Yaskawa SI-W3 User Manual

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Y askawa. No p atent liab ility is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in th is manual is subject to chan ge without not ice. Every precau tion has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

Table of Contents

1 Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3 Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4 Option Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

6 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

7 Network Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

8 Drive Configuration Properties. . . . . . . . . . . . . . . . . . . . . .33

9 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

10 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 3

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, I S OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

◆ Applicable Documentation

The following manuals are available for the option:

LONWORKS SI-W3 Option

Yaskawa AC Drive 1000-Series Option LONWORKS Installation Manual Manual No: TOBP C730600 56 (This book)

Yaskawa AC Drive 1000-Series Option LONWORKS Installation ManualManual No: SIEP C730600 56

Read this manual first. The installation manual is packaged with the option and contains information required to install the option and set up related drive parameters.

The technical manual contains detailed information about the option. Access the following sites to obtain the technical manual: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.

4 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

1 Preface and Safety

Yaskawa Drive

The drive manuals cover basic installation, wiring, operation procedures,

Yaskawa AC Drive 1000-Series Quick Start Guide

Yaskawa AC Drive 1000-Series Technical Manual

functions, troubleshooting, and maintenance information. The manuals also include important information about parameter settings and drive tuning. Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.

◆ Terms and Abbreviations

Note: Indicates supplemental information that is not related to safety messages. Drive: Yaskawa AC Drive 1000-Series Option: Yaskawa AC Drive 1000-Series Option LONWORKS SI-W3

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 5

1 Preface and Safety

DANGER

W ARNING

CAUTION

NOTICE

◆ Registered Trademarks

• LONWORKS is a trademark of ECHELON USA.

• Trademarks are the property of their respective owners.

◆ Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. Install the option according to this manual and local codes.

The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems.

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could r esult in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could r esult in minor or moderate injury.

Indicates an equipment damage message.

6 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

1 Preface and Safety

DANGER

NOTICE

■ General Safety

General Precautions

• The diagrams in this book may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury. The operating company is responsible for any injuries or equipment damage resulting

from failure to heed the warnings in this manual.

Do not modify the drive or option circuitry.

Failure to comply could result in damage to the drive or option and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This

product must not be modified.

Do not expose the drive or option to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive or option. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 7

2 Product Overview

◆ About This Product

The LONWORKS Communication Option Card (Model SI-W3) is based on LonT alk. It acts as an interface for connecting an AC drive to a LONWORKS network using the LonTalk protocol.

With the option card insta lled to the drive, the following operations are possible with devices using the LonTalk protocol.

• operate the drive

• monitor the operation status of the drive

• change parameter settings.

◆ Applicable Models

The option can be used with the models in Table 1.

Table 1 Applicable Models

Drive Series

A1000 ≥ PRG 1017

<1> See “PRG” on the drive nameplate for the software version number.

Software Version <1>

8 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

3 Receiving

ERR RUN RX TX

*123456789ABC*

MANUAL

3 Receiving

Please perform the following tasks upon receiving the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the option nameplate (Refer to Figure 1 on page 10 for more information).

• Contact your supplier if you have received the wrong model or the option does not function properly.

◆ Option Package Contents

Descri

ption:

Quant

ity:

◆ Tools Required for Installation

• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the

• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 9

Option

1131 11

Ground

Wire

Screws

(M3)

LED Label Bar Code

option. option terminal block.

Note: Tools required to prepare option cables for wiring are not listed in this manual.

Installation

Manual

4 Option Components

◆ LONWORKS Option

Figure 1

C D E F

L K J I H G

A – Connector (CN5) H – LED (SERVICE) B – Installation hole I – Service Switch C–LED (ERR) D – LED (RUN) E–LED (TX) F–LED (RX)<1> M – Terminal block CN1 G – Neuron ID

<1> Refer to Option LED Display on page 12 for details on the LEDs. <2> The ground wire provided in the option shipping package must be connected during installation .

