Yazoo/Kees ZHDD61271, ZHDD72341 User Manual
Operators manual
Please read these instructions carefully and make
sure you understand them before using the machine.
MANUAL NO. 1 10891REV . IR (02/07/05)
Models:
ZHDD61271
ZHDD72341
©2005Yazoo/Kees Power Equipment.
All righs reserved.
Beatrice, NE Printed U.S.A.
2
INDEX
Contents ....................................................... 3
Introduction .................................................. 4
Congratulations.......................................... 4
General ...................................................... 4
Driving and Transport on Public Roads..... 4
Operating ................................................... 4
Good Service ............................................. 5
Manufacturing Number............................... 5
Symbols and Decals .................................... 6
Safety Instructions ...................................... 7
General Use ............................................... 7
Driving on Slopes....................................... 9
Children...................................................... 10
Maintenance............................................... 10
Transport.................................................... 12
Roll Over Protection System ..................... 13
Customer Responsibilities ......................... 13
Setup & Adjustment..................................... 14
Seat............................................................ 14
ROPS ........................................................ 15
Tires........................................................... 15
Control Arms .............................................. 16
Engine Oil .................................................. 16
Adjustments ............................................... 16
Controls ........................................................ 18
Component Locations ................................ 18
Gauges ...................................................... 19
Throttle Control .......................................... 19
Ignition........................................................ 19
Hour Meter ................................................. 19
Engaging the Mower Deck......................... 20
Parking Brake ............................................ 20
Seat Adjustment......................................... 20
Motion Control Levers ................................ 21
Hydraulic Lift Switch .................................. 22
Refueling .................................................... 23
Fuel Shut-Off ............................................. 23
Fuses......................................................... 23
Hydraulic Lift for Mower Deck .................... 24
Lifting Lever for the Mower Deck (Manual). 24
Relays........................................................ 25
Tracking ..................................................... 25
Accessories ............................................... 25
Operation...................................................... 26
Before Starting........................................... 26
St arting the Engine..................................... 26
Running...................................................... 29
Mowing Tips ............................................... 31
Stopping the Engine................................... 33
Moving by Hand.......................................... 33
Maintenance................................................. 34
Maintenance Schedule............................... 34
Checking the Safety System ..................... 35
Mower Deck Leveling................................. 36
Checking the Engine’s Cooling Air Intake .. 37
Checking & Adjusting Throttle Cable ......... 37
Clutch Service & Maintenance................... 37
Replacing the Air Filter............................... 38
Replacing the Fuel Filter ............................ 39
Checking Tire Pressures ........................... 39
Check & Filling Coolant System ................ 39
Checking the Parking Brake ...................... 40
Checking the Blades.................................. 41
Cleaning and Washing............................... 41
Checking Hydraulic System....................... 42
Checking Battery ....................................... 42
Caster Wheels ........................................... 43
Motion Control Linkage Adjustment............ 43
Cutter Housings......................................... 44
Deck Lift Power Unit .................................. 44
Mule Drive System Adjustment.................. 44
Lubrication ................................................... 45
Lubrication Schedule ................................. 45
General ...................................................... 45
Lubricating the Cables ............................... 46
Lubricating in Accordance with the
Lubrication Schedule ................................. 46
Trouble Shooting Guide ............................. 52
Storage ......................................................... 53
Winter Storage........................................... 53
Service....................................................... 53
Technical Data ............................................. 56
Measurements, Weights, Etc. ................... 56
Engine........................................................ 56
Noise Emissions and Cutting Width .......... 57
Electrical System ....................................... 57
Transmission ............................................. 57
Mower Deck ............................................... 57
Accessories ............................................... 57
Service Journal ........................................... 58
Delivery Service......................................... 59
After the First 50 Hours.............................. 59
Daily Service.............................................. 60
25-Hour Service......................................... 60
50-Hour Service......................................... 61
100-Hour Service....................................... 62
300-Hour Service....................................... 63
At Least Once Each Year .......................... 64
Wiring Schematic ......................................... 65
3
INTRODUCTION
Introduction
Congratulations
Thank you for purchasing a Y azoo/Kees ride-on mower . This machine is built for the greatest efficiency and rapid
mowing of large areas. Conveniant controls and a hydrostatic transmission regulated by steering levers also
contribute to the machine’s performance.
