Yaskawa SmartTrac CPU Card User Manual
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SMART TRAC CPU Card
Contents
Important Safety and Warranty Information 1
Warnings, Cautions and Notes.....................................................................................................................1
General Safety Precautions - Warnings ......................................................................................................2
Important Warranty Information................................................................................................................2
Smart Trac CPU Card 3
General Capabilities......................................................................................................................................3
Specifications .................................................................................................................................................3
Quick Start.....................................................................................................................................................4
Installing the Smart Trac CPU Card 5
Unpacking ......................................................................................................................................................5
Electrostatic Sensitive Discharge (ESD) Procedures ........................................................................5
Unpacking Procedure........................................................................................................................5
Installing the Smart Trac CPU Card...........................................................................................................5
Interrupts and Addresses Used by the Smart Trac CPU Card 9
Configuration.................................................................................................................................................9
Default Interrupts and Base I/O Addresses ................................................................................................9
CPU Card Layout........................................................................................................................................10
Testing Card Installation 13
Booting and Power-Up Self-Test................................................................................................................13
Normal Boot Messages................................................................................................................................13
Troubleshooting Your Smart Trac CPU Card 15
Operating System Status and Error Messages..........................................................................................15
Offset Kernel/Boot Download Errors to 20100 - 20149............................................................................18
Offset I/O Errors from 1 - 59 to 20201 - 20259.........................................................................................19
Offset Trace Errors to 20300 to 20399.......................................................................................................19
Troubleshooting CPU Problems.................................................................................................................19
Battery Low.....................................................................................................................................19
Problems with Other Cards........................................................................................................................20
Corrective Maintenance 21
Replacing the Battery..................................................................................................................................21
Battery Storage............................................................................................................................................22
Proper Battery Disposal..............................................................................................................................22
Technical Manual Contents •• i
SMART TRAC CPU Card
Appendix A – Technical Support 23
Getting Help.................................................................................................................................................23
References ....................................................................................................................................................23
Problem Report ...........................................................................................................................................25
Appendix B – Replaceable Parts 27
Replaceable Parts Listing ...........................................................................................................................27
Appendix C – Removing the Smart Trac Card Stack 29
General Procedures.....................................................................................................................................29
Glossary of Terms 33
Index 35
ii •• Contents Technical Manual
SMART TRAC CPU Card
Important Safety and Warranty
Information
Warnings, Cautions and Notes
WARNING
A statement of conditions which MUST BE OBSERVED to
prevent personal injury or death.
WARNING - ESD
A statement of conditions which must be observed to prevent
damage to components due to ESD (ElectroStatic Discharge) and
to prevent personal injury or death.
CAUTION
A statement of conditions which must be observed to prevent
undesired equipment faults, Smart Trac AC1 system degradation
and damage to equipment.
IMPORTANT
A statement of conditions which should be observed during Smart Trac AC
DeviceNet setup or operation to ensure dependable service.
NOTE: Notes indicate information that is in addition to a discussion of the topic
in adjoining text. Alternatively, it may limit or restrict the paragraph(s) that
follow(s) to specific models or conditions.
TIP - Tips indicate information that should make a procedure easier or more
efficient.
Technical Manual Important Safety and Warranty Information •• 1
SMART TRAC CPU Card
General Safety Precautions Warnings
Important safety information follows. Please read and understand all
precautions listed below before proceeding with the specification, installation,
set-up or operation of your Smart Trac AC1. Failure to follow any of the
following precautions may result in personal injury or death, or damage to the
equipment.
WARNING - ESD
The Control Printed Circuit Board (PCB) employs CMOS
Integrated Circuits that are easily damaged by static electricity.
Use proper ElectroStatic Discharge (ESD) procedures when
handling the Control PCB. See Smart Trac AC1 Technical Manual
for details. Failure to comply may result in damage to equipment
and/or personal injury.
Important Warranty Information.
Do not modify your Smart Trac AC1, its components, or any of the procedures
contained in the technical documentation supplied by MagneTek. Any
modification of this product by the user is not the responsibility of MagneTek
and will void the warranty.
2 •• Important Safety and Warranty Information Technical Manual
Smart Trac CPU Card
General Capabilities
The Smart Trac CPU card permits a Smart Trac AC1 to be quickly programmed
for custom applications using IEC-61131-3 languages. These languages include
Relay Ladder Logic (RLL), Sequential Function Charts (SFC), Function Block
(FB) diagrams, Structured Text (ST), Instruction List (IL) and function blocks
written in the C programming language. It also provides for easily expanded
communications and/or extra Input/Output capabilities.
