
Process connection style code Process connection size code
W (Flush type) 2 (2-inch) or 8 (1 1/2-inch)
E (Extension type) 3 (3-inch)
Temperature (°C)
Process Temperature (Fill uid: silicone oil for high vacuum use)
1.07
1.09
1.07
8.2 Model and Sufx Codes (for EJA118E, EJX118A, EJA438E, and EJX438A)
Fill uid
-1……
-2……
-4……
*1: In case of wetted parts material code TW (Tantalum), process temperature limit is up to 200°C (392°F) *2: Not applicable for wetted parts material code TW (Tantalum). *3: Not applicable for process connection size code 8 (1 1/2-inch). *4: Not applicable for ashing connection ring code 1, 2, A, and B. *5: Not applicable for wetted parts material code UW (Titanium). *6: The upper ambient temperature limit is 50°C (122°F) in the following combinations.
[Process temperature] [Ambient temperature] High temp. and high vacuum use (Silicone oil) *1 –10 to 250°C –10 to 60°C High temp. and high vacuum use (Silicone oil) *2 10 to 310°C 10 to 60°C High vacuum use (Silicone oil) –10 to 100°C –10 to 60°C
Process connection style code Process connection size code
W (Flush type) 2 (2-inch) or 8 (1 1/2-inch)
E (Extension type) 3 (3-inch)
8.3 Optional Specications (for EJA118E, EJX118A, EJA438E, and EJX438A)
Teon lm* Diaphragm protection from sticky process uid by FEP Teon lm attached with
uorinated oil.
TF1
Operation range: 20 to 150°C, 0 to 2 MPa (Not applicable for vacuum service).
*: Applicable for the combination of ush type (process connection style code W) and ushing connection ring code 0. Not applicable for Fill uid code 1, 2, or 4.
(IV) Dimensions for Process connection code 8 and 9 (for EJA510E, EJX510A, EJX610A, EJA530E, EJX530A, and
EJX630A)
9.4 Dimensions
With Process connections code 8 and 9
Regarding process connection code 8 and 9, the appearance of process connection part has been changed in
January, 2013.
The difference can be distinguished by the 3-digit marking engraved on the side of hexagonal nut part.
Marking (3 digits):
=Numerical character such as `3´: See figure (a).
=Alphabet such as `N´: See figure (b).
(a) (b)
24(0.94)
172
(6.77)
ø6 (0.24)
5(0.20) 20(0.78)
172
ø6 (0.24)
(6.77)
5(0.20)
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