<1> J – Digital operator connector (CN3) <1> K – Model number

<1> L – Gr ound terminal and installation hole <2>

Figure 1 LONWORKS Option Components

Underside

10 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

4 Option Components

◆ Terminal Block CN1

The communication terminal is a pluggable terminal block that serves as the connection point of the LONWORKS network communication cable to the option.

Table 2 Terminal Descriptions

Terminal Terminal No. Name Description

1 2 3

1 A Signal Line A

2SLDShield

3 B Signal Line B

◆ Connector CN3 for Digital Operator

DANGER! Electric Shock Hazard. Do not touch drive main terminals and control terminals. Failure to comply will result in death or serious injury.

Connecting the CN3 and the digital operator (model: JVOP-182) lets the user set the DDC function parameters.

◆ Service Switch

This is a neuron ID output switch. Pressing this switch outputs the neuron ID to the netwo rk.

■ Initializing Bind Data

Cycling power to the drive while holding down the service switch will clear the bind data, and reset the configuration properties back to the factory sett ings.

Note: Do not turn off the power to the drive while initializing the bind data. The RUN, RX, TX, and

ERR LEDs are lit (ON) during initialization of the bind data.

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 11

4 Option Components

◆ Option LED Display

The option has five LED s . The operational states of the LEDs are described in Table 3.

Table 3 Option LED States

LED

Name

RUN Green

RX Green

TX Green

ERR Red

SERVICE Green

Display

Color Status

Flashing Network not configured LONWORKS network has not been configured.

OFF

ON/

Flashing

OFF ON/

Flashing

OFF Not sending data No data is being send

Flashing Comm error CALL or BUSS error has occurred

OFF Normal operation Device is operating normally.

Flashing Network not configured LONWORKS network has not been configured

OFF Normal operation Device is operating normally.

Operating Status Explanation (major faults)

ON Normal operation Device is operating normally.

Power OFF No power is being supplied to the drive.

Hardware fault

Receiving Receiving node data Node data not yet

received Sending Sending data

ON Hardware fault

Service switch active Service switch is being held down

Hardware fault

An unrecoverable fault has occurred. If the unit does not recover after cycling power, then the option card may need to be replaced.

No input signal

An unrecoverable fault has occurred. If the unit does not recover after cycling power, then the option card may need to be replaced.

Note: The RUN, RX, TX, and ERR LEDs are lit (ON) during initialization of the bind data.

◆ Neuron ID

The neuron ID is written on the side of the service switch. Refer to Figure 1 on page 10 for details.

The bar code for the neuron ID is included on the device and the packaging.

12 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

5 Installation Procedure

DANGER

W ARNING

5 Installation Procedure

◆ Section Safety

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury. Disconnect all power to the drive and wait at least the amount of time specified on the

drive front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off.

Electrical Shock Hazard

Do not remove the front covers of the drive while the power is on.

Failure to comply could result in death or serious injury. The diagrams in this section may include options and drives without covers or safety

shields to show details. Be sure to reinstal l covers or shields before operating any devices. Use the option according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of this product.

Do not touch the option card while the power to the drive is on.

Do not touch the drive’s main terminals and control circuit terminals when using the service switch and digital operator connector on the option unit. Failure to comply could result in death or serious injury.

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 13

5 Installation Procedure

NOTICE

W ARNING

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Damage to Equipment

Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards.

Failure to comply may result in ESD damage to circuitry.

Never shut the power off while the drive is running or outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply may result in damage to the option.

14 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

5 Installation Procedure

◆ Prior to Installing the Option

Prior to installing the option, wire the drive, make the necessary connections to the drive terminals, and verify that the drive functions normally. Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive.

Figure 2 shows an exploded view of the drive with the option and related components for

reference.