This manual is a valuable document. Following the instructions (use, service, maintenance, etc.) can considerably
increase the lifespan of your machine and even increase its resale value.
If you sell your machine, be sure to give the operator’s manual to the new owner.
The final chapter of this operator’s manual comprises a Service Journal. Ensure that service and repair work is
documented. A well kept service journal reduces service costs for the season-based maintenance and af fects the
machine’s resale value. Take the operator’s manual along when the machine is left at the service center for
service.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving
direction.
Driving and Transport on Public Roads
Check applicable road traffic regulations before driving and transporting on public roads. If the machine is transported,
you should always use approved fastening equipment and ensure that the machine is well anchored.
Operating
This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles
such as stones, tree stubs, etc. The machine can also be used for other tasks when equipped with special
accessories provided by the manufacturer, for which the operating instructions are provided in conjunction with
delivery . All other types of use are incorrect. The manufacturer’s directions concerning operation, maintenance,
and repairs must be carefully followed.
The machine must only be operated, maintained, and repaired by persons that are familiar with the machine’s
special characteristics and who are well versed in the safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations
must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any
resulting personal injury or property damage.
4
INTRODUCTION
Good Service
Y azoo/Kees’s products are sold only in specialized retail stores with complete service. This ensures that you as
a customer receive only the best support and service. Before the product is delivered, the machine has, for
example, been inspected and adjusted by your retailer , see the certificate in the Service Journal in this operator’s
manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following
professional:
This Operator’s Manual belongs to the
machine with manufacturing number:
Engine Transmission
Manufacturing Number
The machine’s manufacturing number can be found on the printed decal affixed to the left side of the frame under
the seat.
The machine’s type designation (I.D.).
The manufacturer’s type number (Model).
The machine’s serial number (Serial no.)
Please state the type designation and serial number when ordering spare parts.
The engine’s manufacturing number is stated on a decal. This is placed on the right side on the top of the engine.
The engine’s serial number (E/NO).
The engine’s type designation (Code).
Please state these when ordering spare parts.
The hydraulic pump’s manufacturing number is stated on a barcode decal affixed to the left side of the pump
housing. The plate states:
The pump’s type designation.
The pump’s serial number .
The hydraulic motor’s manufacturing number is stated on a round metal plate. This is placed on the gable inside
the motor. The plate st ates:
The hydraulic motor’s type designation and design version.
The hydraulic motor’s serial number.
5
SYMBOLS AND DECALS
R
Symbols and Decals
These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
W ARNING!
Xxxxxxxxxx xxx xxxxx xxxxxxxx.
Xxxxxx xxxxx xxxxxxxxx
xxxxx xxxxx xxx x xxxxx.
Used in this publication to notify the reader of a risk of personal injury, particularly if the reader
should neglect to follow instructions given in the manual.
IMPORTANT INFORMATION
Xxxxxxx xxxx xxxxxxxx xxx xxx
xxxx xxxxxx xx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader
should neglect to follow instructions given in the manual. Used also when there is a potential for
misuse or misassembly.
N
Reverse
Use on a slope no greater
than 10°.
Careful backing
up, watch for
other people.
Neutral
Warning
Danger
Caution
Battery acid is corrosive,
explosive, and flammable
Fast
Parking brake
Careful going
forward, watch
for other people.
Slow
Do not stand here
No
passengers
D
Diesel Fuel
Do not open
or remove
safety shields
while engine
is running.
Read
Operators
Manual.
Whole body
exposure to
thrown objects.
Electrical
Power
Accessory
Warning! Rotating
blades, keep away from
the discharge deck
Stop Ru n
Ignition
Start
Do not touch rotating parts
Severing of
fingers and toes.
Glow Plug
indicator
Keep a safe
distance from
the machine.
Shut off engine
and remove key
before performing
any maintenace
or repair work.
6
SAFETY INSTRUCTIONS
Safety Instructions
These instructions are for your safety. Read them carefully.
W ARNING!
