YASKAWA SI-T3 MECHATROLINK-II A1000 Series, SI-T3 MECHATROLINK-II 1000 Series, SI-T3 MECHATROLINK-II D1000 Series, SI-T3 MECHATROLINK-II R1000 Series Installation Manual

YASKAWA 1000-Series Option

MECHATROLINK-II

Installation Manual

Type: SI-T3

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

安川1000シリーズオプション

MECHATROLINK-II 通信

取扱説明書

形式

SI-T3

製品を安全にお使い頂くために，本書を必ずお読みください。また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になるユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

MANUAL NO. TOBP C730600 50C

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4 MECHATROLINK-II OPTION COMPONENTS. . . . . . . . . . 10

5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . 13

6 MECHATROLINK OPTION UNIT PARAMETERS . . . . . . .23

7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

YAS KAWA ELE CTR IC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 3

1 Preface and Safety

SI-T3

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

◆ Applicable Documentation

The following manuals are available for SI-T3 MECHATROLINK-II Option:

Option

YASKAWA 1000 Series Option MECHATROLINK-II Installation Manual (this book) Manual No.: TOBP C730600 50

YASKAWA AC Drive-Option Card MECHATROLINK-II Technical Manual Manual No.: SIEP C730600 50

YASKAWA 1000-Series Option MECHATROLINK-II Technical Manual Manual No.: SIEP C730600 61

Read this manual first. The installation manual is packaged with the option and contains information required to install the option and set up related unit parameters.

The technical manual contains detailed information about the option. Access the following sites to obtain the technical manual: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.

4 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

◆ Terms

Unit

YASKAWA AC Drive 1000-Series Quick Start Guide

YASKAWA AC Drive 1000-Series Technical Manual

YASKAWA D1000 Series Power Regenerative Converter Instruction Manual

YASKAWA R1000 Series Power Regenerative Unit Instruction Manual

1 Preface and Safety

The unit manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information. The manuals also include important information about parameter settings and unit tuning. Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com Other areas: contact a Yaskawa representative.

Note: Indicates supplementary information that Yaskawa highly recommends be followed, even

Unit: • YASKAWA AC Drive 1000-Series

Drive: YASKAWA AC Drive 1000-Series

Energy-Saving Unit: • YASKAWA D1000 Series Power Regenerative Converter

Option: YASKAWA 1000-Series Option SI-T3 MECHATROLINK-II

though equipment may not be at risk.

• YASKAWA D1000 Series Power Regenerative Converter

• YASKAWA R1000 Series Power Regenerative Unit

◆ Registered Trademarks

• MECHATROLINK-I/MECHATROLINK-II is a registered trademark of the MECHATROLINK Members Association (MMA).

• Other company names and product names listed in this manual are registered trademarks of those companies.

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 5

1 Preface and Safety

DANGER

W ARNING

CAUTION

NOTICE

◆ Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

Indicates an equipment damage message.

6 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

1 Preface and Safety

DANGER

NOTICE

■ General Safety

General Precautions

• The diagrams in this section may include units without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option board should be used according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/ or the manual.

• When ordering a new copy of the manual, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Do not modify the unit or option circuitry.

Failure to comply could result in damage to the unit or option and will void warranty.

YASKAWA is not responsible for any modification of the product made by the user. This product must not be modified.

Do not expose the unit to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option.

Do not pack the unit in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 7

2 Product Overview

◆ About This Product

MECHATROLINK-II Option (Model: SI-T3) is designed for connecting a unit to a field network using the MECHATROLINK protocol.

When installing the MECHATROLINK-II Option to a unit, it is possible to do the following from a MECHATROLINK master device:

• operate the unit

• monitor the operation status of the unit

• change parameter settings

◆ Applicable Models

The option can be used with the unit models in Table 1.

Table 1 Applicable Models

Unit Series Unit Model Number MECHATROLINK Slave Name SI-T3 Software Version

A1000 CIMR-AA MECHATROLINK Drive slave ≥ 6100

D1000 CIMR-DA

R1000

Note: 1. Make sure that SI-T3’s software version is 6105 and later when installing it to D1000 or R1000.

