Yokogawa EJA530A User Manual

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User’s Manual

Model EJA510A and EJA530A Absolute Pressure and Gauge Pressure Transmitters

[Style: S2]

IM 01C21F01-01E

Yokogawa Electric Corporation

IM 01C21F01-01E

8th Edition

CONTENTS

1. INTRODUCTION............................................................................................ 1-1

Regarding This Manual ................................................................................. 1-1

1.1 For Safe Use of Product........................................................................ 1-1

1.2 Warranty ................................................................................................ 1-2

1.3 ATEX Documentation ............................................................................ 1-3

2. HANDLING CAUTIONS ................................................................................ 2-1

2.1 Model and Specifications Check ......................................................... 2-1

2.2 Unpacking ........................................................................................... 2-1

2.3 Storage ................................................................................................ 2-1

2.4 Selecting the Installation Location ...................................................... 2-1

2.5 Pressure Connection ........................................................................... 2-2

2.6 Waterproofing of Cable Conduit Connections .................................... 2-2

2.7 Restrictions on Use of Radio Transceiver .......................................... 2-2

2.8 Insulation Resistance and Dielectric Strength Test ............................ 2-2

2.9 Installation of Explosion Protected Type ............................................ 2-3

2.9.1 FM Approval ................................................................................. 2-3

2.9.2 CSA Certification .......................................................................... 2-5

2.9.3 IECEx Certification ....................................................................... 2-6

2.9.4 CENELEC ATEX (KEMA) Certification ........................................ 2-8

2.10 EMC Conformity Standards .............................................................. 2-10

2.11 PED (Pressure Equipment Directive) ............................................... 2-10

2.12 Low Voltage Directive ....................................................................... 2-11

3. COMPONENT NAMES.................................................................................. 3-1

4. INSTALLATION ............................................................................................. 4-1

4.1 Precautions ......................................................................................... 4-1

4.2 Mounting .............................................................................................. 4-1

4.3 Rotating Transmitter Section .............................................................. 4-2

4.4 Changing the Direction of Integral Indicator ....................................... 4-2

5. INSTALLING IMPULSE PIPING ................................................................... 5-1

5.1 Impulse Piping Installation Precautions .............................................. 5-1

5.1.1 Connecting Impulse Piping to the Transmitter............................. 5-1

5.1.2 Routing the Impulse Piping .......................................................... 5-1

5.2 Impulse Piping Connection Examples ................................................ 5-2

6. WIRING .......................................................................................................... 6-1

6.1 Wiring Precautions .............................................................................. 6-1

6.2 Selecting the Wiring Materials ............................................................ 6-1

6.3 Connections of External Wiring to Terminal Box................................ 6-1

6.3.1 Power Supply Wiring Connection ................................................ 6-1

6.3.2 External Indicator Connection ...................................................... 6-1

6.3.3 BRAIN TERMINAL BT200 Connection ........................................ 6-1

6.3.4 Check Meter Connection.............................................................. 6-2

IM 01C21F01-01E

CONTENTS

6.4 Wiring .................................................................................................. 6-2

6.4.1 Loop Configuration ....................................................................... 6-2

(1) General-use Type and Flameproof Type ...................................... 6-2

(2) Intrinsically Safe Type................................................................... 6-2

6.4.2 Wiring Installation ......................................................................... 6-2

(1) General-use Type and Intrinsically Safe Type .............................. 6-2

(2) Flameproof Type........................................................................... 6-3

6.5 Grounding............................................................................................ 6-3

6.6 Power Supply Voltage and Load Resistance ..................................... 6-3

7. OPERATION .................................................................................................. 7-1

7.1 Preparation for Starting Operation ...................................................... 7-1

7.2 Zero Point Adjustment ........................................................................ 7-2

7.2.1 When you can obtain Low Range Value from actual

measured value of 0% (0 kPa, atmospheric pressure); .............. 7-2

7.2.2 When you cannot obtain Low Range Value from actual

measured value of 0%; ................................................................ 7-3

7.3 Starting Operation ............................................................................... 7-3

7.4 Shutting Down Operation .................................................................... 7-3

7.5 Setting the Range Using the Range-setting Switch ........................... 7-4

8. BRAIN TERMINAL BT200 OPERATION ..................................................... 8-1

8.1 BT200 Operation Precautions ............................................................. 8-1

8.1.1 Connecting the BT200 ................................................................. 8-1

8.1.2 Conditions of Communication Line .............................................. 8-1

8.2 BT200 Operating Procedures ............................................................. 8-1

8.2.1 Key Layout and Screen Display................................................... 8-1

8.2.2 Operating Key Functions.............................................................. 8-2

(1) Alphanumeric Keys and Shift Keys .............................................. 8-2

(2) Function Keys ............................................................................... 8-2

8.2.3 Calling Up Menu Addresses Using the Operating Keys.............. 8-3

8.3 Setting Parameters Using the BT200 ................................................. 8-4

8.3.1 Parameter Summary .................................................................... 8-4

8.3.2 Parameter Usage and Selection .................................................. 8-6

8.3.3 Setting Parameters....................................................................... 8-7

(1) Tag No. Setup............................................................................... 8-7

(2) Calibration Range Setup .............................................................. 8-7

(3) Damping Time Constant Setup..................................................... 8-8

(4) Output Signal Low Cut Mode Setup ............................................. 8-9

(5) Change Output Limits ................................................................... 8-9

(6) Integral Indicator Scale Setup .................................................... 8-10

(7) Unit Setup for Displayed Temperature........................................ 8-11

(8) Operation Mode Setup ............................................................... 8-12

(9) Output Status Display/Setup when a CPU Failure ..................... 8-12

(10)Output Status Setup when a Hardware Error Occurs................. 8-12

(11)Range Change while Applying Actual Inputs .............................. 8-12

(12)Zero Point Adjustment ................................................................ 8-13

(13)Span Adjustment ........................................................................ 8-14

(14)Test Output Setup ....................................................................... 8-15

(15)User Memo Fields ...................................................................... 8-15

8.4 Displaying Data Using the BT200..................................................... 8-16

8.4.1 Displaying Measured Data ......................................................... 8-16

8.4.2 Display Transmitter Model and Specifications ........................... 8-16

IM 01C21F01-01E

CONTENTS

8.5 Self-Diagnostics ................................................................................ 8-16

8.5.1 Checking for Problems ............................................................... 8-16

(1) Identifying Problems with BT200 ................................................ 8-16

(2) Checking with Integral Indicator ................................................. 8-17

8.5.2 Errors and Countermeasures ..................................................... 8-18

9. MAINTENANCE............................................................................................. 9-1

9.1 Overview ............................................................................................. 9-1

9.2 Calibration Instruments Selection ....................................................... 9-1

9.3 Calibration ........................................................................................... 9-1

9.4 Disassembly and Reassembly ............................................................ 9-3

9.4.1 Replacing the Integral Indicator ................................................... 9-3

9.4.2 Replacing the CPU Board Assembly ........................................... 9-4

9.4.3 Cleaning and Replacing the Capsule Assembly.......................... 9-5

9.5 Troubleshooting................................................................................... 9-6

9.5.1 Basic Troubleshooting .................................................................. 9-6

9.5.2 Troubleshooting Flow Charts ....................................................... 9-6

10. GENERAL SPECIFICATIONS .................................................................... 10-1

10.1 Standard Specifications .................................................................... 10-1

10.2 Model and Suffix Codes.................................................................... 10-3

10.3 Optional Specifications ...................................................................... 10-4

10.4 Dimensions ........................................................................................ 10-7

Customer Maintenance Parts List

Model EJA510A and EJA530A Absolute and Gauge

Pressure Transmitter....................................................... CMPL 01C21F01-01E

REVISION RECORD

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IM 01C21F01-01E

1. INTRODUCTION

Thank you for purchasing the DPharp electronic pressure transmitter.

The DPharp Pressure Transmitters are precisely calibrated at the factory before shipment. To ensure correct and efficient use of the instrument, please read this manual thoroughly and fully understand how to operate the instrument before operating it.

 Regarding This Manual

• This manual should be passed on to the end user.

• The contents of this manual are subject to change without prior notice.

• Yokogawa makes no warranty of any kind with regard to this manual, including, but not limited to, implied warranty of merchantability and fitness for a particular purpose.

• If any question arises or errors are found, or if any information is missing from this manual, please inform the nearest Yokogawa sales office.

• The specifications covered by this manual are limited to those for the standard type under the specified model number break-down and do not cover custom-made instruments.

• Please note that changes in the specifications, construction, or component parts of the instrument may not immediately be reflected in this manual at the time of change, provided that postponement of revisions will not cause difficulty to the user from a functional or performance standpoint.

• Yokogawa assumes no responsibilities for this product except as stated in the warranty.

• If the customer or any third party is harmed by the use of this product, Yokogawa assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages.

NOTE

For FOUNDATION FieldbusTM, PROFIBUS PA and HART protocol versions, please refer to IM 01C22T02-01E, IM 01C22T03-00E and IM 01C22T01-01E respectively, in addition to this manual.

• The following safety symbol marks are used in this manual:

WARNING

Indicates a potentially hazardous situation which, if not avoided, injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against

unsafe practices

IMPORTANT

Indicates that operating the hardware or software in this manner may damage it or lead to system failure.

could

result in death or serious

NOTE

Draws attention to information essential for understanding the operation and features.

Direct current

1.1 For Safe Use of Product

For the protection and safety of the operator and the instrument or the system including the instrument, please be sure to follow the instructions on safety described in this manual when handling this instrument. In case the instrument is handled in contradiction to these instructions, Yokogawa does not guarantee safety. Please give your attention to the followings.

(a) Installation

• The instrument must be installed by an expert engineer or a skilled personnel. The procedures described about INSTALLATION are not permitted for operators.

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IM 01C21F01-01E

1. INTRODUCTION

• In case of high process temperature, care should be taken not to burn yourself because the surface of body and case reaches a high temperature.

• The instrument installed in the process is under pressure. Never loosen the process connector bolts to avoid the dangerous spouting of process fluid.

• During draining condensate from the pressuredetector section, take appropriate care to avoid contact with the skin, eyes or body, or inhalation of vapors, if the accumulated process fluid may be toxic or otherwise harmful.

• When removing the instrument from hazardous processes, avoid contact with the fluid and the interior of the meter.

• All installation shall comply with local installation requirement and local electrical code.

(b) Wiring

• The instrument must be installed by an expert engineer or a skilled personnel. The procedures described about WIRING are not permitted for operators.

• Please confirm that voltages between the power supply and the instrument before connecting the power cables and that the cables are not powered before connecting.

•Wait 10 min. after power is turned off, before opening the covers.

(d) Maintenance

• Please do not carry out except being written to a maintenance descriptions. When these procedures are needed, please contact nearest YOKOGAWA office.

• Care should be taken to prevent the build up of drift, dust or other material on the display glass and name plate. In case of its maintenance, soft and dry cloth is used.

(e) Explosion Protected Type Instrument

• Users of explosion proof instruments should refer first to section 2.9 (Installation of an Explosion Protected Instrument) of this manual.

(f) Modification

• Yokogawa will not be liable for malfunctions or damage resulting from any modification made to this instrument by the customer.

1.2 Warranty

• The warranty shall cover the period noted on the quotation presented to the purchaser at the time of purchase. Problems occurred during the warranty period shall basically be repaired free of charge.

• In case of problems, the customer should contact the Yokogawa representative from which the instrument was purchased, or the nearest Yokogawa office.

• If a problem arises with this instrument, please inform us of the nature of the problem and the circumstances under which it developed, including the model specification and serial number. Any diagrams, data and other information you can include in your communication will also be helpful.

• Responsible party for repair cost for the problems shall be determined by Yokogawa based on our investigation.

• The Purchaser shall bear the responsibility for repair costs, even during the warranty period, if the malfunction is due to:

- Improper and/or inadequate maintenance by the

purchaser.

- Failure or damage due to improper handling, use or

storage which is out of design conditions.

- Use of the product in question in a location not

conforming to the standards specified by Yokogawa, or due to improper maintenance of the installation location.

- Failure or damage due to modification or repair by

any party except Yokogawa or an approved representative of Yokogawa.

- Malfunction or damage from improper relocation

of the product in question after delivery.

- Reason of force majeure such as fires, earthquakes,

storms/floods, thunder/lightening, or other natural disasters, or disturbances, riots, warfare, or radioactive contamination.

•The use of this instrument is restricted to those who have received appropriate training in the device.

• Take care not to create sparks when accessing the instrument or peripheral devices in a hazardous location.

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IM 01C21F01-01E

1. INTRODUCTION

1.3 ATEX Documentation

This procedure is only applicable to the countries in European Union.

All instruction manuals for ATEX Ex related products are available in English, German and French. Should you require Ex related instructions in your local language, you are to contact your nearest Yokogawa office or representative.

Alle brugervejledninger for produkter relateret til ATEX Ex er tilgængelige på engelsk, tysk og fransk. Skulle De ønske yderligere oplysninger om håndtering af Ex produkter på eget sprog, kan De rette henvendelse herom til den nærmeste Yokogawa afdeling eller forhandler.

Tutti i manuali operativi di prodotti ATEX contrassegnati con Ex sono disponibili in inglese, tedesco e francese. Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale, mettersi in contatto con l’ufficio Yokogawa più vicino o con un rappresentante.

Todos los manuales de instrucciones para los productos antiexplosivos de ATEX están disponibles en inglés, alemán y francés. Si desea solicitar las instrucciones de estos artículos antiexplosivos en su idioma local, deberá ponerse en contacto con la oficina o el representante de Yokogawa más cercano.

Kaikkien ATEX Ex -tyyppisten tuotteiden käyttöhjeet ovat saatavilla englannin-, saksan- ja ranskankielisinä. Mikäli tarvitsette Ex -tyyppisten tuotteiden ohjeita omalla paikallisella kielellännne, ottakaa yhteyttä lähimpään Yokogawa-toimistoon tai -edustajaan.

Todos os manuais de instruções referentes aos produtos Ex da ATEX estão disponíveis em Inglês, Alemão e Francês. Se necessitar de instruções na sua língua relacionadas com produtos Ex, deverá entrar em contacto com a delegação mais próxima ou com um representante da Yokogawa.

Tous les manuels d’instruction des produits ATEX Ex sont disponibles en langue anglaise, allemande et française. Si vous nécessitez des instructions relatives aux produits Ex dans votre langue, veuillez bien contacter votre représentant Yokogawa le plus proche.

Alle Betriebsanleitungen für ATEX Ex bezogene Produkte stehen in den Sprachen Englisch, Deutsch und Französisch zur Verfügung. Sollten Sie die Betriebsanleitungen für Ex-Produkte in Ihrer Landessprache benötigen, setzen Sie sich bitte mit Ihrem örtlichen Yokogawa-Vertreter in Verbindung.

Alla instruktionsböcker för ATEX Ex (explosionssäkra) produkter är tillgängliga på engelska, tyska och franska. Om Ni behöver instruktioner för dessa explosionssäkra produkter på annat språk, skall Ni kontakta närmaste Yokogawakontor eller representant.

Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging (Ex) zijn verkrijgbaar in het Engels, Duits en Frans. Neem, indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal, contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger.

       ATEX Ex   ,   .        Ex           Yo ko ga w a   .

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IM 01C21F01-01E

1. INTRODUCTION

SLO

EST

1-4

IM 01C21F01-01E

2. HANDLING CAUTIONS

This chapter describes important cautions regarding how to handle the transmitter. Read carefully before using the transmitter.

The EJA-A Series pressure transmitters are thoroughly tested at the factory before shipment. When the transmitter is delivered, visually check them to make sure that no damage occurred during shipment.

Also check that all transmitter mounting hardware shown in Figure 2.1.1 is included. If the transmitter was ordered without the mounting bracket, the transmitter mounting hardware is not included. After checking the transmitter, repack it in the way it was delivered until installation.

U-bolt nut (S)

U-bolt (L)

Figure 2.1.1 Transmitter Mounting Hardware

Plate

Mounting bracket (Flat type)

Adapter

U-bolt (S)

U-bolt nut (L)

F0201.EPS

2.3 Storage

The following precautions must be observed when storing the instrument, especially for a long period.

(a) Select a storage area which meets the following

conditions:

•It is not exposed to rain or water.

• It suffers minimum vibration and shock.

• It has an ambient temperature and relative humidity within the following ranges.

Ambient temperature:

–40 to 85°C without integral indicator –30 to 80°C with integral indicator

Relative humidity:

5% to 100% R.H. (at 40°C)

Preferred temperature and humidity:

approx. 25°C and 65% R.H.

(b) When storing the transmitter, repack it as nearly

as possible to the way it was packed when delivered from the factory.

thoroughly clean the chambers inside the body, so that no measured fluid remains in it. Also make sure before storing that the transmitter assemblies are securely mounted.

2.4 Selecting the Installation Location

2.1 Model and Specifications Check

The model name and specifications are indicated on the name plate attached to the case. If the reverse operat- ing mode was ordered (reverse signal), ‘REVERSE’ will be inscribed in field *1.

: Refer to USER'S MANUAL

F0202.EPS

Figure 2.1.2 Name Plate

2.2 Unpacking

When moving the transmitter to the installation site, keep it in its original packaging. Then, unpack the transmitter there to avoid damage on the way.

The transmitter is designed to withstand severe environmental conditions. However, to ensure stable and accurate operation for years, observe the following precautions when selecting an installation location.

(a) Ambient Temperature

Avoid locations subject to wide temperature variations or a significant temperature gradient. If the location is exposed to radiant heat from plant equipments, provide adequate thermal insulation and/or ventilation.

(b) Ambient Atmosphere

Avoid installing the transmitter in a corrosive atmosphere. If the transmitter must be installed in a corrosive atmosphere, there must be adequate ventilation as well as measures to prevent intrusion or stagnation of rain water in conduits.

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IM 01C21F01-01E

2. HANDLING CAUTIONS

Select an installation site suffering minimum shock and vibration (although the transmitter is designed to be relatively resistant to shock and vibration).

(d) Installation of Explosion-protected Transmitters

Explosion-protected transmitters can be installed in hazardous areas according to the types of gases for which they are certified. See Subsection 2.9 “Installation of Explosion Protected Type Transmitters.”

2.5 Pressure Connection

WARNING

• Instrument installed in the process is under pressure. Never loosen the process connection part to avoid the dangerous spouting of process fluid.

• During draining condensate from the capsule assembly, take appropriate care to avoid contact with the skin, eyes or body, or inhalation of vapors, if the accumulated process fluid may be toxic or otherwise harmful.

The following precautions must be observed in order to safely operate the transmitter under pressure.

(a) Make sure that the process connection part is

tightened firmly.

(b) Make sure that there are no leaks in the impulse

piping.

maximum working pressure.

2.6 Waterproofing of Cable Conduit Connections

Apply a non-hardening sealant to the threads to waterproof the transmitter cable conduit connections. (See Figure 6.4.2a, 6.4.2b and 6.4.2c.)

2.7 Restrictions on Use of Radio Transceiver

IMPORTANT

by high frequency noise pickup. To test for such effects, bring the transceiver in use slowly from a distance of several meters from the transmitter, and observe the measurement loop for noise effects. Thereafter, always use the transceiver outside the area affected by noise.

2.8 Insulation Resistance and Dielectric Strength Test

Since the transmitter has undergone insulation resistance and dielectric strength tests at the factory before shipment, normally these tests are not required. However, if required, observe the following precautions in the test procedures.

(a) Do not perform such tests more frequently than is

absolutely necessary. Even test voltages that do not cause visible damage to the insulation may degrade the insulation and reduce safety margins.

(b) Never apply a voltage exceeding 500 V DC (100 V

DC with an internal lightning protector) for the insulation resistance test, nor a voltage exceeding 500 V AC (100 V AC with an internal lightning protector) for the dielectric strength test.

lines from the transmitter terminals. Perform the tests in the following procedure:

• Insulation Resistance Test

1) Short-circuit the + and – SUPPLY terminals in the

terminal box.

2) Turn OFF the insulation tester. Then connect the

insulation tester plus (+) lead wire to the shorted SUPPLY terminals and the minus (–) leadwire to the grounding terminal.

3) Turn ON the insulation tester power and measure

the insulation resistance. The voltage should be applied short as possible to verify that the insulation resistance is at least 20 MΩ.

4) After completing the test and being very careful not

to touch exposed conductors disconnect the insulation tester and connect a 100 kΩ resistor between the grounding terminal and the shortcircuiting SUPPLY terminals. Leave this resistor connected at least one second to discharge any static potential. Do not touch the terminals while it is discharging.

Although the transmitter has been designed to resist high frequency electrical noise, if a radio transceiver is used near the transmitter or its external wiring, the transmitter may be affected

• Dielectric Strength Test

1) Short-circuit the + and – SUPPLY terminals in the

terminal box.

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IM 01C21F01-01E

2. HANDLING CAUTIONS

2) Turn OFF the dielectric strength tester. Then connect the tester between the shorted SUPPLY terminals and the grounding terminal. Be sure to connect the grounding lead of the dielectric strength tester to the ground terminal.

