Yaskawa V1000 Technical Manual

YASKAWA AC Drive V1000 Option

Modbus TCP/IP

Technical Manual

Type: SI-EM3D/V

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. SIEP YAICOM 17A

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contents

1 PREFACE AND SAFETY.........................................................................................4

2 PRODUCT OVERVIEW............................................................................................7

3 RECEIVING..............................................................................................................8

4 OPTION COMPONENTS..........................................................................................9

5 INSTALLATION PROCEDURE..............................................................................12

6 RELATED DRIVE PARAMETERS.........................................................................20

7 MODBUS TCP/IP MESSAGING.............................................................................23

8 WEB INTERFACE..................................................................................................33

9 RAPID SPANNING TREE PROTOCOL.................................................................41

10 TROUBLESHOOTING............................................................................................45

11 SPECIFICATIONS..................................................................................................48

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the SI-EM3D/V option:

Yaskawa AC Drive V1000 Option SI-EM3D/V Dual-Port Modbus TCP/IP Installation Manual (TOEPYAICOM17)

The Installation Manual contains information required to install the option and set up related drive parameters.

Yaskawa AC Drive V1000 Option SI-EM3D/V Dual-Port Modbus TCP/IP Technical Manual (SIEPYAICOM17)

The Technical Manual contains detailed information about the option. In the U.S., access http://www.yaskawa.com to obtain the Technical Manual. Customers in other areas should contact a Yaskawa representative.

V1000 Series AC Drive Quick Start Guide

This guide contains basic information required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and parameter settings. The purpose of this guide is to prepare the drive for a trial run with an application and for basic operation. This manual is available for download on our documentation website, www.yaskawa.com.

V1000 Series AC Drive Technical Manual

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available for download on our documentation website, www.yaskawa.com.

Terms

Note: Indicates supplemental information that is not related to safety messages.

Drive: Yaskawa V1000 Series AC Drive

Option: Yaskawa AC Drive V1000 SI-EM3D/V Dual-Port Modbus TCP/IP Option

Registered Trademarks

• Modbus TCP/IP is a trademark of Modbus-IDA.

• All trademarks are the property of their respective owners.

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

1 Preface and Safety

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

General Safety

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in

this manual.

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury. Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal

capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label once all indicators are OFF, and then measure the DC bus voltage level to confirm it has reached a safe level.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

V1000

Warning information

AVERTISSEMENT

Lire le manuel avant l'installation. Attendre 5 minutes apres la coupure de l'alimentation, pour permettre la decharge des condensateurs. Pour repondre aux exigences , s assurer que le neutre soit relie a la terre, pour la serie 400V.

WARNING

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to 　 requirements, make sure to ground the supply neutral for 400V class.

Risk of electric shock.

Risque de decharge electrique.

AVERTISSEMENT

WARNING

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to 　 requirements, make sure to ground the supply neutral for 400V class.

Risk of electric shock.

Risque de decharge electrique.

1 Preface and Safety

NOTICE

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

Option Unit Warning Labels

Warning information is displayed on the option unit as shown in the figure below. Follow all warnings and safety instructions when using the product.

Warning Contents

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

2 Product Overview

About this Product

This option provides a communications connection between the drive and a Modbus TCP/IP network. The option connects the drive to a Modbus TCP/IP network and facilitates the exchange of data.

This manual explains the handling, installation and specifications of this product.

The option is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network. The option is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors.

By installing the option to a drive, it is possible to do the following from a Modbus TCP/IP master device:

• Operate the drive

• Monitor drive status

• Change drive parameter settings.

Applicable Models

The option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Series Drive Model Number

V1000

<1> See “PRG” on the drive nameplate for the software version number.

CIMR-VooAoooo

Software Version

1012 and later

<1>

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

MANUAL

3 Receiving

Please perform the following tasks upon receipt of the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the name plate of the option package.

• Contact your supplier if you have received the wrong model or the option does not function properly.

Option Package Contents

Description Option Unit Ground Wire Warning Labels Installation Manual

–

Quantity 1 4 1 1

Tools Required for Installation

A Phillips screwdriver (M3, M3.5 to M6 metric or #1, #2 U.S. standard) is required to install the option. Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.

Note: Tools required to prepare the option cables for wiring are not listed in this manual.

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

4 Option Components

00000000000000

SI-EN3D/V

1XXX

O L

Option with cover removed

Underside

Option with cover attached

27 mm (1.06 in.)