This symbol means that important safety instructions need to be emphasized. It
concerns your safety.
General Use
• Read all instructions in this operator’s manual
and on the machine before starting it. Ensure
that you understand them and then abide by
them.
• Learn how to use the machine and its con-
trols safely and learn how to stop quickly . Also
learn to recognize the safety decals.
• Only allow the machine to be used by adults
who are familiar with its use.
• Make sure nobody else is in the vicinity of the
machine when you start the engine, engage
the drive, or run the machine.
Read the operator’s manual before starting the machine.
8011-512
• Make sure animals and people maintain a safe
distance from the machine.
• Stop the machine if someone enters the work
area.
• Clear the area of objects such as stones, toys,
steel wire, etc. that may become caught in
the blades and thrown out.
• Beware of the discharge deck and do not point
it at any one. Do not use the machine without
the discharge deck in place.
• Stop the engine and prevent it from starting
before you clean the discharge deck.
• Remember that the operator is responsible
for dangers or accidents.
• Never take passengers. The machine is only
intended for use by one person.
• Always look down and behind before and dur-
ing reversing maneuvers. Keep a look out for
both large and small obstacles.
Clear the area of objects before mowing.
8011-513
• Slow down before turning.
• Shut down the blades when not mowing.
Never take passengers.
8011-520
7
SAFETY INSTRUCTIONS
• Be careful when rounding fixed objects, so that
the blades do not hit them. Never drive over
foreign objects.
• Only use the machine in daylight or in other
well-lit conditions. Keep the machine a safe
distance from holes or other irregularities in
the ground. Pay attention to other possible
risks.
• Never use the machine if you are tired, if you
have consumed alcohol, or if you are taking
other drugs or medication that can affect your
vision, judgement, or coordination.
• Beware of traffic when working near or cross-
ing a road.
• Never leave the machine unsupervised with
the engine running. Always shut down the
blades, pull back the parking brake, stop the
engine, and remove the ignition key before
leaving the machine.
WARNING!
Engine exhaust and certain vehicle
components contain or emit chemicals considered to cause cancer,
birth defects, or other reproductive
system damage. The engine exhaust contains carbon monoxide,
which is colorless, poisonous gas.
Do not use the machine in enclosed spaces.
• Never allow children or other persons not
trained in the use of the machine to use or
service it. Local laws may regulate the age of
the user .
W ARNING!
When using the machine, approved personal protective equipment shall be used.
Personal protective equipment cannot eliminate the risk of injury but it will reduce
the degree of injury if an accident does happen. Ask your retailer for help in choosing
the right equipment.
• Make sure that you have first aid equipment
close at hand when using the machine.
• Never use the machine when barefoot. Always
wear protective shoes or boots, preferably with
steel toecaps.
• Always wear approved protective glasses or
a full visor when assembling or driving.
Keep children away from the work area.
8011-518
• Never wear loose clothing that can get caught
in moving parts.
8
Personal protective equipment.
8011-292
SAFETY INSTRUCTIONS
Driving on Slopes
Driving on slopes is one of the operations where
the risk is greatest that the driver will lose control
or the machine will tip over, which can result in
serious injury or death. All slopes require extra
caution. If you cannot reverse up a slope or if feel
unsure, do not mow the slope.
Do as follows:
• Remove obstacles such as stones, tree
branches, etc.
• Mow up and down, not side-to-side.
• Never drive the rider on terrain that slopes
more than 10°.
• Avoid starting or stopping on a slope, If the
tires begin to slip, shut down the blades and
drive slowly down the slope.
• Always drive evenly and slowly on slopes.
6003-004
Mow up and down, not side-to-side.
• Make no sudden changes in speed or direc-
tion.
• Avoid unnecessary turns on slopes, and if it
proves necessary, turn slowly and gradually
downward, if possible.
• Watch out for and avoid driving over furrows,
holes, and bumps. On uneven terrain, the
machine can tip more easily. Long grass can
hide obstacles.
• Drive slowly. Use small movements of the
steering controls.
• Be extra cautious with any additional equip-
ment, which can alter the machine’s stability.
• Do not mow near verges, ditches, or banks.