3) Set the current limit on the dielectric strength tester to 10 mA, then turn ON the power and gradually increase the test voltage from ‘0’ to the specified voltage.

4) When the specified voltage is reached, hold it for one minute.

5) After completing this test, slowly decrease the voltage to avoid any voltage surges.

2.9 Installation of Explosion

Protected Type

In this section, further requirements and differences and for explosionproof type instrument are described. For explosionproof type instrument, the description in this chapter is prior to other description in this users manual.

For the intrinsically safe equipment and explosionproof equipment, in case the instrument is not restored to its original condition after any repair or modification undertaken by the customer, intrinsically safe construction or explosionproof construction is damaged and may cause dangerous condition. Please contact Yokogawa for any repair or modification required to the instrument.

NOTE

For FOUNDATION Fieldbus and PROFIBUS PA explosion protected type, please refer to IM 01C22T02-01E and IM 01C22T03-00E respectively.

CAUTION

This instrument is tested and certified as intrinsically safe type or explosionproof type. Please note that the construction of the instrument, installation, external wiring, maintenance or repair is strictly restricted, and non-observance or negligence of this restriction would result in dangerous condition.

WARNING

To preserve the safety of explosionproof equipment requires great care during mounting, wiring, and piping. Safety requirements also place restrictions on maintenance and repair activities. Please read the following sections very carefully.

2.9.1 FM Approval

a. FM Intrinsically Safe Type

Caution for FM intrinsically safe type. (Following contents refer “DOC. No. IFM012-A12 P.1 and 2.”)

Note 1. Model EJA Series pressure transmitters

with optional code /FS1 are applicable for use in hazardous locations.

• Applicable Standard: FM3600, FM3610, FM3611, FM3810, ANSI/NEMA250

• Intrinsically Safe for Class I, Division 1, Groups A, B, C & D. Class II, Division 1, Groups E, F & G and Class III, Division 1 Hazardous Locations.

• Nonincendive for Class I, Division 2, Groups A, B, C & D. Class II, Division 2, Groups E, F & G and Class III, Division 1 Hazardous Locations.

• Outdoor hazardous locations, NEMA 4X.

• Temperature Class: T4

• Ambient temperature: –40 to 60°C

Note 2. Entity Parameters

• Intrinsically Safe Apparatus Parameters [Groups A, B, C, D, E, F and G] Vmax = 30 V Ci = 22.5 nF Imax = 165 mA Li = 730 µH Pmax = 0.9 W

* Associated Apparatus Parameters

(FM approved barriers) Voc ≤ 30 V Ca > 22.5 nF Isc ≤ 165 mA La > 730 µH Pmax ≤ 0.9W

• Intrinsically Safe Apparatus Parameters [Groups C, D, E, F and G] Vmax = 30 V Ci = 22.5 nF Imax = 225 mA Li = 730 µH Pmax = 0.9 W

* Associated Apparatus Parameters

(FM approved barriers) Voc ≤ 30 V Ca > 22.5 nF Isc ≤ 225 mA La > 730 µH Pmax ≤ 0.9 W

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IM 01C21F01-01E

2. HANDLING CAUTIONS

• Entity Installation Requirements Vmax ≥ Voc or Vt, Imax ≥ Isc or It, Pmax (IS Apparatus) ≥ Pmax (Barrier) Ca ≥ Ci + Ccable, La ≥ Li + Lcable

Note 3. Installation

• Barrier must be installed in an enclosure that meets the requirements of ANSI/ISA S82.01.

• Control equipment connected to barrier must not use or generate more than 250 V rms or V dc.

• Installation should be in accordance with ANSI/ISA RP12.6 “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National Electric Code (ANSI/NFPA 70).

• The configuration of associated apparatus must be FMRC Approved.

• Dust-tight conduit seal must be used when installed in a Class II, III, Group E, F and G environments.

• Associated apparatus manufacturer’s installation drawing must be followed when installing this apparatus.

• The maximum power delivered from the barrier must not exceed 0.9 W.

• Note a warning label worded “SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY,” and “INSTALL IN ACCORDANCE WITH DOC. No. IFM012-A12 P.1 and 2.”

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Factory Mutual Intrinsically safe and Nonincendive Approval.

[Intrinsically Safe]

Hazardous Location Nonhazardous Location

Class I, II, III, Division 1, Groups A, B, C, D, E, F, G

EJA Series Pressure Tr ansmitters

Supply

–

Safety Barrier

+ –

General Purpose Equipment

+ –

b. FM Explosionproof Type

Caution for FM explosionproof type.

Note 1. Model EJA Series differential, gauge,

and absolute pressure transmitters with optional code /FF1 are applicable for use in hazardous locations.

• Applicable Standard: FM3600, FM3615, FM3810, ANSI/NEMA250

• Explosionproof for Class I, Division 1, Groups B, C and D.

• Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G.

• Outdoor hazardous locations, NEMA 4X.

• Temperature Class: T6

• Ambient Temperature: –40 to 60°C

• Supply Voltage: 42 V dc max.

• Output signal: 4 to 20 mA

Note 2. Wiring

• All wiring shall comply with National Electrical Code ANSI/NEPA70 and Local Electrical Codes.

• When installed in Division 1, “FACTORY SEALED, CONDUIT SEAL NOT REQUIRED.”

Note 3. Operation

• Keep the “CAUTION” nameplate attached to the transmitter. CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER. SEAL ALL CONDUITS WITHIN 18 INCHES. WHEN INSTALLED IN DIV.1, “FACTORY SEALED, CONDUIT SEAL NOT REQUIRED.” INSTALL IN ACCORDANCE WITH THE INSTRUCTION MANUAL IM 1C22.

• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Factory Mutual Explosionproof Approval.

[Nonincendive]

Hazardous Location Nonhazardous Location

Class I, II, Division 2, Groups A, B, C, D, E, F, G Class III, Division 1.

EJA Series Pressure Tr ansmitters

Supply

–

Not Use Safety Barrier

General Purpose Equipment

+ –

F0203.EPS

c. FM Intrinsically Safe Type/FM

Explosionproof Type

Model EJA Series pressure transmitters with optional code /FU1 can be selected the type of protection (FM Intrinsically Safe or FM Explosionproof) for use in hazardous locations.

2-4

IM 01C21F01-01E

2. HANDLING CAUTIONS

Note 1. For the installation of this transmitter,

once a particular type of protection is selected, any other type of protection cannot be used. The installation must be in accordance with the description about the type of protection in this instruction manual.

Note 2. In order to avoid confusion, unnecessary

marking is crossed out on the label other than the selected type of protection when the transmitter is installed.

2.9.2 CSA Certification

a. CSA Intrinsically Safe Type

Caution for CSA Intrinsically safe type. (Following contents refer to “DOC No. ICS003-A12 P.1-1 and P.1-2.”)

Note 1. Model EJA Series differential, gauge, and

absolute pressure transmitters with optional code /CS1 are applicable for use in hazardous locations

Certificate: 1053843

• Applicable Standard: C22.2 No.0, No.0.4, No.25, No.30, No.94, No.142, No.157, No.213

• Intrinsically Safe for Class I, Division 1, Groups A, B, C & D. Class II, Division 1, Groups E, F & G and Class III, Division 1 Hazardous Locations.

• Nonincendive for Class I, Division 2, Groups A, B, C & D, Class II, Division 2, Groups F & G, and Class III, Hazardous Locations. (not use Safety Barrier)

• Encl. “Type 4X”

• Temperature Class: T4

• Ambient temperature: –40 to 60°C

• Process Temperature: 120°C max.

Note 2. Entity Parameters

• Intrinsically safe ratings are as follows:

Maximum Input Voltage (Vmax) = 30 V Maximum Input Current (Imax) = 165 mA Maximum Input Power (Pmax) = 0.9 W Maximum Internal Capacitance (Ci) = 22.5 nF Maximum Internal Inductance (Li) = 730 µH

* Associated apparatus (CSA certified barriers)

Maximum output voltage (Voc) ≤ 30 V Maximum output current (Isc) ≤ 165 mA Maximum output power (Pmax) ≤ 0.9 W

Note 3. Installation

• All wiring shall comply with Canadian Electrical Code Part I and Local Electrical Codes.

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and Yokogawa

Corporation of America is prohibited and will void Canadian Standards Intrinsically safe and nonincendive Certification.

[Intrinsically Safe]

Hazardous Location Nonhazardous Location

Class I, II, III, Division 1, Groups A, B, C, D, E, F, G

EJA Series Pressure Tr ansmitters Safety Barrier

Supply

Hazardous Location Nonhazardous Location

Class I, II, Division 2, Groups A, B, C, D, E, F, G Class III, Division 1.

EJA Series Pressure Tr ansmitters

Supply

–

[Nonincendive]

–

Not Use Safety Barrier

General Purpose Equipment

b. CSA Explosionproof Type

Caution for CSA explosionproof type.

Note 1. Model EJA Series differential, gauge, and

absolute pressure transmitters with optional code /CF1 are applicable for use in hazardous locations:

Certificate: 1089598

• Applicable Standard: C22.2 No.0, No.0.4, No.25, No.30, No.94, No.142

• Explosionproof for Class I, Division 1, Groups B, C and D.

• Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G.

• Encl “Type 4X”

• Temperature Class: T6, T5, and T4

• Process Temperature: 85°C (T6), 100°C (T5), and 120°C (T4)

• Ambient Temperature: –40 to 80°C

• Supply Voltage: 42 V dc max.

• Output Signal: 4 to 20 mA

Note 2. Wiring

• All wiring shall comply with Canadian Electrical Code Part I and Local Electrical Codes.

• In hazardous location, wiring shall be in conduit as shown in the figure.

CAUTION: SEAL ALL CONDUITS WITHIN 50 cm OF THE ENCLOSURE. UN SCELLEMENT DOIT ÊTRE INSTALLÉ À MOINS DE 50 cm DU BÎTIER.

2-5

IM 01C21F01-01E

–

F0204-1.EPS

–

F0204-2.EPS

2. HANDLING CAUTIONS

• When installed in Division 2, “SEALS NOT REQUIRED.”

Note 3. Operation

• Keep the “CAUTION” label attached to the transmitter.

CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER. OUVRIR LE CIRCUIT AVANT D´NLEVER LE COUVERCLE.

• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and Yokogawa Corporation of America is prohibited and will void Canadian Standards Explosionproof Certification.

Non-Hazardous

Locations

Non-hazardous Location Equipment

42 V DC Max. 4 to 20 mA DC Signal

Non-Hazardous

Locations

Non-hazardous Location Equipment

42 V DC Max. 4 to 20 mA DC Signal

Hazardous Locations Division 1

50 cm Max.

Sealing Fitting

Hazardous Locations Division 2

Sealing Fitting

Conduit

EJA Series

F0205.EPS

c. CSA Intrinsically Safe Type/CSA

Explosionproof Type

Model EJA Series pressure transmitters with optional code /CU1 can be selected the type of protection (CSA Intrinsically Safe or CSA Explosionproof) for use in hazardous locations.

Note 1. For the installation of this transmitter,

Note 2. In order to avoid confusion, unnecessary

marking is crossed out on the label other than the selected type of protection when the transmitter is installed.

2.9.3 IECEx Certification

Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /SU2 can be selected the type of protection (IECEx Intrinsically Safe/type n or flameproof) for use in hazardous locations.

Note 1. For the installation of this transmitter,

Note 2. In order to avoid confusion, unnecessary

marking is crossed out on the label other than the selected type of protection when the transmitter is installed.

a. IECEx Intrinsically Safe Type / type n

Caution for IECEx Intrinsically safe and type n.

Note 1. Model EJA Series differential, gauge, and

absolute pressure transmitters with optional code /SU2 are applicable for use in hazardous locations.

• No. IECEx KEM 06.0007X

• Applicable Standard: IEC 60079-0:2004, IEC 60079-11:1999, IEC 60079-15:2005, IEC 60079-26:2004

• Type of Protection and Marking Code: Ex ia IIC T4, Ex nL IIC T4

• Ambient Temperature :–40 to 60°C

• Max. Process Temp.: 120°C

• Enclosure: IP67

Note 2. Entity Parameters

• Intrinsically safe ratings are as follows: Maximum Input Voltage (Ui) = 30 V Maximum Input Current (Ii) = 165 mA Maximum Input Power (Pi) = 0.9 W Maximum Internal Capacitance (Ci) = 22.5 nF Maximum Internal Inductance (Li) = 730 µH

• Type "n" ratings are as follows: Maximum Input Voltage (Ui) = 30 V Maximum Internal Capacitance (Ci) = 22.5 nF Maximum Internal Inductance (Li) = 730 µH

• Installation Requirements Uo ≤ Ui, Io ≤ Ii, Po ≤ Pi, Co ≥ Ci + Ccable, Lo ≥ Li + Lcable Uo, Io, Po, Co, and Lo are parameters of barrier.

2-6

IM 01C21F01-01E

2. HANDLING CAUTIONS

Note 3. Installation

• In any safety barreir used output current must be limited by a resistor 'R' such that Io=Uo/R.

• The safety barrier must be IECEx certified.

• Input voltage of the safety barrier must be less than 250 Vrms/Vdc.

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and will void IECEx Intrinsically safe and type n certification.

• The cable entry devices and blanking elements for type n shall be of a certified type providing a level of ingress protection of at least IP54, suitable for the conditions of use and correctly installed.

• Electrical Connection:

The type of electrical connection is stamped near

the electrical connection port according to the following marking.

T0202.EPS

Location of the marking

F0210.EPS

Note 4. Operation

• WARNING:

WHEN AMBIENT TEMPERATURE ≥ 55°C,

USE THE HEAT-RESISTING CABLES ≥ 90°C.

Note 5. Special Conditions for Safe Use

• WARNING:

IN THE CASE WHERE THE ENCLOSURE OF

THE PRESSURE TRANSMITTER IS MADE OF ALUMINUM, IF IT IS MOUNTED IN AN AREA WHERE THE USE OF ZONE 0 IS REQUIRED, IT MUST BE INSTALLED SUCH, THAT, EVEN IN THE EVENT OF RARE INCIDENTS, IGNITION SOURCES DUE TO IMPACT AND FRICTION SPARKS ARE EXCLUDED.

[Intrinsically Safe]

Hazardous Location Nonhazardous Location

Group I/IIC, Zone 0

General Purpose Equipment

EJA Series Pressure Tr ansmitters

Supply

–

IECEx certified Safety Barrier

–

+ –

F0211.EPS

[type n]

Hazardous Location Nonhazardous Location

Group IIC, Zone 2

EJA Series Pressure Tr ansmitters

Supply

–

Not Use Safety Barrier

IECEx Certified Equipment [nL]

+ –

F0212.EPS

b. IECEx Flameproof Type

Caution for IECEx flameproof type.

Note 1. Model EJA Series differential, gauge, and

absolute pressure transmitters with optional code /SU2 are applicable for use in hazardous locations:

• No. IECEx KEM 06.0005

• Applicable Standard: IEC60079-0:2004, IEC60079-1:2003

• Type of Protection and Marking Code: Ex d IIC T6...T4

• Enclosure: IP67

• Maximum Process Temperature: 120°C (T4), 100°C (T5), 85°C (T6)

• Ambient Temperature: –40 to 75°C (T4), –40 to 80°C (T5), –40 to 75°C (T6)

• Supply Voltage: 42 V dc max.

• Output Signal: 4 to 20 mA dc

Note 2. Wiring

• In hazardous locations, the cable entry devices shall be of a certified flameproof type, suitable for the conditions of use and correctly installed.

• Unused apertures shall be closed with suitable flameproof certified blanking elements. (The plug attached is certificated as the flame proof IP67 as a part of this apparatus.)

• In case of ANSI 1/2 NPT plug, ANSI hexagonal wrench should be applied to screw in.

Note 3. Operation

• WARNING:

AFTER DE-ENERGIZING, DELAY 10 MINUTES

BEFORE OPENING.

• WARNING:

WHEN AMBIENT TEMPERATURE ≥ 70°C,

USE THE HEAT-RESISTING CABLES ≥ 90°C.

• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void IECEx Certification.

2-7

IM 01C21F01-01E

2. HANDLING CAUTIONS

2.9.4 CENELEC ATEX (KEMA) Certification

(1) Technical Data

a. CENELEC ATEX (KEMA) Intrinsically Safe

Type

Caution for CENELEC ATEX (KEMA) Intrinsically safe type.

Note 1. Model EJA Series differential, gauge, and

absolute pressure transmitters with optional code /KS2 for potentially explosive atmospheres:

• No. KEMA 02ATEX1030 X

• Applicable Standard: EN50014:1997, EN50020:1994, EN50284:1999

• Type of Protection and Marking code: EEx ia IIC T4

• Temperature Class: T4

• Enclosure: IP67

• Process Temperature: 120°C max.

• Ambient Temperature: –40 to 60°C

Note 2. Electrical Data

• In type of explosion protection intrinsic safety EEx ia IIC only for connection to a certified intrinsically safe circuit with following maximum values:

Ui = 30 V Ii = 165 mA Pi = 0.9 W Effective internal capacitance; Ci = 22.5 nF Effective internal inductance; Li = 730 µH

Note 3. Installation

• All wiring shall comply with local installation requirements. (Refer to the installation diagram)

Note 4. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void KEMA Intrinsically safe Certification.

Note 5. Special Conditions for Safe Use

• In the case where the enclosure of the Pressure Transmitter is made of aluminium, if it is mounted in an area where the use of category 1 G apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.

[Installation Diagram]

Hazardous Location

Transmitter

Supply

–

*1: In any safety barriers used the output current must be limited by

a resistor “R” such that Imaxout-Uz/R.

Nonhazardous Location

Safety Barrier

–

F0208.EPS

b. CENELEC ATEX (KEMA) Flameproof Type

Caution for CENELEC ATEX (KEMA) flameproof type.

Note 1. Model EJA Series differential, gauge, and

absolute pressure transmitters with optional code /KF2 for potentially explosive atmospheres:

• No. KEMA 02ATEX2148

• Applicable Standard: EN50014:1997, EN50018:2000

• Type of Protection and Marking Code: EEx d IIC T6···T4

• Temperature Class: T6, T5, and T4

• Enclosure: IP67

• Maximum Process Temperature: 85°C (T6), 100°C (T5), and 120°C (T4)

• Ambient Temperature: T4 and T6; –40 to 75°C, T5; –40 to 80°C

Note 2. Electrical Data

• Supply voltage: 42 V dc max.

• Output signal: 4 to 20 mA

Note 3. Installation

• All wiring shall comply with local installation requirement.

• The cable entry devices shall be of a certified flameproof type, suitable for the conditions of use.

Note 4. Operation

• Keep the “CAUTION” label to the transmitter.

CAUTION: AFTER DE-ENERGIZING, DELAY 10 MINUTES BEFORE OPENING. WHEN THE AMBIENT TEMP.70°C, USE HEAT-RESISTING CABLES90°C.

2-8

IM 01C21F01-01E

2. HANDLING CAUTIONS

• Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location.

Note 5. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void KEMA Flameproof Certification.

c. CENELEC ATEX (KEMA) Intrinsically Safe

Type/CENELEC ATEX (KEMA) Flameproof Type/ CENELEC ATEX Type n

Model EJA-A Series pressure transmitters with optional code /KU2 can be selected the type of protection CENELEC ATEX (KEMA) Intrinsically Safe, Flameproof or CENELEC ATEX Type n for use in hazardous locations.

Note 1. For the installation of this transmitter,

Note 2. In order to avoid confusion, unnecessary

marking is crossed out on the label other than the selected type of protection when the transmitter is installed.

䊉 CENELEC ATEX Type of Protection “n”

WARNING

When using a power supply not having a nonincendive circuit, please pay attention not to ignite in the surrounding flammable atmosphere. In such a case, we recommend using wiring metal conduit in order to prevent the ignition.

Note 3. Maintenance and Repair

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Type of Protection “n”.

[Installation Diagram]

Hazardous Location

Tr ansmitter

Ratings of the Power Supply as follows;

(Zone 2 only)

Supply

Maximum Voltage: 30 V

–

Nonhazardous Location

Power Supply

–

F0209.EPS

䊉 CENELEC ATEX Type of Protection “Dust”

• Applicable Standard: EN50281-1-1:1997

• Type of Protection and Marking Code: II 1D

• Maximum Surface Temperature: T65°C (Tamb.: 40°C), T85°C (Tamb.: 60°C), and T105°C (Tamb.: 80°C)

Note 1. Installation instructions

The cable entry devices and blanking elements shall be of a certificated type providing a level of ingress protection of at least IP6x, suitable for the conditions of use and correctly installed.

(2) Electrical Connection

The type of electrical connection is stamped near the electrical connection port according to the following marking.

• Applicable Standard: EN60079-15

• Referential Standard: IEC60079-0, IEC60079-11

• Type of Protection and Marking Code: Ex nC IIL T4

• Temperature Class: T4

• Enclosure: IP67

• Process Temperature: 120°C max.

