Yazoo/Kees KHKW36140, KHKW48170 User Manual

Operator ’s Manual for
KHKW48170
Professional Quality Lawn Care Equipment
since 1945
Thank you for buying a Y AZOO/KEES! Before operating your new mower, read, understand and follow the important safety instructions and the other instructions contained in this manual. Lawnmowers and all power equipment, can be potentially dangerous if used improperly.
SAFETY REQUIRES GOOD JUDGEMENT, CAREFUL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE.
MANUAL 102221 REV . 02(06/28/00)
Congratulations on the purchase of your Y azoo/Kees mower. This manual has been pre­pared for the owners and operators of the Hydro Kutter™ 36" and 48" commercial mowers. Read, understand and follow the saftey and operating instructions.
! W ARNING
Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
If you have any questions pertaining to your mower contact your dealer.
! CAUTION
1. Keep all shields, guards and safety devices in place and in proper working condition.
2. Stop engine and remove spark plug wires or remove key before adjusting, servicing, or performing maintenance.
WARNING
!
THE ENGINE EXHAUST FROM
THIS PRODUCT CONTAINS
CHEMICALS KNOWN TO THE STATE
OTHER REPRODUCTIVE HARM.
Continuous dedication to improve our products require that specifications and design are subject to change without notice.
WARNING
OF CALIFORNIA TO CAUSE
CANCER, BIRTH DEFECTS OR
2
!
SAFETY:
1. Training
2. Preparation
3. Operation
4. Transportation
5. Maintenance
SETUP AND ADJUSTMENTS:
1. Cutting height
2. Motion control linkage
3. Reverse spring detent
4. Blade belts
5. Engine belt guides
6. Pump belt
7. Safety interlock system
OPERATING INSTRUCTIONS:
1. Controls
2. Starting and operation

TABLE OF CONTENTS

MAINTENANCE:
1. Engine oil level
2. Pump belt
3. Mower blades
4. Safety interlock system
5. Hardware
6. Air cleaner
7. Engine oil
8. Hydraulic oil
9. Tire presure
10. Belts 1 1. Lubrication
12. Fuel filter
13. Hydraulic filter and oil
14. Cutter housing
TROUBLE SHOOTING:
3

SAFETY

TRAINING:
1. Read this manual carefully and question your dealer if something is not clear.
2. Be thoroughly familiar with the controls and proper use of the equipment.
3. Never allow children, teenagers, or people unfamiliar with these instructions to use the mower.
4. Do not mow while people, particularly children, or pets are nearby.
PREPARATION:
1. The use of personal protective equipment such as (but not limited to) protection for the eyes, ears, feet and head is recommended.
2. Never operate the mower without proper guards, covers, safety switches and devices in place and properly functioning. Inspect these items daily for their condition and proper op­eration. If the condition or operation of any of these devices is questionable they must be replaced or repaired before using the mower.
3. Thoroughly inspect the area to be mowed and remove all stones, sticks, wire and other debris that may be thrown by the mower. Also note or mark other obstacles such as holes, stumps, etc..
4. Do not operate the mower when barefoot or wearing open shoes. Always wear substantial footwear and long pants.
5. Fill gas tank before starting mower . DO NOT SMOKE near gasoline containers. Do not fill gas tank indoors or when engine is hot or running. Clean off any spilled gasoline before starting the mower.
OPERATION:
1. Mow only in daylight or good artificial light.
2. Do not operate the mower in wet grass if possible.
3. Mow across slopes. Use extreme caution when mowing or turning on slopes. Always turn to the downhill side. Do not mow excessively steep slopes ( mower may tip over and cause
injury or death ).
4. Use caution when backing up.
5. Stop the blades when crossing surfaces other than grass; or when traveling to and from the area to be mowed.
6. Never operate the mower with defective, broken or excessively worn parts. Keep all guards, shields, and safety devices in place and in proper working order.
7. Do not change the engine governor settings or over speed the engine. Operating the engine at excessive speeds will increase the hazard of injury and can severely damage your machine.
8. Keep hands, feet and clothing away from rotating parts when operating mower.
9. Stop the blades and engine before leaving the operators position for any reason.
10. Never make adjustments to the mower while engine and/or blades are running.
11. After striking a foreign object, stop mower and remove key. Inspect the mower for any damage and repair it immediately before continuing to mow.
12. Never operate this equipment in an enclosed or confined area without proper ventilation of the engine exhaust.
13. Do not allow any passengers to ride on the mower . Keep others away from the mower when in operation.
4
SAFETY
TRANSPORTATION:
Turn of f fuel valve and strap mower to trailer.
MAINTENANCE:
1. Keep all nuts, bolts and screws tight to keep mower in safe operating condition.
2. Engine maintenance should comply with engine manufactures specifications. See the engine manual for specifications.
3. Never store the mower with gas in the tank inside a building where fumes can reach an open flame or spark.
4. To reduce the risk of fire, keep the mower free of grass, leaves and excessive grease or oil.
5. Have your mower inspected and serviced each year by an authorized Yazoo/Kees dealer .
6. Use only authentic Y azoo/Kees replacement p arts to insure the safety and quality of your mower is maintained.
7. Safety decals should be replaced if they are missing or illegible. Decals can be purchased from your Yazoo/Kees dealer.
8. The hydraulic system including all hoses and fittings should be checked frequently for wear or leaks. Never check for leaks with your hands, use a piece of cardboard or wood. Hydraulic oil under pressure could be injected into your body and must be surgically removed within a few hours.

