Yaskawa V1000 Technical Manual
YASKAWA AC Drive V1000 Option
Modbus TCP/IP
Technical Manual
Type: SI-EM3D/V
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
TM
MANUAL NO. SIEP YAICOM 17A
Copyright © 2014 YASKAWA AMERICA, INC. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent
liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly
striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Table of Contents
1 PREFACE AND SAFETY.........................................................................................4
2 PRODUCT OVERVIEW............................................................................................7
3 RECEIVING..............................................................................................................8
4 OPTION COMPONENTS..........................................................................................9
5 INSTALLATION PROCEDURE..............................................................................12
6 RELATED DRIVE PARAMETERS.........................................................................20
7 MODBUS TCP/IP MESSAGING.............................................................................23
8 WEB INTERFACE..................................................................................................33
9 RAPID SPANNING TREE PROTOCOL.................................................................41
10 TROUBLESHOOTING............................................................................................45
11 SPECIFICATIONS..................................................................................................48
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
3
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
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Applicable Documentation
The following manuals are available for the SI-EM3D/V option:
Yaskawa AC Drive V1000 Option SI-EM3D/V Dual-Port Modbus TCP/IP Installation Manual (TOEPYAICOM17)
The Installation Manual contains information required to install the option and set up related drive parameters.
Yaskawa AC Drive V1000 Option SI-EM3D/V Dual-Port Modbus TCP/IP Technical Manual (SIEPYAICOM17)
The Technical Manual contains detailed information about the option. In the U.S., access http://www.yaskawa.com
to obtain the Technical Manual. Customers in other areas should contact a Yaskawa representative.
V1000 Series AC Drive Quick Start Guide
This guide contains basic information required to install and wire the drive. It also gives an overview of fault
diagnostics, maintenance, and parameter settings. The purpose of this guide is to prepare the drive for a trial run
with an application and for basic operation. This manual is available for download on our documentation website,
www.yaskawa.com.
V1000 Series AC Drive Technical Manual
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus
specifications. Use this manual to expand drive functionality and to take advantage of higher performance features.
This manual is available for download on our documentation website, www.yaskawa.com.
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Terms
Note: Indicates supplemental information that is not related to safety messages.
Drive: Yaskawa V1000 Series AC Drive
Option: Yaskawa AC Drive V1000 SI-EM3D/V Dual-Port Modbus TCP/IP Option
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Registered Trademarks
• Modbus TCP/IP is a trademark of Modbus-IDA.
• All trademarks are the property of their respective owners.
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Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. The option must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in
serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
4
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
1 Preface and Safety
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
General Safety
n
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to
which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice
to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal
capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC
bus voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label once all
indicators are OFF, and then measure the DC bus voltage level to confirm it has reached a safe level.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
5
V1000
Warning
information
AVERTISSEMENT
Lire le manuel avant l'installation.
Attendre 5 minutes apres la coupure de l'alimentation,
pour permettre la decharge des condensateurs.
Pour repondre aux exigences , s assurer que le
neutre soit relie a la terre, pour la serie 400V.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
Risque de decharge
electrique.
AVERTISSEMENT
Lire le manuel avant l'installation.
Attendre 5 minutes apres la coupure de l'alimentation,
pour permettre la decharge des condensateurs.
Pour repondre aux exigences , s assurer que le
neutre soit relie a la terre, pour la serie 400V.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
Risque de decharge
electrique.
1 Preface and Safety
NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Option Unit Warning Labels
n
Warning information is displayed on the option unit as shown in the figure below. Follow all warnings and safety instructions
when using the product.
Warning Contents
n
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YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
2 Product Overview
2 Product Overview
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About this Product
This option provides a communications connection between the drive and a Modbus TCP/IP network. The option connects
the drive to a Modbus TCP/IP network and facilitates the exchange of data.
This manual explains the handling, installation and specifications of this product.
The option is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, and
variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network. The
option is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while
providing interchangeability of like components from multiple vendors.
By installing the option to a drive, it is possible to do the following from a Modbus TCP/IP master device:
• Operate the drive
• Monitor drive status
• Change drive parameter settings.
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Applicable Models
The option can be used with the drive models in Table 1.
Table 1 Applicable Models
Drive Series Drive Model Number
V1000
<1> See “PRG” on the drive nameplate for the software version number.
CIMR-VooAoooo
Software Version
1012 and later
<1>
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
7
MANUAL
3 Receiving
3 Receiving
Please perform the following tasks upon receipt of the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the name plate of the option package.
• Contact your supplier if you have received the wrong model or the option does not function properly.
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Option Package Contents
Description Option Unit Ground Wire Warning Labels Installation Manual
–
Quantity 1 4 1 1
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Tools Required for Installation
A Phillips screwdriver (M3, M3.5 to M6 metric or #1, #2 U.S. standard) is required to install the option. Screw sizes vary by
drive capacity. Select a screwdriver appropriate for the drive capacity.
Note: Tools required to prepare the option cables for wiring are not listed in this manual.