• Ambient Temperature: –40 to 60°C

Note 1. Electrical Data

Ui = 30 V Effective internal capacitance; Ci = 22.5 nF Effective internal inductance; Li = 730 µH

Note 2. Installation

• All wiring shall comply with local installation requirements. (refer to the installation diagram)

Location of the marking

F0200.EPS

(3) Installation

WARNING

• All wiring shall comply with local installation requirement and local electrical code.

• There is no need of the conduit seal for both of Division 1 and Division 2 hazardous locations because this product is sealed at factory.

• In case of ANSI 1/2 NPT plug, ANSI hexagonal wrench should be applied to screw in.

2-9

IM 01C21F01-01E

2. HANDLING CAUTIONS

(4) Operation

WARNING

• OPEN CIRCUIT BEFORE REMOVING COVER. INSTALL IN ACCORDANCE WITH THIS USER’S MANUAL

• Take care not to generate mechanical sparking when access to the instrument and peripheral devices in hazardous locations.

(5) Maintenance and Repair

WARNING

The instrument modification or parts replacement by other than authorized Representative of Yokogawa Electric Corporation is prohibited and will void the certification.

(6) Name Plate

 Name plate

MWP: Maximum working pressure. CAL RNG: Specified calibration range. DISP MODE: Specified display mode. OUTPUT MODE: Specified output mode. NO.: Serial number and year of production*1.

TOKYO 180-8750 JAPAN: The manufacturer name and the address*2.

*1: The third figure from the last shows the last one

figure of the year of production. For example, the production year of the product engraved in “NO.” column on the name plate as follows is 2001.

12A819857 132

The year 2001

*2: “180-8750” is a zip code which represents the

following address.

2-9-32 Nakacho, Musashino-shi, Tokyo Japan

2.10 EMC Conformity Standards

: Refer to USER'S MANUAL

 Tag plate for flameproof type

 Tag plate for intrinsically safe type

 Tag plate for type n protection

 Tag plate for flameproof, intrinsically safe type,

type n protection, and Dust

T65⬚C (Tamb.: 40⬚C), T85⬚C (Tamb.: 60⬚C),

and T105⬚C (Tamb.: 80⬚C)

EN61326-1 Class A, Table 2 (For use in industrial locations)

EN61326-2-3

CAUTION

This instrument is a Class A product, and it is designed for use in the industrial environment. Please use this instrument in the industrial environment only.

NOTE

YOKOGAWA recommends customer to apply the Metal Conduit Wiring or to use the twisted pair Shield Cable for signal wiring to conform the requirement of EMC Regulation, when customer installs the EJA Series Transmitters to the plant.

2.11 PED (Pressure Equipment Directive)

MODEL: Specified model code. STYLE: Style code. SUFFIX: Specified suffix code. SUPPLY: Supply voltage. OUTPUT: Output signal.

F0298.EPS

(1) General

• EJA series of pressure transmitters are categorized as pressure accessories under the vessel section of this directive 97/23/EC, which corresponds to Article 3, Paragraph 3 of PED, denoted as Sound Engineering Practice (SEP).

2-10

IM 01C21F01-01E

2. HANDLING CAUTIONS

• EJA130A, EJA440A, EJA510A, and EJA530A can be used above 200 bar and therefore considered as a part of a pressure retaining vessel where category lll, Module H applies. These models with option code /PE3 conform to that category.

(2) Technical Data

• Models without /PE3

Article 3, Paragraph 3 of PED, denoted as Sound

Engineering Practice (SEP) .

• Models with /PE3

Module: H Type of Equipment: Pressure Accessory - Vessel Type of Fluid: Liquid and Gas Group of Fluid: 1 and 2

Model

EJA110A

EJA120A

EJA130A EJA130A

With code /PE3

EJA310A

EJA430A

EJA440A EJA440A

With code /PE3

EJA510A EJA510A

With code /PE3

EJA530A EJA530A

With code /PE3

*1: PS is maximum allowable pressure for vessel itself. *2: Referred to Table 1 covered by ANNEX II of EC Directive on Pressure Equipment Directive 97/23/EC

PS(bar)

160

0.5

420

160

500

V(L)

0.01

PS-V(bar-L)

1.6

0.005

4.2

1.6

2.12 Low Voltage Directive

Applicable standard : EN61010-1

(1) Pollution Degree 2

"Pollution degree" describes the degree to which a

soild, liquid, or gas which deteriorates dielectric strength or surface resistivity is adhering. " 2 " applies to normal indoor atmosphere. Normally, only non-conductive pollution occurs. Occasionally, however, temporary conductivity caused by condenstaion must be expected.

(2) Installation Category I

"Overvoltage category(Installation category)"

describes a number which defines a transient overvoltage condition. It implies the regulattion for impulse withstand voltage. " I " applies to electrical equipment which is supplied from the circuit when appropriate transient overvoltage control means (interfaces) are provided.

2-11

IM 01C21F01-01E

3. COMPONENT NAMES

Integral indicator

(Note 1)

Mounting screw

Amplifier Cover

CPU assembly

Range-setting

(Note 1)

switch (See Subsection 7.5)

Setting Pin (CN4) Position

External indicator conduit connection

Setting pin (CN4)

(Note 2)

(Note 1)

Burn-Out Direction

HIGH

LOW

Tr ansmitter section

Zero-adjustment screw

Pipe (Open to atmosphere)

(Note 3)

Capsule assembly

Output at Burn-Out

110% or

higher

5% or

lower

Te r minal box cover

F0301.EPS

Note 1: See Subsection 10.2, “Model and Suffix Codes,” for

details.

Note 2: Insert the pin (CN4) as shown in the figure above to

set the burn-out direction. The pin is set to the H side for delivery (unless option code /C1 is specified in the order). The setting can be confirmed by calling up parameter D52 using the BRAIN TERMINAL. Refer to Subsection

8.3.3 (8).

Note 3: Applied to Model EJA530A with Measurement span

code A, B, and C.

Figure 3.1 Component Names

Table 3.1 Display Symbol

Display Symbol

The output signal being zero-adjusted is increasing. The output signal being zero-adjusted is decreasing.

%, Pa, kPa, MPa, kgf/cm

atm, mmHg, mmH

, gf/cm2, mbar, bar,

O, inH2O, inHg, ftH2O, psi, Torr

Select one of these sixteen available engineering units for the display.

3-1

Meaning of Display Symbol

T0301.EPS

IM 01C21F01-01E

4. INSTALLATION

4.1 Precautions

Before installing the transmitter, read the cautionary notes in Section 2.4, “Selecting the Installation Location.” For additional information on the ambient conditions allowed at the installation location, refer to Subsection 10.1 “Standard Specifications.”

IMPORTANT

• When welding piping during construction, take care not to allow welding currents to flow through the transmitter.

• Do not step on this instrument after installation.

4.2 Mounting

䊏 The impulse piping connection port of the transmit-

ter is covered with a plastic cap to protect against dust. This cap must be removed before connecting the piping. (Be careful not to damage the threads when removing these caps. Never insert a screw driver or other tool between the cap and the port threads to remove the cap.)

䊏 The transmitter can be mounted on a nominal 50

mm (2-inch) pipe using the mounting bracket supplied, as shown in Figure 4.2.1.

䊏 The user should prepare the mating gasket for the

transmitters with Process connection code 8 and 9. See Figure 4.2.2.

Ver tical pipe mounting

U-bolt (S)

U-bolt nut (L)

Mounting bracket

50 mm(2-inch) pipe

Horizontal pipe mounting

U-bolt (S)

U-bolt nut (L)

Mounting bracket

50 mm(2-inch) pipe

Figure 4.2.1 Transmitter Mounting

Adapter

Plate

U-bolt nut (S)

U-bolt (L)

Adapter

Plate

U-bolt nut (S)

U-bolt (L)

F0401.EPS

Figure 4.2.2 Gasketing

4-1

Gasket

F0402.EPS

IM 01C21F01-01E

4. INSTALLATION

IMPORTANT

Tighten the hexagonal nut part of the capsule assembly. See Figure 4.2.3.

Capsule assembly

Figure 4.2.3 Tightening Transmitter

F0404.EPS

IMPORTANT

Do not rotate the transmitter section more than 180°.

Tr ansmitter section

Allen screw

Figure 4.3 Rotating Transmitter Section

Rotate 90° or 180° segments

Conduit connection

Zero-adjustment screw

Gasket

Pipe

Capsule assembly

4.4 Changing the Direction of

F0403.EPS

4.3 Rotating Transmitter Section

The DPharp transmitter section can be rotated in 90° segments.

1) Remove the two Allen screws that fasten the transmitter section and capsule assembly, using the Allen wrench. Also, remove the pipe for the model EJA530A with Measurement span code A, B, and C, using the slotted screwdriver.

2) Rotate the transmitter section slowly in 90° seg- ments.

3) Tighten the two Allen screws to a torque of 5 N·m, and replace the pipe if applied.

Integral Indicator

IMPORTANT

Always turn OFF power, release pressure and remove a transmitter to non-hazardous area before disassembling and reassmbling an indicator.

An integral indicator can be installed in the following three directions. Follow the instructions in section 9.4 for removing and attaching the integral indicator.

F0405.EPS

Figure 4.4 Integral Indicator Direction

4-2

IM 01C21F01-01E

5. INSTALLING IMPULSE PIPING

NOTE

5. INSTALLING IMPULSE PIPING

5.1 Impulse Piping Installation

Precautions

5.1.1 Connecting Impulse Piping to the

Transmitter

IMPORTANT

The transmitter can be installed in horizontal impulse piping configuration, tilting the transmitter's position up to 90°. When tilting, observe that the zero-adjustment screw and the pipe (for Model EJA530A with Measurement span code A, B, and C) are positioned downwards, as shown in Figure 5.1.1.

Pipe (Open to atmosphere)

Figure 5.1.1 Horizontal Impulse Piping Connection

Zero-adjustment screw

F0503.EPS

5.1.2 Routing the Impulse Piping

(1) Process Pressure Tap Angles

If condensate, gas, sediment or other extraneous material in the process piping gets into the impulse piping, pressure measurement errors may result. To prevent such problems, the process pressure taps must be angled as shown in Figure 5.1.2 according to the kind of fluid being measured.

• If the process fluid is a gas, the taps must be vertical or within 45° either side of vertical.

• If the process fluid is a liquid, the taps must be horizontal or below horizontal, but not more than 45° below horizontal.

• If the process fluid is steam or other condensing vapor, the taps must be horizontal or above horizontal, but not more than 45° above horizontal.

Pressure

taps

45°

[Gas]

45°

[Steam][Liquid]

45°

Process

piping

Figure 5.1.2 Process Pressure Tap Angle (For Horizontal

Piping)

45° 45°

F0504.EPS

5-1

IM 01C21F01-01E

5. INSTALLING IMPULSE PIPING

(2) Position of Process Pressure Taps and

Transmitter

If condensate (or gas) accumulates in the impulse piping, it should be removed periodically by opening the drain (or vent) plugs. However, this will generate a transient disturbance in the pressure measurement, and therefore it is necessary to position the taps and route the impulse piping so that any extraneous liquid or gas generated in the leadlines returns naturally to the process piping.

• If the process fluid is a gas, then as a rule the transmitter must be located higher than the process pressure taps.

• If the process fluid is a liquid or steam, then as a rule the transmitter must be located lower than the process pressure taps.

(3) Impulse Piping Slope

The impulse piping must be routed with only an upward or downward slope. Even for horizontal routing, the impulse piping should have a slope of at least 1/10 to prevent condensate (or gases) from accumulating in the pipes.

(4) Preventing Freezing

If there is any risk that the process fluid in the impulse piping or transmitter could freeze, use a steam jacket or heater to maintain the temperature of the fluid.

5.2 Impulse Piping Connection Examples

Figure 5.2 shows examples of typical impulse piping connections. Before connecting the transmitter to the process, study the transmitter installation location, the process piping layout, and the characteristics of the process fluid (corrosiveness, toxicity, flammability, etc.), in order to make appropriate changes and additions to the connection configurations.

Note the following points when referring to these piping examples.

• If the impulse piping is long, bracing or supports should be provided to prevent vibration.

• The impulse piping material used must be compatible with the process pressure, temperature, and other conditions.

• A variety of process pressure tap valves (main valves) are available according to the type of connection (flanged, screwed, welded), construction (globe, gate, or ball valve), temperature and pressure. Select the type of valve most appropriate for the application.

Tap valve

Union or flange

Stop valve

NOTE

After completing the connections, close the valves on the process pressure taps ( valves at the transmitter ( impulse piping drain valves, so that condensate, sediment, dust and other extraneous material cannot enter the impulse piping.

main valves

stop valves

), the

), and the

Te e

Union or flange

Drain valve

Drain plug

Figure 5.2 Impulse Piping Connection Examples

Stop valve

F0505.EPS

5-2

IM 01C21F01-01E

6. WIRING

6.1 Wiring Precautions

IMPORTANT

• Lay wiring as far as possible from electrical noise sources such as large capacity transformers, motors, and power supplies.

• Remove electrical connection dust cap before wiring.

• All threaded parts must be treated with waterproofing sealant. (A non-hardening silicone group sealant is recommended.)

• To prevent noise pickup, do not pass signal and power cables through the same ducts.

• Explosion-protected instruments must be wired in accordance with specific requirements (and, in certain countries, legal regulations) in order to preserve the effectiveness of their explosionprotected features.

• The terminal box cover is locked by an Allen head bolt (a shrouding bolt) on CENELEC and IECEx flameproof type transmitters. When the shrouding bolt is driven clockwise by an Allen wrench, it is going in and cover lock is released, and then the cover can be opened by hand. See Subsection 9.4 “Disassembly and Reassembly” for details.

6.3 Connections of External Wiring to Terminal Box

6.3.1 Power Supply Wiring Connection

Connect the power supply wiring to the SUPPLY + and – terminals.

Power supply

–

Figure 6.3.1 Power Supply Wiring Connection

6.3.2 External Indicator Connection

Connect wiring for external indicators to the CHECK + and – terminals.

(Note) Use a external indicator whose internal resistance is 10 Ω or

less.

Power supply

–

Tr ansmitter terminal box

Transmitter terminal box

F0601.EPS

External indicator

F0602.EPS

6.2 Selecting the Wiring Materials

(a) Use stranded leadwires or cables which are the

same as or better than 600 V grade PVC insulated wire (JIS C3307) or equivalent.

(b) Use shielded wires in areas that are susceptible to

electrical noise.

use appropriate wires or cables.

(d) In environment where oils, solvents, corrosive gases

or liquids may be present, use wires or cables that are resistant to such substances.

(e) It is recommended that crimp-on solderless terminal

lugs (for 4 mm screws) with insulating sleeves be used for leadwire ends.

Figure 6.3.2 External Indicator Connection

6.3.3 BRAIN TERMINAL BT200 Connection

Connect the BT200 to the SUPPLY + and – terminals (Use hooks). The communication line requires a reception resistor of 250 to 600 Ω in series.

Tr ansmitter terminal box

BT200

Figure 6.3.3 BT200 Connection

6-1

Power supply

–

Ignore the polarity since the BT200 is AC-coupled to the terminal box.

IM 01C21F01-01E

F0603.EPS

6. WIRING

6.3.4 Check Meter Connection

Connect the check meter to the CHECK + and – terminals (use hooks).

•A 4 to 20 mA DC output signal from the CHECK + and – terminals.

(Note) Use a check meter whose internal resistance is 10 Ω or less.

Power supply

–

Check meter

Figure 6.3.4 Check Meter Connection

Tr ansmitter terminal box

F0604.EPS

6.4 Wiring

6.4.1 Loop Configuration

Since the DPharp uses a two-wire transmission system, signal wiring is also used as power wiring.

DC power is required for the transmitter loop. The transmitter and distributor are connected as shown below.

For details of the power supply voltage and load resistance, see Section 6.6; for communications line requirements, see Subsection 8.1.2.

(1) General-use Type and Flameproof Type

Hazardous Location Nonhazardous Location

(2) Intrinsically Safe Type

For intrinsically safe type, a safety barrier must be included in the loop.

Hazardous Location Nonhazardous Location

Transmitter terminal box

Distributor (Power supply unit)

Receiver

–

Safety barrier

Figure 6.4.1b Connection between Transmitter and

Distributor

instrument

6.4.2 Wiring Installation

(1) General-use Type and Intrinsically Safe

Type

Make cable wiring using metallic conduit or waterproof glands.

• Apply a non-hardening sealant to the terminal box connection port and to the threads on the flexible metal conduit for waterproofing.

Apply a non-hardening sealant to the threads for waterproofing.

Wiring metal

conduit

F0606.EPS

Transmitter terminal box

Figure 6.4.1a Connection between Transmitter and

Distributor

Distributor (Power supply unit)

–

Receiver instrument

F0605.EPS

Te e

Drain plug

Flexible metal conduit

Figure 6.4.2a Typical Wiring Using Flexible Metal Conduit

6-2

IM 01C21F01-01E

F0607.EPS

6. WIRING

(2) Flameproof Type

Wire cables through a flameproof packing adapter, or using a flameproof metal conduit.

䊏 Wiring cable through flameproof packing adapter.

• Apply a nonhardening sealant to the terminal box connection port and to the threads on the flameproof packing adapter for waterproofing.

Apply a non-hardening sealant to the threads for waterproofing.

Wiring metal

conduit

Te e

Drain plug

Flexible metal conduit

Flameproof packing adapter

F0608.EPS

Figure 6.4.2b Typical Cable Wiring Using Flameproof

Packing Adapter

䊏 Flameproof metal conduit wiring

•A seal fitting must be installed near the terminal box connection port for a sealed construction.

• Apply a non-hardening sealant to the threads of the terminal box connection port, flexible metal conduit and seal fitting for waterproofing.

6.5 Grounding

Grounding is always required for the proper operation of transmitters. Follow the domestic electrical requirements as regulated in each country. For a transmitter with built-in lightning protector, grounding should satisfy ground resistance of 10⍀ or less.

Ground terminals are located on the inside and outside of the terminal box. Either of these terminals may be used.

Tr ansmitter terminal box

Ground terminal (Inside)

Ground terminal (Outside)

F0610.EPS

Figure 6.5 Ground Terminals

6.6 Power Supply Voltage and Load Resistance

Non-hazardous area

Hazardous area

Flameproof heavy-gauge steel conduit

Te e

Drain plug

Figure 6.4.2c Typical Wiring Using Flameproof Metal

Conduit

Gas sealing device

Apply a non-hardening sealant to the threads of these fittings for waterproofing

Flameproof flexible metal conduit

Seal fitting

After wiring, impregnate the fitting with a compound to seal tubing.

F0609.EPS

When configuring the loop, make sure that the external load resistance is within the range in the figure below.

(Note) In case of an intrinsically safe transmitter, external load

resistance includes safety barrier resistance.

600

External

load

resistance

R (Ω)

250

0 10.5 16.4 24.7 42

Figure 6.6 Relationship between Power Supply Voltage

and External Load Resistance

E–10.5

0.0236

Power supply voltage E (V DC)

Communication

applicable range

BRAIN and HART

F0611.EPS

6-3

IM 01C21F01-01E

7. OPERATION

7.1 Preparation for Starting Operation

This section describes the operation procedure for measuring a pressure as shown in Figure 7.1.

NOTE

Confirm that the process pressure tap valve, drain valve, and stop valve are closed.

(a) Introduce a process fluid into the impulse piping

and then to the transmitter in the following procedure:

1) Open the tap valve (main valve) to fill the impulse

piping with process fluid.

2) Gradually open the stop valve to introduce process

fluid into the transmitter pressure-detector section.

3) Confirm that there is no pressure leak in the

impulse piping, transmitter, or other components.

(b) Turn ON power and connect the BT200. (c) Using the BT200, confirm that the transmitter is

operating properly. Check parameter values or change the setpoints as necessary. See Chapter 8 for BT200 operation.

Union or flange

 Confirming that Transmitter is Operating

Properly

Using the BT200

• If the wiring system is faulty, ‘communication error’ appears on the display.

• If the transmitter is faulty, ‘SELF CHECK ERROR’ appears on the display.

PARAM C60:SELF CHECK ERROR

communication error

DATA DIAG PRNT ESC

Communication error (Faulty wiring)

Self-diagnostic error (Faulty transmitter)

F0702.EPS

Using the integral indicator

• If the wiring system is faulty, the display stays blank.

• If the transmitter is faulty, an error code will appear on the display according to the nature of the error.

Self-diagnostic error on the integral indicator (Faulty transmitter)

F0703.EPS

Vent plug (Fill plug)

Tap valve

Stop valve

Te e

Union or flange

Drain valve

Drain plug

Figure 7.1 Liquid Flow Measurement (Gauge Pressure

Transmitters)

F0701.EPS

NOTE

If any of the error indications above appears on the display of the integral indicator or BT200, refer to Subsection 8.5.2 for corrective action.