CIMR-RA

2. MECHATROLINK-II commands deffer between Intelligent I/O slave devices and MECHATROLINK Drive slave devices. For details, refer to unit instruction manual.

Intelligent I/O slave ≥ 6105

8 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

3 Receiving

Please perform the following tasks after receiving the MECHATROLINK-II Option:

• Inspect the MECHATROLINK-II Option for damage. If the MECHATROLINK-II Option appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the PCB (see

Figure 1).

• If you have received the wrong model or the MECHATROLINK-II Option does not function properly, contact your supplier.

◆ Contents and Packaging

Table 2 Contents of Package

Description: Option

Ground

Cable

Screws

(M3)

LED Label

Installation

Manual

RUN

–

Quantity: 11311

SI-T3

ERR

RX TX

MANUAL

◆ Tools Required for Installation

• A Phillips screwdriver (M3 metric/#2 U.S. standard size<1>) is required to install the option and remove unit front covers.

• Diagonal cutting pliers. (required for some unit models)

• A small file or medium grit sandpaper. (required for some unit models)

<1> Select a screwdriver appropriate for the unit capacity.

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 9

4 MECHATROLINK-II Option Components

Looking from the connector

Underside

SI-T3

IJK

4 MECHATROLINK-II Option Components

◆ MECHATROLINK-II Option

Figure 1

A – Connector (CN101) G – Ground terminal (installation hole) B – Installation hole H – Model number C – LED (ERR) I – Communication cable connector (CN3) D – LED (RUN) J – Connector B E – LED (TX) K – Connector A

F–LED (RX)

Figure 1 Option

Note: For details on the LEDs, Refer to MECHATROLINK-II Option LED Display on page 12.

10 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

4 MECHATROLINK-II Option Components

CN3

◆ Communication Connector

Table 3 Communication Connector

MECHATROLINK-II Connector Connector Pin No.

A1 (NC) – Not used.

A2 SRD– I/O Send/receive data (–)

Note: Both connectors A and B are available for the same functions.

A3 SRD+ I/O Send/receive data (+)

A4 (NC) – Not used.

Shell SLD – Shield

B1 (NC) – Not used.

B2 SRD– I/O Send/receive data (–)

B3 SRD+ I/O Send/receive data (+)

B4 (NC) – Not used.

Shell SLD – Shield

Signal

Name

I/O Function

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 11

4 MECHATROLINK-II Option Components

◆ MECHATROLINK-II Option LED Display

The MECHATROLINK-II Option has four LEDs that indicate the option or communication status.

■ Checking LED Operation

Table 4 LED Display

LED Color Display Status Remarks

ON Power supply on SI-T3 has been successfully powered up

RUN Green

ERR Red

TX Green

RX Green

OFF No power

ON Connection error

Flashing SI-T3 error Error found during SI-T3's self-diagnostic check

OFF Normal operation

ON Sending data Data is being sent (LED may appear to be flashing)

OFF Not sending data

ON Receiving data Data is being received (LED may appear to be flashing)

OFF Not receiving data

• The unit has no power

• SI-T3 is not properly connected to the unit, or SI-T3 has no power

• An internal, self-diagnostic error occurred in the SI-T3

• SI-T3 is not properly connected to the unit

• Communication error

• SI-T3 is properly connected to the unit

• Communication normal

• No data is being sent

• During reset

• No data is being received

• During reset

12 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

5 Installation Procedure

DANGER

W ARNING

5 Installation Procedure

◆ Section Safety

Electric Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the unit and wait at least the amount of time specified on the unit front cover safety label.

After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor of the units or corresponding parts remain charged after the power supply is turned off.

Electrical Shock Hazard

Do not remove the front cover of the unit while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include units without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices. The option board should be used according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.

Do not touch the option while operating the unit.

Failure to comply could result in death or serious injury.

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 13

5 Installation Procedure

NOTICE

W ARNING

Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Damage to Equipment

Observe proper electrostatic discharge (ESD) procedures when handling the option, unit, and circuit boards.