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YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
4 Option Components
A
B
C
H
E
D
H
G
I
J
R
F
Q
00000000000000
SI-EN3D/V
1XXX
P
N
K
M
O L
Option with cover removed
Underside
Option with cover attached
27 mm (1.06 in.)
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SI-EM3D/V Dual-Port Modbus TCP/IP Option Unit
4 Option Components
A –
LED (NS)
B –
LED (MS)
<2>
<2>
C – Option cover
D – Modbus TCP/IP PCB
E – Attachment screw hole for option
cover
F – Nameplate
G – Functional earth cable connection
(FE)
H – Mounting tab
I –
Ground wire
<1>
Figure 1 Option Unit Components
<1> A selection of ground wires are packaged loose in the option shipping package. Connect the appropriate ground wire based on
drive model during installation.
<2> Refer to Option LED Display on page 11 for details on the LEDs.
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Dimensions
The installed option adds 27 mm (1.06 in.) to the total depth of the drive.
J – Pass-through hole for ground wire
K –
Port 2 LED (10/100)
<2>
L – Port 2
M –
Port 2 LED (LINK/ACT)
N –
Port 1 LED (10/100)
<2>
<2>
O – Port 1
P –
Port 1 LED (LINK/ACT)
<2>
Q – Modbus TCP/IP cable connector
R – Option connector
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
Figure 2 Dimensions
9
Latch release
1 2 3 4 5 6 7 8
4 Option Components
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Communication Connector CN1
Communication Connector CN1 is a modular RJ45 female connector and the connection point for a customer-supplied male
Modbus network communication cable.
Figure 3 Communication Connector CN1 (RJ45)
Table 2 Male, 8-Way Modular Connector (Customer-Supplied)
Male 8-Way Modular Connector Pin Description
<1> Not used for 10 Mbps and 100 Mbps networks.
1 (Pair 2) Transmit data (TXD) +
2 (Pair 2) Transmit data (TXD) -
3 (Pair 3) Receive data (RXD) +
4 (Pair 1)
5 (Pair 1)
Not used
Not used
<1>
<1>
6 (Pair 3) Receive data (RXD) -
7 (Pair 4)
8 (Pair 4)
Not used
Not used
<1>
<1>
10
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
4 Option Components
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Option LED Display
The option has four LEDs.
Bi-color Status LEDs:
• Module status (MS) red/green
• Network status (NS) red/green
Ethernet LEDs:
• Network speed - 10/100 (MS) green
• Link status and network activity - LINK/ACT (NS) red/green
The operational states of the option LEDs after completion of the power-up diagnostic LED sequence are described in Table
3. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states.
Table 3 Option LED States
Name
MS
NS
<1>
10/100
LINK/ACT
<1> Remove the cover to check the status of the LED. Be careful not to touch the main circuit terminals or the control board in the drive.
<1>
Color Status
Green ON Normal operation
Green Flashing Standby/Initializing
Red Flashing Non-fatal error occurred
Red ON Fatal error occurred The option has detected an unrecoverable major fault.
Green ON
Green Flashing
Red ON Major fault
Green OFF 10 Mbps is established
Green ON 100 Mbps is established
Green OFF LINK is not established
Green ON LINK is established
Green Flashing
Display
– OFF Power supply OFF Power is not being supplied to the drive.
– OFF
Operating Status Remarks
The option is operating normally and initialization is
complete.
The option is in process of configuring or waiting for
configuration information.
The option has detected a recoverable minor fault such
as incomplete configuration.
Power supply OFF or no network
connection established.
Online communications
established
Control communications
established
LINK is established and there is
network activity.
The option is online and has established connections.
The option is online with a control connection.
The option detected a duplicate IP address or the control
connection timed out.
–
–
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
11
5 Installation Procedure
5 Installation Procedure
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Section Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label. After
all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The
internal capacitor remains charged after the power supply is turned off.
WARNING
Electrical Shock Hazard
Do not remove the option unit cover while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to
reinstall covers or shields before operating any devices. The option should be used according to the instructions described
in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment, and maintenance of this product.
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never shut the power off while the drive is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
12
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
5 Installation Procedure
NOTICE
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.
Failure to comply could result in damage to the option.
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Prior to Installing the Option
Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive
functions normally without the option installed. Refer to the drive Quick Start Guide for information on wiring and connecting
the drive.
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Installing the Option
DANGER! DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply could result in
death or serious injury. Before installing the option, disconnect all power to the drive and wait at least the amount of time specified on the
drive front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages
before servicing. The internal capacitor remains charged after the power supply is turned off.
Shut off power to the drive, wait at least five minutes after confirming the DC bus voltage is safe, then loosen the
1.
screw that fastens the front cover in place and remove the front cover. This drive front cover will be replaced by the
option cover. Cover removal varies depending on drive size.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and
circuit boards. Failure to comply may result in ESD damage to circuitry.
Figure 4 Remove the Front Cover
The remaining installation steps differ based on drive model. Find the drive model number on the drive nameplate
2.
and refer to the step indicated in Table 4 based on your model number
Table 4 Installation Steps Based on Drive Model
Enclosure Type Drive Model Proceed to Step Page
IP20/Open-Chassis
IP20/NEMA Type 1
<1>
CIMR-VooAooooB
CIMR-VooAooooF
3 13
6 15
<1>Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity.