 Verify and Change Transmitter Parameter

Setting and Values

The following parameters are the minimum settings required for operation. The transmitter has been shipped with these parameters. To confirm or change the values, see Subsection 8.3.3.

• Measuring range..........See Subsection 8.3.3 (2)

• Operation mode...........See Subsection 8.3.3 (7)

7-1

IM 01C21F01-01E

7. OPERATION

7.2 Zero Point Adjustment

Adjust the zero point after operating preparation is completed.

IMPORTANT

Do not turn off the power to the transmitter immediately after a zero adjustment. Powering off within 30 seconds after a zero adjustment will return the adjustment back to the previous settings.

The zero point adjustment can be made in either way: using the zero-adjustment screw of the transmitter or the BT200 operation.

For output signal checking, display the parameter A10: OUTPUT (%) in the BT200.

BT200

•

PARAM A10:OUTPUT(%)

0.0 % A11:ENGR OUTPUT

A20:AMP TEMP

DATA DIAG PRNT ESC

Output signal (%) display

7.2.1 When you can obtain Low Range

Value from actual measured value of 0% (0 kPa, atmospheric pressure);

For pressure measurement using gauge pressure transmitters, follow the step below before zero point adjustment.

1) Close the tap valve (main valve).

2) Loosen the fill plug so that the pressure applied to

the transmitter is only the head of the seal liquid.

3) Adjust the zero point at this status.

4) After the adjustment, close the fill plug and then

gradually open the tap valve.

 Using the Transmitter Zero-adjustment

Screw

Before adjusting a screw, check that the parameter J20: EXT ZERO ADJ displays ENABLE. See Subsection 8.3.3 (11) for the setting procedure.

• Use a slotted screwdriver to turn the zero-adjustment screw. Turn the screw clockwise to increase the output or counterclockwise to decrease the output. The zero point adjustment can be made with a resolution of 0.01% of the setting range. Since the degree of zero adjustments varies with the screw turning speed, turn the screw slowly for fine adjustment and quickly for coarse adjustment.

Zero-adjustment Screw

•

Zero-adjustment screw

F0704.EPS

After reviewing this parameter you are prepared to adjust the zero point. When making the zero adjustment on a pressure transmitter, the process pressure value does not have to be set to the low limit of the measurement range (0%). In such case, adjust the transmitter output signal to the actual measured value obtained from a high-accuracy pressure measuring instrument.

 Using the BT200

Zero point can be adjusted by simple key operation of the BT200.

Select parameter J10: ZERO ADJ, and press the ENTER key twice. The zero point will be adjusted automatically to the output signal 0% (4 mA DC). Confirm that the setting value displayed for the parameter is ‘0.0%’ before pressing the ENTER key. See Subsection 8.3.3 (11) for BT200 operating procedures.

SET J10:ZERO ADJ –0.0 % + 000.0

CLR ESC

Display when parameter J10 is selected. Press key twice for 0% output 4 mA DC.

F0705.EPS

7-2

IM 01C21F01-01E

7. OPERATION

7.2.2 When you cannot obtain Low Range Value from actual measured value of 0%;

Convert the actual measured value obtained by a digital manometer or a glass gauge into %.

[Example]

The measuring range of 50 to 250 kPa; the actual measured value of 130 kPa.

Actual measured value= x 100=40.0%

 Using the Transmitter Zero-Adjustment Screw

Turn the screw to match the output signal to the actual measured value in %.

 Using the BT200

Select the parameter J10: ZERO ADJ. Change the set point (%) displayed for the parameter to the actual measured value (%), and press the ENTER key twice. See Subsection 8.3.3 (11) for operation details.

SET J10:ZERO ADJ –0.0 % + 000.0

CLR ESC

SET J10:ZERO ADJ –0.0 % + 040.0

130–50 250–50

Display at J10

Change setting to the actually measured value (40.0%). Press key twice for 40% output 10.4 mA DC.

7.3 Starting Operation

After completing the zero point adjustment, follow the procedure below to start operation.

1) Confirm the operating status. If the output signal exhibits wide fluctuations (hunting) due to periodic variation in the process pressure, use BT200 to dampen the transmitter output signal. Confirm the hunting using a receiving instrument or the integral indicator, and set the optimum damping time constant. See Subsection 8.3.3 (3), “Damping Time Constant Setup.”

2) After confirming the operating status, perform the following.

IMPORTANT

• Remove the BT200 from the terminal box, and confirm that none of the terminal screws are loosened.

• Close the terminal box cover and the amplifier cover. Screw each cover in tightly until it will not turn further.

• Two covers are required to be locked on the CENELEC and IECEx Flameproof type transmitters. An Allen head bolts (shrouding bolts) are provided under edge of the each cover for locking. When a shrouding bolts are driven counterclockwise by an Allen wrench, it is coming out and locks up a cover. (See page 9-

4) After locking, the covers should be confirmed not to be opened by hands.

• Tighten the zero-adjustment cover mounting screw to fix the cover in position.

CLR ESC

F0706.EPS

7.4 Shutting Down Operation

Shut down the transmitter operation as follows.

1) Turn off the power.

2) Close the stop valve.

3) Close the tap valve.

NOTE

Whenever shutting down the transmitter for a long period, remove any process fluid from the transmitter pressure-detector section.

7-3

IM 01C21F01-01E

7. OPERATION

7.5 Setting the Range Using the Range-setting Switch

With actual pressure being applied to the transmitter, the range-setting switch (push-button) located on the optional /E integral indicator plate and the external zero-adjustment screw allow users to change (re-range) the low- and high-limit values for the measurement range (LRV and HRV) without using BT200. However, other changes in the display settings (scale range and engineering unit) for the integral indicator requires BT200.

Follow the procedure below to change the LRV and HRV settings.

[Example]

Rerange LRV to 0 and HRV to 3 MPa.

1) Connect the transmitter and apparatus as shown in

Figure 9.3.1 and warm up for at least five minutes.

2) Press the range-setting push-button.

The integral indicator then displays “LSET.”

3) Apply a pressure of 0 kPa (atmospheric pressure) to

the transmitter.

4) Turn the external zero-adjustment screw in the

desired direction. The integral indicator displays the output signal in %.

5) Adjust the output signal to 0% (1 V DC) by rotating

the external zero-adjustment screw. Doing so completes the LRV setting.

6) Press the range-setting push-button. The integral

indicator then displays “HSET.”

7) Apply a pressure of 3 MPa to the transmitter.

8) Turn the external zero-adjustment screw in the

desired direction. The integral indicator displays the output signal in %.

9) Adjust the output signal to 100% (5 V DC) by

rotating the external zero-adjustment screw. Doing so completes the HRV setting.

10) Press the range-setting push-button. The transmitter

then switches back to the normal operation mode with the measurement range of 0 to 3 MPa.

Note 1: Wait until the pressure inside the pressure-detector section

has stabilized before proceeding to the next step.

Note 2: If the pressure applied to the transmitter exceeds the previous

LRV (or HRV), the integral indicator may display error number “Er.07” (In this case, the output signal percent and “Er.07” are displayed alternately every two seconds). Although “Er.07” is displayed, you may proceed to the next step. However, should any other error number be displayed, take the appropriate measure in reference to Subsection

8.5.2, “Errors and Countermeasures.”

(Note 1)

(Note 2)

(Note 1)

(Note 2)

IMPORTANT

• Do not turn off the power to the transmitter immediately after completion of the change in the LRV and/or HRV setting(s). Note that powering off within thirty seconds after setting will cause a return to the previous settings.

• Changing LRV automatically changes HRV to the following value.

HRV = previous HRV + (new LRV – previous LRV)

• If the range-setting push-button and external zero-adjustment screw are not touched during a range-change operation, the transmitter automatically switches back to the normal operation mode.

Integral indicator

Note : Use a thin bal which

has a blunt tip, e.g., a hexagonal wrench, to press the rangesetting push-button

Range-setting switch (Push-button)

Figure 7.5 Range-setting Switch

F0707.EPS

7-4

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

F0803.EPS

LCD (21 character × 8 lines)

Movement keys

Power ON/OFF key

Function keys

ENTER key

Alphanumeric keys

Shift keys

8. BRAIN TERMINAL BT200 OPERATION

The DPharp is equipped with BRAIN communications capabilities, so that range changes, Tag No. setup, monitoring of self-diagnostic results, and zero point adjustment can be handled by remote control via BT200 BRAIN TERMINAL or CENTUM CS console. This section describes procedures for setting parameters using the BT200. For details concerning the BT200, see IM 01C00A11-01E, “BT200 User’s Manual.”

8.1 BT200 Operation Precau-

tions

8.1.1 Connecting the BT200

The transmitter and the BT200 can be connected either to the BT200 connection hooks in the transmitter terminal box or to a relaying terminal board.

Relaying

terminals

Control room

Terminal board

8.2

BT200 Operating Procedures

8.2.1 Key Layout and Screen Display

Figure 8.2.1a shows the arrangement of the operating keys on the BT200 keypad, and Figure 8.2.1b shows the BT200 screen component.

Distributor

F0801.EPS

Figure 8.1.1 Connecting the BT200

8.1.2 Conditions of Communication Line

Power supply

Load

resistance R

 Loop resistance = R + 2Rc

= 250 to 600 Ω

 Loop capacitance = 0.22 µF max.

Figure 8.1.2 Conditions of Communication Line

Cable resistance Rc

Cable

resistance Rc

DPharp

BT200

F0802.EPS

Figure 8.2.1a BT200 Key Layout

MENU SCREEN

MENU A:DISPLAY B:SENSOR TYPE

Screen title

HOME SET ADJ ESC

PARAMETER SCREEN

PARAM A10:OUTPUT

100.0 %

Parameters

Figure 8.2.1b BT200 Screen Component

A11:ENGR. OUTPUT 1000 mmH20 A20:AMP TEMP 23 deg C

DATA DI AG PRNT

8-1

BATTERY

Messages

Menu choices

Function

commands

F0804.EPS

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

( / )

Entry

l/m

Key-in Sequence

T0803.EPS

( m )( I )

symbol command

Command Function

ADJ Displays the ADJ menu

Selects uppercase or lowercase Selects symbols Erases input data or deletes all data Updates parameter data Deletes one character Calls the self-check panel Returns to the most recent display Displays the menu panel Quits setup and returns to the previous display Proceeds to the next panel Enters the parameter number setup mode Displays the SET menu Returns to the slot selection panel Calls the utility panel Prints out parameters on display Paper feed Lists all parameters in the menu Automatic printout mode on or off Changes to the print mode Starts printing Cancels printing

CAPS/caps

CODE

CLR

DATA

DEL

DIAG

ESC

HOME

NO OK

PARM

SET

SLOT

UTIL

*COPY

*FEED

*LIST

*PON/POFF

*PRNT

*GO

*STOP

* Available on BT200-P00 (with printer).

T0804.EPS

8.2.2 Operating Key Functions

(1) Alphanumeric Keys and Shift Keys

You can use the alphanumeric keys in conjunction with the shift keys to enter symbols, as well as alphanumeric keys.

Alphanumeric keys

Shift keys

a. Entering Digits, Symbols, and Spaces

(0 to 9, ., 2, )

Simply press the alphanumeric keys.

Entry Key-in Sequence

–4

0.3

1 –9

b. Entering Letters (A through Z)

Press an alphanumeric key following a shift key to enter the letter shown on that side which the shift key represents. You must press the shift key before entering each letter.

F0805.EPS

T0801.EPS

Use the function key [F1]

CODE

to enter symbols. The following symbols will appear in sequence, one at a time, at the cursor each time you press [F1] CODE:

/ . – , + * ) ( ’ & % $ # ” ! To enter characters next to these symbols, press [ > ] to move the cursor.

(2) Function Keys

The functions of the function keys depend on the function commands on display.

MENU A:DISPLAY B:SENSOR TYPE

HOME SET ADJ ESC

Function commands

Function keys

F0808.EPS

Function Command List

Left-side letter on the alphanumeric key

Use the function key [F2] uppercase and lowercase (for letters only). The case toggles between uppercase and lowercase each time you press [F2] CAPS.

Entry Key-in Sequence

J. B

Entering uppercase

CODE CAPS CLR ESC

Entry

Boy

( B ) ( y )( o )

Right-side letter on the alphanumeric key

CAPS

to select between

Entering lowercase

CODE caps CLR ESC

Key-in Sequence

to lower case

T0802.EPS

F0806 .EPS

F0807.EPS

8-2

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

8.2.3 Calling Up Menu Addresses Using the Operating Keys

STARTUP SCREEN

INITIAL DATA SCREEN

MENU SCREEN

––WELCOME–– BRAIN TERMINAL ID: BT200

check connection push ENTER key

UTIL FEED

UTILITY

1.ID

2.SECURITY CODE

3.LANGUAGE SELECT

4.LCD CONTRAST

5.PRINTER ADJUST

The utility screen contains the following items.

1. BT200 ID settings

2. Security code settings

3. Switching language of messages (Japanese or English)

esc

4. LCD contrast setting

(UTIL)

PARAM 01:MODEL EJA510A-DC 02:TAG NO. YOKOGAWA 03:SELF CHECK GOOD

(ESC)

(SET)

(HOME MENU SCREEN) (SET MENU SCREEN) (ADJ MENU SCREEN)

MENU A.DISPLAY B.SENSOR TYPE

HOME SET ADJ ESC

MENU C.SETTING D.AUX SET 1 E.AUX SET 2 H:AUTO SET

HOME SET ADJ ESC

5. Adjusting printout tone (BT200-P00 only)

FUNC

1.MENU

2.UPLOAD TO BT200

3.DOWNLOAD TO INST

4.PRINT ALL DATA

HOME SET ADJ ESC

(ADJ)

MENU J.ADJUST K.TEST M.MEMO P:RECORD

HOME SET ADJ ESC

PAR AMETER SCREEN

SETUP SCREEN

PARAM A60:SELF CHECK GOOD

PARAM A21:CAPSULE TEMP

26.5 deg C DATA DIAG PRNT ESC

PARAM A10:OUTPUT(%)

50.0 % A11:ENGR, OUTPUT

20.0 M A20:AMP TEMP

24.5 deg C DATA DIAG PRNT ESC

SET C10:TAG NO. YOKOGAWA YOKOGAWA

CODE CAPS CLR ESC

PARAM C60:SELF CHECK GOOD

PARAM C22:HIGH RANGE 100 kPa

DATA DIAG PRNT ESC

PARAM C10:TAG NO. YOKOGAWA C20:PRESS UNIT kPa C21:LOW RANGE 0 kPa

DATA DIAG PRNT ESC

See “BT200 Instruction Manual” for details concerning uploading and downloading parameters and printouts (BT200-P00).

PARAM J60:SELF CHECK GOOD

PARAM J10:ZERO ADJ

0.0 % DATA DIAG PRNT ESCDATA DIAG PRNT ESC DATA DIAG PRNT ESC

J11:ZERO DEV

22.2 %

J20:EXT. ZERO ADJ ENABLE

DATA DIAG PRNT ESC

F0809.EPS

8-3

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

8.3 Setting Parameters Using the BT200

8.3.1 Parameter Summary

Instruments to which applicable: F: Differential pressure transmitters EJA110A, EJA120A, and EJA130A P: Pressure transmitters EJA310A, EJA430A, EJA440A, EJA510A, and EJA530A L: Liquid level transmitters EJA210A and EJA220A

No. Description

Item

MODEL

TAG NO.

02 03 SELF CHECK

Model+capsule type Tag number Self-diagnostic result Measured data displayA Output (in %)A10 OUTPUT (%)

A11 ENGR.

OUTPUT

units)

TEMP

PRESS

A40 INPUT

A60 SELF CHECK

Static pressureA30 STATIC

value after zeroing) Self-diagnostic

messages

Rewrita-

bility

—

16 alphanumerics GOOD/ERROR Menu nameDISPLAY –5 to 110%*

–19999 to 19999Output (in engineering

Unit specified in D30Amplifier temperatureA20 AMP TEMP Unit specified in D30Capsule temperatureA21 CAPSULE

Unit specified in D31*

–32000 to 32000Input (indicated as the

GOOD/ERROR, CAP MODULE FAULT, AMP MODULE FAULT, OUT OF RANGE, OUT OF SP RANGE* OVER TEMP (AMP), OVER OUTPUT, OVER DISPLAY, ILLEGAL LRV, ILLEGAL HRV, ILLEGAL SPAN, and ZERO ADJ OVER

TYPE

B40

MAX STAT.P.

B60 SELF CHECK

C20 PRESS UNIT

Sensor typeB

Model+spanB10 MODEL Style numberB11 STYLE NO.

Upper range-limitB21 URL

Maximum static pressure*

Self-diagnostic messages

Setting dataC Tag numberC10 TAG. NO. Measurement range

units

Menu nameSENSOR

—

16 uppercase alphanumerics

—

–32000 to 32000Lower range-limitB20 LRL

—

–32000 to 32000 –32000 to 32000Minimum spanB30 MIN SPAN

—

Same as A60

—

Menu nameSETTING

—

16 alphanumerics Selected from mmH

mmWG, mmHg, Torr, Pa, hPa, kPa, MPa, mbar, bar, gf/cm inH

C21 LOW RANGE

C22 HIGH

RANGE

DAMPING

C40 OUTPUT

MODE

Measurement range, lower range value Measurement range, higher range value Damping time constantC30 AMP

Output mode and integral indicator mode

–32000 to 32000(but within measurement range)

–32000 to 32000(but within measurement range) Selected from 0.2*2, 0.5, 1.0, 2.0,

4.0, 8.0, 16.0, 32.0, or 64.0 sec. Selected from OUT:LIN; DSP:LIN,

OUT:LIN; DSP:SQR, OUT:SQR; DSP:SQR

C60 Same as A60SELF CHECK

Self-diagnostic messages

Auxiliary setting data 1D Menu nameAUX SET 1 Low cutD10 LOW CUT

Low cut modeD11 LOW CUT

—

0.0 to 20.0% LINEAR/ZERO

MODE D15 OUT LIMIT(L) –5.0%* D16 OUT LIMIT(H) 110.0%

Lower output range-limit Upper output range-limit Display selectionD20 DISP SELECT

–5.0 to 110.0% –5.0 to 110.0%

NORMAL %/USER SET, USER & %/INP PRES, PRES & %

D21 DISP UNIT

D22 DISP LRV

Engineering unit for display

8 uppercase alphanumerics

–19999 to 19999Engineering range,

lower range value

D23 DISP HRV

–19999 to 19999Engineering range,

higher range value

D30 TEMP UNIT deg C

deg C/deg FTemperature setting

units

*1: Unless otherwise specified by order. When optional code /F1 is specified, substitute the value –5 with –2.5.

Remarks

O, mmAq,

, kgf/cm2,

O, inHg, ftH2O, psi, or atm

As specified when ordered. As specified when ordered.

As specified when ordered.

2.0 s

As specified when ordered. If not specified, OUT: LIN; DSP: LIN.

10.0% LINEAR

As specified when ordered.

Default Value

, OVER TEMP (CAP),

Applica-

bility

PLF

—

T0805.EPS

—

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8. BRAIN TERMINAL BT200 OPERATION

No. Description RemarksItem

D31 STAT. P. UNIT

D45 H/L SWAP

ERROR OUT D60 SELF CHECK

Auxiliary setting data 1D Menu nameAUX SET 1 Static pressure setting

units

Output reversalD40 REV OUTPUT Impulse piping

accessing direction CPU errorD52 BURN OUT

Hardware errorD53 Self-diagnostic

Rewrita-

bility

—

Selected from mmH2O, mmAq, mmWG, mmHg, Torr, Pa, hPa, kPa, MPa, mbar, bar, gf/cm inH

O, inHg, ftH2O, psi, or atm

NORMAL/REVERSE NORMAL/REVERSE*

HIGH/LOW, –5 to 110%* HOLD/HIGH/LOW, –5 to 110%*

, kgf/cm2,

Same as A60

Default Value

As specified when ordered. If not specified, MPa.

If not specified, NORMAL. NORMAL

HIGH HIGH

Applica-

bility

messages

E14 TEMP

SELECT E15 TEMP ZERO

Auxiliary setting data 2E DFS modeE10 DFS MODE

Reference temperature sensor Zero shift

Menu nameAUX SET 2

—

OFF/ON* AMP. TEMP/CAP. TEMP*

10.00*

ON CAP. TEMP

0.00

conpensation setup Bidirectional modeE30 BI DIRE

OFF/ON

OFF

MODE

—

OFF/ONAuto-recover from

Same as A60Self-diagnostic

Menu nameAutomatic setupHAUTO SET –32000 to 32000Automatic measure-

–32000 to 32000Automatic

Same as A60Self-diagnostic

Menu nameADJUST –5 to 110.0%*

Displays the same data as C21.

Displays the same data as C22.