Failure to comply may result in ESD damage to circuitry.

Never shut the power off while the unit is operating.

Failure to comply may cause the application to operate incorrectly or damage the unit.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded communications cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance.

Use shielded twisted-pair wires and ground the shield to the ground terminal of the unit.

14 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

5 Installation Procedure

NOTICE

Properly connect connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply may result in damage to the option.

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 15

5 Installation Procedure

◆ Prior to Installing the Option

Prior to installing the option, wire the unit, make necessary connections to the unit terminals, and verify that the unit functions normally without the option installed. Refer to the Quick Start Guide packaged with the unit for information on wiring and connecting the unit.

Figure 2 shows an exploded view of the unit with the option and related components for

reference.

Figure 2

A – Insertion point for CN101 connector H – Included screws B – SI-T3 option I – Ground wire C – Unit front cover J – Option modular connector CN3 D – Digital operator K – Unit grounding terminal (FE) E – LED label L – Connector CN5-A F – Unit terminal cover M – Connector CN5-B

G – Removable tabs for wire routing N – Connector CN5-C

Figure 2 Unit Components with Option

ERR

(Not available for the option.)

RUN TXRX

16 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

5 Installation Procedure

◆ Installing the Option

Remove the front covers of the unit before installing the option. Refer to the unit instruction manual for directions on removing the front covers. Cover removal varies depending on unit size. This option can be inserted only into the CN5-A connector located on the unit control board.

DANGER! Electrical Shock Hazard. Disconnect all power to the unit and wait at least the amount of time specified on the unit front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing to prevent electric shock. The internal capacitor remains charged even after the power supply is turned off.

1. Shut off power to the unit, wait the appropriate amount of time for voltage to

dissipate, then remove the digital operator (D) and front covers (C, F). Front cover removal varies by model.

NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling the option, unit, and circuit boards. Failure to comply may result in ESD damage to circuitry.

Figure 3

Figure 3 Remove the Front Covers and Digital Operator

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 17

5 Installation Procedure

NS MS

2. With the front covers and digital operator removed, apply the LED label (E) in the

Figure 4

appropriate position on the unit top front cover (C).

Figure 4 Apply the LED Label

RUN

ERR

TXRX

3. Insert the option (B) into the CN5-A connector (L) located on the unit and fasten it

Figure 5

using one of the included screws (H).

Figure 5 Insert the Option

18 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

5 Installation Procedure

SI-T3

4. Connect the ground wire (I) to the ground terminal (K) using one of the remaining

provided screws (H). Connect the other end of the ground wire (I) to the remaining ground terminal and installation hole on the option (B) using the last remaining

Figure 6

Figure 7

provided screw (H) and tighten both screws to 0.5 to 0.6 Nxm (4.4 to 5.3 in lbs).

Figure 6 Connect the Ground Wire

Note: There are two screw holes on the unit for use as ground terminals (K). When connecting three

options, two ground wires will need to share the same unit ground terminal.

Figure 7 Connecting the Ground Terminal

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 19

5 Installation Procedure

5. Route the option wiring.

Depending on the unit model, some unit may require routing the wiring through the side of the front cover to the outside to provide adequate space for the wiring. Refer to the Peripheral Devices & Options section of the unit instruction manual for more information on wire routing of specific models. Route the wiring through the side of the front cover to the outside. In these cases, using diagonal cutting pliers, cut out the perforated openings on the left side of the unit front cover as shown in Figure 8-A. Sharp edges along the cut out should be smoothed down with a file or sand paper to prevent any damage to the wires. Route the wiring inside the enclosure as shown in Figure 8-B for units that do not require routing through the front cover.

Note: 1. Separate communication cables from main circuit wiring and other electrical lines.

2. Connect the terminator (model No.: JEPMC-W6022-E) to the option modular connector (CN3) on the

Figure 8

end unit of the communication lines.

Figure 8 Wire Routing Examples

20 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

5 Installation Procedure

6. Insert the MECHATROLINK-II communications cables into the master’s option

modular female connector (CN3), then connect the option to a network. Ensure the cable end is firmly connected.

