Yazoo/Kees KKFW48180, KKFW52180, KKFW52210 User Manual

Operators Manual Models:
KKFW48180 KKFW52180 KKFW52210
Please read these instructions carefully and make sure you understand them before using the machine.
MANUAL NO. 1071 10 REV. IR (10/10/02)
Congratulations on the purchase of your Yazoo/Kees mower . This manual has been prepared
for the owners and operators of the Hydro Floating Deck 48" and 52" commercial mowers. Read, understand and follow the saftey and operating instructions.
! W ARNING
Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower . Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering sub­stance.
If you have any questions pertaining to your mower cont act your dealer.
! CAUTION
1. Keep all shields, guards and safety devices in place and in proper working condition.
2. Stop engine and remove spark plug wires or remove key before adjusting, servicing, or per­forming maintenance.
WARNING
!
THE ENGINE EXHAUST FROM
THIS PRODUCT CONTAINS
CHEMICALS KNOWN TO THE STATE
OTHER REPRODUCTIVE HARM.
Continuous dedication to improve our products require that specifications and design are sub­ject to change without notice.
WARNING
OF CALIFORNIA TO CAUSE
CANCER, BIRTH DEFECTS OR
!
©Yazoo/Kees Power Equipment. All rights reserved.
Beatrice, NE • Printed in U.S.A.
2

TABLE OF CONTENTS

PAGE
SAFETY : ......................................................................4
Decals.....................................................................4
Training....................................................................5
Preparation..............................................................5
Operation ................................................................5
Transportation .........................................................6
Maintenance ............................................................6
SETUP AND ADJUSTMENTS:...................................7
Cutting height ..........................................................7
Motion control linkage ..............................................8
Reverse spring detent .............................................9
Mower Deck Leveling ............................................10
Blade belts ............................................................10
Pump belt .............................................................. 11
Safety interlock system ......................................... 11
OPERATING INSTRUCTIONS: ...............................12
Controls.................................................................12
Starting and operation............................................12
MAINTENANCE: .......................................................14
Engine oil level....................................................... 14
Pump belt ..............................................................14
Mower blades ........................................................14
Safety interlock system .........................................14
Hardware...............................................................14
Air cleaner .............................................................14
Engine oil...............................................................14
Hydraulic oil ...........................................................14
Tire presure...........................................................14
Belts ......................................................................14
Lubrication.............................................................14
Fuel filter................................................................14
Hydraulic filter and oil ............................................15
Cutter housing.......................................................16
TROUBLE SHOOTING: ........................................... 17
WARRANTY: .............................................................. 19
3
STAY A SAFE DISTANCE
FROM THE MACHINE

SAFETY DECALS

SHUT OFF ENGINE AND REMOVE KEY BEFORE PERFOMORMING ANY MAINTENANCE OR REPAIR
RISK OF SEVERING OF
TOES OR FINGERS
MOWER BLADES
READ OPERATORS
MANUAL BEFORE
OPERATING MACHINE
DO NOT OPEN OR REMOVE
SAFETY SHIELDS WHILE
ENGINE IS RUNING
RISK OF SEVERING OF
TOES OR FINGERS
MOWER BLADES
DO NOT OPEN OR REMOVE SAFETY SHIELDS WHILE ENGINE IS RUNING
RISK OF THROWN OR FLYING OBJECTS
RISK OF HAND AND ARM ENTANGLEMENT BELT DRIVE
STAY A SAFE DISTANCE FROM THE MACHINE
EXPLOSION HAZARD
CHEMICAL BURN HAZARD OPEN FLAME
KEEP AWAY FROM
4