E50 AUTO

RECOVER E60 SELF CHECK

H10 AUTO LRV

H11 AUTO HRV

H60 SELF CHECK

J10 ZERO ADJ

sensor error

messages

ment range lower range value setup

measurement range higher range value setup

messages Adjustment dataJ Automatic zero

adjustment

J11 ZERO DEV.

Manual zero adjustment

J15 SPAN ADJ J20 EXT. ZERO

ADJ

Manual span adjustment

adjustment screw

–10.00 to 10.00% 0.00% ENABLE/INHIBITExternal zero-

permission

J60 SELF CHECK

20mA

–10.00 to 10.00%4mA adjustmentJ30 OUTPUT 4mA

—

Same as A60Self-diagnostic

0.00%

0.00%–10.00 to 10.00%20mA adjustmentJ31 OUTPUT

messages

Menu nameTe s t sK TEST

—

Te st output % settingK10 OUTPUT in %

–5 to 110.0%*3 Displays ‘ACTIVE’ while executing

K60 SELF CHECK

messages

MEMO

Same as A60Self-diagnostic

—

Menu nameMemoM

—

8 uppercase alphanumericsMemoM10 MEMO 1 8 uppercase alphanumericsMemoM20 MEMO 2

MemoM30 MEMO 3

8 uppercase alphanumerics 8 uppercase alphanumericsMemoM40 MEMO 4 8 uppercase alphanumericsMemoM50 MEMO 5

M60 SELF CHECK

ERROR REC 1 P11

messages History of the errorsRECORD Last errorP10

—

Same as A60Self-diagnostic

Display the error

Display the errorOne time beforeERROR REC 2 P12 Display the errorTw o time beforeERROR REC 3 P13 Display the errorThree time beforeERROR REC 4 P60 Same as A60Self-diagnostic

SELF CHECK

messages

—

*1: In case of Model EJA120A, static pressure cannot be measured. The display is always 0 MPa, but this is not a measured value. *2: When Optional code /F1 is specified, substitute the value with 0.1. *3: When Optional code /F1 is specified, substitute the value –5 with –2.5. *4: Not applicable for Model EJA115. *5: Applicable only for Model EJA118W, EJA118N, EJA118Y, EJA438W, and EJA438N. *6: See MWP(max. working pressure) on the nameplate. B40 shows an approximate value of maximum pressure for the capsule.

8-5

T0806.EPS

IM 01C21F01-01E

PLF

—

———

—

8. BRAIN TERMINAL BT200 OPERATION

8.3.2 Parameter Usage and Selection

Before describing the procedure for setting parameters, we present the following table showing how the parameters are used and in what case.

Table 8.3.1 Parameter Usage and Selection

Setup Item Description

Tag No. setup  P.8-7

Calibration range setup  P.8-7

Damping time constant setup  P.8-8

Output signal low cut mode setup  P.8-9

Change the output limits  P.8-9

Integral indicator scale range and unit setup  P.8-10

Unit setup for displayed temperature  P.8-11

Operation mode (normal/reverse signal) setup  P.8-12

Output status display/setup when a CPU failure  P.8-12

Output status setup when a hardware error occurs  P.8-12

Range change (while applying actual inputs)  P.8-12

Zero point adjustment  P.8-13

Span adjustment  P.8-14

Test output (fixed current output) setup  P.8-15

User memo fields  P.8-15

Sets the Tag No. (using 16 alphanumeric characters). Note: Up to 8 alphanumerics (upper case letters) can be used in the BT100.

Sets the calibration range for 4 to 20 mA DC. Sets three data items: range unit, input value at 4 mA DC (LRV), and input value at 20 mA DC (HRV).

Note: LRV and HRV can be specified with range value specifications up to 5 digits

(excluding any decimal point) within the range of –32000 to 32000.

Adjusts the output response speed for 4 to 20 mA DC. Can be set in 9 increments from 0.2 to 64 s.

Used mainly to stabilize output near 0% if output signal is the square root mode. Two modes are available: forcing output to 0% for input below a specific value, or changing to proportional output for input below a specific value.

Change the range of normal output.

Sets the following 5 types of integral indicator scale ranges and units:

% scale indicator, user set scale indicator, alternate indication of user set scale

and % scale, input pressure display, alternate indication of input pressure and % scale When using the user set scale, 4 types of data can be set: user set scale setting, unit (BT200 only), display value at 4 mA DC (LRV), and display value at 20 mA DC (HRV).

Note: LRV and HRV can be specified with range value specifications up to 5

digits (excluding any decimal point) within the range of –19999 to 19999.

Sets a unit for temperatures displayed on the BT200.

Reverses the direction for 4 to 20 mA DC output relative to input. Reverse mode is used for applications in which safety requires that output be driven toward 20 mA if input is lost.

Displays the status of 4 to 20 mA DC output when a CPU failure. The parameter of the standard unit is fixed to the high limit value.

Sets the status of the 4 to 20 mA DC output when an abnormal status is detected with the capsule or the amplifier as the result of self-diagnosis. One of the following statuses; last held, high limit, and low limit values, can be selected.

Range for 4 to 20 mA DC signal is set with actual input applied. Sets 20 mA DC output precisely with respect to user’s reference instrument output. Note that DPharp is calibrated with high accuracy before shipment, so span should be set using the normal range setup.

Adjusts zero point. This can be done either using the external zero-adjustment screw on the transmitteror using the BT200.

Adjust the characterization curve. All the transmitters are calibrated at factory and this adjustment is normally not necessary for most cases. Use for specific purposes.

Used for loop checks. Output can be set freely from –5% to 110% in 1% steps.

Allows user to enter up to 5 items of any desired text in up to 8 uppercase alphanumeric characters per item.

IMPORTANT

If the transmitter is turned off within 30 seconds after parameters have been set, the set data will not be stored and the terminal returns to previous settings.

T0807.EPS

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8. BRAIN TERMINAL BT200 OPERATION

8.3.3 Setting Parameters

Set or change the parameters as necessary. After completing these, do not fail to use the “DIAG” key to confirm that “GOOD” is displayed for the selfdiagnostic result at _60: SELF CHECK.

(1) Tag No. Setup (C10: TAG NO)

Use the procedure below to change the Tag No. Up to 16 alphanumeric characters can be entered.

• Example: Set a Tag No. to FIC-1a

Press the key to turn on

––WELCOME–– BRAIN TERMINAL ID: BT200

check connection push ENTER key

UTIL FEED

PARAM 01:MODEL EJA110A-DM 02:TAG NO. YOKOGAWA 03:SELF CHECK GOOD

MENU A:DISPLAY B:SENSOR TYPE

the BT200.

Connect DPharp and BT200 using a communication cable and press the key.

Displays the name of connected DPharp model, TAG NO. and diagnostics information. Press the (OK) key after confirmation.

Press the (SET) key to display the SET menu panel.

SET C10:TAG NO. YOKOGAWA FIC-1a

PRINTER OFF F2:PRINTER ON

FEED POFF NO

This is the panel for confirming set data. The set data items flash. When all items have been confirmed, press the again. (To go back to the setting panel, press the (NO) key.

SET C10:TAG NO. FIC-1a

The DPharp TAG NO. was overwritten. Press the (OK) key to

FEED NO OK

PARAM C10:TAG NO. FIC-1a C20:PRESS UNIT kPa C21:LOW RANGE 0 kPa

DATA DIAG PRNT ESC

return to the parameter panel. Press the (NO) key to return to the setting panel.

F0811.EPS

(2) Calibration Range Setup

a. Setting Calibration Range Unit

(C20: PRESS UNIT)

The unit is set at the factory before shipment if specified at the time of order. Follow the procedure below to change the unit.

• Example: Change the unit from mmH2O to kPa.

HOME SET ADJ ESC

MENU C:SETTING D:AUX SET 1 E:AUX SET 2 H:AUTO SET

HOME SET ADJ ESC

MENU C10:TAG NO. YOKOGAWA C20:PRESS UNIT kPa C21:LOW RANGE 0 kPa

DATA DIAG PRNT ESC

SET C10:TAG NO. YOKOGAWA YOKOGAWA

CODE CAPS CLR ESC

SET C10:TAG NO. YOKOGAWA FIC-1a _

CODE caps CLE ESC

Select C: SETTING and press the key.

Select C10: TAG NO. and press the key.

Set the new TAG NO. (FIC-1a).

FOKOGAWA

FIKOGAWA

FICOGAWA

FIC-GAWA

FIC-1AWA

FIC-1aWA

FIC-1a

Set TAG NO. and press the key.

SET C20:PRESS UNIT mmH20 < mmWG > < mmHG > < Torr > < kPa >

SET C20:PRESS UNIT kPa

FEED NO OK

mmH2O

mmAq mmWG mmHg Torr Pa hPa

kPa

MPa mbar bar

gf/cm

kgf/cm inH2O inHg ftH2O psi atm

Use the or key to select “kPa.” Press the key twice

ESC

to enter the setting.

Press the (OK) key.

F0812.EPS

When you have made an entry mistake, return the cursor using the key, then reenter.

F0810.EPS

8-7

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

b. Setting Calibration Range Lower

Range Value and Higher Range Value (C21: LOW RANGE, C22: HIGH RANGE)

These range values are set as specified in the order before the instrument is shipped. Follow the procedure below to change the range.

• The measurement span is determined by the high and low range limit values. In this instrument, changing the low range value also automatically changes the high range value, keeping the span constant.

• Example 1: With present settings of 0 to 30 kPa, set the lower range value to 0.5 kPa.

SET C21:LOW RANGE 0 kPa + 0.5

DEL CLR ESC

SET C21:LOW RANGE

0.5 kPa

FEED NO OK

Set 0.5. Press the key twice to enter the setting.

Press the (OK) key.

• Example 2: With present settings of 0 to 30 kPa, set the Higher range value to10 kPa.

SET C22:HIGH RANGE 30 kPa + 10

DEL CLR ESC

SET C22:HIGH RANGE 10 kPa

FEED NO OK

PARAM C20:PRESS UNIT kPa C21:LOW RANGE 0 kPa C22:HIGH RANGE 10 kPa

DATA DIAG PRNT ESC

Set 10. Press the key twice to enter the setting.

Press the (OK) key.

The low range value is not changed, so the span changes.

F0814.EPS

(3) Damping Time Constant Setup

(C30: AMP DAMPING)

When the instrument is shipped, the damping time constant is set at 2.0 seconds. Follow the procedure below to change the time constant.

SET C20:PRESS UNIT kPa C21:LOW RANGE

0.5 kPa C22:HIGH RANGE

30.5 kPa DATA DIAG PRNT ESC

The higher range value is changed while the span remains constant.

Span = Higher range value – Lower range value

F0813.EPS

• Note, however, that changing the higher range value does not cause the lower range value to change. Thus, changing the higher range value also changes the span.

• Calibration range can be specified with range value specifications up to 5 digits (excluding any decimal point) for low or high range limits within the range of –32000 to 32000.

• Example: Change from 2.0 sec to 4.0 sec.

SET C30:AMP DAMPING

2.0 sec < 2.0 sec > < 4.0 sec > < 8.0 sec > < 16.0 sec >

SET C30:AMP DAMPING

4.0 sec

FEED NO OK

0.2sec

0.5sec

1.0sec

2.0sec

4.0sec

8.0sec

16.0sec

32.0sec

64.0sec

Note: The damping time constant set here is the damping time

constant for the amplifier assembly. The damping time constant for the entire transmitter is the sum of the values for the amplifier assembly and for the capsule assembly. For the capsule assembly damping time constant (fixed), see the “General Specifications” found at the end of this manual. (See Chapter 10.)

Use the or key to select 4.0 sec. Press the key twice to enter the setting.

ESC

Press the (OK) key.

F0815.EPS

8-8

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

(4) Output Signal Low Cut Mode Setup

(D10: LOW CUT, D11: LOW CUT MODE)

Low cut mode can be used to stabilize the output signal near the zero point. The low cut point can be set in a range from 0 to 20% of output. (Hysteresis of cut point: ±1%)

 LOW CUT at 10%

(%)

Output

Input(%)

F0816.EPS

• Example: Change the low cut setting range from 5% to 10%, and the low cut mode from LINEAR to ZERO.

(5) Change Output Limits

(D15:OUT LIMIT(L), D16:OUT LIMIT(H))

The range of normal output is preset at factory from

-5.0 to 110.0% unless otherwise specified, and the output is limited with these upper and lower values. This output range can be changed, for example, to meet the requirements of NAMUR, etc. within the settable range. Set the lower limit with D15:OUT LIMIT(L) and upper limit with D16:OUT LIMIT(H).

Settable range : -5.0 to 110.0 (%)

Lower limit < Upper limit

SET D10:LOW CUT

5.0 % + 10.0

CLR ESC

SET D10:LOW CUT

10.0 %

FEED NO OK

SET D11:LOW CUT MODE LINEAR < LINEAR > < ZERO >

SET D11:LOW CUT MODE ZERO

FEED NO OK

PARAM D10:LOW CUT

10.0 % D11:LOW CUT MODE ZERO D20:DISP SELECT NORMAL %

DATA DIAG PRNT ESC

Set “10.” Press the key twice to enter the setting.

Press the (OK) key. Next, the [D11: LOW CUT MODE] setting panel is displayed.

Use the or key to select ZERO. Press the key twice to

ESC

enter the setting.

Press the (OK) key.

F0817.EPS

8-9

IM 01C21F01-01E

(6) Integral Indicator Scale Setup

The following 5 displays are available for integral indicators.

8. BRAIN TERMINAL BT200 OPERATION

D20: DISP SELECT Display Related Parameters

NORMAL %

USER SET

USER & %

INP PRES

PRES & %

(Note 1) Scale range can be specified with range limit specifications up to 5 digits (excluding any

decimal point) for low or high range limits within the range of –19999 to 19999. The range with decimals is available to the third decimal place.

(Note 2) It indicates the value after zeroing.

A10:OUTPUT (%)

45.6 %

A11:ENGR.OUTPUT

20.0 M

A10:OUTPUT (%)

45.6 %

A11:ENGR. OUTPUT

20.0 M

A40:INPUT

456 kPa

A10:OUTPUT (%)

45.6 %

A40:INPUT

456 kPa

Description

Indicates –5 to 110% range depending on the Measurement range (C21, C22).

Indicates values depending on the Engineering range (D22, D23). Units set using Engineering unit (D21) are not indicated.

Indicates user set and % alternately in 3 second intervals.

Indicates input pressure. Indication limits –19999 to 19999.

Indicates input pressure and % alternately in 3 second intervals.

(Note 1)

(Note 2)

T0808.EPS

See (a.) through (c.) for each setting procedure.

% indication and input pressure indication

D20: DISP SELECT NORMAL % INP PRES PRES & %

Transmitter is set for “% display” when shipped.

For % display, set this parameter only.

User-set engineering unit display

D20: DISP SELECT USER SET USER & %

D21: DISP UNIT

D22: DISP LRV

D23: DISP HRV

Set for user-set engineering unit display.

Set a unit to be displayed on the BT200.

Set a numeric value for engineering unit for 4 mA output (LRV).

Set a numeric value for engineering unit for 20 mA output (HRV).

F0818.EPS

8-10

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

a. Display Selection (D20: DISP SELECT)

Follow the instructions given to the below to change the range of integral indication scales.

When USER SET is selected, the user set values of integral indication and A11: ENGR. OUTPUT parameter are indicated.

• Example: Set the integral indicator scale to

engineering units display.

SET D20:DISP SELECT NORMAL % <NORMAL %> <USER SET> <USER & %> <INP PRES>

SET D20:DISP SELECT USER SET

FEED NO OK

Use the or key to select “USER SET.” Press the key twice to

ESC

enter the setting.

Press the (OK) key.

The “%” disappears from the

integral indicator display.

c. Lower and Higher Range Value Setup

in Engineering Unit (D22: DISP LRV, D23: DISP HRV)

These parameter items are used to set the lower and higher range values for the engineering unit display.

When the instrument is shipped, these are set as specified in the order. Follow the procedure below to change these settings. Note that these parameters need not be set for % display.

• Example: Set lower range value (LRV) to –50 and higher range value (HRV) to 50.

Setting LRV

SET D22:DISP LRV 0M

- 50

DEL CLR ESC

Setting HRV

SET D23:DISP HRV 100M + 50

DEL CLR ESC

Set “–50.” Press the key twice to enter the setting.

Set “50.” Press the key twice to enter the setting.

F0819.EPS

b. Setting User-set Engineering Unit

(D21: DISP UNIT)

This parameter allows entry of the engineering units to be displayed on the BT200. When the instrument is shipped, this is set as specified in the order.

Follow the procedure below to change this setting.

This parameter need not be set for % display.

• Example: Set an engineering unit M.

SET D21:DISP UNIT

CODE CAPS CLR ESC

SET D21:DISP UNIT M

FEED NO OK

Set “M.” Press the key twice to enter the setting.

Press the (OK) key.

F0820.EPS

SET D23:DISP HRV 50M

FEED NO OK

PARAM D21:DISP UNT M D22:DISP LRV – 50M D23:DISP HRV 50M

DATA DIAG PRNT ESC

Press the (OK) key.

F0821.EPS

(7) Unit Setup for Displayed Temperature

(D30: TEMP UNIT)

When the instrument is shipped, the temperature units are set to degC. Follow the procedure below to change this setting. Note that changing the unit here changes the unit for A20: AMP TEMP (amplifier temperature) and A21: CAPSULE TEMP (capsule temperature).

• Example: Change the unit for the temperature

display.

SET D30:TEMP UNIT deg C < deg C > < deg F >

Use the or key to select “deg F.” Press the key twice to

ESC

enter the setting.

F0822.EPS

8-11

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

(8) Operation Mode Setup

(D40: REV OUTPUT)

This parameter allows the direction of the 4 to 20 mA output to be reversed with respect to input. Follow the procedure below to make this change.

• Example: Change 4 to 20 mA output to 20 to 4 mA output.

SET D40:REV OUTPUT NORMAL < NORMAL > < REVERSE>

Use the or key to select REVERSE. Press the key twice to

ESC

enter the setting.

F0823.EPS

(9) Output Status Display/Setup when a CPU

Failure (D52: BURN OUT)

This parameter displays the status of 4 to 20 mA DC output if a CPU failure occurs. In case of a failure, communication is disabled.

Setting of HIGH or LOW is enabled. This is done with the pin (CN4) on the CPU assembly. See Chapter 3 for details.

Standard specifications The parameter is set to HIGH. If a failure, the transmitter outputs the signal of 110% or higher. The parameter D53: ERROR OUT is set to HIGH from the factory.

Optional code/C1 The parameter is set to LOW. If a failure, output which is –5% or lower is generated. The parameter D53: ERROR OUT is set to LOW from the factory.

• Example: Standard specifications

D52: BURN OUT

HIGH

pin (CN4) position: H

(a) HOLD; Outputs the last value held before the

error occurred.

(b) HIGH; Outputs an output of 110% when an error

has occurred.

Note: A hardware error means CAP MODULE FAULT of Er.01 or

AMP MODULE FAULT of Er. 02 which are shown in 8.5.2 “Errors and Countermeasures.”)

• Example: Set the output status to LOW when

a hardware error occurs.

SET D53:ERROR OUT HIGH < HIGH> < LOW> < HOLD>

Use the or key to select “LOW.” Press the key twice to

ESC

enter the setting.

F0825.EPS

(11) Range Change while Applying Actual

Inputs (H10: AUTO LRV, H11: AUTO

HRV)

This feature allows the lower and higher range values to be set up automatically with the actual input applied. If the lower and higher range values are set, C21: LOW RANGE and C22: HIGH RANGE are changed at this same time.

Follow the procedure in the figure below. The measurement span is determined by the higher and lower range values. Changing the lower range value results in the higher range value changing automatically, keeping the span constant.

• Example 1: When changing the lower range

value to 0.5 kPa for the present

setting of 0 to 30 kPa, take the following action with input pressure of 0.5 kPa applied.

• Example: Optional code/C1

D52: BURN OUT

LOW

pin (CN4) position: L

F0824.EPS

(10) Output Status Setup when a Hardware

Error Occurs (D53: ERROR OUT)

This parameter allows the setting of the output status when a hardware error occurs. The following three selections are available.

8-12

SET H10:AUTO LRV 0 kPa + 0

SET H10:AUTO LRV

0.5000 kPa

FEED NO OK

PARAM H10:AUTO LRV

0.5000 kPa H11:AUTO HRV

30.500 kPa H60:SELF CHEC GOOD

DATA DIAG PRNT ESC

Press the key twice. The lower range value is changed to 0.5 kPa.

ESC

Press the (OK) key.

The higher range value is changed keeping the span constant. Parameters C21 and C22 are changed at the same time.

F0826.EPS

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

Note that changing the higher range value does not cause the lower range value to change but does change the span.

• Example 2: When the higher range value is to be changed to 10 kPa with the

present setting of 0 to 30 kPa, take the following action with an input pressure of 10 kPa applied.