Communication Cable Specifications

Only use cable recommended for MECHATROLINK-II. Using a cable not specifically recommended may cause the option or unit to malfunction.

Figure 9

Connection Diagram

MECHATROLINK-II Master

MECHATROLINK-II Cable

Figure 9 Wiring Diagram

Unit

CN5-A

SI-T3

MECHATROLINK-II

Option

CN3

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 21

5 Installation Procedure

7. Replace and secure the front covers of the unit (C, F) and replace the digital

Figure 10

operator (D).

Figure 10 Replace the Front Covers and Digital Operator

Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto

the unit. Make sure no cables are pinched between the front covers and the unit when replacing the covers.

8. Set unit parameters in Table 5 for proper option performance.

◆ MECHATROLINK-II Communications Cables

Wire the MECHATROLINK-II communications cables to the communications connector (CN3). Install MECHATROLINK-II communications cables apart from main-circuit wiring and other electrical and power lines.

Note: 1. For communications cables, use special shielded twisted-pair cables for MECHATROLINK

22 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

communications. Recommended cable: JEPMC-W6002--E

2. Connect the terminator (model No.: JEPMC-W6022-E) on the end of the communication lines.

3. Maximum transmission distance is 50 m (1969.0 in.). Minimum wiring distance between stations is

0.5 m (19.7 in.).

<1>  is the length (m).

JEPMC-W6003--E (with a core) <1>

<1>

6 MECHATROLINK Option Unit Parameters

MECHATROLINK Option Unit Parameters

Confirm proper setting of the all parameters in Table 5 before starting network communications.

Table 5 Parameter Settings

INV: Drive Parameter, CNV: Energy-Saving Unit Parameter

No. INV CNV Name Description Valu es

Selects the frequency reference input source.

b1-01

{ –

<1>

b1-02

{{

<1> <2>

b1-18

– {

<2> <3>

F6-01

{{

<4>

F6-02 {{

Frequency Reference Selection 1

Run Command Selection 1

Voltage Reference Source

Communications Error Operation Selection

External Fault from Comm. Option Detection Selection

0: Operator - Digital preset speed d1-01 to d1-17 1: Terminals - Analog input terminal A1 or A2 2: MEMOBUS/Modbus communications 3: Option PCB 4: Pulse Input (Terminal RP)

Selects the run command input source. 0: Digital Operator - RUN and STOP keys 1: Digital input terminals S1 to S8 2: MEMOBUS/Modbus communications 3: Option PCB

Selects the voltage reference input source 0: Digital Operator - RUN and STOP keys 1: Control circuit terminals (analog input) 2: MEMOBUS/Modbus communications 3: Option PCB 7: Input voltage based control 1 8: Input voltage based control 2

Determines unit response when a bUS error is detected during communications with the MECHATROLINK-II Option

When installed to drives: 0: Ramp to stop. Decelerate to stop using the deceleration time in C1-02. 1: Coast to stop. 2: Fast Stop. Decelerate to stop using the deceleration time in C1-09. 3: Alarm only.

When installed to energy-saving units: 1: Stop 3: Alarm Only

Sets the condition for external fault detection (EF0) 0: Always detected. 1: Detection during run only.

Default: 1 Range: 0 to 4

Default: 1 Range: 0 to 3

Default: 8 Range: 0 to 3, 7, 8

Default: 1 Range: 0 to 3

Default: 1 Range: 1, 3

Default: 0 Range: 0, 1

–

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 23

6 MECHATROLINK Option Unit Parameters

INV: Drive Parameter, CNV: Energy-Saving Unit Parameter

No. INV CNV Name Description Values

Determines unit response for external fault input (EF0) detection during MECHATROLINK-II communication

When installed to energy-saving units: 1: Stop 3: Alarm Only

Enables or disables the torque reference or torque limit. 0: Enabled 1: Disabled

Selects the treatment of multi-step speed inputs when the NetRef command is set. 0: Multi-step speed reference disabled (Same as F7) 1: Multi-step speed reference enabled (Same as V7)

Determines which communication-related parameters are set back to their original default values when the unit is initialized. 0: Do not reset F6- parameters when the unit is initialized using parameter A1-03. 1: Rest F6- parameters when the unit is initialized using parameter A1-03. Note: Setting this parameter does not affect communication-related parameters.

