Yaskawa U1000 User Manual

U1000 Industrial MATRIX Drive

Low Harmonic Regenerative Drive for Industrial Applications

Quick Start Guide

Type: CIMR-UU Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class: 7.5 to 75 kW (10 to 100 HP ND) 400 V Class: 5.5 to 260 kW (7.5 to 350 HP ND)

MANUAL NO. TOEP C710636 04C

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

U1000 MATRIX Quick Start Guide

i.1 PREFACE.................................................................................................................4

i.2 RECEIVING............................................................................................................13

i.3 MECHANICAL INSTALLATION.............................................................................16

i.4 ELECTRICAL INSTALLATION..............................................................................20

i.5 START-UP PROGRAMMING AND OPERATION..................................................43

i.6 TROUBLESHOOTING............................................................................................66

i.7 DRIVE SPECIFICATIONS......................................................................................75

i.8 PARAMETER TABLE............................................................................................77

i.9 STANDARDS COMPLIANCE................................................................................80

i.10 REVISION HISTORY..............................................................................................92

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.1 Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

This manual is designed to ensure correct and suitable application of U1000-Series Drives. Read this manual before attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

Applicable Documentation

The following manuals are available for U1000-series drives:

U1000 Industrial MATRIX Drive Quick Start Guide Read this guide first. This guide is packaged together with the product and contains basic information

required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance safety, and parameter settings. The most recent version of this manual is available for download on our documentation website, www.yaskawa.com.

U1000 Industrial MATRIX Drive Technical Manual The most recent version of this manual is available for download on our documentation website,

www.yaskawa.com. This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features.

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Safety Messages

DANGER

i.1 Preface

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in

this manual.

Electrical Shock Hazard

Before servicing, disconnect all power to the equipment.

The capacitor for the control power supply remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the control power supply voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label, once all indicators are OFF, measure for unsafe voltages to confirm the drive is safe prior to servicing.

Failure to comply will result in death or serious injury.

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and machine loads before applying power to the drive.

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Installation, maintenance, inspection, and service must be performed only by authorized personnel familiar with installation,

adjustment and maintenance of AC drives.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.1 Preface

WARNING

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Make sure the protective earthing conductor complies with technical standards and local safety regulations.

Because the leakage current exceeds 3.5 mA in models 4o0302 and larger, IEC/EN 61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.

Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).

The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI according to IEC/EN 60755.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Install adequate branch circuit protection according to applicable local codes and this Installation Manual. Failure to comply could result in fire and damage to the drive or injury to personnel.

The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V class), 480 Vac maximum (400 V class: 4Eoooo and 4Woooo), and 500 Vac maximum (400 V class: 4Aoooo and 4Poooo) when protected by branch circuit protection devices specified in this document.

Crush Hazard

Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping of the load.

The drive does not possess built-in load drop protection for lifting applications.

Failure to comply could result in death or serious injury from falling loads. Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.1 Preface

NOTICE

If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the peripheral devices.

Contact your supplier if the cause cannot be identified after checking the above.

Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.

Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

General Application Precautions

Selection Drive Rated Output Current

Make sure that the motor rated current is less than the rated output current for the drive.

When 2 Seconds is Required for Momentary Power Loss Ride-Thru Time

Use the units listed below when continuing drive operation after the power is restored even after a momentary loss of power of 2 seconds occurs:

• 200 V class Momentary Power Loss Ride-Thru unit: Model no. P0010

• 400 V class Momentary Power Loss Ride-Thru unit: Model no. P0020

Drive Start-Up Time

The drive requires 1.5 seconds to prepare for operation after the power is turned on. Be mindful of this delay when using an external reference input.

Note: 1.5 seconds is the required time when no optional devices are used with the drive. When using an optional communication device, the time

Selection of Power Supply Capacity

required for the drive to be ready for operation will vary in accordance with the start up time of the communication card.

Use a power supply greater than the rated input capacity (kVA) of the drive. If the power supply is lower than the rated capacity of the drive, the device will be unable to run the application properly and will trigger a fault.

The rated input capacity of the drive, S

= √3 × Iin × Vin /1000

CONV

(kVA), can be calculated by the following formula:

CONV

(Iin: Rated input current [A], Vin: Applicable power supply voltage [V])

Connection to Power Supply

The total impedance of the power supply and wiring for the rated current of the drive is %Z = 10% or more. Power voltage distortion may occur when the impedance of the power supply is too large. When wiring over long distances, be sure to take preventative measures such as using thick cables or series wiring to lower the impedance of wiring. Contact Yaskawa or your Yaskawa agent for details.

Grounding the Power Supply

Yaskawa recommends using a dedicated ground for the power supply, as the drive is designed to run with a 1:1 ratio relative to the power supply. Ground other devices should as directed in the specifications for those devices. Take particular care when connecting sensitive electronic equipment such as OA devices. Separate ground lines and install a noise filter to prevent problems from noise.

When Using a Generator as a Power Supply

Select the generator capacity approximately twice as large as the drive input power supply capacity. Set the deceleration time or load so that the regenerative power from the motor will be 10% or less of the generator capacity. For further information, contact a Yaskawa representative.

When a Phase Advance Capacitor or Thyristor Controller is Provided for the Power Supply

The drive does not require a phase advance capacitor. Installing a phase advance capacitor to the drive will weaken the power factor.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.1 Preface

Attach a phase-advance capacitor with a series reactor to prevent oscillation with the drive after installing the phase advance capacitor on the same power supply system as the drive.

Contact Yaskawa or your Yaskawa agent when a device generating voltage surge or voltage distortion such as DC motor drive thyristor controller or magnetic agitator is installed on the same power supply system.

Prevention Against EMC or Harmonic Leakage Current

Use units with built-in EMC filters that have the CE marking. Use a zero-phase reactor as a noise filter when a device that will be affected by noise is near the drive.

Effects of Power Supply Distortion

Distortion of the power supply voltage increases the harmonics contents due to power supply harmonics entering the drive.

Starting Torque

The startup and acceleration characteristics of the motor are restricted to the drive overload current rating (HD: 150% 60 s, ND: 120% 60 s).

The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque than when running from line power. To achieve a higher starting torque, use a larger drive or a drive and motor with larger capacity.

Emergency Stop

During a drive fault condition, the output shuts off but the motor does not stop immediately. A mechanical brake may be required when it is necessary to stop the motor faster than the ability of the Fast Stop function of the drive.

Repetitive Starting/Stopping

Laundry machines, punching presses, and other applications with frequent starts and stops often approach 150% of their rated output current values. Heat stress generated from repetitive high current will shorten the life span of the IGBTs. The expected life span of the IGBTs is about 8 million start and stop cycles with a 4 kHz carrier frequency and a 150% peak current.

