YOKOGAWA EJX210A User Manual

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User’s Manual

EJX210A Flange Mounted Differential Pressure T ransmitter s

IM 01C25C01-01E

okogawa Electric Corporation

IM 01C25C01-01E

3rd Edition

CONTENTS

1. INTRODUCTION............................................................................................ 1-1

Regarding This Manual ................................................................................. 1-1

1.1 Safe Use of This Product.................................................................... 1-2

1.2 Warranty.............................................................................................. 1-3

1.3 ATEX Documentation.......................................................................... 1-4

2. HANDLING CAUTIONS ................................................................................2-1

2.1 Model and Specifications Check......................................................... 2-1

2.2 Unpacking ........................................................................................... 2-1

2.3 Storage................................................................................................ 2-1

2.4 Selecting the Installation Location ...................................................... 2-2

2.5 Pressure Connection........................................................................... 2-2

2.6 Waterproofing of Cable Conduit Connections .................................... 2-2

2.7 Restrictions on Use of Radio Transceivers ........................................ 2-2

2.8 Insulation Resistance and Dielectric Strength Test............................ 2-2

2.9 Installation of an Explosion-Protected Instrument .............................. 2-3

2.9.1 FM Approval ................................................................................. 2-3

2.9.2 CSA Certification .......................................................................... 2-5

2.9.3 CENELEC ATEX (KEMA) Certification ........................................ 2-7

2.9.4 IECEx Certification ..................................................................... 2-10

2.10 EMC Conformity Standards .............................................................. 2-11

2.11 Pressure Equipment Directive (PED) ............................................... 2-11

2.12 Low Voltage Directive ....................................................................... 2-11

3. COMPONENT NAMES .................................................................................. 3-1

4. INSTALLATION............................................................................................. 4-1

4.1 Precautions ......................................................................................... 4-1

4.2 Mounting.............................................................................................. 4-1

4.3 Rotating Transmitter Section .............................................................. 4-1

4.4 Changing Integral Indicator Direction ................................................. 4-2

4.5 Mounting the Flushing Connection Ring............................................. 4-2

4.5.1 Mounting to Pressure Detector Section ....................................... 4-2

4.5.2 Mounting to Process Flange ........................................................ 4-3

4.6 Affixing the Teflon Film ....................................................................... 4-3

5. INSTALLING IMPULSE PIPING ...................................................................5-1

5.1 Impulse Piping Installation Precautions .............................................. 5-1

5.1.1 Connecting Impulse Piping to the Transmitter ............................. 5-1

5.1.2 Routing the Impulse Piping .......................................................... 5-1

5.2 Impulse Piping Connection Examples ................................................ 5-2

6. WIRING.......................................................................................................... 6-1

6.1 Wiring Precautions .............................................................................. 6-1

6.2 Selecting the Wiring Materials ............................................................ 6-1

6.3 Connections of External Wiring to Terminal Box................................ 6-1

6.3.1 Power Supply Wiring Connection ................................................ 6-1

IM 01C25C01-01E

CONTENTS

6.3.2 External Indicator Connection ...................................................... 6-1

6.3.3 Communicator Connection........................................................... 6-1

6.3.4 Check Meter Connection .............................................................. 6-2

6.3.5 Status Output Connection ............................................................ 6-2

6.4 Wiring .................................................................................................. 6-2

6.4.1 Loop Configuration ....................................................................... 6-2

(1) General-use Type and Flameproof Type ..................................... 6-2

(2) Intrinsically Safe Type ................................................................. 6-2

6.4.2 Wiring Installation ......................................................................... 6-2

(1) General-use Type and Intrinsically Safe Type ............................. 6-2

(2) Flameproof T ype ......................................................................... 6-3

6.5 Grounding............................................................................................ 6-3

6.6 Power Supply Voltage and Load Resistance ..................................... 6-3

7. OPERATION.................................................................................................. 7-1

7.1 Preparation for Starting Operation...................................................... 7-1

7.2 Zero Point Adjustment ........................................................................ 7-2

7.3 Starting Operation ............................................................................... 7-3

7.4 Shutting Down Operation.................................................................... 7-3

7.5 Venting or Draining Transmitter Pressure-detector Section............... 7-3

7.5.1 Draining Condensate .................................................................... 7-3

7.5.2 Venting Gas .................................................................................. 7-3

7.5.3 Draining Condensate for Flushing Connection Ring ................... 7-4

7.5.4 Venting Gas for Flushing Connection Ring ................................. 7-4

7.6 Setting the Range Using the Range-setting Switch ........................... 7-4

8. MAINTENANCE............................................................................................. 8-1

8.1 Overview ............................................................................................. 8-1

8.2 Calibration Instruments Selection ....................................................... 8-1

8.3 Calibration ........................................................................................... 8-1

8.4 Disassembly and Reassembly............................................................ 8-3

8.4.1 Replacing the Integral Indicator ................................................... 8-3

8.4.2 Replacing the CPU Board Assembly ........................................... 8-4

8.4.3 Replacing the Process Connector Gasket................................... 8-4

8.5 Troubleshooting................................................................................... 8-5

8.5.1 Basic Troubleshooting.................................................................. 8-5

8.5.2 Troubleshooting Flowcharts ......................................................... 8-5

8.5.3 Alarms and Countermeasures ..................................................... 8-7

9. GENERAL SPECIFICATIONS ...................................................................... 9-1

9.1 Standard Specifications ...................................................................... 9-1

9.2 MODEL AND SUFFIX CODES........................................................... 9-4

9.3 OPTIONAL SPECIFICATIONS (For Explosion Protected type)....... 9-10

9.4 DIMENSIONS.................................................................................... 9-12

REVISION RECORD .................................................................................................

When using the EJX in a Safety Instrumented Systems(SIS) application, refer to Appendix A in either IM 01C25T01-01E for the HART protocol or IM 01C25T03-01E for the BRAIN protocol.

IM 01C25C01-01E

1. INTRODUCTION

Thank you for purchasing the DPharp EJX Differential Pressure transmitter.

Your EJX Pressure Transmitter was precisely calibrated at the factory before shipment. To ensure both safety and efficiency, please read this manual carefully before you operate the instrument.

NOTE

This manual describes the hardware configurations of EJX series transmitters. For information on the software configuration and operation, please refer to either IM 01C25T03-01E for the EJX series BRAIN communication type or IM 01C25T01-01E for the EJX series HART communication type.

For FOUNDATION Fieldbus protocol type, please refer to IM 01C25T02-01E.

To ensure correct use of this instrument, read both the hardware and software manuals thoroughly before use.

WARNING

When using the EJX in a Safety Instrumented Systems (SIS) application, refer to Appendix A in either IM 01C25T01-01E for the HART protocol or IM 01C25T03-01E for the BRAIN protocol. The instructions and procedures in this section must be strictly followed in order to maintain the transmitter for this safety level.

 Regarding This Manual

• This manual should be provided to the end user.

• The contents of this manual are subject to change without prior notice.

•Yokogawa makes no warranty of any kind with regard to this manual, including, but not limited to, implied warranty of merchantability and fitness for a particular purpose.

• If any question arises or errors are found, or if any information is missing from this manual, please inform the nearest Yokogawa sales office.

• The specifications covered by this manual are limited to those for the standard type under the specified model number break-down and do not cover custom-made instruments.

• Please note that changes in the specifications, construction, or component parts of the instrument may not immediately be reflected in this manual at the time of change, provided that postponement of revisions will not cause difficulty to the user from a functional or performance standpoint.

• Yokogawa assumes no responsibility for this product except as stated in the warranty.

• If the customer or any third party is harmed by the use of this product, Yokogawa assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages.

1-1

IM 01C25C01-01E

1. INTRODUCTION

• The following safety symbols are used in this manual:

WARNING

Indicates a potentially hazardous situation which, if not avoided, injury.

could

result in death or serious

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against

unsafe practices

IMPORTANT

Indicates that operating the hardware or software in this manner may damage it or lead to system failure.

1.1 Safe Use of This Product

For the safety of the operator and to protect the instrument and the system, please be sure to follow this manual’s safety instructions when handling this instrument. If these instructions are not heeded, the protection provided by this instrument may be impaired. In this case, Yokogawa cannot guarantee that the instrument can be safely operated. Please pay special attention to the following points:

(a) Installation

• This instrument may only be installed by an engineer or technician who has an expert knowledge of this device. Operators are not allowed to carry out installation unless they meet this condition.

•With high process temperatures, care must be taken not to burn yourself by touching the instrument or its casing.

• Never loosen the process connector nuts when the instrument is installed in a process. This can lead to a sudden, explosive release of process fluids.

•When draining condensate from the pressure detector section, take appropriate precautions to prevent the inhalation of harmful vapors and the contact of toxic process fluids with the skin or eyes.

NOTE

Draws attention to information essential for understanding the operation and features.

Direct current

• When removing the instrument from a hazardous process, avoid contact with the fluid and the interior of the meter.

• All installation shall comply with local installation requirements and the local electrical code.

(b) Wiring

• The instrument must be installed by an engineer or technician who has an expert knowledge of this instrument. Operators are not permitted to carry out wiring unless they meet this condition.

• Before connecting the power cables, please confirm that there is no current flowing through the cables and that the power supply to the instrument is switched off.

•Wait 10 min. after the power is turned off, before opening the covers.

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IM 01C25C01-01E

1. INTRODUCTION

(d) Maintenance

• Please carry out only the maintenance procedures described in this manual. If you require further assistance, please contact the nearest Yokogawa office.

•Care should be taken to prevent the build up of dust or other materials on the display glass and the name plate. To clean these surfaces, use a soft, dry cloth.

(e) Explosion Protected Type Instrument

•Users of explosion proof instruments should refer first to section 2.9 (Installation of an Explosion Protected Instrument) of this manual.

• The use of this instrument is restricted to those who have received appropriate training in the device.

• Take care not to create sparks when accessing the instrument or peripheral devices in a hazardous location.

(f) Modification

• Yokogawa will not be liable for malfunctions or damage resulting from any modification made to this instrument by the customer.

1.2 Warranty

•The warranty shall cover the period noted on the quotation presented to the purchaser at the time of purchase. Problems occurring during the warranty period shall basically be repaired free of charge.

• If any problems are experienced with this instrument, the customer should contact the Yokogawa representative from which this instrument was purchased or the nearest Yokogawa office.

• If a problem arises with this instrument, please inform us of the nature of the problem and the circumstances under which it developed, including the model specification and serial number. Any diagrams, data and other information you can include in your communication will also be helpful.

• The party responsible for the cost of fixing the problem shall be determined by Yokogawa following an investigation conducted by Yokogawa.

• The purchaser shall bear the responsibility for repair costs, even during the warranty period, if the malfunction is due to:

- Improper and/or inadequate maintenance by the

purchaser.

- Malfunction or damage due to a failure to handle,

use, or store the instrument in accordance with the design specifications.

- Use of the product in question in a location not

conforming to the standards specified by Yokogawa, or due to improper maintenance of the installation location.

- Failure or damage due to modification or repair by

any party except Yokogawa or an approved representative of Yokogawa.

- Malfunction or damage from improper relocation

of the product in question after delivery.

- Reason of force majeure such as fires, earthquakes,

storms/floods, thunder/lightening, or other natural disasters, or disturbances, riots, warfare, or radioactive contamination.

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IM 01C25C01-01E

1. INTRODUCTION

1.3 ATEX Documentation

This is only applicable to the countries in European Union.

All instruction manuals for ATEX Ex related products are available in English, German and French. Should you require Ex related instructions in your local language, you are to contact your nearest Yokogawa office or representative.

Alle brugervejledninger for produkter relateret til ATEX Ex er tilgængelige på engelsk, tysk og fransk. Skulle De ønske yderligere oplysninger om håndtering af Ex produkter på eget sprog, kan De rette henvendelse herom til den nærmeste Yokogawa afdeling eller forhandler.

Tutti i manuali operativi di prodotti ATEX contrassegnati con Ex sono disponibili in inglese, tedesco e francese. Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale, mettersi in contatto con l’ufficio Yokogawa più vicino o con un rappresentante.

Todos los manuales de instrucciones para los productos antiexplosivos de ATEX están disponibles en inglés, alemán y francés. Si desea solicitar las instrucciones de estos artículos antiexplosivos en su idioma local, deberá ponerse en contacto con la oficina o el representante de Yokogawa más cercano.

Kaikkien ATEX Ex -tyyppisten tuotteiden käyttöhjeet ovat saatavilla englannin-, saksan- ja ranskankielisinä. Mikäli tarvitsette Ex -tyyppisten tuotteiden ohjeita omalla paikallisella kielellännne, ottakaa yhteyttä lähimpään Yokogawa-toimistoon tai -edustajaan.

Todos os manuais de instruções referentes aos produtos Ex da ATEX estão disponíveis em Inglês, Alemão e Francês. Se necessitar de instruções na sua língua relacionadas com produtos Ex, deverá entrar em contacto com a delegação mais próxima ou com um representante da Yokogawa.

Tous les manuels d’instruction des produits ATEX Ex sont disponibles en langue anglaise, allemande et française. Si vous nécessitez des instructions relatives aux produits Ex dans votre langue, veuillez bien contacter votre représentant Yokogawa le plus proche.

Alle Betriebsanleitungen für ATEX Ex bezogene Produkte stehen in den Sprachen Englisch, Deutsch und Französisch zur Verfügung. Sollten Sie die Betriebsanleitungen für Ex-Produkte in Ihrer Landessprache benötigen, setzen Sie sich bitte mit Ihrem örtlichen Yokogawa-Vertreter in Verbindung.

Alla instruktionsböcker för ATEX Ex (explosionssäkra) produkter är tillgängliga på engelska, tyska och franska. Om Ni behöver instruktioner för dessa explosionssäkra produkter på annat språk, skall Ni kontakta närmaste Yokogawakontor eller representant.

Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging (Ex) zijn verkrijgbaar in het Engels, Duits en Frans. Neem, indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal, contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger.

       ATEX Ex   ,   .        Ex           Yokogawa   .

1-4

IM 01C25C01-01E

2. HANDLING CAUTIONS

This chapter provides important information on how to handle the transmitter. Read this carefully before using the transmitter.

EJX Series transmitters are thoroughly tested at the factory before shipment. When taking delivery of an instrument, visually check them to make sure that no damage occurred during shipment.

Also check that all transmitter mounting hardware shown in figure 2.1 is included. If the transmitter is ordered without the process connector, the transmitter mounting hardware will not be included. After checking the transmitter, carefully repack it in its box and keep it there until you are ready to install it.

Process connector

Bolt

Figure 2.1 Transmitter Mounting Hardware

Process connector gasket

F0201.EPS

2.2 Unpacking

Keep the transmitter in its original packaging to prevent it from being damaged during shipment. Do not unpack the transmitter until it reaches the installation site.

2.3 Storage

The following precautions must be observed when storing the instrument, especially for a long period.

(a) Select a storage area which meets the following

conditions:

• It is not exposed to rain or subject to water seepage/leaks.

• Vibration and shock are kept to a minimum.

•It has an ambient temperature and relative humidity within the following ranges.

Ambient temperature:

–40 to 85°C without integral indicator –30 to 80°C with integral indicator

Relative humidity:

0% to 100% R.H. (at 40°C)

Preferred temperature and humidity:

approx. 25°C and 65% R.H.

2.1 Model and Specifications Check

The model name and specifications are written on the name plate attached to the case.

F0202.EPS

Figure 2.2 Name Plate

(b) When storing the transmitter, repack it carefully in

the packaging that it was originally shipped with.

the chambers inside the cover flanges and the diaphragm surface of high pressure-detector section, so that there is no process fluid remaining inside or on it. Before placing it in storage, also make sure that the pressure-detector is securely connected to the transmitter section.

2-1

IM 01C25C01-01E

2. HANDLING CAUTIONS

2.4 Selecting the Installation Location

The transmitter is designed to withstand severe environmental conditions. However, to ensure that it will provide years of stable and accurate performance, take the following precautions when selecting the installation location.

(a) Ambient Temperature

Avoid locations subject to wide temperature variations or a significant temperature gradient. If the location is exposed to radiant heat from plant equipment, provide adequate thermal insulation and/or ventilation.

(b) Ambient Atmosphere

Do not install the transmitter in a corrosive atmosphere. If this cannot be avoided, there must be adequate ventilation as well as measures to prevent the leaking of rain water and the presence of standing water in the conduits.

Although the transmitter is designed to be relatively resistant to shock and vibration, an installation site should be selected where this is kept to a minimum.

(d) Installation of Explosion-protected Transmitters

An explosion-protected transmitter is certified for installation in a hazardous area containing specific gas types. See subsection 2.9 “Installation of an Explosion-Protected Transmitters.”

2.5 Pressure Connection

2.6 Waterproofing of Cable Conduit Connections

Apply a non-hardening sealant to the threads to waterproof the transmitter cable conduit connections. (See figure 6.8, 6.9 and 6.10.)

2.7 Restrictions on Use of Radio Transceivers

IMPORTANT

Although the transmitter has been designed to resist high frequency electrical noise, if a radio transceiver is used near the transmitter or its external wiring, the transmitter may be affected by high frequency noise pickup. To test this, start out from a distance of several meters and slowly approach the transmitter with the transceiver while observing the measurement loop for noise effects. Thereafter use the transceiver outside the range where the noise effects were first observed.