SET H11:AUTO HRV 30 kPa + 30

SET H11:AUTO HRV

10.000 kPa

FEED NO OK

PARAM H10:AUTO LRV 0 kPa H11:AUTO HRV

10.000 kPa H60:SELF CHECK GOOD

DATA DIAG PRNT ESC

Press the key twice. The higher range value is changed to 10 kPa.

ESC

Press the (OK) key.

The lower range value is not changed, so the span changes. Parameter C22 is changed at the same time.

F0827.EPS

(a) Follow the procedure below when setting the

present output to 0% (4 mA).

A10:OUTPUT (%)

0.5 %

SET J10:ZERO ADJ

0.0 % + 000.0

CLR ESC

SET J10:ZERO ADJ

0.0 %

FEED NO OK

A10:OUTPUT (%)

0.0 %

Output is 0.5%.

Press the key twice.

Zero adjustment is completed. Press the (OK) key.

Output is 0%.

(b) In tank level measurement, if the actual level

cannot be brought to zero for zero adjustment, then the output can be adjusted to correspond to the actual level obtained using another measuring instrument such as a glass gauge.

F0828.EPS

(12) Zero Point Adjustment

(J10: ZERO ADJ, J11: ZERO DEV, J20: EXT ZERO ADJ)

The DPharp supports several adjustment methods. Select the method best suited for the conditions of your application. Note that output signal can be checked by displaying parameter A10:OUTPUT (%) on the BT200.

Adjustment Method Description

Using the BT200 Set the present input to 0%.

Adjust for 0% output at input level of 0%.

Adjust output to the reference value obtained using other means.

If the input level cannot easily be made 0% (because of tank level, etc.), adjust output to the reference value obtained using other means, such as a sight glass.

Using the external zero-adjustment screw  P.8-14

Adjust zero point using the zeroadjustment screw on the transmitter. This permits zero adjustment without using the BT200. Accurately adjust the output current to 4 mA DC or other target output value using an ammeter that accuratly reads output currents.

T0809.EPS

[Example]

Measurement range: 50 to 250 kPa, Actual value: 130 kPa.

Actual value

x 100

Actual

value(%)

–Measurement range lower range value

Measurement range higher range value

–Measurement range lower range value

130–50

=x 100=40.0%

250–50

(b)-1 Follow the procedure below to use J10: ZERO

ADJ.

A10:OUTPUT (%)

41.0 %

SET J10:ZERO ADJ

0.0 % + 040.0

A10:OUTPUT (%)

40.0 %

CLR ESC

Present output is 41.0%.

Enter the present actual level, 40%. Press the key twice.

The output is changed to 40%.

F0829.EPS

8-13

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

(b)-2 Follow the procedure below to use J11: ZERO

DEV.

A10:OUTPUT (%)

41.0 %

SET J11:ZERO DEV.

2.50 % 0

SET J11:ZERO DEV.

2.50 %

1.50

A10:OUTPUT (%)

40.0 %

Present output is 41.0%. Output error = 40.0 – 41.0 = –1.0%.

Since “J11: ZERO DEV.” contains the previous correction, obtain the correction value by adding –1.0% to

ESC

it. 2.50% + (–1.0%) = 1.50%

Set the correction value, 1.50. Press the key twice.

ECS

The output is changed to 40%.

F0830.EPS

When the zero point is adjusted, the displayed value of A40 is as follows.

[Example]

When the zero point is shifted by 20 kPa for the actual pressure, the parameter of A40 indicates 50 kPa.

70 kPa

50 kPa

20 kPa

0 kPa

Zero adjustment

volume(J11)

Actual differential pressure/pressure

Zero adjustment

Input value of A40

0 kPa

F0839.EPS

Adjustment Screw

• Enabling/inhibiting of zero point adjustment using the external zero-adjustment screw on the transmitter (J20: EXT ZERO ADJ)

Follow the procedure below to enable or inhibit zero point adjustment from the zero-adjustment screw on the transmitter. This is set to “ENABLE” when the instrument is shipped.

• Example: Inhibiting zero adjustment by the

external zero-adjustment screw

SET J20:EXIT ZERO ADJ ENABLE < ENABLE > < INHIBIT>

Use the or key to select “INHIBIT.” Press the key twice to

ESC

enter the setting.

F0831.EPS

• Zero point adjustment using external zero-adjustment screw on the transmitter

Turn the zero-adjustment screw on the outside of the transmitter case using a slotted screwdriver. Turn the screw to the right to increase the zero point or to the left to decrease the zero output; the zero adjusts in increments of 0.01% of the range setting. Note that the amount of adjustment to the zero point changes according to the speed at which the screw is turned. To make fine adjustments, turn the screw slowly; to make coarse adjustments, turn the screw quickly.

Note: When a zero point adjustment has been made, do not turn

off the transmitter less than 30 seconds after adjustment.

(13) Span Adjustment

Each DPharp EJA series transmitter is factory characterized according to the specification. Mounting position effects or zero shifts caused by static pressure are typically compensated by a zero adjustment.

A span adjustment is a function to correct the slope error from a zero point in characterizing 100% point (HRV). This function can be used when span drifts may be caused or characterization to the specific pressure standard is required.

Therefore, the zero point adjustment should always be performed before the upper point adjustment in order to maintain the pitch between zero and 100% points within the calibration range.

You can manually perform the trimming procedure by using J15: SPAN ADJ.

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8. BRAIN TERMINAL BT200 OPERATION

• Span adjustment value The span adjustment value is calculated as follows.

 A40

Span adjustment value (%) =

: Actual differential pressure/pressure value



100

40: Input (indicated as the value after zeroing)

Measurement pressure

A40

Applied pressure

F0846.EPS

• Example: For the range of 0 to 30 kPa. A40: INPUT = 30.15 kPa J15: SPAN ADJ = 0.15 %

Suppose that a standard pressure of 30 kPa is applied and the value of the parameter of A40: INPUT is 30.15 kPa. Firstly, obtain the slope error for the span as follows;



A40

Span adjustment value (%) =



30.0030.15

30.00

100

 100 = 0.5 (%)

(14) Test Output Setup (K10: OUTPUT X%)

This feature can be used to output a fixed current from 3.2 mA (–5%) to 21.6 mA (110%) for loop checks.

• Example: Output 12 mA (50%) fixed current.

SET K10:OUTPUT X %

0.0 % + 050.0

SET K10:OUTPUT X %

50.0 % ACTIVE

FEED NO OK

Set “50.0%.” Press the key twice to output a fixed current at 50%.

ESC

“Active” is displayed while this is being executed. Press the (OK) key to cancel the fixed current output.

F0832.EPS

IMPORTANT

1. Test output is held for approximately 10

minutes, and then released automatically after the time has elapsed. Even if the BT200 power supply is turned off or the communication cable is disconnected during test output, it is held for approximately 10 minutes.

2. Press the (OK) key to release test output

immediately.

Add 0.5% to 0.15% of the current value to calculate the accumulated span adjustment value.

(15) User Memo Fields (M: MEMO)

0.15  (0.50) = 0.35

SET J15:SPAN ADJ

0.15 %

- 0.35

SET J15:SPAN ADJ

-0.35 %

FEED NO OK

Set 0.35. Press key twice.

ESCCLRDEL

Press the (OK) key.

Note: Enter 0.00 to J15: SPAN ADJ to reset the

span adjustment to the initial value at the shipment.

F0847.EPS

This feature provides 5 user memo fields, each holding up to 8 alphanumeric characters. Up to 5 items such as inspection date, inspector, and other information can be saved in these fields.

• Example: Save an inspection date of January

30, 1995.

PARAM M10:MEMO 1

M20:MEMO 2

M30:MEMO 3

DATA DIAG PRNT ESC

SET M10:MEMO 1

95.1.30_

Set “95.1.30” in the order of year, month, and day. Press the key twice to enter the setting.

ESC

F0833.EPS

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IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

8.4 Displaying Data Using the BT200

8.4.1 Displaying Measured Data

The BT200 can be used to display measured data.

The measured data is updated automatically every 7 seconds. In addition, the display can be updated to the present data value at any time by pressing the (DATA) key. For parameters associated with the display of measured data, see Subsection 8.3.1, “Parameter Summary.”

• Example: Display output.

MENU A:DISPLAY B:SENSOR TYPE

HOME SET ADJ ESC

PARAM A10:OUTPUT (%) XX.X % A11:ENGR.OUTPUT YY.Y % A20:AMP TEMP ZZ deg C

DATA DIAG PRNT ESC

PARAM A10:OUTPUT (%)

A11:ENGR.OUTPUT

A20:AMP TEMP

8.4.2 Display Transmitter Model and

Specifications

The BT200 can be used to display the model and specifications of the transmitter.

• Example: View transmitter model name.

MENU A:DISPLAY B:SENSOR TYPE

Display “A10: OUTPUT (%).”

Data is updated automatically

communi

at 7-second intervals.

Press .

F0834.EPS

8.5 Self-Diagnostics

8.5.1 Checking for Problems

(1) Identifying Problems with BT200

The following four areas can be checked. (a) Whether connections are good. (b) Whether BT200 was properly operated. (c) Whether settings were properly entered. (d) History of the errors. See examples below.

• Example 1: Connection errors

––WELCOME–– BRAIN TERMINAL ID: BT200

check connection push ENTER key

UTIL FEED

communication error

• Example 2: Setting entry errors

PARAM 01:MODEL EJA510A-DC 02:TAG NO. YOKOGAWA 03:SELF CHECK ERROR

PARAM C20:PRESS UNIT kPa C21:LOW RANGE 600 kPa C22:HIGH RANGE 600 kPa

DATA DIAG PRNT ESC

DIAG C60:SELF CHECK ERROR < ERROR > < ILLEGAL LRV >

FEED PRNT ESC

Press the key. When the panel shown on the left appears, press the key.

Since communications will be unsuccessful if there is a problem in the connection to the BT200, the

ESC

display at the left will appear. Recheck the connection. Press the (OK) key.

The initial data panel shows the result of current transmitter diagnostics.

Press the (DIAG) key in the parameter panel to go to the diagnostics panel (C60: SELF CHECK). An error message is displayed when an error occurs in the diagnostics panel.

HOME SET ADJ ESC

PARAM B10:MODEL EJA510A-DC B11:STYLE NO. S1.01 B20:LRL – 98.07 kPa

DATA DIAG PRNT ESC

For the associated parameters, see Subsection

8.3.1, “Parameter Summary.”

F0835.EPS

8-16

F0836.EPS

IM 01C21F01-01E

8. BRAIN TERMINAL BT200 OPERATION

• Example 3: Checking the history of the errors

MENU J:ADJUST K:TEST M:MEMO P:RECORD

HOME SET ADJ ESC

PARAM P10:ERROR REC 1 ERROR P11:ERROR REC 2 ERROR P12:ERROR REC 3 GOOD

DATA DIAG PRNT ESC

P10: “ERROR REC 1” displays the last error. P11: “ERROR REC 2” displays the error one time before

the last error occurred.

P12: “ERROR REC 3” displays the error two times before

the last error occurred.

P13: “ERROR REC 4” displays the error three times before

the last error occurred.

The history of up to four errors can be stored. When the 5th error has occurred, it is stored in “P10”. The error stored in “P13” will be deleted, and then, the error in “P12” will be copied to “P13”. In this sequence, the history of the most previously occurred error will be removed from memory. “GOOD” will be displayed if there was no previous error.

SET P10:ERROR REC 1 ERROR < ERROR > < ILLEGAL LRV > < ILLEGAL HRV >

<(a) SETUP PANEL>

Connect the BT200 to the transmitter, and call item “P.”

Select P10: ERROR REC1 and press the key to display the error message.

ESC

(2) Checking with Integral Indicator

NOTE

If an error is detected in the self-diagnostic, an error number is displayed on the integral indicator. If there is more than one error, the error number changes at two-second intervals. See Table 8.5.1 regarding the error numbers.

F0838.EPS

Figure 8.5.1 Identifying Problems Using the Integral

Indicator

For the details of the messages listed below, see Table

8.5.1 Error Message Summary.

CAP MODULE FAULT AMP MODULE FAULT OUT OF RANGE OUT OF SP RANGE

OVER TEMP (CAP) OVER TEMP (AMP) OVER OUTPUT OVER DISPLAY

ILLEGAL LRV ILLEGAL HRV ILLEGAL SPAN ZERO ADJ OVER

Note 1: Press the key twice in the setting panel

(panel 1) to clear all error message (P10 to P13) information.

Note 2: After two hours from when an error occurs, the error

message of that error will be recorded. Therefore, if you switch off the transmitter within two hours from when the error occurs, there is no history of that error stored in the transmitter, and this function is meaningless.

F0837.EPS

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IM 01C21F01-01E

8.5.2 Errors and Countermeasures

The table below shows a summary of error messages.

Table 8.5.1 Error Message Summary

8. BRAIN TERMINAL BT200 OPERATION

Integral

Indicator

Display

None

----

Er. 01

Er. 02

BT200 Display Cause Countermeasure

GOOD

ERROR

CAP MODULE

Capsule problem.

FAULT

AMP MODULE

Amplifier problem.

FAULT

Output Operation

during Error

Outputs the signal (Hold, High, or Low) set with parameter D53.

Outputs the signal (Hold, High, or Low)

Replace the capsule when error keeps appearing even after

restart.

Replace amplifier.

set with parameter D53.

Er. 03

Er. 04

Er. 05

OUT OF RANGE

OUT OF SP RANGE

OVER TEMP (CAP)

Input is outside measurement range limit of capsule.

Static pressure exceeds specified

range. Capsule temperature

is outside range (–50 to 130°C).

Outputs high range limit value or low range limit value.

Displays present output.

Check input.

Check line pressure (static pressure).

Use heat insulation or make lagging to keep temperature within range.

Er. 06

OVER TEMP (AMP)

Amplifier temperature is outside range (–50 to 95°C).

Displays present output.

Use heat insulation or make lagging to keep temperature within range.

Er. 07

Er. 08

OVER OUTPUT

OVER DISPLAY

Output is outside high or low range limit value.

Displayed value is outside high or low range limit value.

Outputs high or low range limit value.

Displays high or low range limit value.

Check input and range setting, and change them as needed.

Check input and display conditions and modify them as needed.

Er. 09

ILLEGAL LRV

LRV is outside setting range.

Holds output immediately before

Check LRV and modify as needed.

error occurrence.

Er. 10

ILLEGAL HRV

HRV is outside setting range.

Holds output immediately before

Check HRV and modify as needed.

error occurrence.

Er. 11

ILLEGAL SPAN

SPAN is outside setting range.

Holds output immediately before

Check SPAN and change as needed.

error occurrence.

Er. 12

ZERO ADJ OVER

Zero adjustment is too large.

Displays present output.

Readjust zero point.

*1: This error code appears at a capsule problem or when an illegal overpressure is applied to the pressure sensor. *2: If the normal pressure is regained, the Er.01 will disappear according to the setting of the parameter of E50: AUTO RECOVER. When the E50: AUTO RECOVER is set to ON(defalut setting), the Er.01 will disappear automatically. When the E50: AUTO RECOVER is set to OFF, restart the transmitter to cancel Er.01. If no error code appears then, perform necessary adjustment such as zero-adjust ment to continue the operation. If the error code still exists, replace the capsule assembly. *3: For Model EJA120A, static pressure cannot be measured. The display is always 0 MPa, but this is not a measured value.

T0810 .EPS

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9. MAINTENANCE

9.1 Overview

WARNING

Since the accumulated process fluid may be toxic or otherwise harmful, take appropriate care to avoid contact with the body, or inhalation of vapors even after dismounting the instrument from the process line for maintenance.

Maintenance of the transmitter is easy due to its modular construction. This chapter describes the procedures for calibration, adjustment, and the disassembly and reassembly procedures required for component replacement.

Since the transmitters are precision instruments, carefully and thoroughly read the following sections for proper handling during maintenance.

IMPORTANT

• As a rule, maintenance of this transmitter should be implemented in a maintenance service shop where the necessary tools are provided.

• The CPU assembly contains sensitive parts that may be damaged by static electricity. Exercise care so as not to directly touch the electronic parts or circuit patterns on the board, for example, by preventing static electrification by using grounded wrist straps when handling the assembly. Also take precautions such as placing a removed CPU assembly into a bag with an antistatic coating.

9.2 Calibration Instruments Selection

Table 9.2.1 shows the instruments required for calibration. Select instruments that will enable the transmitter to be calibrated or adjusted to the required accuracy.

The calibration instruments should be handled carefully so as to maintain the specified accuracy.

9.3 Calibration

Use the procedure below to check instrument operation and accuracy during periodic maintenance or troubleshooting.

1) Connect the instruments as shown in Figure 9.3.1

and warm up the instruments for at least five minutes.

IMPORTANT

• To adjust the transmitter for highest accuracy, make adjustments with the power supply voltage and load resistance including leadwire resistances set close to the conditions under which the transmitter is installed.

• If the measurement range 0% point is 0 kPa or shifted in the positive direction (suppressed zero), the reference pressure should be applied as shown in the figure. If the measurement range 0% point is shifted in the negative direction (elevated zero), the reference pressure should be applied using a vacuum pump.

• Do not perform the calibration procedure until the transmitter is at room temperature.

2) Apply reference pressures of 0%, 50%, and 100% of the measurement range to the transmitter. Calculate the errors (differences between digital voltmeter readings and reference pressures) as the pressure is increased from 0% to 100% and is decreased from 100% to 0%, and confirm that the errors are within the required accuracy.

9-1

IM 01C21F01-01E

9. MAINTENANCE

Table 9.2.1 Instruments Required for Calibration

Name RemarksYo kogawa-recommended Instrument

Power supply

Load

resistor

Voltmeter

Model SDBT or SDBS distributor

Model 2792 standard resistor [250 Ω ±0.005%, 3 W] Load adjustment resistor [100 Ω ±1%, 1 W] Model 2501 A digital multimeter

Accuracy (10V DC range): ±(0.002% of rdg + 1 dgt)

4 to 20 mA DC signal

Model MT220 precision digital manometer

1) For 10 kPa class for 0 to 10 kPa

Accuracy: ±(0.015% of rdg + 0.015% of F.S.)

±(0.2% of rdg + 0.1% of F.S.)

. . . . .

. . . . . . . . .

for -10 to 0 kPa

2) For 130 kPa class for 25 to 130 kPa for 0 to 25 kPa for -80 to 0 kPa

for 100 to 700 kPa for 0 to 100 kPa for -80 to 0 kPa

Select a manometer having a pressure range close to that of the transmitter.

Digital

manometer

Accuracy: ±0.02% of rdg

±5digits

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

±(0.2% of rdg + 0.1% of F.S.)

3) For 700 kPa class

Accuracy: ±(0.02% of rdg + 3digits)

±5 digits

. . . . . . . . . . . . . . . . . . . . . . . . .

±(0.2% of rdg + 0.1% of F.S.)

. . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . .

4) For 3000 kPa class

Accuracy: ±(0.02% of rdg + 10 digits)

±(0.2% of rdg + 0.1% of F.S.)

. . . . . . . . . . .

. . . . . . . . .

for 0 to 3000 kPa for -80 to 0 kPa

5) For 130 kPa abs class for 0 to 130 kPa abs

}, 25 kPa {2500 mmH2O}

Requires air pressure supply.

Select the one having a pressure range close to

Pressure

generator

Accuracy: ±(0.03% of rdg + 6 digits)

. . . . . . . . . . . .

Model 7674 pneumatic pressure standard for 200 kPa {2 kgf/cm

Accuracy: ±0.05% of F.S.

Dead weight gauge tester 25 kPa {2500mmH2O} Accuracy: ±0.03% of setting

that of the transmitter.

Pressure

source

Model 6919 pressure regulator (pressure pump)

Pressure range: 0 to 133 kPa {1000 mmHg}

Prepare the vacuum pump for negative pressure ranges.

T0901.EPS

Note: The above table contains the instruments capable of performing calibration to the 0.2% level. Since special maintenance and management

procedures involving traceability of each instrument to higher-level standards are required for calibration to the 0.1% level, there are difficulties in calibration to this level in the field. For calibration to the 0.1% level, contact Yokogawa representatives from which the instrument was purchased or the nearest Yokogawa office.

If a pressure generator is used:

Load adjustment resistance, 100 Ω

Reference pressure

Model 7674 pneumatic pressure standards

Supply pressure

Figure 9.3.1 Instrument Connections

Load resistance,

250 Ω

RRc

Digital voltmeter

Power supply E

If a pressure source and a manometer are combined:

Pressure source

9-2

Load resistance,

250 Ω

Load adjustment resistance, 100 Ω

RRc

Digital voltmeter

Reference pressure

Model MT220 precision digital manometer

Power supply E

F0901.EPS

IM 01C21F01-01E

9.4 Disassembly and Reassembly

9. MAINTENANCE

CAUTION

Precautions for CENELEC and IECEx Flameproof Type Transmitters

• Flameproof type transmitters must be, as a rule, removed to a non-hazardous area for maintenance and be disassembled and reassembled to the original state.