Run only one motor from each drive when using vector control. It is not possible to run more than one motor from one drive with vector control.

Carrier Frequency Derating

Reduce the rated output current of the drive when increasing the carrier frequency above the factory default setting. Refer to the Technical Manual for details.

Installation Enclosure Panels

Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive. Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.

Installation Direction

NOTICE: Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 16 for more information on

installation. Failure to comply may damage the drive due to improper cooling.

Settings Motor Code

When using a permanent magnet motor, set the proper motor code to parameter E5-01 before performing a trial run.

Upper Limits

NOTICE: The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the

possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is 60 Hz.

DC Injection Braking

NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.

Acceleration/Deceleration Times

Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the moment of inertia. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention function is in operation. Use a larger drive and motor for faster acceleration and deceleration.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.1 Preface

General Handling Wiring Check

NOTICE: Be sure to perform a final check of all sequence wiring and other connections before turning on the power and also check for short

circuits on the control terminals, which may damage the drive.

Selecting a Circuit Breaker or Circuit Interrupter

Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC/EN 60755).

Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated current to avoid nuisance trips caused by harmonics in the drive input current.

Magnetic Contactor Installation

WARNING! Fire Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in any external equipment such as braking

resistors. Failure to comply may cause resistor overheating, fire, and injury to personnel.

NOTICE: To get the full performance life out of the capacitor for the control power supply and circuit relays, refrain from switching the drive power supply off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.

Inspection and Maintenance

WARNING! Electrical Shock Hazard. Capacitors for the control power supply do not immediately discharge after shutting off the power.

Wait for at least the amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to personnel from electrical shock.

WARNING! Electrical Shock Hazard. When a drive is running a PM motor, voltage continues to be generated at the motor terminals after the drive is shut off while the motor coasts to stop. Take the precautions described below to prevent shock and injury: ∙ In applications where the machine can still rotate after the drive has fully stopped a load, install a switch to the drive output side to disconnect the motor and the drive. ∙ Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when the drive has been shut off. ∙ Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or performing any maintenance. ∙ Do not open and close the load switch while the motor is running. ∙ If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the load switch.

WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause burn injury to personnel.

Wiring

All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for crimping.

Transporting the Drive

NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate

ester, and other such harmful chemicals.

Motor Application Precautions

Standard Induction Motors Low-Speed Range

The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of such a motor decreases with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load torque as the motor slows to prevent motor damage from overheat. Figure i.1 shows the allowable load characteristics for a Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low speeds.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

3 6

100

25% ED (or 15 min)

40% ED (or 20 min)

60% ED (or 40 min)

Frequency (Hz)

Continuous operation

Torque

(%)

i.1 Preface

Figure i.1 Allowable Load Characteristics for a Yaskawa Motor

Insulation Tolerance

NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly

long wiring distances.

High-Speed Operation

NOTICE: Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.

Contact the motor or machine manufacturer.

Torque Characteristics

Torque characteristics differ compared to operating the motor directly from line power. The user should have a full understanding of the load torque characteristics for the application.

Vibration and Shock

The drive allows selection of high carrier PWM control. Selecting Closed Loop Vector control can help reduce motor oscillation.

• Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant speed. If resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency selection to prevent continuous operation in the resonant frequency range.

• Mechanical resonance can occur with long motor shafts and in applications such as turbines, blowers, and fans with high inertia loads.

Audible Noise

The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required. When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running from line power.

Synchronous Motors

• Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa.

• Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have this capability.

• A synchronous motor may rotate slightly in the opposite direction of the Run command at start depending on parameter settings and rotor position.

• The amount of generated starting torque differs depending on the control mode and motor type. Set up the motor with the drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.

Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications:

• In Open Loop Vector Control for PM motors, the allowable load inertia is approximately 50 times higher than the motor inertia.

Contact Yaskawa or a Yaskawa agent for questions concerning applications with larger inertia.

• When using a holding brake in Open Loop Vector Control for PM motors, release the brake prior to starting the motor. Failure to set the proper timing can cause speed loss.

• Use the Speed Search function to restart a coasting motor rotating over 200 Hz while in V/f Control.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.1 Preface

Specialized Motors Multi-Pole Motor

The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if a regen overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.

Submersible Motor

The rated current of a submersible motor is greater than that of a standard motor, so select the drive accordingly. Use a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.

Explosion-Proof Motor

The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosionproof areas.

When attaching an encoder to an explosion-proof motor, make sure the encoder is also explosion-proof. Use an insulating signal converter to connect the encoder signal lines to the speed feedback option card.

Geared Motor

Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range of the motor or gear box.

Single-Phase Motor

Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessive current to flow and can damage drive components. A split-phase start or a repulsion start can burn out the starter coils because the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.

Motor with Brake

Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.

Notes on Power Transmission Machinery

Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to operate at variable speeds. Continuous operation outside of the rated speeds can wear out lubrication material in gear boxes and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine damage. Note that operation above the rated speed can increase the noise generated by the machine.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

WARNING

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. After disconnecting from power supply,please wait 5 minutes before inspecting, performing maintenance or wiring the converter.

Risk of electric shock.

Hot Surfaces

Wait 5 minutes or longer until the unit has cooled.

●

i.1 Preface

Drive Label Warning Example

Always heed the warning information listed in Figure i.2.

Figure i.2 Warning Information Example and Position

Warranty Information

Restrictions

The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.2 Receiving

MADE IN JAPAN

PRG : 1010

IND.CONT.EQ.

7J48 B

CIMR-UU4A0011AUA

: AC3PH 380-500V 50/60Hz 8.7A/10A : AC3PH 0-475V 0-400Hz 9.6A/11A : 20 kg : 6W3050-2-100 : J0065F575310100

: E131457 IP00

PASS

MODEL

REV : A

INPUT OUTPUT MASS O / N S / N

FILE NO

YASKAWA ELECTRIC CORPORATION 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

C/C

Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage.

If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the wrong model or the drive does not function properly, contact your supplier.

Nameplate

i.2 Receiving

A – Normal Duty amps / Heavy Duty

amps B – Software version C –

Address

<1>

D – Enclosure type E – Serial number

Figure i.3 Nameplate Information Example

<1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

F – Lot number G – Output specifications H – Input specifications I – AC drive model

Refer to Figure i.4 for details.

CIMR-U U 4 A A

0096

U A

U1000 Series

No.

Enclosure

Type

Design Revision Order

No.

Region Code

U USA

IP00

No. Voltage Class

No.

