Yazoo/Kees KKW32121, KW36141, KKW36121, KKW36141, KKW48141 User Manual
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For Serial Numbers After - 08002609
Operator's Manual for
MODELS: KKW32121
KKW36121
KKW36141
KKW48141
KKH48151
Professional Quality Lawn Care Equipment
since 1945
Y azoo/Kees Power Equipment policy is to improve its products whenever it is
possible and practical to do so. In an effort to keep pace with changes in technology ,
Y azoo/Kees reserves the right to make changes or improvements at any time without
incurring any obligation to make such changes on products previously manufactured.
MANUAL 103465 REV . 03(09/19/01)
SAFETY :SAFETY :
SAFETY :
SAFETY :SAFETY :
Training
Preparation
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
INTRODUCTIONINTRODUCTION
INTRODUCTION
INTRODUCTIONINTRODUCTION
This manual has been prepared for the operators of the
YAZOO/KEES KUTTER 32", 36" and 48" commercial
mowers. Read, understand, and follow the safety and
operating instructions.
Always stop the engine and blades, place the traction
levers in drive, and place the mower in gear when
leaving unattended.
Operation
Maintenance
EQUIPTMENT SETUP AND ADJUSTMENTS :EQUIPTMENT SETUP AND ADJUSTMENTS :
EQUIPTMENT SETUP AND ADJUSTMENTS :
EQUIPTMENT SETUP AND ADJUSTMENTS :EQUIPTMENT SETUP AND ADJUSTMENTS :
Front casters
Axle adjustment
Cutting height chart
Brake adjustment
Operator presence switches
Belt adjustments
OPERATING INSTRUCTIONS :OPERATING INSTRUCTIONS :
OPERATING INSTRUCTIONS :
OPERATING INSTRUCTIONS :OPERATING INSTRUCTIONS :
Emergency stopping
Normal stopping
Pre-start
The steering system of this mower uses indvidual right
and left traction levers on the handle bars. Squeezing
the traction lever will reduce tension on the wheel drive
belt eliminating power to that wheel. With the opposite
wheel still under power a turn is accomplished. If the
traction lever is squeezed even tighter the brake will be
applied to that wheel and a tighter more abrupt turn is
accomplished. LEARN HOW TO USE THESE
IMPORTANT STEERING/BRAKE CONTROLS!
As an additional safety feature, these mowers are
equipped with an Operators Presence System. This is
an electrical interlock safety system which is activated
by depressing either one or both of the Operator
Presence Levers above the handle grips. Releasing
both Operators Presence Levers while mowing or
transporting will break the electrical circuit and cause
the engine and mower to stop. The mower will not stop
imediately after releasing the O.P. levers, some travel
does occur.
Operating instructions
SERVICE :SERVICE :
SERVICE :
SERVICE :SERVICE :
Interlock system
Cutting deck
Cutter housing
Belt replacement
Winter storage
Maintenance chart
! WARNING !
THE ENGINE EXHAUST FROM THIS
PRODUCT CONTAINS CHEMICALS
KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER,
BIRTH DEFECTS OR
OTHER REPRODUCTIVE HARM.
2
WARNING: Failure to comply with the followingWARNING: Failure to comply with the following
WARNING: Failure to comply with the following
WARNING: Failure to comply with the followingWARNING: Failure to comply with the following
instructions may result in serious injury to theinstructions may result in serious injury to the
instructions may result in serious injury to the
instructions may result in serious injury to theinstructions may result in serious injury to the
operator or other persons. The owner mustoperator or other persons. The owner must
operator or other persons. The owner must
operator or other persons. The owner mustoperator or other persons. The owner must
understand these instructions, and must allowunderstand these instructions, and must allow
understand these instructions, and must allow
understand these instructions, and must allowunderstand these instructions, and must allow
only persons who understand these instructionsonly persons who understand these instructions
only persons who understand these instructions
only persons who understand these instructionsonly persons who understand these instructions
to operate the mower. Each person operatingto operate the mower. Each person operating
to operate the mower. Each person operating
to operate the mower. Each person operatingto operate the mower. Each person operating
the mower must be of sound mind and body andthe mower must be of sound mind and body and
the mower must be of sound mind and body and
the mower must be of sound mind and body andthe mower must be of sound mind and body and
must not be under the influence of any mindmust not be under the influence of any mind
must not be under the influence of any mind
must not be under the influence of any mindmust not be under the influence of any mind
altering substance.altering substance.
altering substance.
altering substance.altering substance.