The machine can suddenly spin around if a
wheel goes over the edge of a drop or ditch,
or if an edge gives way .
• Do not mow wet grass. It is slippery, and the
tires can lose their grip, so that the machine
slides.
8011-519
Be extra cautious when driving on slopes.
• Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage
blades and back down slowly.
• Try not to stabilize the machine by putting a
foot on the ground.
• When cleaning the chassis, the machine may
never be driven near verges or ditches.
• Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if possible.
9
SAFETY INSTRUCTIONS
Children:
• Serious accidents may occur if you fail to be
on guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing work. Never assume that
children will stay put where you last saw them.
• Keep children away from the mowing area and
under close supervision by another adult.
• Keep an eye out and shut off the machine if
children enter the work area.
• Before and during a reversing maneuver, look
backward and downward for small children.
• Never allow a child to ride with you. They can
fall off and injure themselves seriously or prevent risk-free maneuvering of the machine.
• Never allow children to operate the machine.
• Be particularly cautious near corners, bushes,
trees, or other objects that block your view.
Maintenance:
W ARNING!
The engine must not be started when the driver’s floor plate or any protective
plate for the mower deck’s drive belt is removed.
• Stop the engine. Prevent the engine from st art-
ing by removing the ignition key before making any adjustments or performing maintenance.
• Never fill the fuel tank indoors.
8011-517
Never allow children to operate the machine.
• Fuel and fuel fumes are poisonous and ex-
tremely flammable. Be especially cautious
when handling fuel, as carelessness can result in personal injury or fire.
• Only store fuel in containers approved for the
purpose.
• Never remove the fuel tank cap and never fill
the fuel tank while the engine is running.
10
8011-516
Never fill the fuel tank indoors.
SAFETY INSTRUCTIONS
• Allow the engine to cool before refueling. Do
not smoke. Do not fill fuel in the vicinity of
sparks or open flames.
• If leaks arise in the fuel system, the engine
must not be started until the problem has been
resolved.
• Store the machine and fuel in such a way that
there is no risk of leaking fuel or fuel vapor
leading to damages.
• Check the fuel level before each use and leave
space for the fuel to expand, because the heat
from the engine and the sun may otherwise
cause the fuel to expand and overflow .
• Avoid overfilling. If you spill fuel on the machine,
wipe up the spill and wait until it has evaporated before starting the engine. If you have
spilled fuel on your clothing, change your
clothing.
• Allow the machine to cool before taking any
actions in the engine compartment.
• Be very careful when handling battery acid.
Acid on skin can cause serious corrosive
burns. If you spill battery acid on your skin,
rinse immediately with water.
W ARNING!
The engine, the exhaust system,
and the hydraulic system’s components become very warm during
operation.
Risk for burns if touched.
WARNING!
The battery contains lead and lead
compounds, chemicals that are
considered to cause cancer, birth
defects, and other reproductive
system damage.
Wash your hands after touching the
battery.
• Acid in the eyes can cause blindness, con-
tact a doctor immediately.
• Be careful when servicing the battery . Explo-
sive gases form in the battery . Never perform
maintenance on the battery when smoking or
near open flames or sparks. The battery can
explode and cause serious injury/damage.
• Ensure that nuts and bolts, especially the fas-
tening bolts for the blade attachments, are
properly tightened and that the equipment is
in good condition.
• Do not modify safety equipment. Check regu-
larly to be sure it works properly . The machine
must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices.
• Do not change the settings of governors and
avoid running the engine with overly high engine speed. If you run the engine too fast, you
risk damaging the machine components.
8011-563
Do not smoke when performing maintenance on the
battery. The battery can explode and cause serious
injury/damage.
11
SAFETY INSTRUCTIONS
• Never use the machine indoors or in spaces
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, and odorless, poisonous, and lethal gas.
• Stop and inspect the equipment if you run over
or into anything. If necessary, make repairs
before starting.
• Never make adjustments with the engine run-
ning.
• The machine is tested and approved only with
the equipment originally provided or recommended by the manufacturer.
• The blades are sharp and can cause cuts and
gashes. Wrap the blades or us protective
gloves when handling them.