Environmental Specification

3-phase, 380-480 Vac

3-phase, 200-240 Vac

<1>

Humidity and dust resistant

No.

Customized Specifications

Without EMC Noise Filter

Built-in EMC Noise Filter

Refer to the tables below

i.2 Receiving

Figure i.4 Drive Model Number Definition

<1> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated.

Three-Phase 200 V Class

Table i.1 Model Number and Specifications (200 V Class)

Normal Duty (ND)

C6-01 = 1

Drive Model

2o0028 2o0042 2o0054 2o0068 2o0081 2o0104 2o0130 2o0154 2o0192 2o0248

Reference Motor

Capacity kW (HP)

7.5 (10) 28 11 (15) 42 15 (20) 54

18.5 (25) 68 22 (30) 81 30 (40) 104 37 (50) 130 45 (60) 154 55 (75) 192

75 (100) 248

Rated Output

Current A

Drive Model

2o0028 2o0042 2o0054 2o0068 2o0081 2o0104 2o0130 2o0154 2o0192 2o0248

Heavy Duty (HD)

C6-01 = 0

Reference Motor

Capacity kW (HP)

5.5 (7.5) 22

7.5 (10) 28 11 (15) 42 15 (20) 54

18.5 (25) 68 22 (30) 81 30 (40) 104 37 (50) 130 45 (60) 154 55 (75) 192

Rated Output

Current A

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

Three-Phase 400 V Class

Normal Duty (ND)

C6-01 = 1

Drive Model

4o0011 4o0014 4o0021 4o0027 4o0034 4o0040 4o0052 4o0065 4o0077 4o0096 4o0124 4o0156 4o0180 4o0216 4o0240 4o0302 4o0361 4o0414

Reference Motor

Capacity kW (HP)

5.5 (7.5) 11

7.5 (10) 14 11 (15) 21 15 (20) 27

18.5 (25) 34 22 (30) 40 30 (40) 52 37 (50) 65 45 (60) 77 55 (75) 96

75 (100) 124

90 (125) 156 110 (150) 180 132 (175) 216 150 (200) 240 185 (250) 302 220 (300) 361 260 (350) 414

Table i.2 Model Number and Specifications (400 V Class)

Rated Output

Current A

Drive Model

4o0011 4o0014 4o0021 4o0027 4o0034 4o0040 4o0052 4o0065 4o0077 4o0096 4o0124 4o0156 4o0180 4o0216 4o0240 4o0302 4o0361 4o0414

Capacity kW (HP)

Heavy Duty (HD)

C6-01 = 0

Reference Motor

3.7 (5) 9.6

5.5 (7.5) 11

7.5 (10) 14 11 (15) 21 15 (20) 27

18.5 (25) 34 22 (30) 40 30 (40) 52 37 (50) 65 45 (60) 77 55 (75) 96

75 (100) 124

90 (125) 156 110 (150) 180 132 (175) 216 150 (200) 240 185 (250) 302 220 (300) 361

i.2 Receiving

Rated Output

Current A

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.3 Mechanical Installation

This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.

Installation Environment

Install the drive in an environment matching the specifications in Table i.3 to help prolong the optimum performance life of the drive.

Table i.3 Installation Environment

Environment Conditions

Installation Area Indoors

IP00/Open Type enclosure: -10 °C to +50 °C (14 °F to 122 °F) IP20/NEMA Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F)

Ambient Temperature

Humidity 95% RH or less and free of condensation Storage Temperature -20 °C to +60 °C (-4 °F to +104 °F)

Surrounding Area

Altitude 1000 m (3281 ft.) or lower, up to 3000 m (9843 ft.) with derating

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

Drive reliability improves in environments without wide temperature fluctuations. When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water, or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight.

10 to 20 Hz at 9.8 m/s2 (32.15 ft/s2) 20 to 55 Hz at 5.9 m/s2 (19.36 ft/s2) (Models 2o0028 to 2o0081 and 4o0011 to 4o0077)

2.0 m/s2 (6.56 ft/s2) (Models 2o0104 to 2o0248 and 4o0096 to 4o0414)

NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.

NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat.

Installation Orientation and Spacing

NOTICE: Install the drive upright as illustrated in Figure i.5. Failure to comply may damage the drive due to improper cooling.

Figure i.5 Correct Installation Orientation

NOTICE: Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling.

Single Drive Installation

Figure i.6 shows the installation distance required to maintain sufficient space for airflow and wiring.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

Side Clearance Top/Bottom Clearance

i.3 Mechanical Installation

A – 50 mm (1.97 in) minimum B – 30 mm (1.18 in) minimum C – 200 mm (7.87 in) minimum

Figure i.6 Correct Installation Spacing

Note: IP20/NEMA Type 1 enclosure and IP00/Open Type enclosure models require the same amount of space above and below the drive for

Instructions on Installation Using the Eye Bolts and Hanging Brackets

installation.

D – 120 mm (4.72 in) minimum E – Airflow direction

Eye bolts and hanging brackets are used to install the drive or to temporarily lift the drive during drive replacement. Using the eye bolts and hanging brackets, the drive can be installed in an enclosure panel or on a wall. Do not leave the drive suspended by the wires in a horizontal or vertical position for long periods of time. Do not transport the drive over long distances. Read the following precautions and instructions before installing the drive.

WARNING! Crush Hazard. Observe the following instructions and precautions. Failure to comply could result in serious injury or death from falling equipment. Only use vertical suspension to temporarily lift the drive during installation to an enclosure panel. Do not use vertical suspension to transport the drive. Confirm that the spring washer is completely closed prior to lifting to prevent damage to the drive. Use screws to securely affix the drive front cover, terminal blocks, and other drive components prior to vertical suspension. Do not subject the drive to vibration or impact greater than 1.96 m/s2 (0.2 G) while it is suspended by the wires. Do not leave the drive unattended while it is suspended by the wires. Do not attempt to flip the drive over while it is suspended by the wires.

Horizontal Suspension of Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0414

To make a wire hanger or frame for use when lifting the drive with a crane, lay the drive in a horizontal position and pass a wire through the hanging brackets.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

A – No space between drive and

washer

B – Spring washer fully closed

Figure i.7 Spring Washer

C – Space between drive and washer D – Spring washer open

2□0154A, 2□0192A, 2□0248, 4□0156A, 4□0180A, and 4□0216 to 4□0414

2□0154F, 2 □0192F, 4□0156F, and 4 □0180F

Suspending angle: 50° or greater

i.3 Mechanical Installation

NOTICE: Use the hanging brackets on the top and hanging holes of the bottom cover when lifting models 2o0154F, 2o0192F, 4o0156F,

and 4o0180F.