SAFETY

TRAINING:
1. Read this manual carefully and question your dealer if something is not clear.
2. Be thoroughly familiar with the controls and proper use of the equipment.
3. Never allow children, teenagers, or people unfamiliar with these instructions to use the mower .
4. Do not mow while people, particularly children, or pets are nearby .
PREPARATION:
1. The use of personal protective equipment such as (but not limited to) protection for the eyes, ears, feet and head is recommended.
2. Never operate the mower without proper guards, covers, safety switches and devices in place and properly functioning. Inspect these items daily for their condition and proper op­eration. If the condition or operation of any of these devices is questionable they must be replaced or repaired before using the mower .
3. Thoroughly inspect the area to be mowed and remove all stones, sticks, wire and other de­bris that may be thrown by the mower . Also note or mark other obstacles such as holes, stumps, etc..
4. Do not operate the mower when barefoot or wearing open shoes. Always wear substantial footwear and long pants.
5. Fill gas tank before starting mower . DO NOT SMOKE near gasoline containers. Do not fill gas tank indoors or when engine is hot or running. Clean off any spilled gasoline before starting the mower .
OPERATION:
1. Mow only in daylight or good artificial light.
2. Do not operate the mower in wet grass if possible.
3. Mow across slopes. Use extreme caution when mowing or turning on slopes. Always turn to the downhill side. Do not mow excessively steep slopes ( mower may tip over and cause
injury or death ).
4. Use caution when backing up.
5. Stop the blades when crossing surfaces other than grass; or when traveling to and from the area to be mowed.
6. Never operate the mower with defective, broken or excessively worn parts. Keep all guards, shields, and safety devices in place and in proper working order .
7. Do not change the engine governor settings or over speed the engine. Operating the engine at excessive speeds will increase the hazard of injury and can severely damage your ma chine.
8. Keep hands, feet and clothing away from rotating parts when operating mower .
9. Stop the blades and engine before leaving the operators position for any reason.
10. Never make adjustments to the mower while engine and/or blades are running.
1 1. After striking a foreign object, stop mower and remove key . Inspect the mower for any dam
age and repair it immediately before continuing to mow .
12. Never operate this equipment in an enclosed or confined area without proper ventilation of the engine exhaust.
13. Do not allow any passengers to ride on the mower . Keep others away from the mower when in operation.
5
SAFETY
TRANSPORTATION:
Turn of f fuel valve and strap mower to trailer.
MAINTENANCE:
1. Keep all nuts, bolts and screws tight to keep mower in safe operating condition.
2. Engine maintenance should comply with engine manufactures specifications. See the en­gine manual for specifications.
3. Never store the mower with gas in the tank inside a building where fumes can reach an open flame or spark.
4. T o reduce the risk of fire, keep the mower free of grass, leaves and excessive grease or oil.
5. Have your mower inspected and serviced each year by an authorized Yazoo/Kees dealer .
6. Use only authentic Y azoo/Kees replacement p arts to insure the safety and quality of your mower is maintained.
7. Safety decals should be replaced if they are missing or illegible. Decals can be purchased from your Yazoo/Kees dealer.
8. The hydraulic system including all hoses and fittings should be checked frequently for wear or leaks. Never check for leaks with your hands, use a piece of cardboard or wood. Hydraulic oil under pressure could be injected into your body and must be surgically removed within a few hours.
6

EQUIPMENT SETUP AND ADJUSTMENTS

1. Uncrate mower
2. Cut the plastic wire ties holding the operator presence levers down.
3. Check tire pressure in all four tires. (22 PSI in all tires)
4. Check engine oil with dipstick. Add if needed per engine manufactures specifications.(See
engine manual)
5. Check hydraulic oil level. Should be an 1.0” below the bottom of the fill tube.
6. Mount the discharge chute to the front deck using the fasteners provided on the deck.
CUTTING HEIGHT
1. Cutting height ranges from 1 1/4” to 4 3/4” in 1/4” increments.
2. Cutting height is changed by pushing the foot pedal (Figure 1) down until the transport lock
lever securely latches into the slot on the top surface of the height plate.
3. At this time, move the pin in the height plate to the desired cutting position and reinsert
hairpin.
4. After the pin is placed in the desired hole, press down on the foot pedal and remove the
transport lock lever from the slot. Gently remove pressure from the foot lever allowing the lift arm to contact the pin in the height plate.
NOTE: To achive the best quality cut, the blades should be level with the ground or slighty tipped forward.
FOOT PEDAL
TRANSPORT LOCK LEVER
HEIGHT PLATE
PIN
FIGURE 1
7

MOTION CONTROL ADJUSTMENT

1. This adjustment must be made with the drive wheels rotating. Raise rear of the unit and
block it up so the wheels are free to rotate. CAUTION: keep hands, feet and clothing away from rotating tires.
2. With the ground speed lever in neutral or stop position, start the engine.
3. The thumb latches should be unlocked.
4. Turn the adjusting nut the proper direction until the wheel stops rotating. This is your neutral
position, repeat on the other side. (See Figure 2.)
5. After the neutral position is adjusted. Y ou will need to readjust the short linkage. (See Figure 2.)
6. Remove the two hairpins, swing the linkage out of the control lever and the thumb latch. See
Figure 2.)
7. Turn the short linkage the proper direction in the swivel, so that when the thumb latch is
engaged the wheel does not turn (or it is in neutral).
8. After these adjustments have been made it will be necessary to adjust the reverse detent.
(See reverse spring detent adjustment).
THUMB LATCH
SHORT
LINKAGE
ADJUSTING
NUTS
CONTROL
CONTROL LEVER
MOTION
LINKAGE
FIGURE 2
8
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