2.8 Insulation Resistance and Dielectric Strength Test

Since the transmitter has undergone insulation resistance and dielectric strength tests at the factory before shipment, normally these tests are not required. If the need arises to conduct these tests, heed the following:

WARNING

• Never loosen the process connector and flange bolts when an instrument is installed in a process. The device is under pressure, and a loss of seal can result in a sudden and uncontrolled release of process fluid.

•When draining toxic process fluids that have condensed inside the pressure detector, take appropriate steps to prevent the contact of such fluids with the skin or eyes and the inhalation of vapors from these fluids.

The following precautions must be observed in order to safely operate the transmitter under pressure.

(a) Make sure that all the process connector bolts are

tightened firmly.

(b) Make sure that there are no leaks in the impulse

piping.

maximum working pressure.

(a) Do not perform such tests more frequently than is

absolutely necessary. Even test voltages that do not cause visible damage to the insulation may degrade the insulation and reduce safety margins.

(b) Never apply a voltage exceeding 500 V DC (100 V

DC with an internal lightning protector) for the insulation resistance test, nor a voltage exceeding 500 V AC (100 V AC with an internal lightning protector) for the dielectric strength test.

lines from the transmitter terminals. The procedure for conducting these tests is as follows:

• Insulation Resistance Test

1) Short-circuit the + and – SUPPLY terminals in the terminal box.

2) Turn OFF the insulation tester. Then connect the insulation tester plus (+) lead wire to the shorted SUPPLY terminals and the minus (–) leadwire to the grounding terminal.

2-2

IM 01C25C01-01E

3) Turn ON the insulation tester power and measure the insulation resistance. The voltage should be applied as briefly as possible to verify that the insulation resistance is at least 20 MΩ.

4) After completing the test and being very careful not to touch exposed conductors disconnect the insulation tester and connect a 100 kΩ resistor between the grounding terminal and the shortcircuiting SUPPLY terminals. Leave this resistor connected at least one second to discharge any static potential. Do not touch the terminals while it is discharging.

• Dielectric Strength Test

1) Short-circuit the + and – SUPPLY terminals in the terminal box.

2) Turn OFF the dielectric strength tester. Then connect the tester between the shorted SUPPLY terminals and the grounding terminal. Be sure to connect the grounding lead of the dielectric strength tester to the ground terminal.

3) Set the current limit on the dielectric strength tester to 10 mA, then turn ON the power and gradually increase the test voltage from ‘0’ to the specified voltage.

4) When the specified voltage is reached, hold it for one minute.

5) After completing this test, slowly decrease the voltage to avoid any voltage surges.

2.9 Installation of an Explosion-

Protected Instrument

NOTE

For FOUNDATION Fieldbus explosion protected type, please refer to IM 01C22T02-01E.

If a customer makes a repair or modification to an intrinsically safe or explosionproof instrument and the instrument is not restored to its original condition, its intrinsically safe or explosionproof construction may be compromised and the instrument may be hazardous to operate. Please contact Yokogawa before making any repair or modification to an instrument.

2. HANDLING CAUTIONS

CAUTION

This instrument has been tested and certified as being intrinsically safe or explosionproof. Please note that severe restrictions apply to this instrument’s construction, installation, external wiring, maintenance and repair. A failure to abide by these restrictions could make the instrument a hazard to operate.

WARNING

Maintaining the safety of explosionproof equipment requires great care during mounting, wiring, and piping. Safety requirements also place restrictions on maintenance and repair. Please read the following sections very carefully.

WARNING

The range setting switch must not be used in a hazardous area.

2.9.1 FM Approval

a. FM Intrinsically Safe Type

Caution for FM intrinsically safe type. (Following contents refer DOC. No. IFM022-A12)

Note 1. Model EJX Series Differential, gauge and

absolute pressure transmitters with optional code /FS1 are applicable for use in hazardous locations.

• Applicable Standard: FM3600, FM3610, FM3611, FM3810

• Intrinsically Safe for Class I, Division 1, Groups A, B, C & D. Class II, Division 1, Groups E, F & G and Class III, Division 1, Class I, Zone 0 in Hazardous Locations, AEx ia IIC

• Nonincendive for Class I, Division 2, Groups A, B, C & D. Class II, Division 2, Groups F & G and Class III, Division 1, Class I, Zone 2, Groups IIC, in Hazardous Locations.

• Outdoor hazardous locations, NEMA 4X.

• Temperature Class: T4

• Ambient temperature: –60 to 60°C

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IM 01C25C01-01E

2. HANDLING CAUTIONS

Note 2. Entity Parameters

• Intrinsically Safe Apparatus Parameters [Groups A, B, C, D, E, F and G] Vmax = 30 V Ci = 6 nF Imax = 200 mA Li = 0 µH Pmax = 1 W

* Associated Apparatus Parameters

(FM approved barriers) Voc ≤ 30 V Ca > 6 nF Isc ≤ 200 mA La > 0 µH Pmax ≤ 1W

• Intrinsically Safe Apparatus Parameters [Groups C, D, E, F and G] Vmax = 30 V Ci = 6 nF Imax = 225 mA Li = 0 µH Pmax = 1 W

* Associated Apparatus Parameters

(FM approved barriers) Voc ≤ 30 V Ca > 6 nF Isc ≤ 225 mA La > 0 µH Pmax ≤ 1 W

• Entity Installation Requirements Vmax ≥ Voc or Uo or Vt, Imax ≥ Isc or Io or It, Pmax (or Po) ≤ Pi, Ca or Co ≥ Ci + Ccable, La or Lo ≥ Li + Lcable

Note 3. Installation

• Barrier must be installed in an enclosure that meets the requirements of ANSI/ISA S82.01.

• Control equipment connected to barrier must not use or generate more than 250 V rms or V dc.

• Installation should be in accordance with ANSI/ISA RP12.6 “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National Electric Code (ANSI/NFPA 70).

• The configuration of associated apparatus must be FMRC Approved.

• Dust-tight conduit seal must be used when installed in a Class II, III, Group E, F or G environment.

• Associated apparatus manufacturer’s installation drawing must be followed when installing this apparatus.

• The maximum power delivered from the barrier must not exceed 1 W.

• Note a warning label worded “SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY,” and “INSTALL IN ACCORDANCE WITH DOC. No. IFM022-A12”

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Factory Mutual Intrinsically safe and Nonincendive Approval.

[Intrinsically Safe]

Hazardous Location Nonhazardous Location

Class I, II, III, Division 1, Groups A, B, C, D, E, F, G Class 1, Zone 0 in Hazardous (Classified) Locations AEx ia IIC

EJX Series Pressure Transmitters Safety Barrier

Supply

Hazardous Location Nonhazardous Location

Class I, II, Division 2, Groups A, B, C, D, F, G Class III, Division 1. Class 1, Zone 2, Group IIC, in Hazardous (Classified) Locations

EJX Series Pressure Transmitters

Supply

–

[Nonincendive]

+ –

–

Not Use Safety Barrier

General Purpose Equipment

F0203-1.EPS

General Purpose Equipment

F0203-2.EPS

b. FM Explosionproof Type

Caution for FM explosionproof type.

Note 1. Model EJX Series differential, gauge,

and absolute pressure transmitters with optional code /FF1 are applicable for use in hazardous locations.

• Applicable Standard: FM3600, FM3615, FM3810, ANSI/NEMA 250

• Explosionproof for Class I, Division 1, Groups B, C and D.

• Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G.

• Enclosure rating: NEMA 4X.

• Temperature Class: T6

• Ambient Temperature: –40 to 60°C

• Supply Voltage: 42 V dc max.

• Output signal: 4 to 20 mA

Note 2. Wiring

• All wiring shall comply with National Electrical Code ANSI/NFPA70 and Local Electrical Codes.

• When installed in Division 1, “FACTORY SEALED, CONDUIT SEAL NOT REQUIRED.”

Note 3. Operation

• Keep the “WARNING” nameplate attached to the transmitter.

+ –

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IM 01C25C01-01E

2. HANDLING CAUTIONS

WARNING: OPEN CIRCUIT BEFORE REMOVING COVER. FACTORY SEALED, CONDUIT SEAL NOT REQUIRED. INSTALL IN ACCORDANCE WITH THE USERS MANUAL IM 01C25.

• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Factory Mutual Explosionproof Approval.

c. FM Intrinsically Safe Type/FM

Explosionproof Type

Model EJX Series pressure transmitters with optional code /FU1 can be selected the type of protection (FM Intrinsically Safe or FM Explosionproof) for use in hazardous locations.

Note 1. For the installation of this transmitter,

once a particular type of protection is selected, any other type of protection cannot be used. The installation must be in accordance with the description about the type of protection in this instruction manual.

Note 2. In order to avoid confusion, unnecessary

marking is crossed out on the label other than the selected type of protection when the transmitter is installed.

2.9.2 CSA Certification

a. CSA Intrinsically Safe Type

Caution for CSA Intrinsically safe type. (Following contents refer to “DOC No. ICS013-A13”)

Note 1. Model EJX Series differential, gauge, and

absolute pressure transmitters with optional code /CS1 are applicable for use in hazardous locations

Certificate: 1606623 [For CSA C22.2]

• Applicable Standard: C22.2 No.0, C22.2 No.0.4, C22.2 No.25, C22.2 No.94, C22.2 No.157, C22.2 No.213, C22.2 No.1010.1

• Intrinsically Safe for Class I, Division 1, Groups A, B, C & D, Class II, Division 1, Groups E, F & G, Class III, Division 1

• Nonincendive for Class I, Division 2, Groups A, B, C & D, Class II, Division 2, Groups E, F & G, Class III, Division 1

• Enclosure: Type 4X,

• Temp. Code: T4

• Amb. Temp.:–50 to 60°C

• Process Temperature: 120°C max. [For CSA E60079]

• Applicable Standard: CAN/CSA E60079-0, CAN/CSA E60079-11, CAN/CSA E60079-15, IEC 60529:2001-02

• Ex ia IIC T4, Ex nL IIC T4

• Ambient Temperature :–50 to 60°C

• Max. Process Temp.: 120°C

• Enclosure: IP66 and IP67

Note 2. Entity Parameters

• Intrinsically safe ratings are as follows: Maximum Input Voltage (Vmax/Ui) = 30 V Maximum Input Current (Imax/Ii) = 200 mA Maximum Input Power (Pmax/Pi) = 0.9 W Maximum Internal Capacitance (Ci) = 10 nF Maximum Internal Inductance (Li) = 0 µH

• Type "n" or Nonincendive ratings are as follows: Maximum Input Voltage (Vmax/Ui) = 30 V Maximum Internal Capacitance (Ci) = 10 nF Maximum Internal Inductance (Li) = 0 µH

• Installation Requirements

Uo ≤ Ui, Io ≤ Ii, Po ≤ Pi, Co ≥ Ci + Ccable, Lo ≥ Li + Lcable Voc ≤ Vmax, Isc ≤ Imax, Ca ≥ Ci + Ccable, La ≥ Li + Lcable Uo, Io, Po, Co, Lo, Voc, Isc, Ca and La are parameters of barrier.

Note 3. Installation

• In any safety barreir used output current must be

limited by a resistor 'R' such that Io=Uo/R or Isc=Voc/R.

• The safety barrier must be CSA certified.

• Input voltage of the safet barrier must be less than

250 Vrms/Vdc.

• Installation should be in accordance with Canadian

Electrical Code Part I and Local Electrical Code.

• Dust-tight conduit seal must be used when

installed in Class II and III environments.

• The instrument modification or parts replacement

by other than authorized representative of Yokogawa Electric Corporation and Yokogawa Corporation of America is prohibited and will void Canadian Standards Intrinsically safe and nonincendive Certification.

2-5

IM 01C25C01-01E

2. HANDLING CAUTIONS

[Intrinsically Safe]

Hazardous Location Nonhazardous Location Group IIC, Zone 0 Class I, II, III, Division 1,

Groups A, B, C, D, E, F, G EJX Series Pressure

Transmitters

Supply

–

Safety Barrier

–

General Purpose Equipment

+ –

F0204-1.EPS

[Nonincendive]

Hazardous Location Nonhazardous Location

Group IIC, Zone 2

Class I, II, Division 2, Groups A, B, C, D, E, F, G Class III, Division 1.

EJX Series Pressure

EJX Series Pressure Transmitters

Transmitters

Supply

–

CSA Certified Equipment ([nL] or nonincendive)

– Not Use Safety Barrier

F0204-2.EPS

b. CSA Explosionproof Type

Caution for CSA explosionproof type.

Note 1. Model EJX Series differential, gauge, and

absolute pressure transmitters with optional code /CF1 are applicable for use in hazardous locations:

Certificate: 1589701 [For CSA C22.2]

• Applicable Standard: C22.2 No.0, C22.2 No.0.4, C22.2 No.0.5, C22.2 No.25, C22.2 No.30,

C22.2 No.94, C22.2 No.61010.1-01

• Explosion-proof for Class I, Groups B, C and D.

• Dustignition-proof for Class II/III, Groups E, F and G.

• Enclosure: TYPE 4X

• Temperature Code: T6...T4

[For CSA E60079]

• Applicable Standard: CAN/CSA E60079-0,

CAN/CSA E60079-1

• Flameproof for Zone 1, Ex d IIC T6...T4

• Enclosure: IP66 and IP67

• Maximum Process Temperature: 120°C (T4), 100°C (T5), 85°C (T6)

• Ambient Temperature: –50 to 75°C (T4), –50 to 80°C (T5), –50 to 70°C (T6)

• Supply Voltage: 42 V dc max.

• Output Signal: 4 to 20 mA dc

Note 2. Wiring

[For CSA C22.2]

• All wiring shall comply with Canadian Electrical Code Part I and Local Electrical Codes.

• In hazardous location, wiring shall be in conduit as shown in the figure.

• WARNING:

A SEAL SHALL BE INSTALLED WITHIN 50cm

OF THE ENCLOSURE.

UN SCELLEMENT DOIT ÊTRE INSTALLÉ À

MOINS DE 50cm DU BOÎTIER.

• WARNING:

WHEN INSTALLED IN CL.I, DIV 2, SEAL NOT

REQUIRED.

UNE FOIS INSTALLÉ DANS CL I, DIV 2,

AUCUN JOINT N'EST REQUIS.

Non-Hazardous

Locations

Non-hazardous Location Equipment

42 V DC Max. 4 to 20 mA DC Signal

Non-Hazardous

Locations

Non-hazardous Location Equipment

42 V DC Max. 4 to 20 mA DC Signal

Hazardous Locations Division 1

50 cm Max.

Sealing Fitting

Conduit

EJX Series

Hazardous Locations Division 2

Sealing Fitting

EJX Series

S U

P P

L Y

S U

P P

L Y

F0205-1.EPS

[For CSA E60079]

• All wiring shall comply with local installation requirements and local electrical code.

• In hazardous locations, the cable entry devices shall be of a certified flameproof type, suitable for the conditions of use and correctly installed.

• Unused apertures shall be closed with suitable flameproof certified blanking elements. (The plug attached is flameproof certified.)

Note 3. Operation

• WARNING:

AFTER DE-ENERGIZING, DELAY 5 MINUTES

BEFORE OPENING.

APRÉS POWER-OFF, ATTENDRE 5 MINUTES

AVANT D'OUVRIR.

SE L PU

CHE

A L A

E S UL P

K C

E H C

M R A

L A

2-6

IM 01C25C01-01E

2. HANDLING CAUTIONS

• WARNING: WHEN AMBIENT TEMPERATURE ≥ 65°C,

USE THE HEAT-RESISTING CABLES ≥ 90°C.

QUAND LA TEMPÉRATURE AMBIANTE ≥

65°C, UTILISEZ DES CÂBLES RÉSISTANTES Á LA CHALEUR ≥ 90°C.

• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and Yokogawa Corporation of America is prohibited and will void Canadian Standards Explosionproof Certification.

c. CSA Intrinsically Safe Type/CSA

Explosionproof Type

Model EJX Series pressure transmitters with

optional code /CU1 can be selected the type of protection (CSA Intrinsically Safe or CSA Explosionproof) for use in hazardous locations.

Note 1. For the installation of this transmitter,

Note 2. In order to avoid confusion, unnecessary

marking is crossed out on the label other than the selected type of protection when the transmitter is installed.

• Process Temperature (Tp.): 120°C max.

• Maximum Surface Temperature for dust-proof:

T85°C (Tamb.: –40 to 60°C, Tp.: 80°C) T100°C (Tamb.: –40 to 60°C, Tp.: 100°C) T120°C (Tamb.: –40 to 60°C, Tp.: 120°C)

• Enclosure: IP66 and IP67

Note 2. Electrical Data

• In type of explosion protection intrinsic safety EEx ia IIC only for connection to a certified intrinsically safe circuit with following maximum values:

Ui = 30 V Ii = 200 mA Pi = 0.9 W Effective internal capacitance; Ci = 10 nF Effective internal inductance; Li = 0 mH

Note 3. Installation

• All wiring shall comply with local installation requirements. (Refer to the installation diagram)

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void KEMA Intrinsically safe Certification.

Note 5. Special Conditions for Safe Use

• In the case where the enclosure of the Pressure Transmitter is made of aluminium, if it is mounted in an area where the use of category 1 G apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.