Figure i.8 Horizontal Suspension (Models 2o0154 to 2o0248 and 4o0156 to 4o0414)

Vertical Suspension of the Drive

Follow the procedure described below when suspending the drive with eye bolts or hanging brackets.

Models 2

WARNING! Crush Hazard. Use an adequate length of wire to ensure a 50° or wider suspension angle as illustrated in Figure i.9. The maximum allowable load of the eye bolts cannot be guaranteed when the drive is suspended with the wires at angles less than 50°. Failure to comply may result in serious injury or death from falling equipment.

0028 to 2o0130 and 4o0011 to 4o0124

1. Pass wire through the holes of the two eye bolts.

Figure i.9 Drive Suspension Using Wires and Eye Bolts

(Models 2o0028 to 2o0130 and 4o0011 to 4o0124)

2. Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight.

3. Lower the drive when ready to install in the enclosure panel. Stop lowering the drive when it is near the floor, then slowly

begin lowering the drive again until the drive is placed correctly.

Models 2o0154 to 2o0248 and 4o0156 to 4o0414

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

Suspending angle: 50° or greater

i.3 Mechanical Installation

WARNING! Crush Hazard. Use an adequate length of wire to ensure a 50° or wider suspension angle as illustrated in Figure i.10. The

maximum allowable load of the eye bolts cannot be guaranteed when the drive is suspended with the wires at angles less than 50°. Failure to comply may result in serious injury or death from falling equipment.

1. Remove the two hanging brackets from the drive lower side panels and bolt them on the top panel.

Note: 1. Tighten the hanging brackets with the specified tightening torque: M10: 18 to 23 N·m (159 to 204 in-lb),

M12: 32 to 40 N·m (283 to 354 in-lb).

Four hanging brackets are attached to the top of NEMA Type 1 drives 2o0154F, 2o0192F, 4o0156F, and 4o0180F.

Figure i.10 Location of Hanging Brackets (Models 2o0154 to 2o0248 and 4o0156 to 4o0414)

2. Pass wire through the holes of all four hanging brackets.

Figure i.11 Drive Suspension Using Wires and Hanging Brackets (Models 2o0154 to 2o0248 and 4o0156 to 4o0414)

3. Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight.

4. Lower the drive when ready to install in the enclosure panel. Stop lowering the drive when it is near the floor, then slowly

begin lowering the drive again until the drive is placed correctly.

Drive Dimensions

NOTICE

Refer to the U1000 Industrial MATRIX Drive Technical Manual SIEP C710636 04 for IP20/NEMA Type 1 and IP00/Open Chassis dimensions.

The U1000 Industrial MATRIX Drive Technical Manual is posted on the Yaskawa website, www.yaskawa.com.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.4 Electrical Installation

Standard Connection Diagram

Connect the drive and peripheral devices as shown in Figure i.12. It is possible to set and run the drive via the digital operator without connecting digital I/O wiring.

NOTICE: Inadequate wiring could result in damage to the drive. Install adequate branch circuit protection per applicable codes. The drive is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V class), 480 Vac maximum (400 V class: 4E protected by branch circuit protection devices specified in this document.

NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction.

NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure to

comply may result in abnormal operation of drive and nearby equipment.

NOTICE: Correctly set Sink/Source jumper S3 for internal power supply. Failure to comply may result in damage to the drive.

Note: The minimum load for the relay outputs M1-M2, M3-M4, M5-M6, and MA-MB-MC is 10 mA.

oooo

and 4W

oooo

), and 500 Vac maximum (400 V class: 4A

oooo

and 4P

oooo

) when

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

－

0 V

S S-

Drive

2 k

0 V

E (G)

<14>

<8>

<15>

<12>

<9>

<11>

<8>

<5>

<3>

+24 V

Forward Run / Stop

Reverse Run / Stop

External fault

Fault reset

Multi-speed step 1

Multi-speed step 2

External Baseblock

Jog speed

Multi-function

digtial inputs

(default setting)

Sink / Source mode selection wire link (default: Sink)

CN5-C

CN5-B

CN5-A

Option board

Pulse Train Input (max 32 kHz)

Shield ground terminal

Multi-function analog/pulse

train inputs

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1 (Frequency Reference Bias) 0 to +/-10Vdc (20 kΩ) 4 to 20 mA (250 Ω) / 0 to 20 mA (250 Ω)

Analog Input 2 (Frequency Reference Bias) 0 to +10Vdc (20 kΩ) 4 to 20 mA (250 Ω) / 0 to 20 mA (250 Ω)

Analog Input 3 (Aux. Frequency Reference) 0 to +/-10Vdc (20 kΩ) 4 to 20 mA (250 Ω) / 0 to 20 mA (250 Ω)

-V

Power supply, -10.5 Vdc, max. 20 mA

Safety switch

MEMOBUS/Modbus comm.

RS-422/RS-485

max. 115.2 kbps

Safe Disable inputs

Wire

jumper

Open

Safety relay /

controller

Termination resistor

(120 , 1/2 W)

DIP Switch S2

Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During Run) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function pulse train output (Output frequency) 0 to 32 kHz (2.2 k )

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

EDM (Safety Electronic Device Monitor)

Main Circuit

Control Circuit

shielded line

twisted-pair shielded line

main circuit terminal

control circuit terminal

R/L1

S/L2

T/L3

Multi-function relay output (Zero Speed) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Speed Agree 1) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

<10>

AMFM

DIP Switch S1 A2 Volt/Curr. Sel

DIP Switch S4 A3 Analog/PTC Input Sel

PTC

Off

DIP Switch S2 Term. Res. On/Off

Jumper S3 H1, H2 Sink/Source Sel.

Jumper S5 AM/FM Volt./Curr. Selection

Terminal board jumpers and switches

－

<6>

<13>

Ω

<12>

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Fuse

A+ A-

B-

Z-

B+

Z+

a+ ab+ bz+ z-

IP IG

TB1

TB2

B track monitor

A track monitor

U/T1

V/T2

W/T

Ground

PG- X3

connectors

(option)

Ω

Slide Switch S6 DM+, DMN.C./N.O. Selection

N.C.

N.O.

<7>

Terminals p1, n1 are for connection options. Never connect power supply lines to these terminals.

<1>

<2>

<4>

Cooling fan

GFCI (MCCB)

Three-phase power supply 240 to 500 V 50/60 Hz (Depending on model capacity)

2MCCB

r1 s1 t1

Wiring sequence should shut off power to the drive when a fault output is triggered.