If you have any questions pertaining to yourIf you have any questions pertaining to your
If you have any questions pertaining to your
If you have any questions pertaining to yourIf you have any questions pertaining to your
mower which your dealer cannot answer call ormower which your dealer cannot answer call or
mower which your dealer cannot answer call or
mower which your dealer cannot answer call ormower which your dealer cannot answer call or
write,write,
write,
write,write,
YAZOO/KEES POWER EQUIPMENT L.L.C., P.O.YAZOO/KEES POWER EQUIPMENT L.L.C., P.O.
YAZOO/KEES POWER EQUIPMENT L.L.C., P.O.
YAZOO/KEES POWER EQUIPMENT L.L.C., P.O.YAZOO/KEES POWER EQUIPMENT L.L.C., P.O.
Box 8, Beatrice, NE 68310 (402)-223-2391Box 8, Beatrice, NE 68310 (402)-223-2391
Box 8, Beatrice, NE 68310 (402)-223-2391
Box 8, Beatrice, NE 68310 (402)-223-2391Box 8, Beatrice, NE 68310 (402)-223-2391
TRAININGTRAINING
TRAINING
TRAININGTRAINING
1. Read this manual carefully and question your
dealer if something is not clear. Should the dealer be
unable or unavailable to answer your questions, call
or write our factory.
2. Be thouroughly familiar with the controls and proper
use of the equipment.
3. DO NOT allow children in the yard or area when the
mower is operating.
4. DO NOT allow pre-teenage children to operate
mower.
5. Allow only responsible teenagers with mature
judgment to operate mower and only when being
supervised.
6. Keep the area clear of all persons, particularly
small children and pets.
PREPARATIONPREPARATION
PREPARATION
PREPARATIONPREPARATION
1. The use of personal protective equipment, such as
(but not limited to) protection for the eyes, ears, feet
and head is highly recommended.
2. Never operate the mower without proper guards,
covers, safety switches and devices in place and
properly functioning. Inspect to determine that these
safety devices are installed properly, are in good
condition and operate properly. If the condition of any
of these devices is questionable, they must be
replaced or repaired before using the mower.
3. Thoroughly inspect the area and remove all stones,
sticks, wire and other debris. Also note other possible
hazards such as holes, stumps, sprinkler heads etc..
4. Do not operate the mower when barefoot or wearing
open shoes. Always wear substantial footwear and
long pants.
5. Fill gasoline tank before starting the engine. Only
use an approved gasoline container. Do not smoke
near open gasoline containers. Do not fill gasoline
tank indoors or when engine is running or hot. Wipe
off any spilled gasoline before starting engine.
6. Never attempt to make any adjustments (even the
smallest) when engine is running.
SAFETY
7. Mow only in daylight or good artificial light.
8. Never operate mower in wet grass. Always be sure
of your footing; keep a firm grip on the handle and walk,
never run.
OPERATIONOPERATION
OPERATION
OPERATIONOPERATION
1. Do not change engine governor settings or overspeed
the engine.
2. Keep hands, feet, and clothing away from rotating
parts when operating mower.
3. Disengage blade drive when crossing gravel drives,
walks, roads or under any condition where thrown objects
might be a hazard.
4. After striking a foreign object or if mower vibrates
abnormally, stop the engine and disconnect the spark
plug. Inspect the mower for any damage and repair the
damage.
5. Stop the engine and wait for the blades to stop rotating
whenever you leave the operating position for any
reason, including emptying the grass catcher or making
any adjustments or repairs.
6. Mow across slopes, never up and down. Use caution
when changing direction on slopes. Always turn uphill.
Do not mow very steep slopes. Do not use sulky on any
slopes.
7. When parking mower, stop engine and leave drive
levers down in DRIVE position with transmission in gear
to prevent rolling. Never park mower on a slope.
8. NEVER OPERATE THIS EQUIPMENT, WITH8. NEVER OPERATE THIS EQUIPMENT, WITH
8. NEVER OPERATE THIS EQUIPMENT, WITH
8. NEVER OPERATE THIS EQUIPMENT, WITH8. NEVER OPERATE THIS EQUIPMENT, WITH
ENGINE RUNNING, IN AN ENCLOSED ORENGINE RUNNING, IN AN ENCLOSED OR
ENGINE RUNNING, IN AN ENCLOSED OR
ENGINE RUNNING, IN AN ENCLOSED ORENGINE RUNNING, IN AN ENCLOSED OR
CONFINED AREA WITHOUT PROPER VENTILATIONCONFINED AREA WITHOUT PROPER VENTILATION
CONFINED AREA WITHOUT PROPER VENTILATION
CONFINED AREA WITHOUT PROPER VENTILATIONCONFINED AREA WITHOUT PROPER VENTILATION
OF THE ENGINE EXHAUST.OF THE ENGINE EXHAUST.