EQUIPMENT SETUP AND ADJUSTMENTS

1. Uncrate mower
2. Mount front caster assemblies to the front deck using the fasterners provided on the deck.(both sides)
3. Cut the plastic wire ties holding the operator presence levers down.
4. Check tire pressure in all four tires. (rear tires 15 PSI, front tires 20-25 PSI)
5. Check engine oil with dipstick. Add if needed per engine manufactures specifications.(See engine manual)
6. Check hydraulic oil level. Should be an 1.0” below the bottom of the fill tube.
7. Mount the discharge chute to the front deck using the fasteners provided on the deck.
CUTTING HEIGHT
1. Before changine cutting heights make sure the blades are off, key switch is off, and remove spark plug wire or wires.
2. Cutting height ranges from 1 1/2” to 5” in 1/4” increments.
3. Cutting height can be changed three ways. Move one “C” spacer on the front casters, change the blade spacers, or move the wheel motor assemblies.
4. a. To change heights on the rear deck lossen, do not remove, the top two carraige bolts on both sides.(see fig. 1a) b. Place a jack under the center of the rear deck remove the bottom two nuts on both sides. Then remove the bottom two bolts both sides.(May have to raise the jack slightly to remove bolts.)(see fig. 1b) c. With the jack raise or lower the rear deck to the desired postion using the chart, on page 7, to ensure proper height.
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d. Reinstall the bottom two bolts on both sides.(A tapered punch may be needed to help align the holes.) e. Retighten all four bolts both sides and remove jack.
5. Using the chart(on page 7), find the correct number of spacers to be placed under the caster swivel.(see fig. 2)
NOTE: T o achive the best quality cut, the blades should be level with the ground or slighty tipped forward.
REAR DECK ADJUSTMENTREAR DECK ADJUSTMENT
REAR DECK ADJUSTMENT
REAR DECK ADJUSTMENTREAR DECK ADJUSTMENT
CARRIAGE BOLTS(a)
POSTION A POSTION B POSTION C
1/2" ”C”- SPACERS
CASTER SWIVEL
Figure 1
CASTER HEIGHT ADJUSTMENTCASTER HEIGHT ADJUSTMENT
CASTER HEIGHT ADJUSTMENT
CASTER HEIGHT ADJUSTMENTCASTER HEIGHT ADJUSTMENT
(b)
MACHINERY BUSHING
Figure 2
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