OFF

EMC filter Switch

<16>

24 V

0 V

24 V Power Supply Terminals

<17>

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

Figure i.12 Drive Standard Connection Diagram (example: model 2o0028)

i.4 Electrical Installation

<1> When setting L5-02 to 1 to trigger a fault output whenever the fault restart function is activated, a sequence to interrupt power when a fault occurs

will turn off power to the drive as the drive attempts to restart. The default setting for L5-02 is 0 (Fault output not active during restart attempt). <2> Self-cooling motors do not require wiring that is necessary for motors using a cooling fan. <3> Supplying power to the control circuit separately from the main circuit requires 24 V power supply (option). <4> PG option card wiring is not necessary for control modes that do not use a motor speed feedback signal. <5> This figure illustrates an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install the wire link between

terminals SC-SP for Sink mode, between SC-SN for Source mode, or leave the link out for external power supply. Never short terminals SP and

SN, as it will damage the drive. <6> This voltage source supplies a maximum current of 150 mA when not using a digital input card DI-A3. <7> Wire the fault relay output separately from the main circuit power supply and other power lines. <8> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short terminals +V, -V, and AC, as it can

cause erroneous operation or damage the drive. <9> Set DIP switch S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input. <10> Set DIP switch S4 to select between analog or PTC input for terminal A3. <11> Set DIP switch S2 to the ON position to enable the termination resistor in the last drive in a MEMOBUS/Modbus network. <12> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a

feedback-type signal. <13> Use jumper S5 to select between voltage or current output signals at terminals AM and FM. Set parameters H4-07 and H4-08 accordingly. <14> Use jumper S3 to select between Sink mode, Source mode, and external power supply for the Safe Disable inputs. <15> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input. <16>

Models UUoAoooo and UUoPoooo do not have a built-in EMC filter switch. <17>

Models UUoPoooo and UUoWoooo have terminals 24, 0, and FE.

WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal parameters are properly set. Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.

WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary closure on terminal S1 may cause the drive to start.

WARNING! Sudden Movement Hazard. When using a 3-Wire sequence, set the drive to 3-Wire sequence prior to wiring the control terminals and set parameter b1-17 to 0 so the drive will not accept a Run command at power up (default). If the drive is wired for a 3-Wire sequence but set up for a 2-Wire sequence (default), and parameter b1-17 is set to 1 so the drive accepts a Run command at power up, the motor will rotate in reverse direction at drive power up and may cause injury.

WARNING! Sudden Movement Hazard. Confirm the drive I/O signals and external sequence before executing the application preset function. Executing the application preset function or setting A1-06 ≠ 0 will change the drive I/O terminal functions and may cause unexpected equipment operation. Failure to comply may cause death or serious injury.

NOTICE: When using the automatic fault restart function with wiring designed to shut off the power supply upon drive fault, make sure the drive does not trigger a fault output during fault restart (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function from working properly.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

Input filter

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

Control board

Bidirectional IGBT

Control power supply

i.4 Electrical Installation

Main Circuit Connection Diagram

Refer to Figure i.13 when wiring the main circuit of the drive. Connections may vary based on drive capacity. The DC power supply for the main circuit also provides power to the control circuit.

Figure i.13 Connecting Main Circuit Terminals

Main Circuit Wiring

This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit in the drive.

NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

NOTICE: Do not switch the drive input to start or stop the motor. Frequently switching the drive on and off shortens the lifetime of the DC bus charge circuit and the DC bus capacitors, and can cause premature drive failures. For the full performance life, refrain from switching the drive on and off more than once every 30 minutes.

Main Circuit Terminal Functions

Table i.4 Main Circuit Terminal Functions

Drive Model

Terminal Type

R/L1

T/L3

U/T1

W/T3

p1, n1 Momentary power loss recovery unit input

2o0028 to 2o0248 4o0011 to 4o0414

Main circuit power supply input Connects line power to the drive 21S/L2

Drive output Connects to the motor 21V/T2

100 Ω or less 10 Ω or less Grounding terminal 29

Function Page

Available for connecting a momentary power loss recovery unit option

–

Protecting Main Circuit Terminals

Insulation Caps or Sleeves

Use insulation caps or sleeves when wiring the drive with crimp terminals. Take particular care to ensure that the wiring does not touch nearby terminals or the surrounding case.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

Main circuit terminal

Terminals p1, n1

i.4 Electrical Installation

Main Circuit Protective Cover

Close the protective cover after wiring the main circuit terminals on 2o0028 to 2o0081 and 4o0011 to 4o0077.

Figure i.14 Main Circuit Protective Cover (Models 2o0028 to 2o0081 and 4o0011 to 4o0077)

Attach the protective covers after wiring the main circuit terminals and p1, and n1 terminals on models 2o0104 to 2o0248 and 4o0096 to 4o0414.

Figure i.15 Protective Cover (Models 2o0104 to 2o0248 and 4o0096 to 4o0414)

Main Circuit Wire Gauges and Tightening Torque

Use the tables in this section to select the appropriate wires and crimp terminals. Gauges listed in the tables are for use in the United States.

Note: Wire gauge recommendations based on drive continuous current ratings (ND) using 75 °C 600 Vac vinyl-sheathed wire assuming ambient

temperature within 40 °C and wiring distance less than 100 m.

Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of voltage drop:

Line drop voltage (V) =

3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10

-3

Refer to UL Standards Compliance on page 82 for information on UL compliance.

The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections.

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

Three-Phase 200 V Class

Table i.5 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)

Drive

Model

Terminal

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

2o0028

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

2o0042

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

2o0054

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

2o0068

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

2o0081

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

2o0104

p1, n1

For USA and Canada For South America

Recomm. Gauge

(AWG, kcmil)

(8)

2.5

(14)

(6)

(8)

2.5

(14)

(4)

(6)

2.5

(14)

(4)

(6)

2.5

(14)

16 × 2

(6 × 2P)

16 × 2

(6 × 2P)

(6)

2.5

(14)

(1)

(4)

2.5

(14)

Wire Range

(AWG, kcmil)

6 to 10

(10 to 8)

6 to 10

(10 to 8)

6 to 16

(10 to 6)

2.5 to 4

(14 to 12)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

6 to 25

(10 to 3)

2.5 to 4

(14 to 12)

16 to 25

(6 to 3)

16 to 25

(6 to 3)

10 to 25

(8 to 3)

2.5 to 4

(14 to 12)

(4 to 3)

16 to 25

(6 to 3)

2.5 to 4

(14 to 12)

16 to 25 × 2

(6 to 3 × 2P)