SI-EM3D/V Dual-Port Modbus TCP/IP Option Unit

4 Option Components

A –

LED (NS)

B –

LED (MS)

<2>

C – Option cover D – Modbus TCP/IP PCB E – Attachment screw hole for option

cover F – Nameplate G – Functional earth cable connection

(FE) H – Mounting tab I –

Ground wire

<1>

Figure 1 Option Unit Components

<1> A selection of ground wires are packaged loose in the option shipping package. Connect the appropriate ground wire based on

drive model during installation.

<2> Refer to Option LED Display on page 11 for details on the LEDs.

Dimensions

The installed option adds 27 mm (1.06 in.) to the total depth of the drive.

J – Pass-through hole for ground wire K –

Port 2 LED (10/100)

<2>

L – Port 2 M –

Port 2 LED (LINK/ACT)

N –

Port 1 LED (10/100)

<2>

O – Port 1 P –

Port 1 LED (LINK/ACT)

<2>

Q – Modbus TCP/IP cable connector R – Option connector

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

Figure 2 Dimensions

Latch release

1 2 3 4 5 6 7 8

4 Option Components

Communication Connector CN1

Communication Connector CN1 is a modular RJ45 female connector and the connection point for a customer-supplied male Modbus network communication cable.

Figure 3 Communication Connector CN1 (RJ45)

Table 2 Male, 8-Way Modular Connector (Customer-Supplied)

Male 8-Way Modular Connector Pin Description

<1> Not used for 10 Mbps and 100 Mbps networks.

1 (Pair 2) Transmit data (TXD) +

2 (Pair 2) Transmit data (TXD) -

3 (Pair 3) Receive data (RXD) +

4 (Pair 1)

5 (Pair 1)

Not used

<1>

6 (Pair 3) Receive data (RXD) -

7 (Pair 4)

8 (Pair 4)

Not used

<1>

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

4 Option Components

Option LED Display

The option has four LEDs.

Bi-color Status LEDs:

• Module status (MS) red/green

• Network status (NS) red/green

Ethernet LEDs:

• Network speed - 10/100 (MS) green

• Link status and network activity - LINK/ACT (NS) red/green The operational states of the option LEDs after completion of the power-up diagnostic LED sequence are described in Table

3. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states.

Table 3 Option LED States

Name

<1>

10/100

LINK/ACT

<1> Remove the cover to check the status of the LED. Be careful not to touch the main circuit terminals or the control board in the drive.

<1>

Color Status

Green ON Normal operation

Green Flashing Standby/Initializing

Red Flashing Non-fatal error occurred

Red ON Fatal error occurred The option has detected an unrecoverable major fault.

Green ON

Green Flashing

Red ON Major fault

Green OFF 10 Mbps is established

Green ON 100 Mbps is established

Green OFF LINK is not established

Green ON LINK is established

Green Flashing

Display

– OFF Power supply OFF Power is not being supplied to the drive.

– OFF

Operating Status Remarks

The option is operating normally and initialization is complete.

The option is in process of configuring or waiting for configuration information.

The option has detected a recoverable minor fault such as incomplete configuration.

Power supply OFF or no network connection established.

Online communications established

Control communications established

LINK is established and there is network activity.

The option is online and has established connections.

The option is online with a control connection.

The option detected a duplicate IP address or the control connection timed out.

–

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

5 Installation Procedure

Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury. Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label. After

all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off.

WARNING

Electrical Shock Hazard

Do not remove the option unit cover while the power is on.

Failure to comply could result in death or serious injury. The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to

reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,

adjustment, and maintenance of this product.

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never shut the power off while the drive is outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

5 Installation Procedure

NOTICE

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply could result in damage to the option.

Prior to Installing the Option

Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the drive Quick Start Guide for information on wiring and connecting the drive.

Installing the Option

DANGER! DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply could result in

death or serious injury. Before installing the option, disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off.

Shut off power to the drive, wait at least five minutes after confirming the DC bus voltage is safe, then loosen the

screw that fastens the front cover in place and remove the front cover. This drive front cover will be replaced by the option cover. Cover removal varies depending on drive size.

NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

Figure 4 Remove the Front Cover

The remaining installation steps differ based on drive model. Find the drive model number on the drive nameplate

and refer to the step indicated in Table 4 based on your model number

Table 4 Installation Steps Based on Drive Model

Enclosure Type Drive Model Proceed to Step Page

IP20/Open-Chassis

IP20/NEMA Type 1

<1>

CIMR-VooAooooB

CIMR-VooAooooF

3 13

6 15

<1>Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity.

For IP20/Open-Chassis models CIMR-VooAooooB, remove the bottom cover of the drive by applying pressure

to the tabs on each side of the bottom cover. Pull the bottom cover away from the drive while pushing in on the tabs to release the cover from the drive. Refer to Figure 5 for details.