SMART TRAC CPU Card
The card executes user's programs, provides the interface between the digital
operator and the rest of the Smart Trac AC1, and communicates with other
computers for download, upload and monitoring of programs and data. It
connects to cards conforming to the PC/104 Specification. Several cards,
including option cards, may be added to interact with the Smart Trac CPU card
including: the Smart Trac PG card; Smart Trac Ethernet, Smart Trac LAN,
DeviceNet, Genius PCIM, Modbus, Profi-bus communications cards; and the
Smart Trac Multi-I/O card.
All option cards conform to the PC/104 Specification, Version 2.1. They stack
with the Smart Trac CPU card using its PC/104 expansion bus connector. The
Smart Trac CPU conforms to the PC/104 expansion bus.
Specifications
• Intel 486DX2/66 Mhz processor with 4 Megabytes RAM
• PC/104 expansion bus connector
• Executes programs compliant with IEC-61131-3 languages
• Isolated RS-232 Serial port
• 2 Megabytes programmable flash ROM
• 512 bytes Dual-port RAM
• 32 Kilobytes nonvolatile RAM
• Battery-backed real-time clock
• Chart recording buffer of up to 10 Smart Trac AC1 parameters
• On-board self-test runs at boot-up
Technical Manual Smart Trac CPU Card •• 3
SMART TRAC CPU Card
Quick Start
1. Power OFF your Smart Trac AC1.
2. Remove all cards in the Smart Trac card stack except for the Inverter
card (bottom most card of the stack). The Smart Trac CPU card is last
to be removed.
3. Install the replacement Smart Trac CPU Card in your Smart Trac AC1
in the position just above the inverter card.
4. Replace all other cards in their proper position in the card stack.
5. Power up your Smart Trac AC1.
6. Set the Smart Trac system clock and any other boot menu parameters
your application may require.
7. Test your Smart Trac system.
4 •• Smart Trac CPU Card Technical Manual
SMART TRAC CPU Card
Installing the Smart Trac CPU
Card
Unpacking
Electrostatic
Sensitive Discharge
(ESD) Procedures
Unpacking Procedure
WARNING WARNING -- ESD ESD
Keep electronic circuit boards in Electrostatic Discharge (ESD)
sensitive protective bags when not being handled. Use proper ESD
procedures (including an ESD wrist strap) when handling circuit
boards. Failure to comply may result in damage to equipment.
When working with an electrostatic discharge (ESD) sensitive device, you
should be grounded at all times. The easiest and most common way to provide
this ground is to use an approved ESD wrist strap. The strap is secured to your
wrist with a wire attached to the strap and clipped or taped to the chassis of the
unit being worked on. Any static is dissipated through the wire to ground,
greatly reducing the possibility of damage to the device.
It is a good idea to touch the chassis with your finger before handling any
electrostatic sensitive device. Any static electricity will be discharged to chassis
ground and will not be transferred to the device.
Always store devices (cards, other electronic components) in ESD protective
bags when not being handled.
Remove the protective shipping and packing material from the card. Ensure
contact wedges and other shipping devices have been removed.
Installing the Smart Trac CPU Card
The Smart Trac CPU Card must be positioned above the Smart Trac Inverter
Control card.
NOTE: If replacing a Smart Trac CPU card to an existing Smart Trac card
stack, see Appendix D – "Removing the Smart Trac Card Stack" before
continuing.
Technical Manual Installing the Smart Trac CPU Card •• 5
Smart Trac
SMART TRAC CPU Card
Standoffs (4
places on top of
each card)
4CN
Connector
Optional
PC/104
Card
Optional
PC/104
Card
Smart Trac
Ethernet
Card
Smart Trac
PS Card
Smart Trac
PG Card
2CN
Connector
CPU Card
Inverter Control
Card
Adapter
Ring
Main Chassis
Figure 1. Smart Trac CPU Card Stack Position.
1. Install the Smart Trac CPU card. Align the male PC/104 connector pins
on the Smart Trac CPU card with the female PC/104 connector on the
Inverter and the standoff holes with metal standoffs on the Inverter.
When in place, gently but firmly push the Smart Trac CPU card in
place on the Inverter card.
2. Orient the PG card so that the PC/104 connector and the J2 connector
align with the PC/104 connector on the Smart Trac CPU card and the
4CN connector on the Inverter Control board. Be careful to align the
PC/104 connector pins with the receptacle on the Smart Trac CPU card
so the pins don’t bend when the card is pushed into place.
3. Gently but firmly push the Smart Trac PG card onto the Smart Trac
CPU card. Make sure connecting pins are in alignment and J2 mates
with 4CN before pushing the two boards tightly together. Secure the
card using four (4) metal standoffs and one (1) plastic standoff.
6 •• Installing the Smart Trac CPU Card Technical Manual
SMART TRAC CPU Card
4. Replace the Smart Trac PG Card and other cards by reversing the
instructions in "Appendix C – Removing the Smart Trac Card Stack".
Technical Manual Installing the Smart Trac CPU Card •• 7
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