16 to 25 × 2

(6 to 3 × 2P)

16 to 25

(6 to 3)

2.5 to 4

(14 to 12)

16 to 50 × 2

(6 to 1/0 × 2P)

16 to 50 × 2

(6 to 1/0 × 2P)

25 to 35

(4 to 1)

2.5 to 4

(14 to 12)

Recomm. Gauge

(AWG, kcmil)

(12)

(10)

2.5

(14)

(8)

2.5

(14)

(5)

(8)

2.5

(14)

(5)

2.5

(14)

(3)

(5)

2.5

(14)

(1)

(3)

2.5

(14)

i.4 Electrical Installation

Wire Range

(AWG, kcmil)

10 to 50 × 2P

(8 to 1/0 × 2P)

10 to 50 × 2P

(8 to 1/0 × 2P)

2.5 to 10 (14 to 8)

6 to 16

(10 to 5)

2.5 to 4

(14 to 12)

6 to 25

(10 to 3)

6 to 25

(10 to 3)

6 to 25

(10 to 3)

2.5 to 4

(14 to 12)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

2.5 to 4

(14 to 12)

16 to 25

(5 to 3)

16 to 25

(5 to 3)

16 to 25

(5 to 3)

2.5 to 4

(14 to 12)

16 to 25

(5 to 3 × 2P)

16 to 25

(5 to 3 × 2P)

16 to 25

(5 to 3)

2.5 to 4

(14 to 12)

10 to 35

(8 to 1)

2.5 to 4

(14 to 12)

Screw

Size

Tightening

Torque

N·m (lb.in.)

2.3 to 2.7

(20.4 to 23.9)

3.9 to 4.9

(34.7 to 43.4)

1 to 1.4

(8.9 to 12.4)

4 to 6

(35.4 to 53.1)

8.8 to 10.8

(78.1 to 95.5)

1 to 1.4

(8.9 to 12.4)

4 to 6

(35.4 to 53.1)

8.8 to 10.8

(78.1 to 95.5)

1 to 1.4

(8.9 to 12.4)

4 to 6

(35.4 to 53.1)

8.8 to 10.8

(78.1 to 95.5)

1 to 1.4

(8.9 to 12.4)

4 to 6

(35.4 to 53.1)

8.8 to 10.8

(78.1 to 95.5)

1 to 1.4

(8.9 to 12.4)

8 to 10

(70.8 to 88.5)

8.8 to 10.8

(78.1 to 95.5)

1.2 to 2.0

(10.6 to 17.7)

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.4 Electrical Installation

Drive

Model

2o0130

2o0154

2o0192

2o0248

Terminal

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

For USA and Canada For South America

Recomm. Gauge

(AWG, kcmil)

25 × 2

(4 × 2P)

25 × 2

(4 × 2P)

(4)

2.5

(14)

25 × 2

(3 × 2P)

25 × 2

(3 × 2P)

(4)

2.5

(14)

35 × 2

(1 × 2P)

35 × 2

(1 × 2P)

(3)

2.5

(14)

70 × 2

(2/0 × 2P)

70 × 2

(2/0 × 2P)

(3)

2.5

(14)

Wire Range

(AWG, kcmil)

16 to 50 × 2

(6 to 1/0 × 2P)

16 to 50 × 2

(6 to 1/0 × 2P)

25 to 35

(4 to 1)

2.5 to 4

(14 to 12)

25 to 95 × 2

(4 to 4/0 × 2P)

25 to 95 × 2

(4 to 4/0 × 2P)

25 to 70

(4 to 2/0)

2.5 to 4

(14 to 12)

25 to 95 × 2

(3 to 4/0 × 2P)

25 to 95 × 2

(3 to 4/0 × 2P)

25 to 70

(4 to 2/0)

2.5 to 4

(14 to 12)

35 to 95 × 2

(1 to 4/0 × 2P)

35 to 95 × 2

(1 to 4/0 × 2P)

25 to 95

(4 to 4/0)

2.5 to 4

(14 to 12)

Recomm. Gauge

(AWG, kcmil)

16 × 2P

(5 × 2P)

16 × 2P

(5 × 2P)

16 (5)

2.5

(14)

25 × 2P

(3 × 2P)

25 × 2P

(3 × 2P)

(3)

2.5

(14)

35 × 2P

(1 × 2P)

35 × 2P

(1 × 2P)

(3)

2.5

(14)

50 × 2P

(1/0 × 2P)

50 × 2P

(1/0 × 2P)

(1)

2.5

(14)

Wire Range

(AWG, kcmil)

10 to 50 × 2P

(8 to 1/0 × 2P)

10 to 50 × 2P

(8 to 1/0 × 2P)

16 to 35

(5 to 1)

2.5 to 4

(14 to 12)

16 to 95 × 2P

(5 to 4/0 × 2P)

16 to 95 × 2P

(5 to 4/0 × 2P)

25 to 70

(3 to 2/0)

2.5 to 4

(14 to 12)

25 to 95 × 2P

(3 to 4/0 × 2P)

25 to 95 × 2P

(3 to 4/0 × 2P)

25 to 70

(3 to 2/0)

2.5 to 4

(14 to 12)

35 to 95 × 2P

(1 to 4/0 × 2P)

35 to 95 × 2P

(1 to 4/0 × 2P)

25 to 95

(3 to 4/0)

2.5 to 4

(14 to 12)

Screw

Size

M10

M12

Tightening

Torque

N·m (lb.in.)

8 to 10

(70.8 to 88.5)

8.8 to 10.8

(78.1 to 95.5)

1.2 to 2.0

(10.6 to 17.7)

15 to 20

(133 to 177)

17.7 to 22.6

(156 to 200)

1.2 to 2.0

(10.6 to 17.7)

15 to 20

(133 to 177)

17.7 to 22.6

(156 to 200)

1.2 to 2.0

(10.6 to 17.7)

15 to 20

(133 to 177)

31.4 to 39.2

(278 to 347)

1.2 to 2.0

(10.6 to 17.7)

Three-Phase 400 V Class

Table i.6 Wire Gauge and Torque Specifications (Three-Phase 400 V Class)

Drive

Model

Terminal

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

4o0011

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

4o0014

p1, n1

For USA and Canada For South America

Recomm. Gauge

(AWG, kcmil)

2.5

(14)

2.5

(14)

(10)

2.5

(14)

(12)

(10)

2.5

(14)

Wire Range

(AWG, kcmil)

2.5 to 10 (14 to 8)

4 to 16

(12 to 6)

2.5 to 4

(14 to 12)

2.5 to 10 (14 to 8)

4 to 16

(12 to 6)

2.5 to 4

(14 to 12)

Recomm. Gauge

(AWG, kcmil)

2.5

(14)

2.5

(14)

2.5

(14)

2.5

(14)

2.5

(14)

2.5

(14)

2.5

(14)

2.5

(14)

Wire Range

(AWG, kcmil)

2.5 to 10 (14 to 8)

2.5 to 16 (14 to 5)

2.5 to 4

(14 to 12)

2.5 to 10 (14 to 8)

2.5 to 16 (14 to 5)

2.5 to 4

(14 to 12)

Screw

Size

Tightening

Torque

N·m (lb.in.)