[Installation Diagram]

Hazardous Location

Nonhazardous Location

2.9.3 CENELEC ATEX (KEMA) Certification

(1) Technical Data a. CENELEC ATEX (KEMA) Intrinsically Safe

Type

Caution for CENELEC ATEX (KEMA) Intrinsically safe type.

Note 1. Model EJX Series differential, gauge, and

absolute pressure transmitters with optional code /KS2 for potentially explosive atmospheres:

• No. KEMA 03ATEX1544 X

• Applicable Standard: EN 50014, EN 50020, EN 50284, EN 50281-1-1

• Type of Protection and Marking code: EEx ia IIC T4

• Group: II

• Category: 1G, 1D

• Ambient Temperature for gas-proof: –50 to 60°C

Transmitter

Supply

+ –

*1: In any safety barriers used the output current must be limited

by a resistor “R” such that Imaxout-Uz/R.

Safety Barrier

–

b. CENELEC ATEX (KEMA) Flameproof Type

Caution for CENELEC ATEX (KEMA) flameproof type.

Note 1. Model EJX Series differential, gauge, and

absolute pressure transmitters with optional code /KF2 for potentially explosive atmospheres:

• No. KEMA 03ATEX2570

• Applicable Standard: EN 50014, EN 50018, EN 50281-1-1

2-7

IM 01C25C01-01E

F0204.EPS

2. HANDLING CAUTIONS

• Type of Protection and Marking Code: EEx d IIC T6...T4

• Group: II

• Category: 2G, 1D

• Temperature Class: T6, T5, and T4

• Enclosure: IP66 and IP67

• Ambient Temperature for gas-proof: –50 to 70°C (T6), –50 to 80°C (T5), and –50 to 75°C (T4)

• Maximum Process Temperature (Tp.) for gas-proof: 85°C (T6), 100°C (T5), and 120°C (T4)

• Maximum Surface Temperature for dust-proof: T80°C (Tamb.: –40 to 40°C, Tp.: 80°C) T100°C (Tamb.: –40 to 60°C, Tp.: 100°C) T120°C (Tamb.: –40 to 80°C, Tp.: 120°C)

Note 2. Electrical Data

• Supply voltage: 42 V dc max.

• Output signal: 4 to 20 mA

Note 3. Installation

• All wiring shall comply with local installation requirements.

• The cable entry devices shall be of a certified flameproof type, suitable for the conditions of use.

Note 4. Operation

• Keep the “WARNING” label attached to the transmitter.

WARNING: AFTER DE-ENERGIZING, DELAY 5 MINUTES BEFORE OPENING. WHEN THE AMBIENT TEMP.65°C, USE HEAT-RESISTING CABLES90°C.

• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.

Note 5. Maintenance and Repair

• The instrument modification or part replacement by other than an authorized representative of Yokogawa Electric Corporation is prohibited and will void KEMA Flameproof Certification.

The installation must be in accordance with the description about the type of protection in this user’s manual.

Note 2. In order to avoid confusion, unnecessary

marking is crossed out on the label other than the selected type of protection when the transmitter is installed.

 CENELEC ATEX Type of Protection “n”

• Applicable Standard: EN 60079-15:2003

• Referential Standard: IEC 60079-0:1998, IEC60079-11:1999

• Type of Protection and Marking Code: EEx nL IIC T4

• Temperature Class: T4

• Enclosure: IP66 and IP67

• Process Temperature: 120°C max.

• Ambient Temperature: –50 to 60°C

Note 1. Electrical Data

Ui = 30 V Effective internal capacitance; Ci = 10 nF Effective internal inductance; Li = 0 mH

Note 2. Installation

• All wiring shall comply with local installation requirements. (refer to the installation diagram)

Note 3. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Type of Protection “n”.

[Installation Diagram]

Hazardous Location

(Zone 2 only)

Transmitter

Supply

+ –

Nonhazardous Location

[EEx nL]

Power Supply

–

c. CENELEC ATEX (KEMA) Intrinsically Safe

Type/CENELEC ATEX (KEMA) Flameproof Type/CENELEC ATEX Type n

Model EJX Series differential, gauge and absolute pressure transmitters with optional code /KU2 can be selected the type of protection CENELEC ATEX (KEMA) Intrinsically Safe, Flameproof or CENELEC ATEX Type n for use in hazardous locations.

Note 1. For the installation of this transmitter,

once a particular type of protection is selected, any other type of protection cannot be used.

Ratings of the Power Supply as follows;

Maximum Voltage: 30 V

 CENELEC ATEX Type of Protection “Dust”

• Type of Protection and Marking Code: II 1D

• Maximum Surface Temperature: T80°C (Tamb.: –40 to 40°C, Tp.: 80°C) T100°C (Tamb.: –40 to 60°C, Tp.: 100°C) T120°C (Tamb.: –40 to 80°C, Tp.: 120°C)

2-8

IM 01C25C01-01E

F0205.EPS

2. HANDLING CAUTIONS

WARNING

To satisfy IP66 or IP67, apply waterproof glands to the electrical connection port.

(2) Electrical Connection

A mark indicating the electrical connection type is stamped near the electrical connection port. These marks are as follows.

Location of the mark

F0206.EPS

(3) Installation

WARNING

•All wiring shall comply with local installation requirements and the local electrical code.

(4) Operation

WARNING

• OPEN CIRCUIT BEFORE REMOVING COVER. INSTALL IN ACCORDANCE WITH THIS USER’S MANUAL

• Take care not to generate mechanical sparking when access to the instrument and peripheral devices in a hazardous location.

(5) Maintenance and Repair

(6) Name Plate

 Name plate

 Tag plate for flameproof type

No. KEMA 03ATEX2570 EEx d IIC T6...T4 IP66 andIP67 TEMP. CLASS T6 T5 T4 MAX PROCESS TEMP.(Tp.) 85 100 120 °C Tamb. -50 to 70 80 75 °C T80°C(Tamb.:40°C, Tp.:80°C),T100°C(Tamb.:60°C, Tp.:100°C), T120°C(Tamb.:80°C, Tp.:120°C) Min.Tamb.:-40°C(for DUST)

WARNING

AFTER DE-ENERGIZING, DELAY 5 MINUTES BEFORE OPENING. WHEN THE AMBIENT TEMP.  65°C, USE THE HEAT-RESISTING CABLES  90°C

 Tag plate for intrinsically safe type

 Tag plate for type n protection

No. KEMA 03ATEX1544 X EEx ia IIC T4 IP66 and IP67 Tamb. -50 to 60°C MIN. Tamb.:-40°C(for DUST) MAX. PROCESS TEMP.(Tp.) 120°C T85°C(Tp.:80°C), T100°C(Tp.:100°C), T120°C(Tp.:120°C) Ui=30V, Ii=200mA , Pi=0.9W, Ci=10nF, Li=0

EEx nLIIC T4 IP66 and IP67 Tamb. -50 to 60°C MAX. PROCESS TEMP.(Tp.) 120°C Ui=30V, Ci=10nF, Li=0

F0207.EPS

MODEL: Specified model code. STYLE: Style code. SUFFIX: Specified suffix code. SUPPLY: Supply voltage. OUTPUT: Output signal. MWP: Maximum working pressure. CAL RNG: Specified calibration range. NO.: Serial number and year of production*1.

TOKYO 180-8750 JAPAN: The manufacturer name and the address*2.

*1: The first digit in the final three numbers of the

serial number appearing after “NO.” on the name plate indicates the year of production. The following is an example of a serial number for a product that was produced in 2004:

12A819857 432

WARNING

The instrument modification or part replacement by other than an authorized Representative of Yokogawa Electric Corporation is prohibited and will void the certification.

The year 2004

*2: “180-8750” is the postal code for the following

address.

2-9-32 Nakacho, Musashino-shi, Tokyo Japan

2-9

IM 01C25C01-01E

2. HANDLING CAUTIONS

2.9.4 IECEx Certification

Model EJX Series pressure transmitters with

optional code /SU2 can be selected the type of protection (IECEx Intrinsically Safe/type n or flameproof) for use in hazardous locations.

Note 1. For the installation of this transmitter,

Note 2. In order to avoid confusion, unnecessary

marking is crossed out on the label other than the selected type of protection when the transmitter is installed.

a. IECEx Intrinsically Safe Type / type n

Caution for IECEx Intrinsically safe and type n.

Note 1. Model EJX Series differential, gauge, and

absolute pressure transmitters with optional code /SU2 are applicable for use in hazardous locations

• No. IECEx CSA 05.0005

• Applicable Standard: IEC 60079-0:2000, IEC 60079-11:1999, IEC 60079-15:2001

• Ex ia IIC T4, Ex nL IIC T4

• Ambient Temperature :–50 to 60°C

• Max. Process Temp.: 120°C

• Enclosure: IP66 and IP67

Note 2. Entity Parameters

• Type "n" ratings are as follows: Maximum Input Voltage (Vmax/Ui) = 30 V Maximum Internal Capacitance (Ci) = 10 nF Maximum Internal Inductance (Li) = 0 µH

• Installation Requirements Uo ≤ Ui, Io ≤ Ii, Po ≤ Pi, Co ≥ Ci + Ccable, Lo ≥ Li + Lcable Voc ≤ Vmax, Isc ≤ Imax, Ca ≥ Ci + Ccable, La ≥ Li + Lcable Uo, Io, Po, Co, Lo, Voc, Isc, Ca and La are parameters of barrier.

Note 3. Installation

• In any safety barreir used output current must be

limited by a resistor 'R' such that Io=Uo/R.

• The safety barrier must be IECEx certified.

• Input voltage of the safety barrier must be less than 250 Vrms/Vdc.

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and will void IECEx Intrinsically safe and type n certification.

[Intrinsically Safe]

Hazardous Location Nonhazardous Location

Group IIC, Zone 0

EJX Series Pressure Transmitters

Supply

Hazardous Location Nonhazardous Location

Group IIC, Zone 2

EJX Series Pressure

EJX Series Pressure Transmitters

Transmitters

Supply

–

[type n]

+ –

IECEx certified Safety Barrier

+ –

Not Use Safety Barrier

+ –

General Purpose Equipment

+ –

F0213-1.EPS

IECEx Certified Equipment [nL]

+ –

F0213-2.EPS

b. IECEx Flameproof Type

Caution for IECEx flameproof type.

Note 1. Model EJX Series differential, gauge, and

absolute pressure transmitters with optional code /SF2 and /SU2 are applicable for use in hazardous locations:

• No. IECEx CSA 05.0002

• Applicable Standard: IEC60079-0:2000,

IEC60079-1:2001

• Flameproof for Zone 1, Ex d IIC T6...T4

• Enclosure: IP66 and IP67

• Maximum Process Temperature: 120°C (T4), 100°C (T5), 85°C (T6)

• Ambient Temperature: –50 to 75°C (T4), –50 to 80°C (T5), –50 to 70°C (T6)

• Supply Voltage: 42 V dc max.

• Output Signal: 4 to 20 mA dc

Note 2. Wiring

• In hazardous locations, the cable entry devices shall be of a certified flameproof type, suitable for the conditions of use and correctly installed.

• Unused apertures shall be closed with suitable flameproof certified blanking elements.

2-10

IM 01C25C01-01E

2. HANDLING CAUTIONS

Note 3. Operation

• WARNING: AFTER DE-ENERGIZING, DELAY 5 MINUTES

BEFORE OPENING.

• WARNING: WHEN AMBIENT TEMPERATURE ≥ 65°C,

USE THE HEAT-RESISTING CABLES ≥ 90°C.

• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void IECEx Certification.

2.10 EMC Conformity Standards

EN61326, AS/NZS CISPR11

CAUTION

To meet EMC regulations, Yokogawa recommends that customers run signal wiring through metal conduits or use shielded twisted-pair cabling when installing EJX series transmitters in a plant.

2.11 Pressure Equipment Directive (PED)

(1) General

• EJX series pressure transmitters are categorized as pressure accessories under the vessel section of directive 97/23/EC, which corresponds to Article 3, Paragraph 3 of PED, denoted as Sound Engineering Practice (SEP).

(2) Technical Data

Article 3, Paragraph 3 of PED, denoted as Sound

Engineering Practice (SEP).

(3) Operation

CAUTION

• The temperature and pressure of fluid should be maintained at levels that are consistent with normal operating conditions.

•The ambient temperature should be maintained at a level that is consistent with normal operating conditions.

•Please take care to prevent water hammer and the like from inducing excessive pressures in pipes and valves. If phenomena are likely, install a safety valve or take some other appropriate measure to prevent pressure from exceeding PS.

• Take appropriate measures at the device or system level to protect transmitters if they are to be operated near an external heat source.

2.12 Low Voltage Directive

Applicable standard : EN61010-1

(1) Pollution Degree 2

"Pollution degree" describes the degree to which a

soild, liquid, or gas which deteriorates dielectric strength or surface resistivity is adhering. " 2 " applies to normal indoor atmosphere. Normally, only non-conductive pollution occurs. Occasionally, however, temporary conductivity caused by condenstaion must be expected.

(2) Installation Category I

"Overvoltage category(Installation category)"

describes a number which defines a transient overvoltage condition. It implies the regulattion for impulse withstand voltage. " I " applies to electrical equipment which is supplied from the circuit when appropriate transient overvoltage control means (interfaces) are provided.

2-11

IM 01C25C01-01E

3. COMPONENT NAMES

Integral indicator

Mounting screw

Amplifier Cover

(Note 1)

Slide switch

(Note 2)

Range-setting

(Note 1)

switch (See Subsection 7.6)

Transmitter section

External indicator conduit connection

CPU assembly Burnout direction switch

BO H L WR E

Write protection switch

(Note 1)

Cover flange

Process connector

(Note 1)

Bolt

Conduit connection

Zero-adjustment screw

Process connection (low pressure side)

Burnout direction switch (BO) Hardware write protection switch (WR)

Burnout Direction

Switch Position

Burnout Direction

(Note 2)

HIGH LOW

Write Protection

Switch Position

Write Protection

(Note 2)

H L

(Write enabled)

H L ED

YES

(Write disabled)

F0301.EPS

Note 1: See subsection 9.2, “Model and Suffix Codes,” for details. Note 2: Set the switches as shown in the figure above to set the burn-out direction and write protection. The Burnout switch is set to

the H side for delivery (unless option code /C1 or /C2 is specified in the order), and the hardware write protection switch is set to E side. The setting of the switches can be confirmed via communication. An external zero adjustment screw can only be disabled by communication. To disable the screw, set a parameter before activating the hardware write pretect function.See each communication manual for details.

Figure 3.1 Component Names

Table 3.1 Display Symbol

Display Symbol Meaning of Display Symbol

The output signal being zero-adjusted is increasing. The output signal being zero-adjusted is decreasing.

Write protect function is enabled.

T0301.EPS

3-1

IM 01C25C01-01E

4. INSTALLATION

4.1 Precautions

Before installing the transmitter, read the cautionary notes in Section 2.4, “Selecting the Installation Location.” For additional information on the ambient conditions allowed at the installation location, refer to Subsection 9.1 “Standard Specifications.”

IMPORTANT

• When welding piping during construction, take care not to allow welding currents to flow through the transmitter.

• Do not step on this instrument after installation.

• Never loosen the four bolts securing the cover flanges (Refer to figure 3.1.) If the seal liquid leaks, the transmitter cannot be used.

4.2 Mounting

The transmitter is mounted on a process using its highpressure side flange as shown in Figure 4.1. The mating flange, gasket, stud bolts and nuts are to be procured by the customer.

IMPORTANT

Please use a gasket with an inside diameter (ød) that is greater than the diameter of the diaphragm seal. If a gasket with a smaller inside diameter is used, the diaphragm may not function correctly.

(Refer to Subsection 9.4 ‘Dimen-

sions’)

4.3 Rotating T ransmitter Section

The transmitter section can be rotated in either direction to any desired position. Note that there is a stopper which prevents the transmitter from being rotated more than 360°.

1) Using the Allen wrench, remove the two setscrews securing the transmitter section to the capsule assembly.

2) Rotate the transmitter section slowly to the desired position.

3) Tighten the two setscrews to a torque of 1.5 N·m {15 kgf·cm}.

IMPORTANT

Gasket

Stud bolt

Nut

Figure 4.1 Transmitter Mounting

F0401.EPS

Do not rotate the transmitter section more than the above limit.

Transmitter section

Conduit connection

Figure 4.2 Rotating Transmitter Section

Rotate 180° segments

Pressure-detector section

F0402.EPS

4-1

IM 01C25C01-01E

4. INSTALLATION

4.4 Changing Integral Indicator Direction

IMPORTANT

• Always turn OFF power and shut off and release pressures before disassembly.

• For changing the integral indicator direction, the transmitter must be removed to a nonhazardous area.

An integtal indicator can be installed in the following three directions, Refer to subsection 8.4 for attaching and removing the integral indicator.

F0403.EPS

Figure 4.3 Integral Indicator Direction

4.5 Mounting the Flushing Connection Ring

4.5.1 Mounting to Pressure Detector

Section

The flushing connection ring is mounted to high pressure side pressure detector section as shown in Figure 4.4.

At the factory shipment, the flushing connection ring is already assembled and attached to high pressure side process detector section.

Pressure-detector section

Ring

Drain/vent plug

Spiral gasket

Ring holder

Groove for installing spiral gasket

View from pressure detector section side

F0404.EPS

Figure 4.4 Mounting to Pressure Detector Section

(1) Mount the ring holder on the ring and loosely

tighten the mounting screws.

