Yaskawa V1000 User Manual

YASKAWA AC Drive-V1000 Option

DI-100 120 Vac Interface Option

Installation Manual

PCB PN: UTC000400

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TOEP YEAOPT 03

This Page Intentionally Blank

All rights reserved. No part of this publication may be reproduced, stored in a retri eval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreove r, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to cha nge without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissio ns. Neither is any liability assumed for damages resulting from the use of the information contained in this publication

2 YASKAWA ELECTRIC TOEP YEAOPT 03 - V1000 Option DI-100 120 Vac Interface Installation Manual

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 12

6 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7 OPTION SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . .24

YAS KAWA ELE CTR IC TOEP YEAOPT 03 - V1000 Option DI-100 120 Vac Interface Installation Manual 3

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4 YASKAWA ELECTRIC TOEP YEAOPT 03 - V1000 Option DI-100 120 Vac Interface Installation Manual

1 Preface and Safety

STOP

(Hz)

(Hz) (A) (V)

         

V1000

๟ᵄᢙᜰ઎ ᱜォㅒォㆬᛯ ಴ജ๟ᵄᢙ ಴ജ㔚ᵹ ಴ജ㔚࿶ ࡕ࠾࠲ ࡌ࡝ࡈࠔࠗ ࠮࠶࠻ࠕ࠶ࡊ ࡄ࡜ࡔ࡯࠲⸳ቯ ࠝ࡯࠻࠴ࡘ࡯࠾ࡦࠣ

ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑᣿ᦠࠍ⺒߻ߎߣޕ ㅢ㔚߅ࠃ߮㔚Ḯㆤᢿᓟ

ಽએౝߪࡈࡠࡦ࠻ࠞࡃ࡯ࠍ

ᄖߐߥ޿ߎߣޕ

400V

⚖ࠗࡦࡃ࡯࠲ߩ႐วߪޔ㔚Ḯߩᕈὐ߇ធ࿾

ߐࠇߡ޿ࠆߎߣࠍ⏕⹺ߔࠆߎߣޕ㧔ޓޓኻᔕ㧕

ߌ߇㧚ᗵ㔚ߩ߅ߘࠇ߇޽ࠅ߹ߔޕ

ෂޓ㒾

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

◆ Applicable Documentation

The following manuals are available for the option and drive:

Option

Yaskawa AC Drive -V1000 Option DI-100 120 Vac Interface Installation Manual Manual No: TOEP YEAOPT 03

Read this manual first. The installation manual is packaged with the DI-100 120 Vac Interface Option and contains installation procedures and precautions.

Yaskawa Drive

Yaskawa AC Drive-V1000 Quick Start Guide Manual No: TOEP C710606 14

Yaskawa AC Drive-V1000 Technical Manual Manual No: SIEP C710606 18

YASKAWA ELECTRIC TOEP YEAOPT 03 - V1000 Option DI-100 120 Vac Interface Installation Manual 5

To obtain instruction manuals for Yaskawa products access this site: U.S.: http://www.yaskawa.com

For questions, contact the local Yaskawa sales office or the nearest Yaskawa representative.

1 Preface and Safety

DANGER

W ARNING

CAUTION

NOTICE

◆ Terms

Note: Indicates a supplement or precaution that does not cause drive damage.

Drive: Yaskawa AC Drive-V1000 Series.

Option: Yaskawa AC Drive-V1000 DI-100 120 Vac Interface Option.

◆ Registered Trademarks

• All trademarks are the property of their respective owners.

◆ Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option unit. The option unit must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

Indicates an equipment damage message.

6 YASKAWA ELECTRIC TOEP YEAOPT 03 - V1000 Option DI-100 120 Vac Interface Installation Manual

1 Preface and Safety

NOTICE

■ General Safety

General Precautions

• The diagrams in this section may include option units and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option unit.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

YASKAWA ELECTRIC TOEP YEAOPT 03 - V1000 Option DI-100 120 Vac Interface Installation Manual 7

2 Product Overview

◆ About This Product

The DI-100 option has seven optically isolated input terminals which can be used to connect external 120 Vac control circuitry to the V1000 drive. The DI-100 Option mounts directly to the V1000 control board terminals (S1 ~ S7 and SC). This option makes it possible to control the V1000 digital inputs with 120 Vac.

This manual explains the handling, installation and specifications of this product.

Note: With this option is installed, safety input terminals H1 and HC on the V1000 drive are designed

to the functionality but are not certified to EN61800-5-1, EN954-1/ISO13849 Category 3, IEC/ EN61508 SIL2, Insulation cooridination: Class 1.

◆ Applicable Models

This option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Models Model Notes

CIMR-VUBA0001~BA0003 CIMR-VU2A0001~2A0006

CIMR-VUBA0006 thru BA0018 CIMR-VU2A0010 thru 2A0020 CIMR-VU4A0001 thru 4A0011

CIMR-VU2A0030 thru CIMR-VU2A0069 CIMR-VU4A0018 thru CIMR-VU4A0038

<1> Because the bottom cover/conduit bracket is discarded for DI-100 installation, the enclosure rating of these

models becomes IP00 or NEMA Open Type after DI-100 option installation.

1-phase 200 V

and 3-phase 200 V

(small frame)

1- phase 200 V

3-phase 200/400 V

(medium frame)

3-phase 200/400 V

(large frame)

<1>

8 YASKAWA ELECTRIC TOEP YEAOPT 03 - V1000 Option DI-100 120 Vac Interface Installation Manual

3 Receiving

Please perform the following tasks after receiving the option.

• All equipment is tested against defects at the factory. Immediately report any damages or shortages evident when the equipment is received to the commercial carrier who transported the equipment.

• Verify receipt of the correct model by checking the information on the nameplate (see

Figure 1).

• If you have received the wrong model or the option does not function properly, contact your supplier.

◆ Contents and Packaging

Table 2 Option Package Contents

Description:

Quantity: 1 1

DI-100 120 Vac Interface Card

UTC000400

DI-100 Installation Manual

MANUAL

◆ Tool Requirements

A flat blade screwdriver (#1) with a blade thickness of 0.4 mm or less and a blade width of

2.5 mm or less is required to install the option.

YASKAWA ELECTRIC TOEP YEAOPT 03 - V1000 Option DI-100 120 Vac Interface Installation Manual 9

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