Yaskawa SmartTrac PS Card User Manual

Technical Manual

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SMART TRAC PS Card

Contents

Important Safety and Warranty Information 1

Warnings, Cautions and Notes.....................................................................................................................1

General Safety Precautions - Warnings ......................................................................................................2

Important Warranty Information................................................................................................................2

Smart Trac PS Card 3

General Capabilities......................................................................................................................................3

Specifications .................................................................................................................................................3

Quick Start.....................................................................................................................................................4

Installing the Smart Trac PS Card 5

Unpacking ......................................................................................................................................................5

Electrostatic Discharge (ESD) Procedures........................................................................................5

Unpacking Procedure........................................................................................................................5

Installing the Smart Trac PS Card ..............................................................................................................5

Making Connections 9

Connectors .....................................................................................................................................................9

PC/104 Connector..........................................................................................................................................9

AC Input Connector CN1.............................................................................................................................9

Smart Trac PS Card Layout.......................................................................................................................10

Testing Card Installation 11

On-board Indicator Light (LED)...............................................................................................................11

Checking Input Power ................................................................................................................................11

Checking the Power Supply Output ..........................................................................................................12

Appendix A - Maintenance and Replaceable Parts List 15

Maintenance.................................................................................................................................................15

Replaceable Parts List.................................................................................................................................15

Appendix B - Technical Support 17

Getting Help.................................................................................................................................................17

References ....................................................................................................................................................17

Problem Report ...........................................................................................................................................18

Appendix C – Removing the Smart Trac Card Stack 19

General Procedures.....................................................................................................................................19

Technical Manual TM 3554-0030 Contents •• iii

SMART TRAC PS Card

Glossary of Terms 23

Index 25

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iv •• Contents Technical Manual TM 3554-0030

SMART TRAC PS Card

Important Safety and Warranty Information

Warnings, Cautions and Notes

WARNING

A statement of conditions which MUST BE OBSERVED to

prevent personal injury or death.

WARNING - ESD

A statement of conditions which must be observed to prevent damage to components due to ESD (ElectroStatic Discharge) and to prevent personal injury or death.

CAUTION

A statement of conditions which must be observed to prevent undesired equipment faults, Smart Trac AC1 system degradation and damage to equipment.

IMPORTANT

A statement of conditions which should be observed during Smart Trac AC DeviceNet setup or operation to ensure dependable service.

NOTE: Notes indicate information that is in addition to a discussion of the topic in adjoining text. Alternatively, it may limit or restrict the paragraph(s) that follow(s) to specific models or conditions.

TIP - Tips indicate information that should make a procedure easier or more efficient.

Technical Manual TM 3554-0030 Important Safety and Warranty Information •• 1

SMART TRAC PS Card

General Safety Precautions Warnings

Important safety information follows. Please read and understand all precautions listed below before proceeding with the specification, installation, set-up or operation of your Smart Trac AC1. Failure to follow any of the following precautions may result in personal injury or death, or damage to the equipment.

WARNING - ESD

The Control Printed Circuit Board (PCB) employs CMOS Integrated Circuits that are easily damaged by static electricity. Use proper ElectroStatic Discharge (ESD) procedures when handling the Control PCB. See Smart Trac AC1 Technical Manual for details. Failure to comply may result in damage to equipment

and/or personal injury.

Important Warranty Information.

Do not modify your Smart Trac AC1, its components, or any of the procedures contained in the technical documentation supplied by MagneTek. Any modification of this product by the user is not the responsibility of MagneTek and will void the warranty.

2 •• Important Safety and Warranty Information Technical Manual TM 3554-0030

Smart Trac PS Card

General Capabilities

The Smart Trac PS (Power Supply) card supplies power to the Smart Trac CPU card and all of the Smart Trac option cards. The Smart Trac PS card requires input power as a single phase voltage from 90 to 264 VAC. The output power is +5 VDC at 2000 mA, -5 VDC at 200mA, +12 VDC at 1000 mA, and -12 VDC at 300mA. The power is output through a PC/104 connector. The card complies with the PC/104 Specification, Version 2.1.

SMART TRAC PS Card

Specifications

Smart Trac PS Card Specifications

Input Voltage 90-264 VAC Output voltage +5 V @ 2A

-5 V @ 0.2 A +12 V @ 1 A

-12 V @ 0.3A Input frequency 47-63 Hz Inrush current (cold) 20A @ 110 VAC

40A @ 220 VAC Operation temperature 0° C -50° C Storage temperature -20° C -80° C Relative humidity 0 - 90%, non-condensing

Smart Trac PS Card Output Specifications

OVP

O/P Volts

+5 V ± 10% 0.4A 2A 50 mV

-5 V ± 10% 0A 0.2A 50 mV

+12 V ± 10% 0A 1A 120 mV

-12 V ± 10% 0A 0.3A 120 mV

Load Current

Min Max

Ripple

Noise Line Load Efficiency

±1% ±2% 72% min. 5.6-

p.p.

±1% ±10%

p.p.

±1% ±5%

p.p.

±1% ±10%

p.p.

Trip

Point

6.0V

Technical Manual TM 3554-0030 Smart Trac PS Card •• 3

SMART TRAC PS Card

Quick Start

1. Remove all Smart Trac cards except the Smart Trac Inverter, CPU and PG cards per instructions in “Installing the Smart Trac PS Card.”

2. Install the Smart Trac PS card as the fourth card of the card stack.

3. Make connections to the Smart Trac PS card connector CN1 per information contained in this manual and your situation. (Connector CN4 is not used except for testing).

4. Replace all other cards on top of the Smart Trac PS card per the instructions in the “Installing the Smart Trac PS Card.”

5. Power up and test functionality of your Smart Trac AC1, including that of the Smart Trac PS card

4 •• Smart Trac PS Card Technical Manual TM 3554-0030

SMART TRAC PS Card

Installing the Smart Trac PS Card

Unpacking

Electrostatic Discharge (ESD) Procedures

Unpacking Procedure

WARNING WARNING -- ESD ESD

Keep electronic circuit boards in Electrostatic Discharge (ESD) protective bags when not being handled. Use proper ESD procedures (including an ESD wrist strap) when handling circuit boards. Failure to comply may result in damage to equipment.

When working with an electrostatic discharge (ESD) sensitive device, you should be grounded at all times. The easiest and most common way to provide this ground is to use an approved ESD wrist strap. The strap is secured to your wrist with a wire attached to the strap and clipped or taped to the chassis of the unit being worked on. Any static is dissipated through the wire to ground, greatly reducing the possibility of damage to the device.

It is a good idea to touch the chassis with your finger before handling any electrostatic sensitive device. Any static electricity will be discharged to chassis ground and will not be transferred to the device.

Always store devices (cards, other electronic components) in ESD protective bags when not being handled.

Remove the protective shipping and packing material from the card. Ensure contact wedges and other shipping devices have been removed.

Installing the Smart Trac PS Card

The Smart Trac PS Card must be positioned above the Smart Trac PG Card on the Smart Trac AC1 card stack.

NOTE: If replacing a Smart Trac PS card to an existing Smart Trac card stack, see "Appendix C – Removing the Smart Trac Card Stack" before continuing.

Technical Manual TM 3554-0030 Installing the Smart Trac PS Card •• 5

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