(2) Place the spiral gasket in the ring groove. With the

ring correctly aligned and flush with the face of the pressure detector, securely tighten each ring holder’s mounting screws.

(3) Position the ring so that the drain/vent plugs are

aligned straight up and down.

4-2

IM 01C25C01-01E

4. INSTALLATION

4.5.2 Mounting to Process Flange

Tighten the bolts to completely close the gap between the ring and the pressure detector section.

The mating flange, gasket, stud bolts and nuts are to be procured by the customer.

Mating flange

Gasket

Spiral gasket

Ring

Diaphragm

Pressure-detector section

F0405.EPS

4.6 Affixing the Teflon Film

The FEP Teflon option includes a teflon film and fluorinated oil. Before mounting the transmitter to the process flange, affix the teflon film as follows:

IMPORTANT

1) Position the diaphragm so that the diaphragm is in a upward position.

2) Pour the fluorinated oil on the diaphragm and gasket area covering it completely and evenly. Be careful not to scratch the diaphragm or change the its shape.

3) Affix the teflon film over the diaphragm and gasket area.

4) Next, carefully inspect the cover and try to identify any entrapped air between the diaphragm and the teflon film. The air must be removed to ensure optimum performance. If air pockets are present, use your fingers to remove the air by starting at the center of the diaphragm and work your way out.

5) Position the gasket on the Teflon film.

6) Mount the transmitter onto the process flange.

Figure 4.5 Mounting to Process Flange

IMPORTANT

• Confirm that there is no gap between the ring and the process-detector section after they are mounted on the process flange. A gap can lead to a sudden, explosive release of process fluids.

•When mounting or removing the ring, take care not to tilt the pressure detector downward as the ring can slip off and cause injury.

•When re-mounting the ring, use the new spiral gasket as shown in below table.

Table 4.1 Spiral Gasket for Pressure Detector Section

Side*

Part number

F9350SV F9970XF F9350ST F9970XD F9346ZH F9970XB

Size

∅100∅120t4.5 ∅100∅120t4.5 ∅70∅90t4.5 ∅70∅90t4.5 ∅60∅75t4.5 ∅60∅75t4.5

Description For 3-inch flange For 3-inch flange** For 2-inch flange For 2-inch flange** For 1 1/2-inch flange For 1 1/2-inch flange**

T0401.EPS

*: Material; 316SST (Hoop), PTFE Teflon (Filler)

**: For oil-prohibited use (Option code: /K1, /K2, /K5, /K6)

Fluorinated oil

[PART No. : F9145YN]

PART No.

F9347XA F9347YD

Figure 4.6 Affixing the Teflon Film

Prosess Flange size

3 inch (80mm) 2 inch (50mm)

Teflon film

Diaphragm

Gasket area

F0406.EPS

4-3

IM 01C25C01-01E

5. INSTALLING IMPULSE PIPING

5.1 Impulse Piping Installation Precautions

The impulse piping that connects the process outputs to the transmitter must convey the process pressure accurately. If, for example, gas collects in a liquidfilled impulse line, or the drain of a gas-filled impulse line becomes plugged, it will not convey the pressure accurately. Since this will cause errors in the measurement output, select the proper piping method for the process fluid (gas, liquid, or steam). Pay careful attention to the following points when routing the impulse piping and connecting the impulse piping to a transmitter.

5.1.1 Connecting Impulse Piping to the

Transmitter

(1) Check the High and Low Pressure Connec-

tions on the Transmitter (Figure 5.1)

The letters H and L on the capsule assembly indicate the high and low pressure sides. For liquid level measurement in an open tank, the low pressure side measures atmospheric pressure. For a closed tank, connect the impulse line to the low pressure side of the transmitter to measure the pressure in the tank.

(2) Tightening the Process Connector Mount-

ing Bolts

After connecting the impulse line, tighten the process connector mounting bolts uniformly.

(3) Removing the Impulse Piping Connecting

Port Dustproof Cap

The impulse piping connecting port of the transmitter is covered with a plastic cap to keep out dust. This cap must be removed before connecting the line. (Be careful not to damage the threads when removing this cap. Never insert a screwdriver or other tool between the cap and port threads to remove the cap.)

5.1.2 Routing the Impulse Piping

(1) Impulse Piping Slope

The impulse piping must be routed with only an upward or downward slope. Even for horizontal routing, the impulse piping should have a slope of at least 1/10 to prevent condensate (or gases) from accumulating in the pipes.

(2) Preventing Freezing

If there is any risk that the process fluid in the impulse piping or transmitter could freeze, use a steam jacket or heater to maintain the temperature of the fluid.

H and L appear here

Low pressure connection

Process connector

Bolt

F0501.EPS

Figure 5.1H and L Symbols on a Capsule Assembly

NOTE

After completing the connections, close the valves on the process pressure taps ( valves at the transmitter ( impulse piping drain valves, so that condensate, sediment, dust and other extraneous material cannot enter the impulse piping.

5-1

main valves

stop valves

), and the

IM 01C25C01-01E

), the

5.2 Impulse Piping Connection Examples

Figure 5.2 shows examples of typical impulse piping connections. Before connecting the transmitter to the process, study the transmitter installation location, the process piping layout, and the characteristics of the process fluid (corrosiveness, toxicity, flammability, etc.), etc. and make appropriate changes and additions to the connection configurations.

Open T ank

5. INSTALLING IMPULSE PIPING

Pipe (opened to atmosphere at low pressure side)

Closed T ank

Tap valve

Union or flange

Vent plug Tee

Drain valve

Drain plug

F0502.EPS

Figure 5.2 Impulse Piping Connection Examples

5-2

IM 01C25C01-01E

6. WIRING

6.1 Wiring Precautions

IMPORTANT

• Lay wiring as far as possible from electrical noise sources such as large capacity transformers, motors, and power supplies.

• Remove the electrical connection dust cap before wiring.

• All threaded parts must be treated with waterproofing sealant. (A non-hardening silicone group sealant is recommended.)

• To prevent noise pickup, do not pass signal and power cables through the same ducts.

• Explosion-protected instruments must be wired in accordance with specific requirements (and, in certain countries, legal regulations) in order to preserve the effectiveness of their explosionprotected features.

• The terminal box cover is locked by an Allen head bolt (a shrouding bolt) on ATEX flameproof type transmitters. When the shrouding bolt is driven clockwise using an Allen wrench, it goes in. The cover lock can then be released and the cover can be opened by hand. See subsection 8.4 “Disassembly and Reassembly” for details.

• Plug and seal an unused conduit connection.

6.3 Connections of External Wiring to Terminal Box

6.3.1 Power Supply Wiring Connection

Connect the power supply wiring to the SUPPLY + and – terminals. When /AL is specified, also refer to subsection 6.3.5.

Power supply

–

Figure 6.1 Power Supply Wiring Connection

6.3.2 External Indicator Connection

Available only when /AL is not specified. Connect wiring for external indicators to the CHECK +

and – terminals.

(Note) Use a external indicator whose internal resistance is 10 Ω or

less.

Power supply

+ –

Transmitter terminal box

ULSE

SUPP

External indicator

SUP

ALA

F0601.EPS

6.2 Selecting the Wiring Materials

(a) Use stranded leadwires or cables which are the

same as or better than 600 V grade PVC insulated wire (JIS C3307) or its equivalent.

(b) Use shielded wires in areas that are susceptible to

electrical noise.

use appropriate wires or cables.

(d) In environment where oils, solvents, corrosive gases

or liquids may be present, use wires or cables that are resistant to such substances.

(e) It is recommended that crimp-on solderless terminal

lugs (for 4 mm screws) with insulating sleeves be used for leadwire ends.

Transmitter terminal box

Figure 6.2 External Indicator Connection

6.3.3 Communicator Connection

Connect the BT200 or HART275 HHT to the SUPPLY + and – terminals. (Use hooks.)

Transmitter terminal box

BT200

Figure 6.3 BT200 Connection

6-1

E LS

PPLY

ALA

Power supply

–

Ignore the polarity since the BT200 is AC-coupled to the terminal box.

IM 01C25C01-01E

F0602.EPS

F0603.EPS

6. WIRING

6.3.4 Check Meter Connection

Available only when /AL is not specified. Connect the check meter to the CHECK + and –

terminals. (Use hooks.)

•A 4 to 20 mA DC output signal from the CHECK + and – terminals.

(Note) Use a check meter whose internal resistance is 10 Ω or less.

Check meter

Figure 6.4 Check Meter Connection

Transmitter terminal box

ALA

Power supply

–

F0604.EPS

6.3.5 Status Output Connection

When option code /AL is specified, connect the external wiring as shown in Figure 6.5.

To configure and activate the process alarm function and status output, it is necessary to set some parameters. Refer to each communication manual for procedures.

Transmitter

terminal box

ALA

Use two-wire separately shielded cables.

Shielded cable

External power supply 30V DC, 120mA max

Figure 6.5 Status Output Connection

24V DC

250

Ω

Distributor

Magnetic

valve

–

AC power supply

F0605.EPS

(1) General-use Type and Flameproof Type

Hazardous Location Nonhazardous Location

Transmitter terminal box

Distributor (Power supply unit)

PULSE

CHEC

ALARM

Receiver instrument

F0606.EPS

Figure 6.6 Connection between Transmitter and Distributor

(2) Intrinsically Safe Type

With the intrinsically safe type, a safety barrier must be included in the loop.

Hazardous Location Nonhazardous Location

Transmitter terminal box

Distributor (Power supply unit)

PULSE

SUP

K CHEC ALARM

Receiver instrument

Figure 6.7

Safety barrier

Connection between Transmitter and Distributor

F0607.EPS

6.4.2 Wiring Installation

(1) General-use Type and Intrinsically Safe

Type

With the cable wiring, use a metallic conduit or waterproof glands.

• Apply a non-hardening sealant to the terminal box connection port and to the threads on the flexible metal conduit for waterproofing.

6.4 Wiring

6.4.1 Loop Configuration

Since the DPharp uses a two-wire transmission system, signal wiring is also used as power wiring.

DC power is required for the transmitter loop. The transmitter and distributor are connected as shown below.

For details of the power supply voltage and load resistance, see section 6.6; for communications line requirements, see section 9.1.

Flexible metal conduit

Apply a non-hardening

Wiring metal conduit

sealant to the threads for waterproofing.

Tee

Drain plug

Figure 6.8 Typical Wiring Using Flexible Metal Conduit

6-2

IM 01C25C01-01E

F0608.EP

6. WIRING

(2) Flameproof Type

Wire cables through a flameproof packing adapter, or use a flameproof metal conduit.

 Wiring cable through flameproof packing adapter.

• Apply a non-hardening sealant to the terminal box connection port and to the threads on the flameproof packing adapter for waterproofing.

Flameproof packing adapter

Flexible metal conduit

Wiring metal conduit

Apply a non-hardening sealant to the threads for waterproofing.

Tee

Drain plug

F0609.EPS

Figure 6.9 Typical Cable Wiring Using Flameproof

Packing Adapter

 Flameproof metal conduit wiring

•A seal fitting must be installed near the terminal box connection port for a sealed construction.

•Apply a non-hardening sealant to the threads of the terminal box connection port, flexible metal conduit and seal fitting for waterproofing.

Non-hazardous area

Hazardous area

Flameproof heavy-gauge steel conduit

Tee

Drain plug

Figure 6.10 Typical Wiring Using Flameproof Metal

Conduit

Gas sealing device

Flameproof flexible metal conduit

Apply a non-hardening sealant to the threads of these fittings for waterproofing

Seal fitting

After wiring, impregnate the fitting with a compound to seal tubing.

F0610.EPS

6.5 Grounding

Grounding is always required for the proper operation of transmitters. Follow the domestic electrical requirements as regulated in each country. For a transmitter with a built-in lightning protector, grounding should satisfy ground resistance of 10 or less.

Ground terminals are located on the inside and outside of the terminal box. Either of these terminals may be used.

E S

L U P

Ground terminal (inside)

Ground terminal (outside)

Figure 6.11 Ground Terminals

ALA

F0611.EPS

6.6 Power Supply Voltage and Load Resistance

When configuring the loop, make sure that the external load resistance is within the range in the figure below.

(Note) In case of an intrinsically safe transmitter, external load

resistance includes safety barrier resistance.

600

External

load

resistance

R (Ω)

250

E–10.5

0.0244

Communication

applicable range

BRAIN and HART

0 10.5 16.6 25.2 42

Power supply voltage E (V DC)

Figure 6.12 Relationship between Power Supply Voltage

and External Load Resistance

6-3

IM 01C25C01-01E

F0612.EPS

7. OPERATION

7.1 Preparation for Starting Operation

The EJX210A flange mounted differential pressure transmitter measures the levels or densities of liquids. This section describes the operation procedure for the EJX210A as shown in Figure 7.1 when measuring a liquid level in an open tank.

(a) Confirm that there is no leak in the connecting part

of the transmitter mounting flange. Remove the plastic dust cap placed in the process connector (low pressure side).

(b) Turn ON power and connect the communicator.

Open the terminal box cover and connect the communicator to the SUPPLY + and – terminals.

ter is operating properly. Check parameter values or change the setpoints as necessary. See IM 01C25T03-01E (BRAIN communication) or IM 01C25T01-01E (HART communication) for communicator operation. If the transmitter is equipped with an integral indicator, its indication can be used to confirm that the transmitter is operating properly.

 Confirming that Transmitter is Operating

Properly

Using the BT200

• If the wiring system is faulty, ‘communication error’ appears on the display.

• If the transmitter is faulty, ‘SELF CHECK ERROR’ appears on the display.

PARAM C60:SELF CHECK ERROR

communication error

DATA DIAG PRNT ESC

Communication error (Faulty wiring)

Self-diagnostic error (Faulty transmitter)

F0702.EPS

Using the integral indicator

• If the wiring system is faulty, the display stays blank.

• If the transmitter is faulty, an error code is displayed.

Open T ank

Figure 7.1 Liquid Level Measurement

F0701.EPS

Self-diagnostic error on the integral indicator (Faulty transmitter)

F0703.EPS

NOTE

If any of the above errors are indicated on the display of the integral indicator or the communicator, refer to subsection 8.5.3 for corrective action.

7-1

IM 01C25C01-01E

7. OPERATION

 Verify and Change Transmitter Parameter

Setting and Values

The parameters related to the following items are set at factory as specified by the customer.

• Calibration range

• Integral indicator display

•Output mode

• Software damping (optional) Other parameters like following are shipped with the default setting.

• Low-cut

• Process alarm setting

• Static pressure range

• Signal characterizer

•Write protection To confirm or change the values, see IM 01C25T0101E or 01C25T03-01E.

7.2 Zero Point Adjustment

After completing preparations for operating the transmitter, adjust the zero point.

Zero point adjustment can be done by turning the transmitter’s zero-adjustment screw or by using the communicator. This section describes the procedure for the zero-adjustment screw. For the communicator procedure, see the communication manual.

IMPORTANT

Do not turn off the power to the transmitter immediately after performing a zero point adjustment. Powering off within 30 seconds of performing this procedure will return the zero point to its previous setting.

(1) When you can obtain Low Range Value

from actual measured value of 0% (0 kPa, atmospheric pressure);

Zero-adjustment screw cover

F0704.EPS

The zero-adjustment screw is located inside the cover. Use a slotted screwdriver to turn the zero-adjustment

screw. Turn the screw clockwise to increase the output or counterclockwise to decrease the output. The zero point adjustment can be made with a resolution of

0.01% of the setting range. The degree of zero adjustments varies with the screw turning speed; turn the screw slowly to make a fine adjustment, quickly to make a rough adjustment.

When adjusting the transmitter zero point, the liquid level in a tank does not have to be set to the low limit (0%) of the measuring range; use a digital manometer or a glass gauge to match the transmitter output signal with the actual measured value.

(2) When you cannot obtain Low Range Value

from actual measured value of 0%;

Adjust the transmitter output to the actual measured value obtained by a digital manometer or a glass gauge.

[Example]

The measuring range of 50 to 250 kPa; the actual measured value of 130 kPa.

NOTE

Before performing this adjustment, make sure that the external zero adjustment function has NOT been disabled by a parameter setting.

To check the output signal, use a digital multimeter, calibrator, or communicator.

Actual measured value= x 100=40.0%

130–50 250–50

(=10.4mA)

Turn the screw to match the output signal to the actual measured value.

7-2

IM 01C25C01-01E

7. OPERATION

7.3 Starting Operation

After completing the zero point adjustment, follow the procedure below to start operation.

1) Confirm the operating status. If the output signal

exhibits wide fluctuations (hunting) due to periodic variation in the process pressure, use the communicator to dampen the transmitter output signal. Confirm the hunting using a receiving instrument or the integral indicator, and set the optimum damping time constant.

2) After confirming the operating status, perform the

following:

IMPORTANT

• Remove the communicator from the terminal box, and confirm that none of the terminal screws are loose.

• Close the terminal box cover and the amplifier cover. Screw each cover in tightly until it will not turn further.

• There are two covers that must be locked on the ATEX Flameproof type transmitters. An Allen head bolt (shrouding bolt) under the edge of each cover is used to lock the cover. When the shrouding bolt is driven counterclockwise with an Allen wrench, the bolt rotates upward and locks the cover. (See page 8-3.) After locking the covers, confirm that they are secure and cannot be opened by hand.