• Check the parking brake’s functionality regu-
larly. Adjust and service as necessary.
• The mulch deck shall only be used when higher
quality mowing is desired in familiar areas.
8011-515
Never drive the machine in an enclosed space.
• Reduce the risk of fire by removing grass,
leaves, and other debris that may have accumulated on the machine. Allow the machine
to cool before putting it in storage.
• If a hydraulic leak is suspected, use a piece of
cardboard or wood, NOT your hands to check
for leaks.
• Escaping hydraulic oil under pressure can have
sufficient force to penetrate the skin, causing
serious injury . If injured by escaping fluid, see
a doctor at once. Serious infection or reaction
can develop if proper medical treatment is not
administered immdediately .
Transport:
• The machine is heavy and can cause serious
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.
• Use an approved trailer to transport the ma-
chine. Activate the parking brake, turn of f the
fuel supply, and fasten the machine with approved fastening devices, such as bands,
chains, or ropes, when transporting.
8011-514
Clean the machine regularly.
IMPORT ANT INFORMA TION
The parking brake is not sufficient to lock
the machine in place during transport.
Ensure that the machine is well fastened
to the transport vehicle. Reverse the machine onto the transport vehicle to avoid
tipping it over.
• Check and abide by local traffic regulations
before transporting or driving the machine on
any road.
12
SAFETY INSTRUCTIONS
Roll Over Protection System
WARNING!
This structure’s capability may be imparired by structural damage if overturned, or alteration occurs. If any of these conditions take place, the total structure MUST be replaced.
DO NOT use ROPS as a lifting, attaching or anchoring point.
DO NOT exceed Max GVW: 3553; ROPS mass 72 lbs./32 kg.
Read machine operator’s manual before each use.
Securely fasten your seat belt if the unit has a ROPS.
Where possible, avoid operating the unit near ditches, embankments and holes.
Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces.
Stay off slopes too steep for safe operation.
Watch where you are going, expecially at row ends, on roads and around trees.
DO NOT permit others to ride.
Operate the mower smoothly-no jerky turns, starts or stops.
Hitch only to the drawbar and the thitch points recommended by the mower manufac-
turer.
When mower is stopped, set brakes securely and use park brake.
ROPS bar is NOT intended for use in sub zero temperatures.
If any part of ROPS is damaged, the total ROPS MUST BE replaced.
CHECK ALL BOLTS including seat belt for correct torque before each use.
Check ROPS structure for damaged before each use.
Customer Responsibilities
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your mower.
• Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.
WARNING!
This mower is equipped with an internal combustion engine and should not be used on or
near any unimporved froest-covered, brush-cocvered or grass-covered land unless the
engine’s exhaust system is equipped with a sp ark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order
by the operator.
13
SETUP AND ADJUSTMENTS
W ARNING!
No settings or adjustments are to be
made unless: Engine is stopped, key has
been removed, park brake is on and battery cable removed from battery.
Setup
Uncrate machine.
Seat Assembly
1. Remove inner seat latch pin `E’ ring and slide
pin out to left releasing latch, spring and
washer.
2. Rotate latch so hook will be down and
pointed forward, as shown, when seat is in
upright position. Short legs on latch will be
under seat mounting frame.
1
2
3. Reinstall pin thru latch, spring and washer
with short spring leg up and against inside of
latch.
4. Position long spring leg over top of left side of
seat mounting frame as indicated.
5. Reinstall inner `E’ ring.
6. Attach cables to front seat mounting bolts
with loops between washers and mounting
frame as shown.
14
3
4
5
1. E-RINGS
2. LATCH
3. PIN
4. LONG SPRING LEG OVER TOP HERE
5. CABLE
SETUP AND ADJUSTMENTS
ROPS Assembly
(Roll Over Protection System)
ROPS Assembly Components
1 - Top Loop
1 - Left Side Post
1 - Right Side Post
1 - Hardware Bag
2 - 1/2” Latch Pins w/lanyard
2 - 1/2C x 3 1/4” Cap screws
2 - 1/2C Centerlock nuts
4 - 5/8C X 3” Cap screws
4 - 5/8C Centerlock nuts
8 - 5/8 Washer, flat
2 - Knobs
(all hardware Grade 5).