2.3 to 2.7

(20.4 to 23.9)

3.9 to 4.9

(34.7 to 43.4)

1 to 1.4

(8.9 to 12.4)

2.3 to 2.7

(20.4 to 23.9)

3.9 to 4.9

(34.7 to 43.4)

1 to 1.4

(8.9 to 12.4)

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.4 Electrical Installation

Drive

Model

4o0021

4o0027

4o0034

4o0040

4o0052

4o0065

4o0077

Terminal

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

For USA and Canada For South America

Recomm. Gauge

(AWG, kcmil)

(10)

2.5

(14)

(8)

2.5

(14)

(8)

2.5

(14)

(8)

2.5

(14)

(6)

2.5

(14)

(4)

(6)

2.5

(14)

(3)

(6)

2.5

(14)

Wire Range

(AWG, kcmil)

4 to 10

(12 to 8)

4 to 10

(12 to 8)

4 to 16

(12 to 6)

2.5 to 4

(14 to 12)

6 to 10

(10 to 8)

6 to 10

(10 to 8)

4 to 16

(12 to 6)

2.5 to 4

(14 to 12)

10 (8)

6 to 16

(10 to 6)

2.5 to 4

(14 to 12)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

10 to 25 (10 to 3)

2.5 to 4

(14 to 12)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

2.5 to 4

(14 to 12)

16 to 25

(6 to 3)

16 to 25

(6 to 3)

16 to 25

(6 to 3)

2.5 to 4

(14 to 12)

(4 to 3)

16 to 25

(6 to 3)

2.5 to 4

(14 to 12)

Recomm. Gauge

(AWG, kcmil)

2.5

(14)

2.5

(14)

2.5

(14)

2.5

(14)

(12)

2.5

(14)

(10)

2.5

(14)

(8)

2.5

(14)

(8)

2.5

(14)

(5)

2.5

(14)

(3)

(5)

2.5

(14)

Wire Range

(AWG, kcmil)

2.5 to 10 (14 to 8)

2.5 to 16 (14 to 5)

2.5 to 4

(14 to 12)

2.5 to 10 (14 to 8)

4 to 16

(12 to 5)

2.5 to 4

(14 to 12)

4 to 10

(12 to 8)

4 to 10

(12 to 8)

6 to 16

(10 to 5)

2.5 to 4

(14 to 12)

6 to 25

(10 to 3)

6 to 25

(10 to 3)

6 to 25

(10 to 3)

2.5 to 4

(14 to 12)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

2.5 to 4

(14 to 12)

10 to 25

(8 to 3)

10 to 25

(8 to 3)

16 to 25

(5 to 3)

2.5 to 4

(14 to 12)

16 to 25

(5 to 3)

16 to 25

(5 to 3)

16 to 25

(5 to 3)

2.5 to 4

(14 to 12)

Screw

Size

Tightening

Torque

N·m (lb.in.)

2.3 to 2.7

(20.4 to 23.9)

3.9 to 4.9

(34.7 to 43.4)

1 to 1.4

(8.9 to 12.4)

2.3 to 2.7

(20.4 to 23.9)

3.9 to 4.9

(34.7 to 43.4)

1 to 1.4

(8.9 to 12.4)

2.3 to 2.7

(20.4 to 23.9)

3.9 to 4.9

(34.7 to 43.4)

1 to 1.4

(8.9 to 12.4)

4 to 6

(35.4 to 53.1)

8.8 to 10.8

(78.1 to 95.5)

1 to 1.4

(8.9 to 12.4)

4 to 6

(35.4 to 53.1)

8.8 to 10.8

(78.1 to 95.5)

1 to 1.4

(8.9 to 12.4)

4 to 6

(35.4 to 53.1)

8.8 to 10.8

(78.1 to 95.5)

1 to 1.4

(8.9 to 12.4)

4 to 6

(35.4 to 53.1)

8.8 to 10.8

(78.1 to 95.5)

1 to 1.4

(8.9 to 12.4)

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.4 Electrical Installation

Drive

Model

4o0096

4o0124

4o0156

4o0180

4o0216

4o0240

4o0302

<1>

Terminal

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

For USA and Canada For South America

Recomm. Gauge

(AWG, kcmil)

(1)

(4)

2.5

(14)

25 × 2

(4 × 2P)

25 × 2

(4 × 2P)

(4)

2.5

(14)

25 × 2

(3 × 2P)

25 × 2

(3 × 2P)

(4)

2.5

(14)

35 × 2

(2 × 2P)

35 × 2

(2 × 2P)

(3)

2.5

(14)

50 × 2

(1/0 × 2P)

50 × 2

(1/0 × 2P)

(3)

2.5

(14)

50 × 2

(1/0 × 2P)

50 × 2

(1/0 × 2P)

(2)

2.5

(14)

70 × 2

(3/0 × 2P)

70 × 2

(3/0 × 2P)

(1)

2.5

(14)

Wire Range

(AWG, kcmil)

10 to 50

(8 to 1/0 × 2P)

10 to 50

(8 to 1/0 × 2P)

25 to 35

(4 to 1)

2.5 to 4

(14 to 12)

16 to 50 × 2

(6 to 1/0 × 2P)

16 to 50 × 2

(6 to 1/0 × 2P)

25 to 35

(4 to 1)

2.5 to 4

(14 to 12)

25 to 95 × 2

(4 to 4/0 × 2P)

25 to 95 × 2

(4 to 4/0 × 2P)

25 to 70

(4 to 2/0)

2.5 to 4

(14 to 12)

25 to 95 × 2

(3 to 4/0 × 2P)

25 to 95 × 2

(3 to 4/0 × 2P)

25 to 70

(4 to 2/0)

2.5 to 4

(14 to 12)

35 to 95 × 2

(2 to 4/0 × 2P)

35 to 95 × 2

(2 to 4/0 × 2P)

25 to 95

(4 to 4/0)

2.5 to 4

(14 to 12)

50 to 95 × 2

(1/0 to 4/0 × 2P)