• Tighten the zero-adjustment cover mounting screw to fix the cover in position.

If condensate (or gas) collects in the transmitter pressure-detector section, the measured pressure may be in error. If it is not possible to configure the piping for self-draining (or self-venting) operation, you will need to loosen the drain (vent) screw on the transmitter to completely drain (vent) any stagnated liquid (gas).

However, since draining condensate or bleeding off gas gives the pressure measurement disturbance, this should not be done when the loop is in operation.

WARNING

Since the accumulated liquid (or gas) may be toxic or otherwise harmful, take appropriate care to avoid contact with the body, or inhalation of vapors.

7.5.1 Draining Condensate

1) Gradually open the drain plug and drain the transmitter pressure-detector section.

(See Figure 7.2)

2) When all accumulated liquid is completely removed, close the drain plug.

3) Tighten the drain plug to a torque of 34 to 39 N·m {3.5 to 4 kgf·m}.

7.5.2 Venting Gas

1) Gradually open the vent screw to vent gas from the transmitter pressur-detector section.

2) When the transmitter is completely vented, close the vent screw.

3) Tighen the vent screw to a torque of 10 N·m {1 kgf·m}.

(See Figure 7.2)

7.4 Shutting Down Operation

Turn off the power.

NOTE

Whenever shutting down the transmitter for a long period, detach the transmitter from the tank.

7.5 Venting or Draining Transmitter Pressure-detector Section

Since this transmitter is designed to be self-draining and self-venting with vertical impulse piping connections, neither draining nor venting will be required if the impulse piping is configured appropriately for selfdraining or self-venting operation.

Drain plug

When you loosen the drain plug or the vent screw, the accumulated liquid(or gas) will be expelled in the direction of the arrow.

Figure 7.2 Draining/Venting the Transmitter

7-3

IM 01C25C01-01E

Vent screw

F0705.EPS

7. OPERATION

7.5.3 Draining Condensate for Flushing

Connection Ring

1) Gradually open the drain screw to drain from the

flushing connection ring.

2) When the flushing connection ring is completely

drained, close the drain screw.

3) Tighten the drain screw to a torque of 10 N·m

{1 kgf·m}.

When you loosen the drain screw, the accumulated liquid(or gas) will be expelled in the direction of the arrow.

Drain screw

F0706.EPS

Figure 7.3 Draining for Flushing Connection Ring

7.5.4 Venting Gas for Flushing Connec-

tion Ring

1) Gradually open the vent screw to vent gas from the

flushing connection ring.

2) When the flushing connection ring is completely

vented, close the vent screw.

3) Tighten the vent screw to a torque of 10 N·m

{1 kgf·m}.

Vent screw

When you loosen the vent screw, the accumulated liquid(or drain) will be expelled in the direction of the arrow.

F0707.EPS

Figure 7.4 Venting for Flushing Connection Ring

7.6 Setting the Range Using the Range-setting Switch

WARNING

The range setting switch must not be used in the hazardous area. When it is necessary to use the switch, operate it in a non-hazardous location.

When pressure is applied to the transmitter, the lowand high-limit values for the measurement range (LRV and URV) can be changed (re-ranged) using the rangesetting switch (push-button) located on the optional integral indicator plate and the external zero adjustment screw. This procedure does not require use of the communicator. However, changes in the scale range and engineering unit display settings for the integral indicator require use of the communicator.

Follow the procedure below to change the LRV and URV settings.

[Example]

Rerange LRV to 0 and HRV to 50 kPa.

1) Connect the transmitter and apparatus as shown in

Figure 8.1 and warm it up for at least five minutes.

2) Press the range-setting push-button.

The integral indicator then displays “LRV.SET.”

3) Apply a pressure of 0 kPa (atmospheric pressure) to

the transmitter.

4) Turn the external zero-adjustment screw in the

desired direction. The integral indicator displays the output signal in %.

5) Adjust the output signal to 0% (1 V DC) by

rotating the external zero-adjustment screw. Doing so completes the LRV setting.

6) Press the range-setting push-button. The integral

indicator then displays “URV.SET.”

7) Apply a pressure of 50 kPa to the transmitter.

8) Turn the external zero-adjustment screw in the

desired direction. The integral indicator displays the output signal in %.

9) Adjust the output signal to 100% (5 V DC) by

rotating the external zero-adjustment screw. Doing so completes the URV setting.

10) Press the range-setting push-button. The transmitter

then switches back to the normal operation mode with the measurement range of 0 to 50 kPa.

(Note 1)

(Note 2)

(Note 1)

(Note 2)

7-4

IM 01C25C01-01E

Note 1: Wait until the pressure inside the pressure-detector section

has stabilized before proceeding to the next step.

Note 2: If the pressure applied to the transmitter exceeds the previous

LRV (or URV), the integral indicator may display error number “AL.30” (In this case, the output signal percent and “AL.30” are displayed alternately every two seconds). Although “AL.30” is displayed, you may proceed to the next step. However, should any other error number be displayed, take the appropriate measure in reference to , “Errors and Countermeasures” in each communication manual.

IMPORTANT

• Do not turn off the power to the transmitter immediately after completion of the change in the LRV and/or URV setting(s). Note that powering off within thirty seconds after setting will cause a return to the previous settings.

• Changing LRV automatically changes URV to the following value.

URV = previous URV + (new LRV – previous LRV)

• If the range-setting push-button and external zero-adjustment screw are not touched during a range-change operation, the transmitter automatically switches back to the normal operation mode.

7. OPERATION

Integral indicator

Range-setting switch (Push-button)

Figure 7.5 Range-setting Switch

Note : Use a thin bar which

has a blunt tip, e.g., a hexagonal wrench, to press the rangesetting push-button

F0708.EPS

7-5

IM 01C25C01-01E

8. MAINTENANCE

8.1 Overview

WARNING

Since the accumulated process fluid may be toxic or otherwise harmful, take appropriate care to avoid contact with the body or inhalation of vapors when draining condensate or venting gas from the transmitter pressure-detector section and even after dismounting the instrument from the process line for maintenance.

Maintenance of the transmitter is easy due to its modular construction. This chapter describes the procedures for calibration, adjustment, and the disassembly and reassembly procedures required for component replacement.

Transmitters are precision instruments. Please carefully and thoroughly read the following sections for information on how to properly handle them while performing maintenance.

IMPORTANT

• As a rule, maintenance of this transmitter should be done in a shop that has all the necessary tools.

• The CPU assembly contains sensitive parts that can be damaged by static electricity. Take precautions such as using a grounded wrist strap when handling electronic parts or touching the board circuit patterns. Also be sure to place the removed CPU assembly into a bag with an antistatic coating.

8.2 Calibration Instruments Selection

Table 8.1 lists the instruments that can be used to calibrate a transmitter. When selecting an instrument, consider the required accuracy level. Exercise care when handling these instruments to ensure they maintain the specified accuracy.

8.3 Calibration

Use the procedure below to check instrument operation and accuracy during periodic maintenance or troubleshooting.

1) Connect the instruments as shown in figure 8.1 and

warm up the instruments for at least five minutes.

IMPORTANT

• To adjust the transmitter for highest accuracy, make adjustments with the power supply voltage and load resistance including leadwire resistances set close to the conditions under which the transmitter is installed.

• If the measurement range 0% point is 0 kPa or shifted in the positive direction (suppressed zero), the reference pressure should be applied as shown in the figure. If the measurement range 0% point is shifted in the negative direction (elevated zero), the reference pressure should be applied using a vacuum pump.

2) Apply reference pressures of 0%, 50%, and 100% of the measurement range to the transmitter. Calculate the errors (differences between digital voltmeter readings and reference pressures) as the pressure is increased from 0% to 100% and is decreased from 100% to 0%, and confirm that the errors are within the required accuracy.

8-1

IM 01C25C01-01E

8. MAINTENANCE

Table 8.1 Instruments Required for Calibration

Name RemarksYokogawa-recommended Instrument

Power supply

Load

resistor

Voltmeter

Model SDBT or SDBS distributor Model 2792 standard resistor [250 Ω ±0.005%, 3 W]

Load adjustment resistor [100 Ω ±1%, 1 W] Model 2501 A digital multimeter

Accuracy (10V DC range): ±(0.002% of rdg + 1 dgt)

4 to 20 mA DC signal

Model MT220 precision digital manometer

1) For 10 kPa class Accuracy: ±(0.015% of rdg + 0.015% of F.S.)

±(0.2% of rdg + 0.1% of F.S.)

. . . . . . . . .

for 0 to 10 kPa

. . . . .

for -10 to 0 kPa

2) For 130 kPa class

Digital

manometer

Accuracy: ±0.02% of rdg

±5digits

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

±(0.2% of rdg + 0.1% of F.S.)

3) For 700 kPa class Accuracy: ±(0.02% of rdg + 3digits)

±5 digits

. . . . . . . . . . . . . . . . . . . . . . . . .

±(0.2% of rdg + 0.1% of F.S.)

. . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . .

for 25 to 130 kPa for 0 to 25 kPa for -80 to 0 kPa

for 100 to 700 kPa for 0 to 100 kPa for -80 to 0 kPa

Select a manometer having a pressure range close to that of the transmitter.

4) For 3000 kPa class Accuracy: ±(0.02% of rdg + 10 digits)

±(0.2% of rdg + 0.1% of F.S.)

. . . . . . . . . . .

. . . . . . . . .

for 0 to 3000 kPa for -80 to 0 kPa

5) For 130 kPa abs class

Pressure generator

Accuracy: ±(0.03% of rdg + 6 digits)

. . . . . . . . . . . .

Model 7674 pneumatic pressure standard for 200 kPa {2 kgf/cm

Accuracy: ±0.05% of F.S.

Dead weight gauge tester 25 kPa {2500mmH

Accuracy: ±0.03% of setting

for 0 to 130 kPa abs

}, 25 kPa {2500 mmH2O}

Requires air pressure supply.

Select the one having a pressure range close to that of the transmitter.

Pressure

source

Model 6919 pressure regulator (pressure pump)

Pressure range: 0 to 133 kPa {1000 mmHg}

Prepare the vacuum pump for negative pressure ranges.

T0801.EPS

Note: The above table contains the instruments capable of performing calibration to the 0.2% level. Since special maintenance and management

procedures involving traceability of each instrument to higher-level standards are required for calibration to the 0.1% or higher level, there may be difficulties in calibration to this level in the field. For calibration to the 0.1% level, contact Yokogawa representatives from which the instrument was purchased or the nearest Yokogawa office.

Terminal box

Load resistance, 250Ω

Load adjusting resistance, 100Ω

Digital voltmeter

Model MT220

Model 7674 pneumatic pressure standards

Supply pressure

precision digital manometer

Pressure source

Reference pressure

Figure 8.1 Instrument Connections

Power supply

Mating calibration flange

(Note)

F0801.EPS

8-2

IM 01C25C01-01E

8. MAINTENANCE

8.4

Disassembly and Reassembly

This section describes procedures for disassembly and reassembly for maintenance and component replacement.

Always turn OFF power and shut off and release pressures before disassembly. Use proper tools for all operations. Table 8.2 shows the tools required.

Table 8.2 Tools for Disassembly and Reassembly

Tool RemarksQuantity

Phillips screwdriver

Slotted screwdriver

Allen wrenches JIS B4648

Wrench

Torque wrench

Adjustable wrench

Socket wrench

Socket driver

Tweezers

JIS B4633, No. 2 1 3

One each, nominal 3, 4 and

2.5 mm Allen wrenches

Width across flats, 17 mm 1 1 1

Width across flats, 16 mm 1

Width across flats, 5.5 mm 1

T0802.EPS

CAUTION

Precautions for ATEX Flameproof Type Transmitters

• Flameproof type transmitters must be, as a rule, removed to a non-hazardous area for maintenance and be disassembled and reassembled to the original state.

• On the flameproof type transmitters the two covers are locked, each by an Allen head bolt (shrouding bolt). When a shrouding bolt is driven clockwise by an Allen wrench, it is going in and cover lock is released, and then the cover can be opened.

When a cover is closed it should be locked by a shrouding bolt without fail. Tighten the shrouding bolt to a torque of 0.7 N·m {7 kgf·cm}.

Shrouding Bolt

F0802.EPS

8.4.1 Replacing the Integral Indicator

CAUTION

Cautions for Flameproof Type Transmitters

Users are prohibited by law from modifying the construction of a flameproof type transmitter. This would invalidate the agency approval for the use of the transmitter in a rated area. It follows that the user is prohibited from using a flameproof type transmitter with its integral indicator removed, or from adding an integral indicator to a transmitter. If such modification is absolutely required, contact Yokogawa.

This subsection describes the procedure for replacing an integral indicator. (See figure 8.3)

 Removing the Integral Indicator

1) Remove the cover.

2) While supporting the integral indicator with one hand, loosen its two mounting screws.

3) Dismount the LCD board assembly from the CPU assembly.

When doing this, carefully pull the LCD board assembly straight forward so as not to damage the connector pins between it and the CPU assembly.

 Attaching the Integral Indicator

1) Align both the LCD board assembly and CPU assembly connectors and engage them.

2) Insert and tighten the two mounting screws.

3) Replace the cover.

Output terminal cable

Press forward

Integral indicator

Amplifier Cover

Slide switch

Bracket (for zero-adjustment screw pin)

LCD board assembly

Mounting screw

Boss

CPU assembly

Zero-adjustment screw pin

Zeroadjustment screw

F0803.EPS

Figure 8.2 Shrouding Bolts

Figure 8.3 Removing and Attaching LCD Board Assem-

bly and CPU Assembly

8-3

IM 01C25C01-01E

8. MAINTENANCE

8.4.2 Replacing the CPU Board Assembly

This subsection describes the procedure for replacing the CPU assembly. (See Figure 8.3)

 Removing the CPU Assembly

1) Remove the cover. If an integral indicator is mounted, refer to Subsection 8.4.1 and remove the indicator.

2) Turn the zero-adjustment screw to the position (where the screw head slot is horizontal) as shown in Figure 8.3.

3) Disconnect the output terminal cable (cable with brown connector at the end). When doing this, lightly press the side of the CPU assembly connector and pull the cable connector to disengage.

4) Use a socket driver (width across flats, 5.5mm) to loosen the two bosses.

5) Carefully pull the CPU assembly straight forward to remove it.

6) Disconnect the flat cable (cable with white connector at the end) that connects the CPU assembly and the capsule.

NOTE

Confirm that the zero-adjustment screw pin is placed properly in the groove on the bracket prior to tightening the two bosses. If it is not, the zero-adjustment mechanism will be damaged.

5) Replace the cover.

8.4.3 Replacing the Process Connector Gasket

This subsection describes the procedure for replacing the process connector gasket. (See Figure 8.4)

1) Loosen the two bolts and remove the process

connector.

2) Replace the process connector gasket.

3) Mount the process connector. Tighten the bolts

securely and uniformly to a torque of 39 to 49 N·m {4 to 5 kgf·m}, and verify that there are no pressure leaks.

NOTE

Be careful not to apply excessive force to the CPU assembly when removing it.

 Mounting the CPU Assembly

1) Connect the flat cable (with white connector) between the CPU assembly and the capsule.

2) Connect the output terminal cable (with brown connector).

NOTE

Make certain that the cables are free of pinching between the case and the CPU assembly edge.

3) Align and engage the zero-adjustment screw pin with the groove on the bracket on the CPU assembly. Then insert the CPU board assembly straight onto the post in the amplifier case.

4) Tighten the two bosses. If the transmitter is equipped with an integral indicator, refer to Subsection 8.4.1 to mount the indicator.

Process connector gasket

Process connector

Bolt

F0804.EPS

Figure 8.4 Replacing the Process Connector Gasket

8-4

IM 01C25C01-01E

8. MAINTENANCE

8.5 Troubleshooting

If any abnormality appears in the measured values, use the troubleshooting flow chart below to isolate and remedy the problem. Since some problems have complex causes, these flow charts may not identify all. If you have difficulty isolating or correcting a problem, contact Yokogawa service personnel.

8.5.1 Basic Troubleshooting

First determine whether the process variable is actually abnormal or a problem exists in the measurement system.

If the problem is in the measurement system, isolate the problem and decide what corrective action to take.

This transmitter is equipped with a self-diagnostic function which will be useful in troubleshooting, and the transmitter equipped with an integral indicator will show an alarm code as a result of self-diagnosis. See subsection 8.5.3 for the list of alarms. See also each communication manual.

: Areas where self-diagnostic offers support

8.5.2 Troubleshooting Flowcharts

The following sorts of symptoms indicate that the transmitter may not be operating properly. Example : • There is no output signal.

• Output signal does not change even though process variable is known to be varying.

• Output value is inconsistent with value inferred for process variable.

Connect communicator and check self-diagnostics.

Does the self-diagnostic

indicate problem location?

Is power supply

polarity correct?

YES

Refer to error message summary in Subsection 8.5.3 or in each communication manual to take actions.

Refer to Section 6.3 to check/correct polarity at each terminal from power supply to the terminal box.

YES

Abnormalities appear in measurement.

YES

Inspect the

process system.

YES

Inspect receiver.

Environmental conditions

Check/correct

environmental conditions.

Is process variable

itself abnormal?

Measurement system problem

Isolate problem in

measurement system.

