Yaskawa SMC-4000 User Manual

SMC–4000 Installation Guide

Upon receipt of the product and prior to initia l operation, read these instructions thoroughly and retain for future reference.

SMC–4000 Installation Guide

WARNING

YASKAWA manufactures component parts that can be used in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibili ty of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products may be incorporated into the final system design.

Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically under all circumstances. All products designed to incorporate a component part manufactured by YASKAW A must be suppli ed to the end user with appropriate warnings and instructions as to that part’s safe use and operation. Any warnings provided by Yaskawa must be promptly provided to the end user.

YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in YASKAWA’S manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, prop erty damage, losses or claims arising from misapplication of its products.

SMC–4000 Installation Guide

Introduction

The SMC–4000 is a multi-axis Ethernet motion controller designed for use with Yaskawa’s SIGMA series and LEGEND Digital Torque Amplifier.

It provides a structured text programming environment and the ability to perform many modes of motion including camming, gearing, and contouring. High speed product registration is also available as a standard feature.

Additionally, the Ethernet function allows multiple devices to communicate with the controller using a TELNET or MODBUS protocol.

SMC–4000 Installation Guide

Part Numbers

Description Part Number

a) Two axis motion controller SMC4020

Two axis motion controller w/ absolute encoder option SMC4020W Four axis motion controller SMC4040

Controller

Four axis motion controller w/ absolute encoder option SMC4040W

b) Pigtail (5 feet) SMCCBL005

Pigtail (10 feet) SMCCBL010 Pigtail (15 feet) SMCCBL015 Prewired for SGD, SGDA, or SGDG (2 feet) SMCCBL102 Prewired for SGD, SGDA, or SGDG (5 feet) SMCCBL105 Prewired for SGD, SGDA, or SGDG (10 feet) SMCCBL110 Prewired for SGD, SGDA, or SGDG (15 feet) SMCCBL115 Prewired for SGDB or SGDH (2 feet) SMCCBL202 Prewired for SGDB or SGDH (5 feet) SMCCBL205 Prewired for SGDB or SGDH (10 feet) SMCCBL210 Prewired for SGDB or SGDH (15 feet) SMCCBL215 Prewired for SGDB or SGDH (2 feet) Includes Alarm & Reset SMCCBLH02 Prewired for SGDB or SGDH (5 feet) Includes Alarm & Reset SMCCBLH05 Prewired for SGDB or SGDH (10 feet) Includes Alarm & Reset SMCCBLH10 Prewired for SGDB or SGDH (15 feet) Includes Alarm & Reset SMCCBLH15

Encoder Cables

Prewired for SGD, SGDA, or SGDG (2 feet) with additional pigtail

Prewired for SGD, SGDA, or SGDG (5 feet) with additional pigtail

Prewired for SGD, SGDA, or SGDG (10 feet) with additional pigtail

Prewired for SGD, SGDA, or SGDG (15 feet) with additional pigtail

Prewired for SGDB or SGDH (2 feet) with additional pigtail SMCCBLB02 Prewired for SGDB or SGDH (5 feet) with additional pigtail SMCCBLB05 Prewired for SGDB or SGDH (10 feet) with additional pigtail SMCCBLB10 Prewired for SGDB or SGDH (15 feet) with additional pigtail SMCCBLB15

SMCCBLA02

SMCCBLA05

SMCCBLA10

SMCCBLA15

SMC–4000 Installation Guide

Description Part Number

c) 1.0m pigtail cable JZSP-CKIO1-

2.0m pigtail cable JZSP-CKIO1-

3.0m pigtail cable JZSP-CKIO1-

1.0m cable with OMRON terminal block JUSP TA50P

I/O

0.5m 50 pin I/O cable to DSUB JZSP-CKIOD-

1.0m 50 pin I/O cable to DSUB JZSP-CKIOD-

2.0m 50 pin I/O cable to DSUB JZSP-CKIOD-

CN5 Connector Kit (same as SGDH 1CN kit) JZSP-CKI9

d) 2.0m CN6 serial port cable (included with YTerm software) SMCCBL7

Serial

e) YTerm Integrated Development Environment SMCGUI1

1(A)

2(A)

3(A)

D50

SMCComm serial & ethernet driver for application development for all SMC products

Software

f) Replacement power supply connector UFS-0118

SMCOCX1

Other

SMC–4000 Installation Guide

Start-up

Front Panel Descriptio

No. Name Description

(1) Power

(2) Alarm/

Error

(3) CN6 9 pin male D-Sub serial port connector (4) CN5 3M 50 pin high density I/O connector (5) RST Reset button. Causes the controller to reboot, and load the application

(6) Ethernet

status

(7) Ethernet

status

(8) CN4 10 BaseT Ethernet RJ45 Connector (9)

A green LED that indicates power is being applied to the SMC–4000.

A red LED that will flash ON at power up and stay lit for ap proximately 2 seconds. After power up, the LED will illuminate for the following reasons:

• An axis has a position error greater than the error limit. The error limit is set by using the ER command.

• The reset input on the controller is held low or is being affected by noise.

• There is a failure in the controller and the processor is resetting itself.

• There is a failure in the output IC which drives the error signal.

program and parameters from flash. If the pro gram contains an #A UTO label, it will automatically execute.

A green LED that is lit when there is an Ethernet connection to the controller. This LED indicates physical connection, not active communication.

The yellow LED indicates traffic across the Ethernet connection. This LED will show both transmit and receive activity across the connection. If there is no Ethernet connection or IP address assigned, the LED will flash at regular intervals to show that the BOOTP packets are being broadcast.

Power Connector (+24VDC, 0VDC, FG

(5)

(8)

(7)

(6)

(9)

(1)

(2)

(3)

(4)

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