• On the flameproof type transmitters the two covers are locked, each by an Allen head bolt (shrouding bolt). When a shrouding bolt is driven clockwise by an Allen wrench, it is going in and cover lock is released, and then the cover can be opened by hand.

When a cover is closed it should be locked by a shrouding bolt without fail. Tighten the shrouding bolt to a torque of 0.7 N·m.

This section describes procedures for disassembly and reassembly for maintenance and component replacement.

Always turn OFF power and shut off and release pressures before disassembly. Use proper tools for all operations. Table 9.4.1 shows the tools required.

Table 9.4.1 Tools for Disassembly and Reassembly

Tool RemarksQuantity

Phillips screwdriver Slotted screwdriver

Allen wrenches JIS B4648

Wrench

Torque wrench

Adjustable wrench

Socket wrench

Socket driver

Tweezers

JIS B4633, No. 2 1 2

One each, nominal 3 and

5 mm Allen wrenches 1

Width across flats, 17 mm 1 1 1

Width across flats, 16 mm 1

Width across flats, 5.5 mm 1

T0902.EPS

Shrouding Bolt

F0902.EPS

Figure 9.4 Shrouding Bolts

9.4.1 Replacing the Integral Indicator

CAUTION

Cautions for Flameproof Type Transmitters

Users are prohibited by law from modifying the construction of a flameproof type transmitter. This would invalidate the agency approval and the transmitter’s use in such rated area. Thus the user is prohibited from using a flameproof type transmitter with its integral indicator removed, or from adding an integral indicator to a transmitter. If such modification is absolutely required, contact Yokogawa.

This subsection describes the procedure for replacing an integral indicator. (See Figure 9.4.1)

 Removing the Integral Indicator

1) Remove the cover.

2) Supporting the integral indicator by hand, loosen its two mounting screws.

3) Dismount the LCD board assembly from the CPU assembly.

When doing this, carefully pull the LCD board assembly straight forward so as not to damage the connector pins between it and the CPU assembly.

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IM 01C21F01-01E

9. MAINTENANCE

 Attaching the Integral Indicator

Integral indicator can be installed in the following three directions.

F0910.EPS

Figure 9.4.1 Installation Direction of Indicator

1) Align both the LCD board assembly and CPU assembly connectors and engage them.

2) Insert and tighten the two mounting screws.

3) Replace the cover.

Output terminal cable

CPU assembly

Press

Boss

LCD board assembly

Integral indicator

Cover

Flat cable

3) Disconnect the output terminal cable (cable with brown connector at the end). When doing this, lightly press the side of the CPU assembly connector and pull the cable connector to disengage.

4) Use a socket driver (width across flats, 5.5mm) to loosen the two bosses.

5) Carefully pull the CPU assembly straight forward to remove it.

6) Disconnect the flat cable (cable with black connector at the end) that connects the CPU assembly and the capsule.

NOTE

Be careful not to apply excessive force to the CPU assembly when removing it.

 Mounting the CPU Assembly

1) Connect the flat cable (with black connector) between the CPU assembly and the capsule.

2) Connect the output terminal cable (with brown connector).

NOTE

Make certain that the cables are free of pinching between the case and the CPU assembly edge.

Bracket (for zero-adjustment screw pin)

Mounting screw

Figure 9.4.2 Removing and Attaching LCD Board Assem-

bly and CPU Assembly

Zero-adjustment screw pin

F0903.EPS

9.4.2 Replacing the CPU Board Assembly

This subsection describes the procedure for replacing the CPU assembly. (See Figure 9.4.2)

 Removing the CPU Assembly

1) Remove the cover. If an integral indicator is mounted, refer to Subsection 9.4.1 and remove the indicator.

2) Turn the zero-adjustment screw to the position (where the screw head slot is horizontal) as shown in Figure 9.4.2.

3) Align and engage the zero-adjustment screw pin with the groove on the bracket on the CPU assembly. Then insert the CPU board assembly straight onto the post in the amplifier case.

4) Tighten the two bosses. If the transmitter is equipped with an integral indicator, refer to Subsection 9.4.1 to mount the indicator.

NOTE

Confirm that the zero-adjustment screw pin is placed properly in the groove on the bracket prior to tightening the two bosses. If it is not, the zero-adjustment mechanism will be damaged.

5) Replace the cover.

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IM 01C21F01-01E

9. MAINTENANCE

9.4.3 Cleaning and Replacing the Capsule Assembly

This subsection describes the procedures for cleaning and replacing the capsule assembly. (See Figure 9.4.3.)

CAUTION

Cautions for Flameproof Type Transmitters

Users are prohibited by law from modifying the construction of a flameproof type transmitter. If you wish to replace the capsule assembly with one of a different measurement range, contact Yokogawa. The user is permitted, however, to replace a capsule assembly with another of the same measurement range. When doing so, be sure to observe the following.

• The replacement capsule assembly must have the same part number as the one being replaced.

• The section connecting the transmitter and capsule assembly is a critical element in preservation of flameproof performance, and must be checked to verify that it is free of dents, scratches, and other defects.

• After completing maintenance, be sure to securely tighten the Allen screws that fasten the transmitter section and pressure-detector section together.

3) Separate the transmitter section and capsule assembly.

4) Clean the capsule assembly or replace with a new one.

 Reassembling the Capsule Assembly

1) Insert the capsule assembly to the transmitter section. For the model EJA530A with Measurement span code A, B, and C with the pipe (shown in Figure 9.4.3), insert the capsule assembly in a way that the direction of the pipe screw thread matches to that of the zero-adjustment screw of the transmitter section.

2) Tighten the two Allen screws to a torque of 5 N·m and the pipe with gasket if applied.

3) Install the CPU assembly according to Subsection

9.4.2.

4) After completing reassembly, adjust the zero point and check the parameters.

Tr ansmitter section

Allen screw

Zero-adjustment screw

Allen screw

Gasket

Capsule name plate

Pipe

 Removing the Capsule Assembly

IMPORTANT

Exercise care as follows when cleaning the capsule assembly.

• Handle the capsule assembly with care, and be especially careful not to damage or distort the diaphragms that contact the process fluid.

• Do not use a chlorinated or acidic solution for cleaning.

• Rinse thoroughly with clean water and dry thoroughly after cleaning.

1) Remove the CPU assembly as shown in Subsection

9.4.2.

2) Remove the two Allen screws and the pipe (shown in Figure 9.4.3) for the model EJA530A with Measurement span code A, B, and C, which connect the transmitter section and capsule assembly.

Pipe screw thread

Capsule assembly

F0904.EPS

Figure 9.4.3 Removing and Mounting the Capsule

Assembly

9-5

IM 01C21F01-01E

9. MAINTENANCE

9.5 Troubleshooting

If any abnormality appears in the measured values, use the troubleshooting flow chart below to isolate and remedy the problem. Since some problems have complex causes, these flow charts may not identify all. If you have difficulty isolating or correcting a problem, contact Yokogawa service personnel.

Abnormalities appear in

measurement.

Inspect the

process system.

Is process variable

itself abnormal?

Measurement system problem

Isolate problem in

measurement system.

9.5.1 Basic Troubleshooting

First determine whether the process variable is actually abnormal or a problem exists in the measurement system.

If the problem is in the measurement system, isolate the problem and decide what corrective action to take.

This transmitter is equipped with a self-diagnostic function which will be useful in troubleshooting; see Section 8.5 for information on using this function.

: Areas where self-diagnostic offers support

Transmitter itself

Check transmitter.

Operating conditions

Check/correct operating

conditions.

Inspect receiver.

Figure 9.5.1 Basic Flow and Self-Diagnostics

9.5.2 Troubleshooting Flow Charts

Symptoms • There is no output signal.

• Output signal does not change although process variable is known to be varying.

• Output value is inconsistent with value inferred for process variable.

Connect BRAIN TERMINAL and check self-diagnostics.

Does the self-diagnostic indicate problem location?

Is power supply polarity correct?

YES

Are power supply voltage and load resistance correct?

YES

Are valves opened or closed correctly?

YES

Is there any pressure leak?

Is there continuity through the transmitter loop wiring?

Do the loop numbers match?

YES

Contact Yokogawa service personnel.

Does problem exist in

receiving instrument?

Environmental conditions

YES

Check/correct

environmental conditions.

Refer to error message summary in Subsection 8.5.2 to take actions.

Refer to Section 6.3 to check/correct polarity at each terminal from power supply to the terminal box.

Refer to Section 6.6 for rated voltage and load resistance.

Fully close equalizing valve, and fully open high pressure and low pressure valves.

Fix pressure leaks, paying particular attention to connections for impulse piping,pressure-detector section, etc.

Find/correct broken conductor or wiring error.

F0905.EPS

F0906.EPS

9-6

IM 01C21F01-01E

Output travels beyond 0% or 100%.

Connect BRAIN TERMINAL and check self-diagnostics.

Does the self-diagnostic indicate problem location?

Is power supply polarity correct?

YES

Are valves opened or closed correctly?

YES

Is there any pressure leak?

Is impulse piping to high pressure

and low pressure side correct?

YES

Is zero point adjusted correctly?

YES

Contact Yokogawa service personnel.

9. MAINTENANCE

YES

Refer to error message summary in Subsection 8.5.2 to take actions.

Refer to Section 6.3 to check/correct polarity at each terminal from power supply to the terminal box.

Fully close equalizing valve, and fully open high pressure and low pressure valves.

YES

Fix pressure leaks, paying particular attention to connections for impulse piping, pressure-detector section, etc.

Refer to individual model user manuals and connect piping as appropriate for the measurement purpose.

Adjust the zero point.

F0907.EPS

Large output error.

Connect BRAIN TERMINAL and check self-diagnostics.

Does the self-diagnostic indicate problem location?

Are valves opened or closed correctly?

YES

Is impulse piping connected correctly?

YES

Are power supply voltage and load resistance correct?

YES

Is transmitter installed where there is

marked variation in temperature?

Were appropriate instruments used for calibration?

YES

Is output adjusted correctly?

YES

Contact Yokogawa service personnel.

YES

Refer to error message summary in Subsection 8.5.2 to take actions.

Fully close equalizing valve, and fully open high pressure and low pressure valves.

Refer to individual model user manuals and connect piping as appropriate for the measurement purpose

Refer to Section 6.6 for rated voltage and load resistance.

YES

Provide lagging and/or cooling, or allow adequate ventilation

Refer to Section 9.2 when selecting instruments for calibration.

Adjust the output.

F0908.EPS

9-7

IM 01C21F01-01E

10. GENERAL SPECIFICATIONS

10.1 Standard Specifications

Refer to IM 01C22T02-01E for FOUNDATION Fieldbus communication type and IM 01C22T0300E for PROFIBUS PA communication type marked with “”.

 Performance Specifications

See General Specifications sheet, GS 01C21F01-E.

 Functional Specifications

Span & Range Limits

EJA510A and EJA530A:

Measurement

Span and

Range

Span

Range

Span

Range Span

Range

Values in absolute for EJA510A.

MPa

10 to 200

kPa

0 to 200

kPa

0.1 to 2 0 to 2

0.5 to 10

0 to 10 5 to 50 0 to 50

psi (/D1)

1.45 to 29

0 to 29

14.5 to 290 0 to 290

72.5 to 1450 0 to 1450

720 to 7200

0 to 7200

bar (/D3)

0.1 to 2

0 to 2

1 to 20 0 to 20

5 to 100

0 to 100

50 to 500

0 to 500

Zero Adjustment Limits:

Zero can be fully elevated or suppressed, within the Lower and Upper Range Limits of the capsule.

External Zero Adjustment “”:

External zero is continuously adjustable with 0.01% incremental resolution of span. Span may be adjusted locally using the digital indicator with range switch.

Output “”:

Two wire 4 to 20 mA DC output with digital communications, linear or square root programmable. BRAIN or HART FSK protocol are superimposed on the 4 to 20 mA signal.

Failure Alarm:

Output status at CPU failure and hardware error;

Up-scale: 110%, 21.6 mA DC or more(standard) Down-scale: -5%, 3.2 mA DC or less

-2.5%, 3.6 mA DC or less(Optional code /F1)

Note: Applicable for Output signal code D and E

kgf/cm

0.1 to 2

0 to 2

1 to 20

0 to 20 5 to 100 0 to 100

50 to 500

0 to 500

T1001.EPS

(/D4)

Damping Time Constant (1st order):

The sum of the amplifier and capsule damping time constant must be used for the overall time constant. Amp damping time constant is adjustable from 0.2 to 64 seconds.

Capsule (Silicone Oil)

Time Constant (approx. sec) 0.2

A, B, C, and D

T1002.EPS

Ambient Temperature Limits:

* Safety approval codes may affect limits.

–40 to 85°C (–40 to 185°F), –30 to 80°C (–22 to 176°F) with LCD Display

Process Temperature Limits:

* Safety approval codes may affect limits.

–40 to 120°C (–40 to 248°F)

Maximum Overpressure:

Capsule

A4 MPa abs{580 psia} B4 MPa abs{580 psia} 4 MPa {580 psig} C 20 MPa abs{2900 psia} 20 MPa {2900 psig} D 60 MPa abs{8500 psia} 60 MPa {8500 psig}

Capsule

EJA530AEJA510A

4 MPa {580 psig}

T1003.EPS

Working Pressure Limits (Silicone Oil)

Maximum Pressure Limit:

Capsule

A 200 kPa abs{29 psia} 200 kPa {29 psig} B2 MPa abs{290 psia} 2 MPa {290 psig} C 10 MPa abs{1450 psia} 10 MPa {1450 psig} D 50 MPa abs{7200 psia} 50 MPa {7200 psig}

EJA530AEJA510A

T1004.EPS

Minimum Pressure Limit:

EJA510A: 0.013 kPa abs EJA530A: Lower limit of measurement range

 Installation

Supply & Load Requirements “”:

* Safety approvals can affect electrical requirements.

See Section 6.6, ‘Power Supply Voltage and Load Resistance.’

Supply Voltage “”:

10.5 to 42 V DC for general use and flameproof type

10.5 to 32 V DC for lightning protector (Optional code /A)

10.5 to 30 V DC for intrinsically safe, Type n, nonincendive, or non-sparking type Minimum voltage limited at 16.4 V DC for digital communications, BRAIN and HART

10-1

IM 01C21F01-01E

10. GENERAL SPECIFICATIONS

(

)

EMC Conformity Standards “”: ,

EN61326-1 Class A, Table 2 (For use in industrial

lications)

EN61326-2-3

Communication Requirements “”:

BRAIN Communication Distance;

Up to 2 km (1.25 miles) when using CEV polyethylene-insulated PVC-sheathed cables. Communication distance varies depending on type of cable used.

Load Capacitance;

0.22 µF or less (see note)

Load Inductance;

3.3 mH or less (see note)

Input Impedance of communicating device;

10 kΩ or more at 2.4 kHz.

Note: For general-use and Flameproof type.

For Intrinsically safe type, please refer to ‘Optional Specifications.’

HART Communication Distance;

Up to 1.5 km (1 mile) when using multiple twisted pair cables. Communication distance varies depending on type of cable used. Use the following formula to determine cable length for specific applications:

 Physical Specifications

Wetted Parts Materials:

Diaphragm and Process connector;

See ‘Model and Suffix Codes.’

Non-wetted Parts Materials:

Housing;

Low copper cast-aluminum alloy with polyurethane paint (Munsell 0.6GY3.1/2.0)

Degrees of Protection

IP67, NEMA4X, JIS C0920 immersion proof

Cover O-rings;

Buna-N

Data plate and tag;

SUS304 or SUS316 (optional)

Fill Fluid;

Silicone or Fluorinated oil (optional)

Weight:

1.6 kg (3.5 lb) without integral indicator and mounting bracket.

Connections:

See ‘Model and Suffix Codes.’

65 x 10

L= -

R x C

(Cf + 10,000)

Where: L = length in meters or feet R = resistance in Ω (including barrier resistance) C = cable capacitance in pF/m or pF/ft C

= maximum shunt capacitance of receiving

devices in pF/m or pF/ft

<Settings When Shipped> “”

Tag Number

Output Mode

Display Mode

Operation Mode

Damping Time

Constant

As specified in order ‘Linear’ ‘Linear’ ‘Normal’ unless otherwise specified in order

‘2 sec.’

Note 1: If Tag No. is no more than 16 alphanumeric characters (including - and ·), it will be written into

the tag plate and amplifier memory settings.

Calibration Range

Lower Range Value

Calibration Range

Higher Range Value

Calibration Range

Units

As specified in order

Selected from mmH mmHg, Torr, Pa, hPa, kPa, MPa, mbar, bar, gf/cm psi, or atm.(Only one unit can be specified)

, kgf/cm2, inH2O, inHg, ftH2O,

O, mmAq, mmWG,

T05E.EPS

10-2

IM 01C21F01-01E

10.2 Model and Suffix Codes

 Model EJA510A and EJA530A

10. GENERAL SPECIFICATIONS

Model Description

EJA510A EJA530A

Output Signal

Measurement span (capsule)

Wetted parts material

Process connection

Electrical connection

Integral indicator

Mounting bracket

Optional codes

Suffix Codes

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

-D

. . . . . . . . . . . . . . . . .

-E

. . . . . . . . . . . . . . . . .

-F

. . . . . . . . . . . . . . . . .

-G

. . . . . . . . . . . . . . .

Absolute pressure transmitter Gauge pressure transmitter

4 to 20 mA DC with digital communication (BRAIN protocol) 4 to 20 mA DC with digital communication (HART protocol, see IM 01C22T01-01E) Digital communication (F Digital communication (PROFIBUS PA protocol, see IM 01C22T03-00E)

10 to 200 kPa{0.1 to 2 kgf/cm

0.1 to 2 MPa{1 to 20 kgf/cm

0.5 to 10 MPa{5 to 100 kgf/cm 5 to 50 MPa{50 to 500 kgf/cm [Process Connection] [Diaphragm]

. . . . . . . . . . . . . .

H 4 7

8 9

-0

0 2 3 4 5 7 8 9 A C D

. . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . .

. . . . . .

D E N

E F L N

SUS316L Hastelloy C-276 Hastelloy C-276 Hastelloy C-276 1/2 NPT female 1/2 NPT male G 1/2 DIN 16 288 male M20⫻1.5 DIN 16 288 male Always N

Always 0 G1/2 female, one electrical connection 1/2 NPT female, two electrical connections without blind plug Pg 13.5 female, two electrical connections without blind plug M20 female, two electrical connections without blind plug G1/2 female, two electrical connections and a blind plug 1/2 NPT female, two electrical connections and a blind plug Pg 13.5 female, two electrical connections and a blind plug M20 female, two electrical connections and a blind plug G1/2 female, two electrical connections and a SUS316 blind plug 1/2 NPT female, two electrical connections and a SUS316 blind plug M20 female, two electrical connections and a SUS316 blind plug

. . .

Digital indicator

. . .

Digital indicator with the range setting switch

. . .

(None)

. .

SECC Carbon steel 2-inch pipe mounting

. .

SUS304 2-inch pipe mounting

. .

SUS316 2-inch pipe mounting

. .

(None) /

Optional specification

OUNDATION Fieldbus protocol, see IM 01C22T02-01E)

}

T1006.EPS

10-3

IM 01C21F01-01E

10.3 Optional Specifications

For FOUNDATION Fieldbus explosion protected type, see IM 01C22T02-01E.

For PROFIBUS PA explosion protected type, see IM 01C22T03-00E.

10. GENERAL SPECIFICATIONS

Item

Factory Mutual (FM)

CENELEC ATEX

Description

FM Explosionproof Approval

Explosionproof for Class I, Division 1, Groups B, C and D Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G Hazardous (classified) locations, indoors and outdoors (NEMA 4X) Temperature class: T6 Amb. Temp.: –40 to 60⬚C (–40 to 140⬚F)

FM Intrinsically safe Approval

Intrinsically Safe for Class I, Division 1, Groups A, B, C & D, Class II, Division 1, Groups E, F & G and Class III, Division 1 Hazardous Locations. Nonincendive for Class I, Division 2, Groups A, B, C & D, Class II, Division. 2, Groups E, F & G, and Class III, Division 1 Hazardous Locations. Enclosure: “NEMA 4X”, Temp. Class: T4, Amb. Temp.: –40 to 60⬚C (–40 to 140⬚F) Intrinsically Safe Apparatus Parameters [Groups A, B, C, D, E, F and G] Vmax=30 V, Imax=165 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 ␮H [Groups C, D, E, F and G] Vmax=30 V, Imax=225 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 ␮H

Combined FF1 and FS1 CENELEC ATEX (KEMA) Flameproof Approval

Certificate: KEMA 02ATEX2148 II 2G EExd IIC T4, T5, T6 Amb. Temp.: T5; –40 to 80⬚C ( –40 to 176⬚F), T4 and T6; –40 to 75⬚C ( –40 to 167⬚F) Max. process Temp.: T4; 120⬚C (248⬚F), T5; 100⬚C (212⬚F), T6; 85⬚C (185⬚F)

CENELEC ATEX (KEMA) Intrinsically safe Approval

Certificate: KEMA 02ATEX1030X II 1G EEx ia IIC T4, Amb. Temp.: –40 to 60⬚C (–40 to 140⬚F) Ui=30 V, Ii=165 mA, Pi=0.9 W, Ci=22.5 nF, Li=730 ␮H

Combined KF2, KS2 and Type n

Type n II 3G Ex nL IIC T4, Amb. Temp.: –40 to 60°C (–40 to 140°F) Ui=30 V DC, Ci=22.5 nF, Li=730 µH Dust II 1D maximum surface temperature T65°C (149⬚F) {Tamb.: 40°C (104⬚F)}, T85°C (185⬚F) {Tamb.: 60°C (140⬚F)}, T105°C (221⬚F) {Tamb.: 80°C (176⬚F)}

*1: Applicable for Electrical connection code 2 and 7 (1/2 NPT female). *2: Applicable for Electrical connection code 2, 4, 7 and 9 (1/2 NPT and M20 female).