Figure 2

A – Insertion point for CN5 H – Included screws B – Option card I – Ground wire C – Front cover J – Option terminal block D – Digital operator K – Drive grounding terminal (FE) E – LED label L – Connector CN5-A F – Terminal cover M – Connector CN5-B

G – Removable tabs for wire routing N – Connector CN5-C

Figure 2 Drive Components with Option

ERR RUN RX TX

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 15

5 Installation Procedure

◆ Installing the Option

Refer to the instructions below to install the option.

1. Shut off power to the drive, wait the appropriate amount of time for voltage to

dissipate, then remove the digital operator (D) and front covers (C, F). Refer to the Quick Start Guide packaged with the drive for directions on removing the front covers. Cover removal varies depending on drive size.

DANGER! Electrical Shock Hazard. Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label. After all indicators are off , measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing to prevent electric shock. The internal capacitor remains charged even after the power supply is turned off.

NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

Figure 3

Figure 3 Remove the Front Covers and Digital Operator

16 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

5 Installation Procedure

2. With the front covers and digital operator removed, apply the LED label (E) in the

Figure 4

appropriate position on the drive top front cover (C).

ERR RUN RX TX

Figure 4 Apply the LED Label

3. Make sure the screws on the left and right sides of the option terminal block (J) are

xm) or 4.4 to 5.43 (inch-lbs), then

NS MS

Figure 5

tightened with a tightening torque of 0.5 to 0.6 (N insert the option card (B) into the CN5-A connector (L) located on the drive and fasten it using one of the included screws (H).

Figure 5 Insert the Option Card

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 17

5 Installation Procedure

4. Connect the ground wire (I) to the ground terminal (K) using one of the remaining

provided screws (H). Connect the other end of the ground wire (I) to the remaining ground terminal and installation hole on the option using the last remaining provided

Figure 6

screw (H).

Figure 6 Connect the Ground Wire

Note: There are two screw holes on the drive for use as ground terminals. When connecting more than

two options, two ground wires will need to share the same drive ground terminal.

5. Select the proper type and length of communication cables.

Refer to Wiring Specifications on page 22 for details on selecting cables.

18 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

5 Installation Procedure

A SLD B

Preparing wire ends:

Screwdriver blade size

about 5.5 mm (7/32”) When not using crimped insulated sleeves

Pull back the shielding and lightly twist the end with fingers, keeping the ends from fraying.

LONWORKS drop line

(do not solder ends)

Blade depth of

0.4 mm or less

Blade width of

2.5 mm or less

Tightening torque:

0.22 to 0.25 N m or 4.4 to 5.3 in-lbs

Terminal block CN1

Loosen the screws and insert the wire into the opening on the terminal block.

6. Prepare and connect the communication cables to the terminal block as shown in

Figure 7 and Figure 8. Take particular precaution to ensure that each wire is

properly connected and wire insulation is not accidentally pinched into electrical terminals.

WARNING! Fire Hazard. Tighten all terminal screws according to the specified tightening torque. Loose electrical connections could result in death or serious injury by fire du e to overheating e lectrical connections. Tightening screws beyond the specified tightening torque may result in erroneo us opera tion, d amage to the terminal block, or cause a fire.

NOTICE: Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not come into contact with other wiring. Insufficient insulation may cause a sh ort circuit that can damage the opt ion or the drive.

Figure 7

Insulation

Shield

Figure 7 Preparing Ends of Shielded Cable

Note: Separate communication cables from main circuit wiring and other electrical lines.

Figure 8

Shield sheath (Insulate with electrical tape or shrink tubing)

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 19

Figure 8 Preparing and Connecting Communication Cable Wiring

5 Installation Procedure

<1>

CN5-A

SI-W3

U V

R S T

A B SLD

Drive

Zero phase

reactor

LONWORKS

Network

MCCB

Noise filter

Connection Diagram

Figure 9

Figure 9 Option Connection Diagram

<1> Make sure the lead installed to the FE terminal on the option card is connected to the ground terminal on the drive.