1. Remove roll bar and parts bag from the box.
2. Install roll bar side posts.
a. Locate the LEFT and RIGHT side posts.
b. Using 5/8C x 3 cap screws, two per
post, align the holes in the side post with
the frame holes.
d. Install the 5/8C centerlock nuts finger tight
to the side post bolts.
4. T orque all 1/2” hardware to 80 ft./lbs. (1 10 N•m)
and all 5/8” hardware to 97 ft/lbs. (131.5 N•m).
5. Install and tighten knobs against the side post.
LATCH PIN
KNOB
1/2C X 3 1/4
CAPSCREW
1/2C CENTERLOCK
NUT
LEFT SIDE
POST
TOP LOOP
RIGHT SIDE
POST
3. Install roll bar top loop.
a. Align the holes of the top loop with the left
and right side posts.
b. Slide the latch pins thru the front hole on
the left and right side to connect the top
loop to the side posts and secure with the
hairpin.
c. Using 1/2C x 3 1/4 cap scrws thru the
rear hole on the left and right side.
d. Install the 1/2C centerlock nuts finger
tight.
5/8C X 3
CAPSCREWS
5/8C CENTERLOCK
NUTS
Tires
Mount rear drive wheels using the lug nuts installed
on the hubs.
Check the tire pressure in all four tires. All tires
should be 16 psi.
15
SETUP AND ADJUSTMENTS
Control Arms
Remove top bolt in control arm and loosen bottom bolt, rotate the control levers to the upright
position. Align the levers so they are even in the
neutral position. Reinstall hardware and tighten.
FIG - 1
Wire Harness
1. Connect the wire harness from the seat to the
frame harness.
Engine Oil
Check engine oil with dip stick. Add if needed per
the engine manufactures specifications. See engine manual for oil type and filling specifications.
FIG - 2
Loosen the discharge chute slightly and lower into
position. Chute should be snug but still pivot freely .
Control
Arm
Operating
Motion
Control
Lever
FIG - 1
“F” Full
Mark
Range
Adjustments
Cutting Height
Stop the mower and disengage the blades.
Raise the deck height lever to the transport posi-
tion.
Remove the height adjustment pin and place it in
the desired cutting height hole. Lower the lift lever
down onto pin. NOTE: Anti-scalp rollers must be
in the proper position for maximum deck floatation. See the decal on the front deck for proper
settings. FIG - 3
16
FIG - 2
Lift Lever
Deck Height
Adjusment Plates
FIG - 3
SETUP AND ADJUSTMENTS
Mower Deck Leveling
Position machine on a flat surface. Preferably level
concrete.
Loosen the nuts (A & B) directly behind each ball
joint on both rods (C) that connect the pump arm
to the motion control assemblies. FIG - 5
Check the tire pressure in all four tires. Inflation
should be 15 psi.
Place 2x4’s on edge under the cutting deck from
front to rear and lower the deck down onto 2x4’s.
Adjust the four lower chain bolts to the center slots
on the deck. FIG - 4 NOTE: Make sure the lift
blocks under the frame are tightly bolted to the
frame.
Check the chains for equal tension. If unequal
adjust lower chain bolt in slot.
Place the deck in the 6” cutting height and measure from the cutting edge of the blade to the flat
level surface to check the deck cutting height.
Deck Lift Arm
Slots For Chain
Adjustment
Start the engine. The park brake must be engaged
and the motion control levers in the neutral slots
to start the engine. Run the engine approximately
half throttle
Release park brake to allow the wheels to rotate.
Begin with either side and put the motion control
lever into the neutral position. Adjust the motion control linkage by rotating the double nuts(D) in the proper
direction until the wheel stops rotating. FIG - 5 Move
the motion control lever forward then into the neutral
position and place it into the neutral slot. The wheel
must be stopped completely at this point. Now do
the same in reverse and release the lever. The lever
should return to neutral on its own.
Left Hand Threads
A
Motion
Control
Lever
C
FIG - 4
Throttle Lever Tension
Stop engine and remove key.