Does problem exist in receiving instrument?

Operating conditions

Check/correct operating

conditions.

Transmitter itself

Check transmitter.

Figure 8.5 Basic Flow and Self-Diagnostics

F0805.EPS

8-5

Are power

supply voltage and load

resistance correct?

YES

Are valves opened or

closed correctly?

YES

Is there any pressure leak?

Is there

continuity through the

transmitter loop wiring?

Do the loop numbers

match?

YES

Contact Yokogawa service personnel.

Refer to Section 6.6 for rated voltage and load resistance.

Fully close equalizing valve, and fully open high pressure and low pressure valves.

Fix pressure leaks, paying particular attention to connections for impulse piping,pressure-detector section, etc.

Find/correct broken conductor or wiring error.

YES

F0806.EPS

IM 01C25C01-01E

8. MAINTENANCE

Output travels beyond 0% or 100%.

Connect BRAIN TERMINAL and check self-diagnostics.

Does the self-

diagnostic indicate problem

YES

location?

Refer to error message summary in each communication manual to take actions.

Is power supply

polarity correct?

YES

Refer to Section 6.3 to check/correct polarity at each terminal from power supply to the terminal box.

Are valves opened or

closed correctly?

YES

Fully open the low pressure valve.

Large output error.

Connect BRAIN TERMINAL and check self-diagnostics.

Does the self-

diagnostic indicate problem

YES

location?

Are valves opened or

Refer to error message summary in each communication manual to take actions.

closed correctly?

YES

Is impulse piping

Fully open the low pressure valve.

connected correctly?

YES

Refer to individual model user manuals and connect piping as appropriate for the measurement purpose.

Is there any pressure leak?

Fix pressure leaks, paying particular attention to connections for impulse piping, pressure-detector section, etc.

Is zero point

adjusted correctly?

YES

Adjust the zero point.

Contact Y okogaw a service personnel.

YES

F0807.EPS

Are power supply

voltage and load resistance

correct?

YES

Is transmitter

installed where there is

marked variation in

temperature?

Were appropriate

instruments used for

calibration?

YES

Is output adjusted correctly?

YES

Refer to Section 6.6 for rated voltage and load resistance.

YES

Provide lagging and/or cooling, or allow adequate ventilation.

Refer to Section 8.2 when selecting instruments for calibration.

Adjust the output.

8-6

Contact Y okogaw a service personnel.

F0808.EPS

IM 01C25C01-01E

8. MAINTENANCE

8.5.3 Alarms and Countermeasures

Table 8.3 Alarm Message Summary

Indicator Cause Countermeasure

None AL. 01

Sensor problem.

CAP. ERR

Capsule temperature sensor problem. Capsule EEPROM problem.

AL. 02 AMP. ERR

Amplifier temperature sensor problem. Amplifier EEPROM problem. Amplifier problem.

AL. 10 PRESS

AL. 11

Input is outside measurement range limit of capsule.

Static pressure exceeds limit.

ST. PRSS AL. 12

CAP . TMP AL. 13

AMP . TMP AL. 30

RANGE AL. 31

Capsule temperature is outside range (–50 to 130°C).

Amplifier temperature is outside range (–50 to 95°C).

Output is outside upper or lower range limit value.

Static pressure exceeds specified range.

SP. RNG AL. 35

Input pressure exceeds specified threshold.

P. HI

AL. 36 P. LO

AL. 37 SP. HI

AL. 38

Input static pressure exceeds specified threshold.

SP. LO

AL. 39 TMP. HI

AL. 40

Detected temperature exceeds specified threshold.

TMP. LO AL. 50

Specified value is outside of setting range.

P. L RV AL. 51

P. URV AL. 52

P. SPN AL. 53

P. ADJ AL. 54

SP. RNG

AL. 55 SP. ADJ

AL. 60 SC. CFG

Specified values or settings to define signal characterizer function do not satisfy the condition.

AL. 79

Displayed value exceeds limit.

OV. DISP

*1: These alarms may appear only when process alarm function is activated.

Output Operation

during Error

Outputs the signal (Hold, High, or Low) set with parameter.

Outputs high range limit value or low range limit value.

Continues to operate and output.

Outputs high range limit value or low range limit value.

Holds output immediately before error occurred.

Continues to operate and output.

Holds output immediately before error occurred.

Continues to operate and output.

Continues to operate and output holding static pressure in %.

Continues to operate and output.

Replace capsule when error keeps appearing even after restart.

Replace amplifier.

Check input or replace capsule when necessary.

Use heat insulation or make lagging to keep temperature within range.

Check input and range setting, and change them as needed.

Check input.

Check setting and change them as needed.

Check input.

Check setting and change them as needed.

Check input.

Check setting and change them as needed.

T0803.EPS

8-7

IM 01C25C01-01E

9. GENERAL SPECIFICATIONS

9.1 Standard Specifications

Refer to IM 01C25T02-01E for FOUNDATION Fieldbus communication type marked with “”.

 Performance Specifications

See General Specifications sheet, GS 01C25C01-01E.

 Functional Specifications Span & Range Limits

Measurement

Span and Range

Span

Range

Span

Range

kPa

1 to 100

–100 to 100

5 to 500

–500 to 500

Output “”

Two wire 4 to 20 mA DC output with digital communications, linear or square root programmable. BRAIN or HART FSK protocol are superimposed on the 4 to 20 mA signal. Output range: 3.6 mA to 21.6 mA Output limits conform to NAMUR NE43 can be pre-set by option C2 or C3.

Failure Alarm “”

Output status at CPU failure and hardware error;

Up-scale: 110%, 21.6 mA DC or more (standard) Down-scale: –5%, 3.2 mA DC or less Note: Applicable for Output signal code D and E

Damping Time Constant (1st order)

Amplifier damping time constant is adjustable from 0 to

100.00 seconds and added to response time. Note: For BRAIN protocol type, when amplifier

damping is set to less than 0.5 seconds, communication may occasionally be unavailable during the operation, especially while output changes dynamically. The default setting of damping ensures stable communication.

O (/D1)

inH

4 to 400

–400 to 400

20 to 2000

–2000 to 2000

mbar (/D3)

10 to 1000

–1000 to 1000

50 to 5000

–5000 to 5000

mmH2O (/D4)

100 to 10000

–10000 to 10000

0.05 to 5 kgf/cm –5 to 5 kgf/cm

T0901.EPS

Update Period “”

Differential Pressure: 45 msec Static Pressure: 360 msec

Zero Adjustment Limits

Zero can be fully elevated or suppressed, within the lower and upper range limits of the capsule.

External Zero Adjustment “”

External Zero is continuously adjustable with 0.01% incremental resolution of span. Re-range can be done locally using the digital indicator with range-setting switch.

Integral Indicator (LCD display)

5-digit Numerical Display, 6-digit Unit Display and Bar graph. The indicator is configurable to display one or up to four of

the following variables periodically.; Differential pressure in %, Scaled Differential pressure, Differential Pressure in Engineering unit, Static Pressure in Engineering unit. See “Setting When Shipped” for factory setting.

NORMAL OPERATING CONDITION

(Optional features or approval codes may affect limits.)

Ambient Temperature Limits

–40 to 85°C (–40 to 185°F) –30 to 80°C (–22 to 176°F) with LCD display

(Note : The ambient temperature limits must be within the

fill fluid operating temperature range, see table 9.1.)

Process Temperature Limits

High pressure side: See table 9.1. Low pressure side: –40 to 120°C (–40 to 248°F)

Ambient Humidity Limits

0 to 100% RH

Working Pressure Limits

See table 9.1. For atmospheric pressure or below, see figure 9.1.

Table 9.1 Process temperature, Ambient temperature, and Working pressure

Code Silicone oil (high temperature use) Silicone oil (general use)

Plopylene glycol

*1: See figure 9.1 ‘Working Pressure and Process Temperature.’ *2: Indicates high pressure side value. The process temperature limit for low pressure side is –40 to 120°C (–40 to 248°F). *3: This ambient temperature is the transmitter ambient temperature. *4: In case of wetted parts material code TW (Tantalum), process temperature limit is up to 200°C (392°F).

Process temperature

–10 to 250°C

(14 to 482°F) –40 to 120°C

(–40 to 248°F)

–10 to 120°C

(14 to 248 °F)

*1*2

Ambient temperature

–10 to 85°C

(14 to 185°F)

–40 to 85°C

(–40 to 185°F)

–10 to 85°C

(14 to 185°F)

flange rating pressure

(atmospheric pressure)

to flange rating pressure

9-1

Working pressure

2.7 kPa abs

(0.38 psi abs) to

100 kPa abs

T0902.EPS

IM 01C25C01-01E

9. GENERAL SPECIFICATIONS

Process temperature for fill fluid code B

Transmitter ambient temperature range (for fill fluid code B)

100 (14.5)

Working pressure

kPa abs

(psi abs)

10 (1.4)

2.7 (0.38)

1 (0.14)

–50

(–58)0(32)50(122)

Process Temperature C (°F)

Figure 9.1 Working Pressure and Process Temperature

(Fill fluid: silicone oil for general and high temperature use )

Process temperature for fill fluid code A

100

150

(302)

200

(392)

(212)

Flange max. working pressure

250

(482)

Atmospheric pressure

300

(572)

F0901.EPS

Supply & Load Requirements “”

(Optional features or approval codes may affect electrical requirements.)

With 24 V DC supply, up to a 550  load can be used. See graph below.

Supply Voltage

10.5 to 42 V DC for general use and flameproof type.

10.5 to 32 V DC for lightning protector (Option code /A).

10.5 to 30 V DC for intrinsically safe, type n or nonincendive type.

Minimum voltage limited at 16.6 V DC for digital

communications, BRAIN and HART

Load (Output signal code D and E)

0 to 1290  for operation 250 to 600  for digital communication

Communication Requirements “”

(Safety approvals may affect electrical requirements.)

BRAIN Communication Distance

Up to 2 km (1.25 miles) when using CEV polyethyleneinsulated PVC-sheathed cables. Communication distance varies depending on type of cable used.

Load Capacitance

0.22 F or less

Load Inductance

3.3 mH or less

Input Impedance of communicating device

10 k or more at 2.4 kHz.

HART Communication Distance

Up to 1.5 km {1 mile} when using multiple twisted pair cables. Communication distance varies depending on type of cable used.

Use the following formula to determine cable length for specific applications:

600

E-10.5

0.0244

External load resistance

250

()

10.5 16.6

Power supply voltage E (V DC)

Figure 9.2 Relationship Between Power Supply Voltage

and External Load Resistance

25.2 42

Digital

Communication

range

BRAIN and HART

F0902.EPS

65  10

L= –

(R  C)

(Cf + 10,000)

Where: L = length in meters or feet R = resistance in  (including barrier resistance) C = cable capacitance in pF/m or pF/ft C

= maximum shunt capacitance of receiving devices in

pF/m or pF/ft

EMC Conformity Standards ,

EN 61326, AS/NZS 2064

9-2

IM 01C25C01-01E

9. GENERAL SPECIFICATIONS

 PHYSICAL SPECIFICATIONS

Process connections

High pressure side:

Flange connected See the following table.

Table 9.2 Flange size and rating

Process

connection style

Flush type

Extended type

*: Flushing connection rings are always attached.

Low pressure side:

Threaded See “MODEL AND SUFFIX CODES.”

Gasket Contact Surface

See the following table.

Table 9.3 Gasket contact surface

Flange

Wetted parts material code

Gasket contact Surface

: Applicable, —: Not applicable *1: ANSI B16.5

3-inch 2-inch

/2-inch*

4-inch 3-inch

Serration

Size

JIS 10K, 20K ANSI Class 150, 300 JPI Class 150, 300 DIN PN10/16, 25/40

JIS/JPI/DIN

SW, SE,

WW,

— Flat (No serration)

Flange

HW,

—

SW, SE,

WW,

 

T0903.EPS

ANSI

T0904.EPS

HW,

—

Non-wetted Parts Material

Process Flange

Refer to “MODEL AND SUFFIX CODES”

Bolting

ASTM-B7M carbon steel, 316 SST (ISO A4-70) stainless steel, or ASTM grade 660 stainless steel

Housing

Low copper cast aluminum alloy with polyurethane, mint-green paint (Munsell 5.6BG 3.3/2.9 or its equivalent) or ASTM CF-8M stainless steel.

Degrees of Protection

IP67, NEMA4X, JIS C0920

Cover O-rings

Buna-N

Name plate and tag

304 SST

Fill Fluid

Silicone oil, Plopylene glycol, Fluorinated oil (optional)

Weight

Flush type

(3-inch ANSI Class150 flange; without integral indicator, and process connector.) General use (fill fluid code B or P): 9.5 kg (21.0 lbs) High temperature use (fill fluid code A): 10.2 kg

(22.5 lbs)

Extended type

(4-inch ANSI Class150 flange, extension length (X 100 mm; without integral indicator, and process connector.) General use (fill fluid code B or P): 14.9 kg (32.9 lbs) High temperature use (fill fluid code A): 15.6 kg

(34.4 lbs)

Add 1.5 kg(3.3lb) for amplifier housing code 2.

2) =

Electrical Connections

See “MODEL AND SUFFIX CODES.”

Wetted Parts Material

High pressure side:

Refer to “MODEL AND SUFFIX CODES”

Flushing connection ring (optional)

Ring and Vent/Drain plugs

Refer to “MODEL AND SUFFIX CODES”

(Spiral) gasket for transmitter side

316SST (Hoop), PTFE Teflon (Filler)

Low pressure side:

Diaphragm, Cover Flange, Process Connector, Capsule Gasket, and Vent/Drain plug

Refer to “MODEL AND SUFFIX CODES”

Process connector gasket

PTFE Teflon

9-3

IM 01C25C01-01E

9. GENERAL SPECIFICATIONS

9.2 MODEL AND SUFFIX CODES

 Instruction

The model and suffix codes for EJX210A consist of two parts; a transmitter body section (I) and a flange mounting section (II). This specification sheet introduces these two parts separately. The transmitter body section is shown in one table, and the flange mounting section specifications are listed according to the flange size and the process connection style. First select the model and suffix codes of transmitter body section and then continue on one of the flange mounting section.

EJX210J

I Transmitter body section

(See Page 9-4)

II Flange mounting section

• Flush type (3, 2, or 1 1/2-inch)

• Extended type (4 or 3-inch) (See Page 9-5 to 9-9)

F0903.EPS

I. Transmitter body section

EJX210A

Model

EJX210A

Output signal

Measurement span (Capsule) Low pressure side

-D · · · · · · · · · · · · · · · · · · · · · ·

-E · · · · · · · · · · · · · · · · · · · · · ·

-F · · · · · · · · · · · · · · · · · · · · · ·

Suffix codes

M · · · · · · · · · · · · · · · · · · · · · H · · · · · · · · · · · · · · · · · · · · ·

S · · · · · · · · · · · · · · · · · · ·

Flange mounted differential pressure transmitter· · · · · · · · · · · · · · · · · · · · · · · · · 4 to 20mA DC with digital communication (BRAIN protocol) 4 to 20mA DC with digital communication(HART protocol) Digital communication (FOUNDATION Fieldbus protocol) 1 to 100kPa (4 to 400 inH2O) 5 to 500kPa (20 to 2000 inH

Refer to "Low Pressure Side Wetted Parts Materials" Table below. wetted parts material Low pressure side Process connections

Coverflange bolts and nuts material

Installation Amplifier housing

Electrical connection

Integral Indicator

—

0 · · · · · · · · · · · · · · · · · · 1 · · · · · · · · · · · · · · · · · · 2 · · · · · · · · · · · · · · · · · · 3 · · · · · · · · · · · · · · · · · · 4 · · · · · · · · · · · · · · · · · ·



5 · · · · · · · · · · · · · · · · · ·

J · · · · · · · · · · · · · · · · G · · · · · · · · · · · · · · · C · · · · · · · · · · · · · · · ·

-9 · · · · · · · · · · · · · 1 · · · · · · · · · · · · 2 · · · · · · · · · · · ·

0 · · · · · · · · · ·



2 · · · · · · · · · · 4 · · · · · · · · · · 5 · · · · · · · · · · 7 · · · · · · · · · · 9 · · · · · · · · · ·

D · · · · · · · · E · · · · · · · ·



N · · · · · · · ·

N · · · · · · Always N

without process connector (Rc 1/4 female on the cover flange) with Rc 1/4 female process connector with Rc 1/2 female process connector with 1/4 NPT female process connector with 1/2 NPT female process connector without process connector (1/4 NPT female on the cover flange) ASTM-B7M carbon steel 316SST (ISO A4-70) ASTM grade660 stainless steel Horizontal piping type and left side high pressure Cast-aluminum alloy ASTM CF-8M Stainless steel G 1/2 female, one electrical connection without blind plugs 1/2 NPT female, two electrical connections without blind plugs M20 female, two electrical connections without blind plugs G 1/2 female, two electrical connections with a blind plug 1/2 NPT female, two electrical connections with a blind plug M20 female, two electrical connections with a blind plug Digital indicator Digital indicator with the range setting switch None

Flange mounting section

The ‘’ marks indicate the most typical selection for each specification. *1: Not applicable for output signal code F. *2: Not applicable for electrical connection code 0.