20 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

7. Route the option wiring.

Depending on the drive model, some drives may require routing wire through the side of the front cover to the outside. In these cases, cut out the perforated openings in the left side of the drive front cover as shown in Figure 10-A, and leave no sharp edges to damage wiring.

Route the wiring inside the enclosure as show in Figure 10-B for drives that do not require routing through the front cover. Refer to the Peripheral Devices & Options

Figure 10

section of the drive Technical Manual for more information.

5 Installation Procedure

A – Route wires through the openings

provided on the left side of the front cover.

<1> The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure.

<1>

Figure 10 Wire Routing Examples

B – Use the open space provided

inside the drive to route option wiring.

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 21

5 Installation Procedure

8. After wiring the terminal block, recheck the option wire routing performed in step 7.

9. Replace and secure the front covers of the drive (C, F) and replace the digital

Figure11

operator (D).

Figure 11 Replace the Front Covers and Digital Operator

Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto

the drive. Make sure no cables are pinched between the front covers and the drive when replacing the covers.

10. Set drive parameters in Table 4 for proper option performance.

◆ Wiring Specifications

Use only the LONWORKS network cables. Refer to the Echelon web site for more information on network cabling (www.echelon.com).

The performance cannot be guaranteed when using the cables other than LONWORKS network cables.

Separate the LONWORKS cables from the wiring to the main circuit and other lines.

22 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

5 Installation Procedure

◆ Termination

A free topology segment must be terminated. The segment can be terminated anywhere.

Figure 12

Twisted pair terminator

100 µF

50 V (min)

Figure 12 RC Network (Ra = 52.3 Ω ±1%, 1/8 W)

Cb 100 µF 50 V (min)

Shielded twisted pair

◆ XIF Files, Resource Files

XIF files and the resource files for this option card are not included. For more information, either contact Yaskawa's sales department directly or your nearest Yask awa repre se ntative.

YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 23

6 Related Parameters

The following parameters are used to set up the drive for operation with the option. Confirm proper setting of the parameters in Table 4 before starting network

communications.

Table 4 Related Parameters

No.

(Addr.

Hex)

b1-01 (180)

b1-02 (181)

F6-01 (3A2)

F6-02 (3A3)

F6-03 (3A4)

F6-06 (3A7)

<2>

F6-07 (3A8)

Name Description Values

Selects the frequency reference input source

Frequency Reference Selection 1

Run Command Selection 1

Communications Error Operation Selection

External Fault from Comm. Option Detection Selection

External Fault from Comm. Option Operation Selection

Torque Reference/ Torque Limit Selection from Comm. Option

Multi-Step Speed Enable/Disable Selection when NefRef/ComRef is Selected

0: Digital Operator - Digital preset speed d1-01 to d1-17 1: Terminals - Analog input terminal A1 or A2 2: MEMOBUS/Modbus communications 3: Option 4: Pulse Input (Terminal RP)

Selects the run command input source 0: Digital Operator - RUN and STOP keys 1: Digital input terminals S 2: MEMOBUS/Modbus communications 3: Option

Determines drive response after a bUS error during communications with the option 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

Sets the condition for external fault detection (EF0) 0: Always detected 1: Detected only during operation

Determines drive response for external fault input (EF0) detection during LONWORKS communication 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

0: Torque reference / torque limit via network communications are disabled. 1: Torque reference / torque limit via network communications are enabled.

0: Multi-step speed reference disabled (F7 functionality) 1: Multi-step speed reference allowed (V7 functionality)

<1>

<3>

Default: 1 Range: 0 to 4 (Set to 3 for LONWORKS only)

Default: 1 Range: 0 to 3 (Set to 3 for LONWORKS only)

Default: 1 Range: 0 to 3

Default: 0 Range: 0, 1

Default: 1 Range: 0 to 3

Default: 0 Range: 0, 1

24 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide

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