Throttle lever tension may be adjusted by tighten-
ing the pivot bolt. The pivot bolt secures the throttle
arm to the mounting bracket which is mounted to
the console. Access is gained by removing the
console.
Motion Control Linkage Adjustment
This adjustment must be made with the rear
wheels rotating. Raise the rear of the machine
and block it up so the wheels are free to rotate.
CAUTION: Keep hands, feet and clothing away
from rotating tires.
Place a 2x4 board between the foot plate and the
center of the seat to engage the seat safety switch.
D
B
Pump Arm
Turn Here to Adjust
FIG - 5
Run engine full throttle to make sure wheels do
not rotate. Readjust if any rotation occurs.
Repeat the whole process for the opposite side
and tighten the nuts against the ball joints.
Turn machine off.
17
CONTROLS
8
4
Presentation
This operator’s manual describes the Yazoo/
Kees Lever-Steered Rider Mower . The mower is
fitted with a liquid cooled, 3 cylinder Daihatsu
diesel engine (27 HP) or Daihatsu Turbo diesel
engine (34 HP).
Transmission from the engine is made via two
belt-driven hydraulic pumps, which in turn drive
a hydraulic motor for each drive wheel. Using the
left and right steering controls, the flow is
regulated and thereby the direction and speed.
Lever-Steered Rider
BAM-1
13
2
5
7
1
Component Locations
14
3
18
12
10
1516
6
17
9
11
Component Locations
1. Steering control left & right
2. Hour meter
3. Parking brake
4. Control for engaging the mower deck
5. Ignition
6. Relays
7. Glow plug lamp
8. Fuel tank caps
9. Fuel shut-off
18
10. Seat adjustment lever
1 1 . 12V DC adapter
12. Throttle- regulates the engine speed
13. Cutting height adjuster
14. Manual deck lift
15. Water temperature gauge
16. Ammeter gauge
17. Oil pressure gauge
18. Hydraulic deck lift switch
CONTROLS
Gauges
Water temperature gauge- indicates coolant
temperature and warns of overheat situation.
Ammeter - indicates amount of electrical flow at
the battery. Under normal operating conditions the
needle will be slightly on the plus (+) side of the
gauge, showing that current is being supplied to
the battery. At idle speed, the indicator may be at
zero or on the negative (-) side. A continuous
negative reading at normal operating speed
indicates a malfunction in the charging system that
should be checked immediately.
Oil pressure meter - tells what the pressure is in
the oil system and warns if pressure is too low for
operation.
Throttle Control
The throttle control regulates the engine speed.
WATER TEMPERATURE
Gauges
AMMETER
OIL PRESSURE
BAM-2
In order to increase or decrease the engine speed,
the control is moved forward or backward
respectively.
Avoid idling the engine for long periods.
Use full throttle when mowing.
Ignition
The ignition key is placed in the front console and
is used to start the machine.
IMPORTANT INFORMATION
Wait till the glow plug light goes out before
turning the engine over. To prolong starter
life use short starting cycles, DO NOT
exceed 30 secs./min.
Hour Meter
Throttle control
THROTTLE CONTROL
BAM-2
GLOW PLUG LIGHT
HOUR METER
The hour meter displays the total operating time
and reminds of service intervals.
Meter will indicate “CHG OIL” for engine oil and
MAINTENANCE CHECK for general service.
Service alerts will re-set after serveral hours.
IGNITION
CONSOLE
Console
19
CONTROLS
Engaging the Mower Deck
In order to engage the mower deck, pull the knob
out; the mower deck is disengaged when the knob
is depressed.
Deck should be engaged at mid throttle and
disengaged at idle speed to prolong clutch life.
Parking Brake
The parking brake is found on the left of the
machine. Pull the lever back to activate the brake
and push forward to release it.
Seat Adjustment
Engaging the mower deck
Parking brake not activated
BAM-2
BAM-4
Located on the left side of the seat is the seat
adjustment lever. Pull outward to slide the seat
either forward or backward.
Suspension resistence (weight) can be adjusted
at the front of the seat.
Backrest tilt and lumbar support can also be
adjusted using dials on the sides of the seat.
20
Seat Adjustment Lever & Suspension Adjustment
BAM-5
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