Refer to Figure 6 for drive models BA0006B to BA0018B, 2A0008B to 2A0069B, and 4A0001B to 4A0038B, which require removing the terminal cover prior to removing the bottom cover.

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

Bottom Cover

Terminal Cover

Ground terminal

Ground wire

Drive-side connector Screw size: M3.5 to M6

Option unit connector Screw size: M3

5 Installation Procedure

Figure 6 Remove the Terminal Cover and Bottom Cover on an IP20/Open-Chassis Drive

(Models BA0006B to BA0018B; 2A0008B to 2A0069B; 4A0001B to 4A0038B)

Figure 5 Remove the Bottom Cover on an IP20/Open-Chassis Drive

(Models BA0001B to BA0003B and 2A0001B to 2A0006B)

On IP20/Open-Chassis models, connect the drive side of the ground wire to the drive ground terminal.

Note: The different ground wires packaged with the option connect the option to different drive models. Select the proper ground wire

depending on drive size. Refer to Table 5 for ground wire selection by drive model.

Figure 7 Connect the Ground Wire on an IP20/Open-Chassis Drive

Table 5 Ground Wire Selection

Ground Wire Length

(mm/in)

150/5.9

Single-Phase

200 V Class

BA0001 BA0002 BA0003

Drive Model

Three-Phase

200 V Class

2A0001 2A0002 2A0004 2A0006

Three-Phase

400 V Class

–

4A0001 4A0002 4A0004 4A0005 4A0007 4A0009

200/7.9

BA0006 BA0010 BA0012 BA0018

2A0010 2A0012 2A0020

4A0011

250/9.8 –

400/15.7 –

For IP20/Open-Chassis models, go to Step 9. on page 36.

2A0030 2A0040

2A0056 2A0069

4A0018 4A0023

4A0031 4A0038

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

5 Installation Procedure

For IP20/NEMA Type 1 enclosure models CIMR-VooAooooF, loosen the screw on the front of the NEMA Type

1 terminal cover and remove it from the drive. Refer to Figure 8 for details.

Refer to Figure 9 for drive models BA0006F to BA0018F, 2A0010F to 2A0069F, and 4A0001F to 4A0038F, which require removing the plastic terminal cover prior to removing the NEMA Type 1 terminal cover.

Note: Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity.

Figure 8 Remove the NEMA Type 1 Terminal Cover

(Models BA0001F to BA0003F and 2A0001F to 2A0006F)

Figure 9 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive

(Models BA0006F to BA0018F; 2A0008F to 2A0069F; 4A0001F to 4A0038F)

For models BA0001F to BA0003F and 2A0001F to 2A0006F, loosen the screws attaching the NEMA Type 1 conduit

bracket to the drive to remove the NEMA Type 1 conduit bracket.

Figure 10 Remove the NEMA Type 1 Conduit Bracket

(Models BA0001F to BA0003F and 2A0001F to 2A0006F)

On models (BA0001F to BA0003F and 2A0001F to 2A0006F), the screw for the drive ground terminal also acts as

one of the screws that attaches the NEMA Type 1 conduit bracket to the drive. Reattach the NEMA Type 1 conduit bracket according to Figure 27 and connect the drive-side of the ground wire to the drive ground terminal.

Note: The different ground wires packaged with the option connect the option to different drive models. Select the proper ground wire

depending on drive size. Refer to Table 5 on page 14 for ground wire selection by drive model.

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

Ground terminal

Ground wire

Drive ground terminal/ NEMA Type 1 conduit bracket screw

Ground wire

Drive-side connector Screw size: M3.5 to M6

Option unit connector Screw size: M3

IP20/Open-Chassis IP20/NEMA Type 1 Enclosure

5 Installation Procedure

Figure 11 Reattach the NEMA Type 1 Conduit Bracket and Connect the Ground Wire

Reattach the bottom cover. Keep the ground wire inside of the bottom cover when reattaching.

(Models BA0001F to BA0003F and 2A0001F to 2A0006F)

On models BA0006 to BA0018, 2A0008 to 2A0069, and 4A0001 to 4A0038, reattach the terminal cover.

10.

Refer to Figure 13 and Figure 14 for drive models BA0006 to BA0018, 2A0008 to 2A0020, and 4A0001 to 4A0011, which require routing the ground wire through the provided notch when reinstalling the terminal cover.

Figure 12 Reattach the Bottom Cover

Figure 13 Reattach the Terminal Cover

(Models BA0006 to BA0018; 2A0008 to 2A0069; 4A0001 to 4A0038)

YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual

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