For IP20/Open-Chassis models CIMR-VooAooooB, remove the bottom cover of the drive by applying pressure
3.
to the tabs on each side of the bottom cover. Pull the bottom cover away from the drive while pushing in on the tabs
to release the cover from the drive. Refer to Figure 5 for details.
Refer to Figure 6 for drive models BA0006B to BA0018B, 2A0008B to 2A0069B, and 4A0001B to 4A0038B, which
require removing the terminal cover prior to removing the bottom cover.
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
13
Bottom Cover
Terminal Cover
Ground terminal
Ground wire
Drive-side
connector
Screw size:
M3.5 to M6
Option unit
connector
Screw size: M3
5 Installation Procedure
Figure 6 Remove the Terminal Cover and Bottom Cover on an IP20/Open-Chassis Drive
(Models BA0006B to BA0018B; 2A0008B to 2A0069B; 4A0001B to 4A0038B)
Figure 5 Remove the Bottom Cover on an IP20/Open-Chassis Drive
(Models BA0001B to BA0003B and 2A0001B to 2A0006B)
On IP20/Open-Chassis models, connect the drive side of the ground wire to the drive ground terminal.
4.
Note: The different ground wires packaged with the option connect the option to different drive models. Select the proper ground wire
depending on drive size. Refer to Table 5 for ground wire selection by drive model.
Figure 7 Connect the Ground Wire on an IP20/Open-Chassis Drive
Table 5 Ground Wire Selection
Ground Wire Length
(mm/in)
150/5.9
Single-Phase
200 V Class
BA0001
BA0002
BA0003
Drive Model
Three-Phase
200 V Class
2A0001
2A0002
2A0004
2A0006
Three-Phase
400 V Class
–
4A0001
4A0002
4A0004
4A0005
4A0007
4A0009
200/7.9
BA0006
BA0010
BA0012
BA0018
2A0010
2A0012
2A0020
4A0011
250/9.8 –
400/15.7 –
For IP20/Open-Chassis models, go to Step 9. on page 36.
5.
2A0030
2A0040
2A0056
2A0069
4A0018
4A0023
4A0031
4A0038
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YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
5 Installation Procedure
For IP20/NEMA Type 1 enclosure models CIMR-VooAooooF, loosen the screw on the front of the NEMA Type
6.
1 terminal cover and remove it from the drive. Refer to Figure 8 for details.
Refer to Figure 9 for drive models BA0006F to BA0018F, 2A0010F to 2A0069F, and 4A0001F to 4A0038F, which
require removing the plastic terminal cover prior to removing the NEMA Type 1 terminal cover.
Note: Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity.
Figure 8 Remove the NEMA Type 1 Terminal Cover
(Models BA0001F to BA0003F and 2A0001F to 2A0006F)
Figure 9 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive
(Models BA0006F to BA0018F; 2A0008F to 2A0069F; 4A0001F to 4A0038F)
For models BA0001F to BA0003F and 2A0001F to 2A0006F, loosen the screws attaching the NEMA Type 1 conduit
7.
bracket to the drive to remove the NEMA Type 1 conduit bracket.
Figure 10 Remove the NEMA Type 1 Conduit Bracket
(Models BA0001F to BA0003F and 2A0001F to 2A0006F)
On models (BA0001F to BA0003F and 2A0001F to 2A0006F), the screw for the drive ground terminal also acts as
8.
one of the screws that attaches the NEMA Type 1 conduit bracket to the drive. Reattach the NEMA Type 1 conduit
bracket according to Figure 27 and connect the drive-side of the ground wire to the drive ground terminal.
Note: The different ground wires packaged with the option connect the option to different drive models. Select the proper ground wire
depending on drive size. Refer to Table 5 on page 14 for ground wire selection by drive model.
YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
15
Ground terminal
Ground wire
Drive ground terminal/
NEMA Type 1 conduit
bracket screw
Ground wire
Drive-side
connector
Screw size:
M3.5 to M6
Option unit
connector
Screw size: M3
IP20/Open-Chassis IP20/NEMA Type 1 Enclosure
5 Installation Procedure
Figure 11 Reattach the NEMA Type 1 Conduit Bracket and Connect the Ground Wire
Reattach the bottom cover. Keep the ground wire inside of the bottom cover when reattaching.
9.
(Models BA0001F to BA0003F and 2A0001F to 2A0006F)
On models BA0006 to BA0018, 2A0008 to 2A0069, and 4A0001 to 4A0038, reattach the terminal cover.
10.
Refer to Figure 13 and Figure 14 for drive models BA0006 to BA0018, 2A0008 to 2A0020, and 4A0001 to 4A0011,
which require routing the ground wire through the provided notch when reinstalling the terminal cover.
Figure 12 Reattach the Bottom Cover
Figure 13 Reattach the Terminal Cover
(Models BA0006 to BA0018; 2A0008 to 2A0069; 4A0001 to 4A0038)
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YASKAWA SIEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Technical Manual
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