50 to 95 × 2

(1/0 to 4/0 × 2P)

35 to 95

(2 to 4/0)

2.5 to 4

(14 to 12)

50 to 95 × 2

(1/0 to 4/0 × 2P)

50 to 95 × 2

(1/0 to 4/0 × 2P)

35 to 150

(1 to 300)

2.5 to 4

(14 to 12)

Recomm. Gauge

(AWG, kcmil)

(1)

(3)

2.5

(14)

16 × 2P (5 × 2P)

(5)

2.5

(14)

25 × 2P (3 × 2P)

(3)

2.5

(14)

25 × 2P (3 × 2P)

(3)

2.5

(14)

35 × 2P (1 × 2P)

(1)

2.5

(14)

50 × 2P

(1/0 × 2P)

50 × 2P

(1/0 × 2P)

(1/0)

2.5

(14)

70 × 2P

(3/0 × 2P)

70 × 2P

(3/0 × 2P)

(3/0)

2.5

(14)

Wire Range

(AWG, kcmil)

10 to 50 × 2P

(8 to 1/0 × 2P)

10 to 50 × 2P

(8 to 1/0 × 2P)

10 to 35

(8 to 1)

2.5 to 4

(14 to 12)

10 to 50 × 2P

(8 to 1/0 × 2P)

10 to 50 × 2P

(8 to 1/0 × 2P)

16 to 35

(5 to 1)

2.5 to 4

(14 to 12)

16 to 95 × 2P

(5 to 4/0 × 2P)

16 to 95 × 2P

(5 to 4/0 × 2P)

25 to 70

(3 to 2/0)

2.5 to 4

(14 to 12)

25 to 95 × 2P

(3 to 4/0 × 2P)

25 to 95 × 2P

(3 to 4/0 × 2P)

25 to 70

(3 to 2/0)

2.5 to 4

(14 to 12)

25 to 95 × 2P

(3 to 4/0 × 2P)

25 to 95 × 2P

(3 to 4/0 × 2P)

25 to 95

(3 to 4/0)

2.5 to 4

(14 to 12)

35 to 95 × 2P

(1 to 4/0 × 2P)

35 to 95 × 2P

(1 to 4/0 × 2P)

35 to 95

(1 to 4/0)

2.5 to 4

(14 to 12)

50 to 95 × 2P

(1/0 to 4/0 × 2P)

50 to 95 × 2P

(1/0 to 4/0 × 2P)

35 to 150

(1 to 300)

2.5 to 4

(14 to 12)

Screw

Size

M10

M12

M10

M12

M10

M12

Tightening

Torque

N·m (lb.in.)

8 to 10

(70.8 to 88.5)

8.8 to 10.8

(78.1 to 95.5)

1.2 to 2.0

(10.6 to 17.7)

8 to 10

(70.8 to 88.5)

8.8 to 10.8

(78.1 to 95.5)

1.2 to 2.0

(10.6 to 17.7)

15 to 20

(133 to 177)

17.7 to 22.6 (156 to 200)

1.2 to 2.0

(10.6 to 17.7)

15 to 20

(133 to 177)

17.7 to 22.6 (156 to 200)

1.2 to 2.0

(10.6 to 17.7)

15 to 20

(133 to 177)

31.4 to 39.2 (278 to 347)

1.2 to 2.0

(10.6 to 17.7)

15 to 20

(133 to 177)

31.4 to 39.2 (278 to 347)

1.2 to 2.0

(10.6 to 17.7)

15 to 20

(133 to 177)

31.4 to 39.2 (278 to 347)

1.2 to 2.0

(10.6 to 17.7)

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

i.4 Electrical Installation

For USA and Canada For South America

Drive

Model

4o0361

<1>

4o0414

<1>

<1> Take additional measures in accordance with IEC/EN 61800-5-1 when wiring an EMC filter is installed. Refer to the Technical Manual for details.

Main Circuit Terminal and Motor Wiring

Terminal

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

p1, n1

Recomm. Gauge

(AWG, kcmil)

95 × 2

(4/0 × 2P)

95 × 2

(4/0 × 2P)

(1/0)

2.5

(14)

150 × 2

(300 × 2P)

150 × 2

(300 × 2P)

(1/0)

2.5

(14)

Wire Range

(AWG, kcmil)

(3/0 to 4/0 × 2P)

95 to 150 × 2

(4/0 to 300 × 2P)

95 to 150 × 2

(4/0 to 300 × 2P )

70 to 95 × 2

50 to 150

(1/0 to 300)

2.5 to 4

(14 to 12)

50 to 240

(1/0 to 400)

2.5 to 4

(14 to 12)

Recomm. Gauge

(AWG, kcmil)

95 × 2P

(4/0 × 2P)

95 × 2P

(4/0 × 2P)

(4/0)

2.5

(14)

95 × 2P

(4/0 × 2P)

95 × 2P

(4/0 × 2P)

(4/0)

2.5

(14)

Wire Range

(AWG, kcmil)

70 to 95 × 2P

(3/0 to 4/0 × 2P)

70 to 95 × 2P

(3/0 to 4/0 × 2P)

95 to 150 × 2P

(4/0 to 300 × 2P)

95 to 150 × 2P

(4/0 to 300 × 2P )

70 to 150

(3/0 to 300)

2.5 to 4

(14 to 12)

70 to 240

(3/0 to 400)

2.5 to 4

(14 to 12)

Screw

Size

M10

M12

Tightening

Torque

N·m (lb.in.)

15 to 20

(133 to 177)

31.4 to 39.2

(278 to 347)

1.2 to 2.0

(10.6 to 17.7)

25 to 35

(221 to 310)

31.4 to 39.2

(278 to 347)

1.2 to 2.0

(10.6 to 17.7)

This section outlines the various steps, precautions, and checkpoints for wiring the main circuit terminals and motor terminals.

NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase order for the drive and motor should match. Failure to comply with proper wiring practices may cause the motor to run in reverse if the phase order is backward.

NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure to comply may result in abnormal operation of drive and nearby equipment.

Ground Wiring

Follow the precautions below when wiring the ground for one drive or a series of drives.

WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.

WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal (200 V class: ground to 100 Ω or less; 400 V class: ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.

NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper equipment grounding could result in drive or equipment malfunction due to electrical interference.

NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in abnormal operation of drive or equipment.

Refer to Figure i.16 when using multiple drives. Do not loop the ground wire.

Figure i.16 Multiple Drive Wiring

YASKAWA ELECTRIC TOEP C710636 04C U1000 Industrial MATRIX Drive Quick Start Guide

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