Table. Low Pressure Side Wetted Parts Materials

Low pressure side wetted

parts material code

Cover flange and

process connector

ASTM CF-8M

Capsule

Hastelloy C-276

316L SST (Others)

(Diaphragm)

*1: Cast version of 316 SST. Equivalent to SCS14A. *2: Hastelloy C-276 or N10276 The ‘#’ marks indicate the construction materials conform to NACE material recommendations per MR01-75. For the use of 316 SST material, there may be certain limitations for pressure and temperature. Please refer to NACE standards for details.

9-4

Description

Continued on flange mounting section (II)

Capsule gasket

Teflon-coated 316L SST 316 SST

Drain/Vent plug

IM 01C25C01-01E

F0904.EPS

T0905.EPS

II. Flange mounting section (Flush type)

 Process flange size: 3-inch (80mm)

9. GENERAL SPECIFICATIONS

EJX210A W

Model

EJX210A

Process connection style Flange rating

Flange size Flange material

Gasket contact surface

Wetted parts material (high pressure side)

Flushing connection ring

Extension Fill fluid

Suffix codes

-W · · · · · · · · · · · · · · · · · · J1 · · · · · · · · · · · · · · · · J2 · · · · · · · · · · · · · · · · A1 · · · · · · · · · · · · · · · · A2 · · · · · · · · · · · · · · · · P1 · · · · · · · · · · · · · · · · P2 · · · · · · · · · · · · · · · · D2 · · · · · · · · · · · · · · · · D4 · · · · · · · · · · · · · · · ·

3 · · · · · · · · · · · · · · ·

A · · · · · · · · · · · · · B · · · · · · · · · · · · ·



C · · · · · · · · · · · · ·

1 · · · · · · · · · · · 2 · · · · · · · · · · ·

SW · · · · · · · · HW · · · · · · · · TW · · · · · · · ·



0 · · · · · · · · A · · · · · · · · B · · · · · · · ·

0 · · · · · ·

Transmitter body section (I) · · · · · · · · · · · · · · · · · · · · Flush type JIS 10K JIS 20K ANSI class 150 ANSI class 300 JPI class 150 JPI class 300 DIN PN10/16 DIN PN25/40 3-inch (80mm) JIS S25C JIS SUS304 JIS SUS316 Serration (for ANSI flange with wetted parts material SW only) Flat (no serration) [Diaphragm] [Others] JIS SUS316L Hastelloy C-276 Tantalum Tantalum [Ring] [Drain/Vent plugs] [Material] None — — Straight type R 1/4 connections Straight type 1/4 NPT connections JIS SUS316 None [Process [Ambient

Description

JIS SUS316 #

*7 #

Hastelloy C-276

*7 #

JIS SUS316

F0905.EPS

# #

temperature]*3 temperature]

*4*5

–10 to 85°C



-A · · ·

For high temperature use (Silicone oil) –10 to 250°C

-B · · ·

For general use (Silicone oil) –40 to 120°C –40 to 85°C

-P · · ·

For sanitary use (Propylene glycol) –10 to 120°C –10 to 85°C

Option codes / Optional specification

The ‘’ marks indicate the most typical selection for each specification. Example: EJX210A-DMS5G-912NN-WA13B1SW00-B/

*1: See Table 9.3 ‘Gasket contact surface’ on Page 9-3.

*2: When specified flushing connection ring code A or B, exclusive gasket is provided for transmitter side. *3: Indicates the process temperature limit of high pressure side. The process temperature limit for low pressure side is –40 to 120°C. *4: The distance ‘S’ is extended in 30mm. *5: In case of wetted parts material code TW (Tantalum), the process temperature limit is –10 to 200°C. *6: Not applicable for gasket contact surface code 1. *7: Hastelloy C-276 or N10276 The ‘#’ marks indicate the construction materials conform to NACE material recommendations per MR01-75. For the use of 316 SST material, there may be certain limitations for pressure and temperature. Please refer to NACE standards for details.

T0906.EPS

9-5

IM 01C25C01-01E

II. Flange mounting section (Flush type)

 Process flange size: 2-inch (50mm)

9. GENERAL SPECIFICATIONS

EJX210A W

Model

EJX210A

Process connection style Flange rating

Flange size Flange material

Gasket contact surface

Wetted parts material (high pressure side)

Flushing connection ring

Extension Fill fluid

Suffix codes

2 · · · · · · · · · · · · · · ·

A · · · · · · · · · · · · · B · · · · · · · · · · · · ·



C · · · · · · · · · · · · ·

1 · · · · · · · · · · · 2 · · · · · · · · · · ·

WW · · · · · · · · HW · · · · · · · · TW · · · · · · · ·



0 · · · · · · · · A · · · · · · · · B · · · · · · · ·

0 · · · · · ·

-A · · ·



-B · · ·

-P · · ·

Transmitter body section (I) · · · · · · · · · · · · · · · · · · · · Flush type JIS 10K JIS 20K ANSI class 150 ANSI class 300 JPI class 150 JPI class 300 DIN PN10/16 DIN PN25/40 2-inch (50mm) JIS S25C JIS SUS304 JIS SUS316 Serration (for ANSI flange with wetted parts material WW only) Flat (no serration) [Diaphragm] [Others] Hastelloy C-276 Hastelloy C-276 Tantalum Tantalum [Ring] [Drain/Vent plugs] [Material] None — — Straight type R 1/4 connections Straight type 1/4 NPT connections JIS SUS316 None [Process [Ambient temperature] For high temperature use (Silicone oil) –10 to 250°C For general use (Silicone oil) –40 to 120°C –40 to 85°C For sanitary use (Propylene glycol) –10 to 120°C –10 to 85°C

Description

*7 #

JIS SUS316 #

*7 #

Hastelloy C-276

*7 #

JIS SUS316

temperature]

*4*5

–10 to 85°C

F0906.EPS

# #

Option codes / Optional specification

The ‘’ marks indicate the most typical selection for each specification. Example: EJX210A-DMS5G-912NN-WA12B1WW00-B/

*1: See Table 9.3 ‘Gasket contact surface’ on Page 9-3.

T0907.EPS

9-6

IM 01C25C01-01E

II. Flange mounting section (Flush type)

 Process flange size: 1 1/2-inch (40mm)

9. GENERAL SPECIFICATIONS

EJX210A

Model

EJX210A

Process connection style Flange rating

Flange size Flange material

Gasket contact surface

Wetted parts material (high pressure side) Flushing connection ring

Extension Fill fluid

Suffix codes

-W · · · · · · · · · · · · · · · · · · J1 · · · · · · · · · · · · · · · · J2 · · · · · · · · · · · · · · · · A1 · · · · · · · · · · · · · · · · A2 · · · · · · · · · · · · · · · · P1 · · · · · · · · · · · · · · · · P2 · · · · · · · · · · · · · · · ·

8 · · · · · · · · · · · · · · ·

A · · · · · · · · · · · · ·



B · · · · · · · · · · · · · C · · · · · · · · · · · · ·

1 · · · · · · · · · · · 2 · · · · · · · · · · ·

WW · · · · · · · ·



0 · · · · · · · · C · · · · · · · · D · · · · · · · ·

0 · · · · · ·

-A · · ·



-B · · ·

-P · · ·

F0907.EPS

Description Transmitter body section (I) · · · · · · · · · · · · · · · · · · · · Flush type JIS 10K JIS 20K ANSI class 150 ANSI class 300 JPI class 150 JPI class 300 1 1/2-inch (40mm) JIS S25C JIS SUS304 JIS SUS316 Serration (for ANSI flange only) Flat (no serration) [Diaphragm] [Others]

*6 #

Hastelloy C-276

JIS SUS316 # [Ring] [Drain/Vent plugs] [Material] None — —

Reducer type R 1/4 connections

JIS SUS316

Reducer type 1/4 NPT connections JIS SUS316

# #

None [Process [Ambient

temperature] For high temperature use (Silicone oil) –10 to 250°C

temperature]

–10 to 85°C For general use (Silicone oil) –40 to 120°C –40 to 85°C For sanitary use (Propylene glycol) –10 to 120°C –10 to 85°C

Option codes / Optional specification

The ‘’ marks indicate the most typical selection for each specification. Example: EJX210A-DMS5G-912NN-WA18B1WW00-B/

*1: See Table 9.3 ‘Gasket contact surface’ on Page 9-3.

*2: When specified flushing connection ring code C or D, exclusive gasket is provided for transmitter side. *3: Indicates the process temperature limit of high pressure side. The process temperature limit for low pressure side is –40 to 120°C. *4: The distance ‘S’ is extended in 30mm. *5: Not applicable for gasket contact surface code 1. *6: Hastelloy C-276 or N10276 The ‘#’ marks indicate the construction materials conform to NACE material recommendations per MR01-75. For the use of 316 SST material, there may be certain limitations for pressure and temperature. Please refer to NACE standards for details.

T0908.EPS

9-7

IM 01C25C01-01E

II. Flange mounting section (Extended type)

 Process flange size: 4-inch (100mm)

9. GENERAL SPECIFICATIONS

EJX210A E

Model

EJX210A

Process connection style Flange rating

Flange size Flange material

Gasket contact surface

Wetted parts material (high pressure side) Flushing connection ring Extension

Fill fluid

Suffix codes

-E · · · · · · · · · · · · · · · · · · J1 · · · · · · · · · · · · · · · · J2 · · · · · · · · · · · · · · · · A1 · · · · · · · · · · · · · · · · A2 · · · · · · · · · · · · · · · · P1 · · · · · · · · · · · · · · · · P2 · · · · · · · · · · · · · · · ·

4 · · · · · · · · · · · · · · ·

A · · · · · · · · · · · · ·



B · · · · · · · · · · · · · C · · · · · · · · · · · · ·

1 · · · · · · · · · · · 2 · · · · · · · · · · ·

SE · · · · · · · ·

0 · · · · · · · ·

1 · · · · · · 3 · · · · · · 5 · · · · · ·

-A · · ·



-B · · ·

-P · · ·

Transmitter body section (I) · · · · · · · · · · · · · · · · · · · · Extended type JIS 10K JIS 20K ANSI class 150 ANSI class 300 JPI class 150 JPI class 300 4-inch (100mm) JIS S25C JIS SUS304 JIS SUS316 Serration (for ANSI flange only) Flat (no serration) [Diaphragm] [Others] [Pipe] JIS SUS316L None Length (X Length (X Length (X [Process [Ambient temperature] For high temperature use (Silicone oil) –10 to 250°C For general use (Silicone oil) –40 to 120°C –40 to 85°C For sanitary use (Propylene glycol) –10 to 120°C –10 to 85°C

Description

JIS SUS316 # JIS SUS316

) = 50mm

) = 100mm

) = 150mm

temperature]

–10 to 85°C

Option codes / Optional specification

The ‘’ marks indicate the most typical selection for each specification. Example: EJX210A-DMS5G-912NN-EA14B1SE01-B/

*1: See Table 9.3 ‘Gasket contact surface’ on Page 9-3. *2: Indicates the process temperature limit of high pressure side. The process temperature limit for low pressure side is –40 to 120°C. *3: The distance ‘S’ is extended in 30mm. The ‘#’ marks indicate the construction materials conform to NACE material recommendations per MR01-75. For the use of 316 SST material, there may be certain limitations for pressure and temperature. Please refer to NACE standards for details.

F0908.EPS

T0909.EPS

9-8

IM 01C25C01-01E

II. Flange mounting section (Extended type)

 Process flange size: 3-inch (80mm)

9. GENERAL SPECIFICATIONS

EJX210A E

Model

EJX210A

Process connection style Flange rating

Flange size Flange material

Gasket contact surface

Wetted parts material (high pressure side) Flushing connection ring Extension

Fill fluid

Suffix codes

3 · · · · · · · · · · · · · · ·

A · · · · · · · · · · · · ·



B · · · · · · · · · · · · · C · · · · · · · · · · · · ·

1 · · · · · · · · · · · 2 · · · · · · · · · · ·

WE · · · · · · · ·

0 · · · · · · · ·

1 · · · · · · 3 · · · · · · 5 · · · · · ·

-A · · ·



-B · · ·

-P · · ·

Transmitter body section (I) · · · · · · · · · · · · · · · · · · · · Extended type JIS 10K JIS 20K ANSI class 150 ANSI class 300 JPI class 150 JPI class 300 3-inch (80mm) JIS S25C JIS SUS304 JIS SUS316 Serration (for ANSI flange only) Flat (no serration) [Diaphragm] [Others] [Pipe] Hastelloy C-276 None Length (X Length (X Length (X [Process [Ambient temperature] For high temperature use (Silicone oil) –10 to 250°C For general use (Silicone oil) –40 to 120°C –40 to 85°C For sanitary use (Propylene glycol) –10 to 120°C –10 to 85°C

*4 #

) = 50mm

) = 100mm

) = 150mm

Description

JIS SUS316 # JIS SUS316

temperature]

–10 to 85°C

Option codes / Optional specification

The ‘’ marks indicate the most typical selection for each specification. Example: EJX210A-DMS5G-912NN-EA13B1WE01-B/

*1: See Table 9.3 ‘Gasket contact surface’ on Page 9-3. *2: Indicates the process temperature limit of high pressure side. The process temperature limit for low pressure side is –40 to 120°C. *3: The distance ‘S’ is extended in 30mm. *4: Hastelloy C-276 or N10276 The ‘#’ marks indicate the construction materials conform to NACE material recommendations per MR01-75. For the use of 316 SST material, there may be certain limitations for pressure and temperature. Please refer to NACE standards for details.

F0909.EPS

T0910.EPS

9-9

IM 01C25C01-01E

9. GENERAL SPECIFICATIONS

9.3 OPTIONAL SPECIFICATIONS (For Explosion Protected type) “”

Item Description Code

FM Explosionproof Approval * Explosionproof for Class I, Division 1, Groups B, C and D Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G Hazardous (classified) locations, indoors and outdoors (NEMA 4X)

Factory Mutual (FM)

FM Intrinsically safe Approval * Intrinsically Safe for Class I, Division 1, Groups A, B, C and D, Class II, Division 1, Groups E, F and G and Class III, Division 1 Hazardous Locations. Nonincendive for Class I, Division 2, Groups A, B, C and D, Class II, Division. 2, Groups F and G, and Class III, Division 1 Hazardous Locations.

Combined FF1 and FS1 *

1*3

CENELEC ATEX (KEMA) Flameproof Approval * II 2G EExd IIC T4, T5, T6

CENELEC ATEX

CENELEC ATEX (KEMA) Intrinsically safe Approval * II 1G EEx ia IIC T4

Combined KF2, KS2 and Type n * Type n: II 3G EEx nL IIC T4

CSA Explosionproof Approval *

[For CSA C22.2] Canadian Standards Association (CSA)

Explosionproof for Class I, Division 1, Groups B, C and D

Dustignitionproof for Class II/III, Division 1, Groups E, F and G

[For CSA E60079]

Flameproof for Zone1, Ex d IIC T6...T4 Enclosure IP66 and IP67

CSA Intrinsically safe Approval *

[For CSA C22.2]

Intrinsically safe for Class I, Division 1, Groups A, B, C and D, Class II, Division 1,

Groups E,F and G, Class III, Division 1

Nonincendive for Class I, Division 2, Groups A, B, C and D, Class II, Division 2,

Groups E,F and G, Class III, Division 1

[For CSA E60079]

Ex ia IIC T4, Ex nL IIC T4

2*3

IECEx Scheme

Combined CF1 and CS1 *

IECEx Intrinsically safe, type n and flameproof Approval *

Intrinsically safe and type n [No. IECEx CSA 05.0005]

Ex ia IIC T4, Ex nL IIC T4

Flameproof [No. IECEx CSA 05.0002]

Flameproof for Zone1, Ex d IIC T6...T4

Contact Yokogawa representative for the codes indicated as ‘-’. *1: Applicable for Electrical connection code 2, 4, 7, and 9. *2: Applicable for Electrical connection code 2 and 7. *3: Not applicable for option code /AL.

FF1

1*3

FS1

1*3

FU1 KF2

KS2

KU2

CF1

2 *3

CS1

CU1

1*3

SU2

T0911.EPS

9-10

IM 01C25C01-01E

9. GENERAL SPECIFICATIONS

DescriptionItem Amplifier cover only Amplifier cover and terminal cover, Munsell 7.5 R4/14 Anti-corrosion coating

Painting

Color change Coating change

Transmitter power supply voltage: 10.5 to 32 V DC ( 10.5 to 30 V DC for intrinsically safe type.)

Lightning protector

Allowable current: Max. 6000 A ( 140 s ), Repeating 1000 A ( 140 s ) 100 times Applicable Standards: IEC 61000-4-4, IEC 61000-4-5

Status output

*13

Transistor output (open drain: sink type) Contact rating: 10.5 to 30 V DC, 120 mA DC (max) Low level: 0 to 2 V DC Degrease cleansing treatment

Oil-prohibited use

Degrease cleansing treatment and with fluorinated oil filled capsule. Operating temperature 20 to 80C

Oil-prohibited use with dehydrating treatment

Calibration units

Teflon film

*2 *12

Degrease cleansing treatment and dehydrating treatment Degrease cleansing treatment and dehydrating treatment with fluorinated oil filled capsule. Operating temperature 20 to 80C P calibration (psi unit) bar calibration (bar unit) M calibration (kgf/cm

unit)

(See table for Span and

Range Limits.)