Code

FF1

FS1

FU1

KF2

KS2

KU2

T1007-1.EPS

10-4

IM 01C21F01-01E

10. GENERAL SPECIFICATIONS

Item

Canadian Standards Association (CSA)

IECEx Scheme

Description

CSA Explosionproof Approval

Certificate: 1089598 Explosionproof for Class I, Division 1, Groups B, C and D Dustignitionproof for Class II/III, Division 1, Groups E, F and G Division2 ‘SEALS NOT REQUIRED’ , Temp. Class: T4, T5, T6 Encl Type 4x Max. Process Temp.: T4; 120⬚C (248⬚F), T5; 100⬚C (212⬚F), T6; 85⬚C (185⬚F) Amb. Temp.: –40 to 80⬚C (–40 to 176⬚F) Process Sealing Certification Dual Seal Certified by CSA to the requirement of ANSI/ISA 12.27.01 No additional sealing required. Primary seal failure annunciation: at the zero adjustment screw

CSA Intrinsically safe Approval

Certificate: 1053843 Intrinsically Safe for Class I, Groups A, B, C and D Class II and III, Groups E, F and G Nonincendive for Class I, Division 2, Groups A, B, C and D Class II, Division 2, Groups F and G and Class III (not use Safety Barrier) Encl Type 4x, Temp. Class: T4, Amb. Temp.: –40 to 60⬚C (–40 to 140⬚F) Vmax=30 V, Imax=165 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 ␮H Process Sealing Certification Dual Seal Certified by CSA to the requirement of ANSI/ISA 12.27.01 No additional sealing required. Primary seal failure annunciation: at the zero adjustment screw

Combined CF1 and CS1 IECEx Intrinsically safe, type n and Flameproof Approval

Intrinsically safe and type n Certificate: IECEx KEM 06.0007X Ex ia IIC T4, Ex nL IIC T4 Enclosure: IP67 Amb. Temp.: –40 to 60⬚C (–40 to 140⬚F), Max. Process Temp.: 120⬚C (248⬚F) Electrical Parameters: [Ex ia] Ui=30 V, Ii=165 mA, Pi=0.9 W, Ci=22.5 nF, Li=730 ␮H [Ex nL] Ui=30 V, Ci=22.5 nF, Li=730 ␮H Flameproof Certificate: IECEx KEM 06.0005 Ex d IIC T6...T4 Enclosure: IP67 Max.Process Temp.: T4;120⬚C (248⬚F), T5;100⬚C (212⬚F), T6; 85⬚C (185⬚F) Amb.Temp.: –40 to 75⬚C (–40 to 167⬚F) for T4, –40 to 80⬚C (–40 to 176⬚F) for T5, –40 to 75⬚C (–40 to 167⬚F) for T6

*1: Applicable for Electrical connection code 2 and 7 (1/2 NPT female). *2: Applicable for Electrical connection code 2, 4 and 7 (1/2 NPT and M20 female).

Code

CF1

CS1

CU1

SU2

T1007-2.EPS

10-5

IM 01C21F01-01E

Item Description Code

Painting

Color change

Coating change

316 SST exterior parts

Lightning protector

Oil-prohibited use

Calibration units

Fast response *

Failure alarm down-scale *

NAMUR NE43 compliant *

Stainless steel amplifier housing

Stainless steel tag plate High Accuracy type

European Pressure Equipment Directive

Mill Certificate

Pressure test/ Leak test Certificate

10. GENERAL SPECIFICATIONS

Amplifier cover only Amplifier cover and terminal cover, Munsell 7.5 R4/14 Epoxy resin-baked coating

Exterior parts on the amplifier housing (name plates, tag plate, zero-adjustment screw, stopper screw) will become 316 or 316L SST.

Transmitter power supply voltage: 10.5 to 32 V DC (10.5 to 30 V DC for intrinsically safe type, 9 to 32 V DC for F

OUNDATION

Fieldbus and PROFIBUS PA communication type.)

P

Allowable current: Max. 6000 A (1⫻40 ␮s), Repeating 1000 A (1⫻40 ␮s) 100 times Degrease cleansing treatment Degrease cleansing treatment with fluorinated oil filled capsule.

Operating temperature: –20 to 80°C

P calibration (psi unit) bar calibration (bar unit)

(See Table for Span and

Range Limits.)

M calibration (kgf/cm2 unit) Update time: 0.125 sec or less, see GS for the response time.

Output status at CPU failure and hardware error is –5%, 3.2 mA or less.

Failure alarm down-scale: output status at CPU failure and

Output signal limits:

3.8 mA to 20.5 mA

hardware error is –5%, 3.2 mA or less.

Failure alarm up-scale: output status at CPU failure and hardware error is 110%, 21.6 mA or more.

Amplifier housing material; SCS14A stainless steel (equivalent to SUS316 cast stainless steel or ASTM CF-8M)

JIS SUS304 stainless steel tag plate wired onto transmitter

High Accuracy (Applicable only for Model EJA530A)

HAC

PED 97/23/EC CATEGORY: III, Module: H, Type of Equipment: Pressure Accessory - Vessel, Type of Fluid: Liquid and Gas,

PE3

Group of Fluid: 1 and 2

Process connector Test Pressure: 200 kPa (2 kgf/cm Test Pressure: 2 MPa (20 kgf/cm

)

) Test Pressure: 10 MPa (100 kgf/cm2) Test Pressure: 50 MPa (500 kgf/cm2)

Nitrogen (N Retention time: 10 minutes

) Gas

M15

T05

T06

T07

T08

T1008.EPS

*1: Applicable for Output signal code D and E. The hardware error indicates faulty amplifier or

capsule. When combining with Optional code F1, output status for down-scale is –2.5%,

3.6 mA DC or less.

*2: Applicable for Output signal code D and E. Write protection switch is attached for Output code E.

10-6

IM 01C21F01-01E

10.4 Dimensions

 Model EJA510A and EJA530A [Style: S2]

10. GENERAL SPECIFICATIONS

 With Process Connection code 7

96(3.77) 41(1.61)

Conduit connection

Shrouding bolt

127(5.0)

170(6.69)

124(4.88)

Pipe(Open to atmosphere)

44(1.73)

(1.85)

91(3.58)

*1: Applied to Model EJA530A with Measurement span code A, B, and C. *2: Applicable only for ATEX and IECEx Flameproof type.

(O. D. 60.5 mm)

 For Process Connection code 4

Zero adjustment

Adapter

2-inch pipe

␾78

(3.07)

110(4.33)

(0.47)

Unit: mm(Approx. inch)

(1.77)

ZEROLOCK LOCK

Ground terminal

111(4.37)

Mounting bracket

 For Process Connection code 8 and 9

5(0.19) 20(0.78)

163(6.41)

176(6.92)

␾6(0.23)

F1001.EPS

10-7

IM 01C21F01-01E

Customer

7-1

15 15

Process connection code 7

Process connection code 4

Process connection code 8 and 9

7-2

Maintenance Parts List

Model EJA510A and EJA530A Absolute and Gauge Pressure Transmitter

Yokogawa Electric Corporation

CMPL 01C21F01-01E

6th Edition: Oct. 2008(KP)

Item Part No. Description

Bellow F9341RA F9341RJ

F9341JP

Below

F9341AA F9341AC F9341AE F9341AH F9341AJ

F9341AR

F9341KA

Bellow F9900RG F9900RR

F9341KL

7-1

7-2

13 14 15 16

(Note 1) Applicable for BRAIN and HART protocol versions (Output signal code D and E). For F (Note 2) In case of Degrease cleansing treatment (Optional code /K1), consult Yokogawa local office.

8 9

Below F9342AB F9342AL F9342AF

F9342AM F9342BF F9342BG F9900RP Y9612YU

Below F9340NW F9340NX G9330DK G9612EB

Bellow F9341FM F9341FJ

Below F9342BL

F9342BM F9342MK F9300PB

F9300AJ

Below F9385XK F9385XM F9385XL F9385XZ

Below F9385XV F9385XT F9385XU D0117XL-A

Below F9270AX F9300TN F9300TE F9385XW

F9385XY

OUNDATION

Qty

Cover

Cast-aluminum alloy SCS14A stainless steel O-ring

Case Assembly (Note 1)

Cast-aluminum alloy for G1/2

Cast-aluminum alloy for G1/2 (two electrical connections) Cast-aluminum alloy for 1/2 NPT (two electrical connections) Cast-aluminum alloy for M20 (two electrical connections) Cast-aluminum alloy for Pg13.5 (two electrical connections)

SCS14A stainless steel for 1/2 NPT (two electrical connections)

Name Plate

Screw

1 1

2 2

2 2 1 1

1 1

Fieldbus protocol version (Output signal code F), consult Yokogawa local office.

For cast-aluminum alloy case assembly For SCS14A stainless steel case assembly

Tag Plate CPU Assembly

For BRAIN protocol version For HART protocol version For BRAIN protocol version (Optional code /F1)

For HART protocol version with write protection switch (Optional code /F1) For F

OUNDATION OUNDATION

For F Cap Screw Screw

Plug

For Pg13.5

For M20

For G1/2

For 1/2 NPT

Cover Assembly

Cast-aluminum alloy

SCS14A stainless steel LCD Board Assembly

Without range-setting switch

With range-setting switch Mounting Screw Label Capsule Assembly (See Table 1.)(Note 2) O-ring

Pipe (for EJA530A with Measurement Span code A, B, and C) Polypropylene resin SUS316 Stainless Steel (Optional code /E1) O-ring (for EJA530A with Measurement Span code A, B, and C) Plate, SUS304 Stainless Steel

Bracket Assembly

SECC carbon steel

SECC carbon steel (for epoxy resin-baked coating)

SUS304 stainless steel U-bolt/Nut Assembly (L), SUS304 Stainless Steel

Bracket

SECC carbon steel

SECC carbon steel (for epoxy resin-baked coating)

SUS304 Stainless Steel U-bolt/Nut Assembly (S), SUS304 Stainless Steel

Adapter, SUS304 Stainless Steel

Fieldbus protocol version Fieldbus protocol version with PID/LM function (Optional code /LC1)

For integral indicator

Table 1. Capsule Assembly Part Number (Item 15)

Process connection

1/2 NPT female

1/2 NPT male

G1/2 male (DIN)

M20⫻1.5 male

*1: Silicone oil filled capsule (Standard) *2: Fluorinated oil filled capsule (for oil-prohibited use: Optional code /K2)

Capsule

Code

B C D A B C D A B C D A B C D

S(*1) F9421AB F9421BB F9421CB F9421DB F9421AD F9421BD F9421CD F9421DD F9421AE F9421BE F9421CE F9421DE F9421AF F9421BF F9421CF F9421DF

Jan. 2008 Subject to change without notice. Printed in Japan.

EJA510A EJA530A

S, /K2(*2) F9421AP F9421BP F9421CP F9421DP F9421AR F9421BR F9421CR F9421DR F9421AS F9421BS F9421CS F9421DS F9421AT F9421BT F9421CT F9421DT

H(*1) F9421NB F9421PB F9421QB F9421RB F9421ND F9421PD F9421QD F9421RD F9421NE F9421PE F9421QE F9421RE F9421NF F9421PF F9421QF F9421RF

H, /K2(*2) F9421NP F9421PP F9421QP F9421RP F9421NR F9421PR F9421QR F9421RR F9421NS F9421PS F9421QS F9421RS F9421NT F9421PT F9421QT F9421RT

S(*1) F9420AB F9420BB F9420CB F9420DB F9420AD F9420BD F9420CD F9420DD F9420AE F9420BE F9420CE F9420DE F9420AF F9420BF F9420CF F9420DF

S, K2(*2) F9420AP F9420BP F9420CP F9420DP F9420AR F9420BR F9420CR F9420DR F9420AS F9420BS F9420CS F9420DS F9420AT F9420BT F9420CT F9420DT

H(*1) F9420NB F9420PB F9420QB F9420RB F9420ND F9420PD F9420QD F9420RD F9420NE F9420PE F9420QE F9420RE F9420NF F9420PF F9420QF F9420RF

H, K2(*2) F9420NP F9420PP F9420QP F9420RP F9420NR F9420PR F9420QR F9420RR F9420NS F9420PS F9420QS F9420RS F9420NT F9420PT F9420QT F9420RT

CMPL 01C21F01-01E

REVISION RECORD

Title: Model EJA510A and EJA530A Absolute Pressure and Gauge Pressure

Transmitter

Manual No.: IM 01C21F01-01E

Edition Date Page Revised Item

1st June 1999 – New publication

2nd June 2000 CONTENTS

2-8

8-4

8-5

10-4

10-5

CMPL

3rd Aug. 2001 –

2-8

8-4, 8-5

10-1

10-4

10-6

CMPL

Page 3

2.9.4 b.

8.3.1

10.3

CMPL 1C21F1-01E 1st 2nd

Page 2

2.10

8.3.1

10.1

10.3

10.4

CMPL 1C21F1-01E 2nd CMPL 01C21F01-01E 3rd

• Add REVISION RECORD.

• Add maximum process temperature of –40 to 75°C for KEMA Flameproof type T6.

• Change wating period when opening terminal cover after power off from 1 min. to 10 min.

• Add note for using heat-resisting cables.

• Add footnote *2 for amp. damping time constant when Optional code /F1 is specified.

• Add footnote *3 for low side output status at failure alarm when Optional code /F1 is specified.

• Change explosion protected type Optional code from /1 to /11.

• Add maximum process temperature of –40 to 75°C for KEMA Flameproof type T6.

• Add Optional code /F1 and /N4.

• Change Part No. on Item 7, CPU Assembly. F9342BP F9342AB F9342BQ F9342AL

• Add Part No. on Item 7, CPU Assembly. F9342AF for BRAIN protocol, Optional code /F1 F9342AM for HART protocol, Optional code /F1

• Style change from S1 to S2.

• Change EMC Conformity number.

• Add footnote (*4) to B40, Maximum static pressure in Parameter

Summary.

• Change Maximum Over pressure for Capsule code A from

400 kPa to 4 MPa.

• Change explosion protected type Optional code from /11 to

/1.

• Change dimensions.

• Change Part No. on Item 15, Capsule Assembly and followings.

• Item 17; F9374MS F9385XK, F9385XM

• Item 18; F9374MU F9385XL

• Item 19; F9374NZ F9385XZ

• Item 20; F9374MX F9385XV, F9374NX F9385XT,

F9374MW F9385XU

• Item 23; F9374MY F9385XW

• Item 24; F9374NY F9385XY

4th May 2002 1-2

2-7 10-4 10-5

5th Apr. 2003 2-8

2-10 10-3 10-4 10-5

CMPL

1.1

2.9.4

10.3

2.9.4

2.11

10.2

10.3

10.3 CMPL 01C21F01-01E 3rd 4th

• Add “1.1 For Safety Using.”

• Add descriptions based on ATEX directive.

• Add Optional code K2.

• Add Optional code C2 and C3.

• Add Option code KU2

• Add PED (Pressure Equipment Directive)

• Add Output Signal code F.

• Add Option code KU2.

• Add Option code HAC and PE3.

• Add part No. on Item 7-2, CPU Assembly for fieldbus protocol.

REVISION RECORD.EPS

IM 01C21F01-01E

Edition Date Page Revised Item

6th Apr. 2006 1-2

1-3

2-6 2-11

10-4, 10-5

10-5 10-6

1.1

1.3

2.9.3

2.12

10.3

• Add (e) Explosion Protected Type Instrument and (f) Modification

• Add “1.3 ATEX Document”

• Add “IECEx Certification” and delete “SAA Certification”

• Add Low Voltage Directive

• Add Certificate numbers and Applicable standards

• Add option code /SU2 and delete option code /SU1

• Add option code /PR

7th Jan. 2008 1-1

1-4 2-3+ 2-10

4-2 8-14

9-4

10-1+

10-4, -5

CMPL

8th Oct. 2008 2-9

2-10

8-4 and 8-5

8-6

8-9 and later

8-18

9-1

9-5 10-3

10-5, 10-6

CMPL

• Add direct current symbol.

• Add 11 European languages for ATEX documentation.

2.9.1

2.10

4.4

8.3.3 (11)

9.4.1

10.1, 10.2

10.3

• Add applicable standard and certificate number for appovals.

• Add EMC caution note.

• Add section of changing the direction of integral indicator.

• Add figure for A40.

• Add figure of integral indicator direction.

• Add PROFIBUS PA communication type.

• Delete applicable standard from the table.

CMPL 01C21F01-01E 4th CMPL 01C21F01-01E 5th

• Delete logo from the tag plate.

2.9.4

2.10

8.3.1

8.3.2

8.3.3

Change explosion protection marking for type n from EEx to Ex.

Update EMC conformity standards.

Add new parameters. Add items in table 8.3.1. Add (5) Change Output Limit and (13) Span Adjustment. Re-number the items.

8.5.2

9.3

9.4.3

10.2

10.3

Modify descriptions and notes for Er.01. Add a note for calibration. Add a note for cleaning. Add new suffix codes. Add Sealing statement for CSA.standards., Add /HC.

CMPL 01C21F01-01E 7th 8th

Change part No .of item 5 and 8.

REVISION RECORD2.EPS

IM 01C21F01-01E

Yokogawa EJA530A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. INTRODUCTION

 Regarding This Manual

1.1 For Safe Use of Product

1.2 Warranty

1.3 ATEX Documentation

2. HANDLING CAUTIONS

2.3 Storage

2.4 Selecting the Installation Location

2.1 Model and Specifications Check

2.2 Unpacking

2.5 Pressure Connection

2.6 Waterproofing of Cable Conduit Connections

2.7 Restrictions on Use of Radio Transceiver

2.8 Insulation Resistance and Dielectric Strength Test

2.9.1 FM Approval

2.9.2 CSA Certification

2.9.3 IECEx Certification

2.9.4 CENELEC ATEX (KEMA) Certification

2.10 EMC Conformity Standards

2.11 PED (Pressure Equipment Directive)

2.12 Low Voltage Directive

3. COMPONENT NAMES

4. INSTALLATION

4.1 Precautions

4.2 Mounting

4.3 Rotating Transmitter Section

5. INSTALLING IMPULSE PIPING

5.1.2 Routing the Impulse Piping

5.2 Impulse Piping Connection Examples

6. WIRING

6.1 Wiring Precautions

6.3 Connections of External Wiring to Terminal Box

6.3.1 Power Supply Wiring Connection

6.3.2 External Indicator Connection

6.3.4 Check Meter Connection

6.4 Wiring

6.4.1 Loop Configuration

(1) General-use Type and Flameproof Type

(2) Intrinsically Safe Type

6.4.2 Wiring Installation

(2) Flameproof Type

6.5 Grounding

6.6 Power Supply Voltage and Load Resistance

7. OPERATION

7.1 Preparation for Starting Operation

7.2 Zero Point Adjustment

7.2.2 When you cannot obtain Low Range Value from actual measured value of 0%;

7.3 Starting Operation

7.4 Shutting Down Operation

7.5 Setting the Range Using the Range-setting Switch

8. BRAIN TERMINAL BT200 OPERATION

8.1.1 Connecting the BT200

BT200 Operating Procedures

8.2.1 Key Layout and Screen Display

8.1.2 Conditions of Communication Line

8.2.2 Operating Key Functions

(2) Function Keys

8.2.3 Calling Up Menu Addresses Using the Operating Keys

8.3 Setting Parameters Using the BT200

8.3.1 Parameter Summary

8.3.2 Parameter Usage and Selection

8.3.3 Setting Parameters

(2) Calibration Range Setup

(3) Damping Time Constant Setup

(4) Output Signal Low Cut Mode Setup

(5) Change Output Limits

(6) Integral Indicator Scale Setup

(7) Unit Setup for Displayed Temperature

(8) Operation Mode Setup

(12) Zero Point Adjustment

(13) Span Adjustment

8.4 Displaying Data Using the BT200

8.4.1 Displaying Measured Data

8.5 Self-Diagnostics

8.5.1 Checking for Problems

(1) Identifying Problems with BT200