OF THE ENGINE EXHAUST.
OF THE ENGINE EXHAUST.OF THE ENGINE EXHAUST.
MAINTENANCEMAINTENANCE
MAINTENANCE
MAINTENANCEMAINTENANCE
1. Keep all nuts, bolts, and screws tight to keep mower
in safe operating condition.
2. Never store the mower with gas in the tank inside a
building where fumes can reach an open flame or spark.
Allow engine to cool before storing in an enclosure.
3. To reduce fire hazard, keep mower free of grass,
leaves, or excessive grease.
4. Check grass catcher assembly frequently for wear or
deterioration. Replace bag if loose seams or tears are
evident.
5.Have your mower inspected and serviced each year
by an authorized YAZOO/KEES dealer. Determine if
any additional devices are available which might upgrade
the saftey of your mower.
6. Use only authentic YAZOO\KEES replacement parts
to insure the saftey and quality of your mower is
maintained.
7. Saftey decals should be replaced if they are missing
or illegible. Decals may be purchased from your
YAZOO/KEES dealer or from YAZOO/KEES.
3
SETUP AND ADJUSTMENTS FORSETUP AND ADJUSTMENTS FOR
SETUP AND ADJUSTMENTS FOR
SETUP AND ADJUSTMENTS FORSETUP AND ADJUSTMENTS FOR
YAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERSYAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERS
YAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERS
YAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERSYAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERS
FRONT CASTER WHEELSFRONT CASTER WHEELS
FRONT CASTER WHEELS
FRONT CASTER WHEELSFRONT CASTER WHEELS
1. Mount front caster wheel assemblies. Installation
includes fastening casters to front of the cutter deck
using 3/8 x 1" hex head capscrews.
FUEL TANKFUEL TANK
FUEL TANK
FUEL TANKFUEL TANK
1. Mount fuel tank to tank support. Secure with the two
tank straps, four 1/4" bolts, and four 1/4" nuts. Tighten
until snug, but do not over tighten or crush the tank.
HANDLE ASSEMBLYHANDLE ASSEMBLY
HANDLE ASSEMBLY
HANDLE ASSEMBLYHANDLE ASSEMBLY
1. Align the upper mounting holes in handle with the
upper hole in the tank support.
2. Install two 3/8" x 1" screws through matched holes and
loosely install 3/8" nuts.
3. Align the lower holes and install hardware as above,
tighten upper and lower hardware.
LINKAGE INSTALLATIONLINKAGE INSTALLATION
LINKAGE INSTALLATION
LINKAGE INSTALLATIONLINKAGE INSTALLATION
1. Install traction linkage to swivels in bellcrank mounted
to the tank support on each side of the mower. Traction
linkages are located on the upper handle, fastened to
the traction levers. To fasten linkage to swivel, first
disconnect linkage from traction levers, then screw
linkage into swivel. Reassemble linkage into traction
lever.
2. Install shifter to transmission with 1/4" x 1" screws.
The shifter is located in the inner box and hardware is
preassembled into the bracket on the transmission.
3. Install blade control rod into the bellcrank on the left
side of the tank support. Secure rod with ring type
retainer.
4. Refer to the section of this manual on adjustments for
the proper adjustment of the linkages you are
installing.The linkages were set at the factory but must
be checked before operating mower to insure of the
proper setting. Always check 100% of the adjustments
before you operate the mower.
5. Connect the two halves of the wiring harness together.
The four prong connectors have a locking tab that
shows which way to line them up and guarantees that
they are connected properly when the lock snaps.
6. Install the chute deflector to the side of the mower
deck. Bolt it into place using the two 5/16" x 1" screws and
nuts preassembled into the mounting tabs on the deck.
Tighten the screws very securely with the chute
completely covering the discharge opening and tight
against the side of deck.
THROTTLE INSTALLATIONTHROTTLE INSTALLATION
THROTTLE INSTALLATION
THROTTLE INSTALLATIONTHROTTLE INSTALLATION
1. Connect the throttle cable end to the throttle
mechanism on engine, leaving the cable clamp loose.
Push throttle lever on console completely forward. Then
pull the cable through the clamp on engine and tighten
the cable clamp. Move the throttle lever back and forth
to ensure proper installation.