Diaphragm protection from sticky process fluid by FEP Teflon film attached with fluorinated oil. Operation range: 20 to 150°C, 0 to 2 MPa (Not applicable for vacuum service). Failure alarm down-scale : Output status at CPU failure and hardware error is 5%,

3.2 mA DC or less. Output limits and failure operation

NAMUR NE43 Compliant

Output signal limits : 3.8 mA to

20.5 mA

Failure alarm down-scale : Output status at CPU failure and hardware error is 5%, 3.2 mA DC or less. Failure alarm up-scale : Output status at CPU failure and hardware error is 110%, 21.6 mA or more.

304SST tag plate wired onto transmitterStainless steel tag plate

Software damping, Descriptor, Message Software damping

Low Pressure side: Cover flange

factory

Material certificate

For Flush type

For Extended type

Data configuration for BRAIN communication type

High Pressure side: Process flange, Block High Pressure side: Process flange, Block High Pressure side: Process flange, Block, Ring High Pressure side: Process flange, Block, Ring High Pressure side: High Pressure side:

Process flange, Block, Pipe, Base Process flange, Block, Pipe, Base

Low Pressure side: Cover flange

Low Pressure side: Cover flange, Process connector

*7 *9

*8 *

Low Pressure side: Cover flange, Process connector

* *

(Flange rating) (Test pressure)

JIS 10K 2 MPa (290psi) Pressure test/Leak test Certificate

*14

JIS 20K 5 MPa (720 psi)

ANSI/JPI Class 150 3 MPa (430 psi)

ANSI/JPI Class 300 8 MPa (1160 psi)

ANSI/JPI Class 300 7 MPa (1000 psi)

*2 *10

*11

Nitrogen (N2) Gas Retention time: 10 minutes

T0912.EPS

*1: Not applicable with color change option. *2: Applicable for flush type (process connection style code W.) *3: The unit of MWP (Max. working pressure) on the name plate of a housing is the same unit as specified by option code D1, D3, and D4. *4: Applicable for output signal code D and E. The hardware error indicates faulty amplifier or capsule. *5: Applicable for wetted parts material code SW, SE, WW, WE, and HW.

Consult Yokogawa in case gold-plated diaphragm is required for low pressure side.

*6: Also see ‘Ordering Information.’ *7: Applicable for Low Pressure Side Process connection code 0 and 5. *8: Applicable for Low Pressure Side Process connection code 1, 2, 3, and 4. *9: Applicable for flushing connection ring code A, B, C, and D. *10: Applicable for extended type (process connection style code E.) *11: Pure nitrogen gas is used for oil-prohibited use (option code K1, 2K, K5, and K6.) *12: Applicable for flushing connection ring code 0. *13: Check terminals cannot be used when this option is specified. Not applicable for output signal code F and amplifier housing code 2. *14: The unit on the certificate is always MPa regardless of selection of option code D1, D3, or D4.

Code

P

AL K1 K2 K5 K6 D1

D3 D4

TF1

C3 A1Inside of isolating diaphragms (fill fluid side) are gold plated, effective for hydrogen permeation.Gold-plate

N4 CAData configuration for HART communication typeData configuration at

CB M0W M1W M3W M4W

M0E M1E

T51 T54 T52 T56 T55

9-11

IM 01C25C01-01E

9.4 DIMENSIONS

 Flush type

• No ring (Flushing connection ring code 0)

External indicator

* d ø

(4.41)

conduit connection

(optional)

Process flange

External indicator conduit connection

(optional)

n-øh

Process flange

(2.64)

(1.61)

(2.64)

(1.61)

(for flame-proof type)

(2.13)

(0.24)

Electrical connection for code 5 and 9

• With ring (Flushing connection ring code A, B, C, and D)

Flushing connection ring

Drain/vent plug

øD

øC

øg

* 112

Integral indicator(optional)

Conduit connection

Zero adjustment

Process connection

148(5.83)

178(7.01)

Ground terminal

Process connector

(optional)

Shrouding bolt

Integral indicator(optional)

Conduit connection

148

(5.83)

178

(7.01)

Process connection

Ground terminal

Process connector (optional)

Shrouding bolt

3.03)

(

Zero adjustment

77 ø

110

(0.47)

3.03) ø

(

(4.33)

3912

(1.54)

(2.13)

110(4.33)

(0.47)

(2.13)

9. GENERAL SPECIFICATIONS

Unit: mm (Approx.: inch)

Terminal side

2.72)

(

129(5.08)

Vent plug

Drain plug

(1.20)

3912

Terminal side

(1.54)

2.72)

(

129(5.08)

Vent plug

Drain plug

(1.20)

 Extended type

External indicator Conduit connection

(optional)

øA

øD

øg

øC

n-øh Process flange

Fill fluid code

General use

High temperature use

B and P

113(4.45) 143(5.63)

*1: Indicates inside diameter of gasket contact surface. *2: When option code K1, K2, K5, or K6 is selected, add 15 mm(0.59

inch) to the value in the flange. Add 11 mm (0.36 inch) for Drain/vent plugs of flushing connection ring.

Integral indicator(optional)

(2.64)

148(5.83)

(1.61)

Shrouding bolt

(for flame-proof type)

Conduit connection

Zero adjustment

Process connection

178(7.01)

Ground terminal

Process connector(optional)

*3: Flushing connection ring

ød

110(4.33)

ø77

(ø3.03)

12 39

(0.47)

Terminal side

(1.54)

ø69

(ø2.72)

129(5.08)

Vent plug

Drain plug

n-øh

(2.13)

(1.20)

Straight type Reducer type

For flange size

3 or 2 inch

Spiral gasket

ø44

For flange size

1 1/2 inch

Spiral gasket

F0910.EPS

9-12

IM 01C25C01-01E

9. GENERAL SPECIFICATIONS

Process flange size: 4 inch (100 mm)

Flange rating

Code

JIS 10K

JIS 20K

ANSI class 150

ANSI class 300

JPI class 150

JPI class 300

DIN PN10/16

DIN PN25/40

øD

210 (8.27) 225 (8.86)

228.6 (9.00) 254 (10.00)

229 (9.02) 254 (10.0) 220 (8.66) 235 (9.25)

øC

175 (6.89) 185 (7.28)

190.5 (7.50)

200.2 (7.88)

190.5 (7.50)

200.2 (7.88) 180 (7.09) 190 (7.48)

Process flange size: 3 inch (80 mm)

Flange rating

Code

JIS 10K

JIS 20K

ANSI class 150

ANSI class 300

JPI class 150

JPI class 300

DIN PN10/16

DIN PN25/40

øD

185 (7.28) 200 (7.87)

190.5 (7.50)

209.6 (8.25) 190 (7.48) 210 (8.27) 200 (7.87) 200 (7.87)

øC

150 (5.91) 160 (6.30)

152.4 (6.00)

168.1 (6.62)

152.4 (6.00)

168.1 (6.62) 160 (6.30) 160 (6.30)

Process flange size: 2 inch (50 mm)

Flange rating

Code

JIS 10K

JIS 20K

ANSI class 150

ANSI class 300

JPI class 150

JPI class 300

DIN PN10/16

DIN PN25/40

øD

155 (6.10) 155 (6.10)

152.4 (6.00)

165.1 (6.50) 152 (5.98) 165 (6.50) 165 (6.50) 165 (6.50)

øC

120 (4.72) 120 (4.72)

120.7 (4.75)

127.0 (5.00)

120.6 (4.75)

127.0 (5.00) 125 (4.92) 125 (4.92)

øg

155 (6.10) 155 (6.10) 155 (6.10) 155 (6.10) 155 (6.10) 155 (6.10) 155 (6.10) 155 (6.10)

øg

130 (5.12) 130 (5.12) 130 (5.12) 130 (5.12) 130 (5.12) 130 (5.12) 130 (5.12) 130 (5.12)

øg

100 (3.94) 100 (3.94) 100 (3.94) 100 (3.94) 100 (3.94) 100 (3.94) 100 (3.94) 100 (3.94)

ød

— — — — — — — —

ød

90 (3.54) 90 (3.54) 90 (3.54) 90 (3.54) 90 (3.54) 90 (3.54) 90 (3.54) 90 (3.54)

ød

61 (2.40) 61 (2.40) 61 (2.40) 61 (2.40) 61 (2.40) 61 (2.40) 61 (2.40) 61 (2.40)

18 (0.71) 24 (0.94)

23.9 (0.94)

31.8 (1.25) 24 (0.94) 32 (1.26) 20 (0.79) 24 (0.94)

18 (0.71) 22 (0.87)

23.9 (0.94)

28.5 (1.12) 24 (0.94)

28.5 (1.12) 20 (0.79) 24 (0.94)

16 (0.63) 18 (0.71)

19.1 (0.75)

22.4 (0.88)

19.5 (0.77)

22.5 (0.89) 18 (0.71) 20 (0.79)

No.(n)

8 8 8 8 8 8 8 8

No.(n)

8 8 4 8 4 8 8 8

No.(n)

4 8 4 8 4 8 4 4

Bolt holes

Dia.(øh) 19 (0.75) 23 (0.91)

19.1 (0.75)

22.4 (0.88) 19 (0.75) 22 (0.87) 18 (0.71) 22 (0.87)

Bolt holes

Dia.(øh) 19 (0.75) 23 (0.91)

19.1 (0.75)

22.4 (0.88) 19 (0.75) 22 (0.87) 18 (0.71) 18 (0.71)

Bolt holes

Dia.(øh) 19 (0.75) 19 (0.75)

19.1 (0.75)

19.1 (0.75) 19 (0.75) 19 (0.75) 18 (0.71) 18 (0.71)

— — — — — — — —

25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98)

Unit: mm (Approx.: inch)

— — — — — — — —

27 (1.06) 27 (1.06) 27 (1.06) 27 (1.06) 27 (1.06) 27 (1.06) 27 (1.06) 27 (1.06)

øA

96±0.5 (3.78±0.02) 96±0.5 (3.78±0.02) 96±0.5 (3.78±0.02) 96±0.5 (3.78±0.02) 96±0.5 (3.78±0.02) 96±0.5 (3.78±0.02) 96±0.5 (3.78±0.02) 96±0.5 (3.78±0.02)

øA

71±0.5 (2.8±0.02) 71±0.5 (2.8±0.02) 71±0.5 (2.8±0.02) 71±0.5 (2.8±0.02) 71±0.5 (2.8±0.02) 71±0.5 (2.8±0.02) 71±0.5 (2.8±0.02) 71±0.5 (2.8±0.02)

Process flange size: 1 1/2 inch (40 mm)

Flange rating

Code

JIS 10K

JIS 20K

ANSI class 150

ANSI class 300

JPI class 150

JPI class 300

øD

140 (5.51) 140 (5.51) 127 (5.00)

155.4 (6.12) 127 (5.00) 155 (6.10)

øC

105 (4.13) 105 (4.13)

98.4 (3.87)

114.3 (4.50)

98.6 (3.88)

114.3 (4.50)

øg

86 (3.39) 86 (3.39) 86 (3.39) 86 (3.39) 86 (3.39) 86 (3.39)

*1: Indicates inside diameter of gasket contact surface.

Extension length (X2)

Extension code

ød

44 (1.73) 44 (1.73) 44 (1.73) 44 (1.73) 44 (1.73) 44 (1.73)

16 (0.63) 18 (0.71)

17.5 (0.69)

20.6 (0.81)

17.6 (0.69)

20.6 (0.81)

50 (1.97) 100 (3.94)3 150 (5.91)

No.(n)

4 4 4 4 4 4

Bolt holes

Dia.(øh) 19 (0.75) 19 (0.75)

15.9 (0.63)

22.4 (0.88) 16 (0.63) 22 (0.87)

27 (1.06) 27 (1.06) 27 (1.06) 27 (1.06) 27 (1.06) 27 (1.06)

30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18)

T0913.EPS

9-13

IM 01C25C01-01E

9. GENERAL SPECIFICATIONS

● Terminal Configuration

Communication terminals (BT200 etc.) connection hook

SUPPLY +

SUPPLY –

Check meter connection hook

CHECK + or ALARM +

CHECK – or ALARM –

< Factory Setting >

Tag Number

Amplifier

Damping

Calibration Range

Lower Range Value

Calibration Range

Upper Range Value

Calibration Range

Units

Display Setting

Static Pressure

Display Range

*1: For differential pressure transmitters only. *2: To specify these items at factory, /CA or /CB option is required.

As specified in order ‘2 sec.’ or as specified in order

As specified in order As specified in order Selected from mmH2O, mmH2O(68˚F),

mmAq, mmWG, mmHg, Pa, hPa, kPa, MPa, mbar, bar, gf/cm inH

O(68˚F),inHg, ftH2O, ftH2O(68˚F) or

psi. (Only one unit can be specified)

, kgf/cm2, inH2O,

Designated differential pressure value specified in order. (%, Engineering unit or user scaled value.) Display mode 'Linear' or 'Square root' is also as specified in order.

'0 to 25MPa' for M and H capsule.

Display unit is selectable from the units listed in above 'Calibration Range Units'.

T0914.EPS

● Terminal Wiring

SUPPLY

*1*2

CHECK

ALARM

*1: When using an external indicator or check meter, the internal resistance must be 10  or less. A check meter or indicator cannot be connected when /AL option is specified. *2: Not available for fieldbus communication type.

Power supply and output terminal

– +

External indicator (ammeter) terminal

–

or Status contact output terminal

+ –

(when /AL is specified) Ground terminal

*1*2

F0911.EPS

9-14

IM 01C25C01-01E

REVISION RECORD

Title: EJX210A

Flange Mounted Differential Pressure Transmitters

Manual No.: IM 01C25C01-01E

Edition Date Page Revised Item

1st Oct. 2004 — New publication

2nd Feb. 2005 2-5 · Add 2.9.2 ‘CSA Certification’.

2-6 2.9.3 · Delete WARNING on non-incendive power supply.

9-5 to 9-7 · Correct description. Rc 1/4 → R 1/4

9-10 9.3 · Add codes for CSA approval.

3rd July 2006 2-3 2.9 · Add note for Fieldbus communication.

2-3 through 2-19 2.9 · Add/change applicable standards.

2-6 2.9.2 · Add descriptions for Note 2.

2-9 · Add "2.9.4 IECEx Certification." 2-10 2.10 · Change reference number for Australian standard. 2-11 2.11 · Add descriptions for European Pressure Equipment Directive.

· Add "2.12 Low Voltage Directive." 9-3 9.1 · Add descriptions for stainless steel housing. 9-4 9.2 · Add amplifier housing code 2

9-10 9.3 · Add code of /SU2. 9-11 9.3 · Add note for amplifier housing code 2.

IM 01C25C01-01E

YOKOGAWA EJX210A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. INTRODUCTION

 Regarding This Manual

1.1 Safe Use of This Product

1.2 Warranty

1.3 ATEX Documentation

2. HANDLING CAUTIONS

2.2 Unpacking

2.3 Storage

2.1 Model and Specifications Check

2.4 Selecting the Installation Location

2.5 Pressure Connection

2.6 Waterproofing of Cable Conduit Connections

2.7 Restrictions on Use of Radio Transceivers

2.8 Insulation Resistance and Dielectric Strength Test

2.9.1 FM Approval

2.9.2 CSA Certification

2.9.3 CENELEC ATEX (KEMA) Certification

2.9.4 IECEx Certification

2.10 EMC Conformity Standards

2.11 Pressure Equipment Directive (PED)

2.12 Low Voltage Directive

3. COMPONENT NAMES

4. INSTALLATION

4.1 Precautions

4.2 Mounting

4.3 Rotating T ransmitter Section

4.4 Changing Integral Indicator Direction

Figure 4.4 Mounting to Pressure Detector Section

4.5.2 Mounting to Process Flange

4.6 Affixing the Teflon Film

5. INSTALLING IMPULSE PIPING

5.1 Impulse Piping Installation Precautions

5.1.2 Routing the Impulse Piping

5.2 Impulse Piping Connection Examples

6. WIRING

6.1 Wiring Precautions

6.3 Connections of External Wiring to Terminal Box

6.3.1 Power Supply Wiring Connection

6.3.2 External Indicator Connection

6.3.3 Communicator Connection

6.3.4 Check Meter Connection

6.3.5 Status Output Connection

(1) General-use Type and Flameproof Type

(2) Intrinsically Safe Type

6.4.2 Wiring Installation

6.4 Wiring

6.4.1 Loop Configuration

(2) Flameproof Type

6.5 Grounding

6.6 Power Supply Voltage and Load Resistance

7. OPERATION

7.1 Preparation for Starting Operation

7.2 Zero Point Adjustment

7.3 Starting Operation

7.5.1 Draining Condensate

7.5.2 Venting Gas

7.4 Shutting Down Operation

7.6 Setting the Range Using the Range-setting Switch

8. MAINTENANCE

8.1 Overview

8.3 Calibration

Disassembly and Reassembly

8.4.1 Replacing the Integral Indicator

8.4.2 Replacing the CPU Board Assembly

8.4.3 Replacing the Process Connector Gasket

8.5 Troubleshooting

8.5.1 Basic Troubleshooting

8.5.2 Troubleshooting Flowcharts

8.5.3 Alarms and Countermeasures

9. GENERAL SPECIFICATIONS

9.1 Standard Specifications

9.2 MODEL AND SUFFIX CODES

9.4 DIMENSIONS

REVISION RECORD