GAS LINE INSTALLATIONGAS LINE INSTALLATION
GAS LINE INSTALLATION
GAS LINE INSTALLATIONGAS LINE INSTALLATION
1. The gas line is factory installed on the engine. Attach
loose end to fuel tank hose barb and secure with hose
clamp.
POSITIONING THE FRONT CASTER SPACERSPOSITIONING THE FRONT CASTER SPACERS
POSITIONING THE FRONT CASTER SPACERS
POSITIONING THE FRONT CASTER SPACERSPOSITIONING THE FRONT CASTER SPACERS
1. Using the cutting height chart, find the correct number
of spacers to be placed under the caster swivel.
2. Remove the lynch pin and washer from the top of
caster and reposition spacers to the desired cutting
height from the chart. See figure # 2
AXLE HEIGHT ADJUSTMENTAXLE HEIGHT ADJUSTMENT
AXLE HEIGHT ADJUSTMENT
AXLE HEIGHT ADJUSTMENTAXLE HEIGHT ADJUSTMENT
1.To adjust rear axle, stop engine and place drive
levers in the neutral lock position, remove spark plug
wire.
2. Remove lower belt shield from underside of rear deck
for better access to axle adjustment bolts.
3. Loosen axle pivot bolts and axle adjustment bolts.
See figure # 1.
4. Place a jack under center of rear deck raise the jack
slightly so axle adjustment bolts may be removed.
5. With the jack raise or lower the rear deck to the desired
position using the chart to ensure proper height. Reinstall
the axle adjustment bolts and tighten.
A tapered punch may be used to help align the holes.
See figure #1.
NOTE:
It may be necessary to readjust drive and brake linkages.
NOTE:
To achive the best quality cut, the blades should be
level with the ground or slightly tipped forward.
4
AXLE ADJUSTMENT
BOLTS
POSITION A
REAR AXLE HEIGHT ADJUSTMENTREAR AXLE HEIGHT ADJUSTMENT
REAR AXLE HEIGHT ADJUSTMENT
REAR AXLE HEIGHT ADJUSTMENTREAR AXLE HEIGHT ADJUSTMENT
AXLE PIVOT BOLTS
POSITION B
POSITION C
POSITION D
1/2" SPACERS
CASTER
SWIVEL
Figure 1
CASTER HEIGHT ADJUSTMENTCASTER HEIGHT ADJUSTMENT
CASTER HEIGHT ADJUSTMENT
CASTER HEIGHT ADJUSTMENTCASTER HEIGHT ADJUSTMENT
PLACE JACK HERE
LOOSEN BOLTS EACH SIDE
MACHINERY BUSHING
Figure 2
5
SETUP AND ADJUSTMENTS FORSETUP AND ADJUSTMENTS FOR
SETUP AND ADJUSTMENTS FOR
SETUP AND ADJUSTMENTS FORSETUP AND ADJUSTMENTS FOR
YAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERSYAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERS
YAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERS
YAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERSYAZOO/KEES KUTTER 32", 36" AND 48" COMMERCIAL MOWERS
CUTTING HEIGHT ADJUSTMENT CHARTCUTTING HEIGHT ADJUSTMENT CHART
CUTTING HEIGHT ADJUSTMENT CHART
CUTTING HEIGHT ADJUSTMENT CHARTCUTTING HEIGHT ADJUSTMENT CHART
AXLE
POSITION
A
B
C
D
NUMBER OF
SPACERS BELOW
CASTER ARM
0
1
2
3
3
4
4
5
NUMBER OF 1/4" BLADE SPACERS
UNDER CUTTER HOUSING
4
3
2
1
0
4
3
2
1
0
4
3
2
1
0
4
3
2
1
0
4
3
2
1
0
4
3
2
1
0
4
3
2
1
0
4
3
2
1
0
CUTTING HEIGHT
(IN INCHES)
1 1/2
1 3/4
2
2 1/4
2 1/2
1 3/4
2
2 1/4
2 1/2
2 3/4
2 1/2
2 3/4
3
3 1/4
3 1/2
3
3 1/4
3 1/2
3 3/4
4
3 1/4
3 1/2
3 3/4
4
4 1/4
3 1/2
3 3/4
4
4 1/4
4 1/2
3 3/4
4
4 1/4
4 1/2
4 3/4
4
4 1/4
4 1/2
4 3/4
5
1. To quickly achive small changes in cutting heights,
move the spacers from under the cutter housing to
above the cutter pulley. (Each spacer moved will give
an additional 1/4" of cutting height ).
USE ONLY 4 BLADE SPACERS MAXIMUM
6
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