When installed to drives, sets the station address.

<6>

When installed to energy-saving units, sets the station address.

Sets the frame size when the MECHATROLINK-II option has been installed. 0: 32 byte 1: 17 byte

<7>

Sets the link speed when the MECHATROLINK-II option has been installed. 0: 10 Mbps 1: 4 Mbps

Default: 1 Range: 0 to 3

Default: 1 Range: 1, 3

Default: 0 Range: 0, 1

Default:21H Min.: 20H Max.: 3FH

Default: 61H Min.: 60H Max.: 7FH

Default: 0 Range: 0, 1

F6-03

{{

<4>

F6-06 – {

F6-07 { –

F6-08 {{

F6-20

{{

<5>

F6-21

{{

<5>

F6-22

{{

<5>

External Fault from Comm. Option Operation Selection

Torque Reference/ Torque Limit Selection from Communications Option

Multi-Step Speed Enable/Disable Selection when NetRef/ ComRef is Selected

Reset Communication Parameters

MECHATROLINK Station Address

MECHATROLINK Frame Size

MECHATROLINK Link Speed

–

24 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

6 MECHATROLINK Option Unit Parameters

INV: Drive Parameter, CNV: Energy-Saving Unit Parameter

No. INV CNV Name Description Valu es

F6-23

{ –

<5> <8>

F6-24

{ –

<5> <9>

F6-25 { –

F6-26 {{

<1> To start and stop the drive with the MECHATROLINK master device using serial communications, set b1-02 to 3.

To control the frequency reference of the drive via the master device, set b1-01 to 3.

<2> To start and stop D1000 with the MECHATROLINK master device using the voltage reference of the D1000, set

b1-18 to 3. <3> This parameter is available in the D1000. <4> If set to 3, then the unit will continue to operate when a fault is detected. Take proper measures such as installing

an emergency stop switch. <5> Power must be cycled in order for any setting changes to take affect. <6> All station addresses must be unique. If set to 20 or 3F, a Station Address Error (AEr) will occur and the ERR light

will turn on. <7> All station addresses must be unique. If set to 60 or 7F, a Station Address Error (AEr) will occur and the ERR light

will turn on. <8> Setting byte 10 of INV_CTL to 0EH enables the register set by F6-23. Byte 11 and 12 of the response data enable

the register content set by F6-23.

Refer to the SI-T3 Technical Manual for detail. <9> Setting byte 10 of INV_CTL to 0FH enables the register set by F6-24. Byte 11 and 12 of the response data enable

the register content set by F6-24.

Refer to the SI-T3 Technical Manual for detail.

MECHATROLINK Monitor Selection (E)

MECHATROLINK Monitor Selection (F)

Operation Selection at Watchdog Error (E5)

MECHATROLINK bUS Errors Detected

Sets the MECHATROLINK-II monitor (E).

Sets the MECHATROLINK-II monitor (F).

Determines unit response when an E5 error is detected during communications with the MECHATROLINK-II Option 0: Ramp to stop. Decelerate to stop using the deceleration time in C1-02. 1: Coast to stop. 2: Fast Stop. Decelerate to stop using the deceleration time in C1-09. 3: Alarm only.

Sets the number of option communication errors (bUS).

Default: 0H Min.: 0H Max.: FFFFH

Default: 1 Range: 0 to 3

Default: 2 Min.: 2 Max.: 10

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 25

7 Troubleshooting

◆ Unit-Side Error Codes

Unit-side error codes appear on the unit’s operator. Causes of the errors and corrective actions are listed in Table 6. For additional error codes that may appear on the operator screen, refer to the instruction manual for the unit the MECHATROLINK-II Option is connected to.

■ Faults

Both bUS (MECHATROLINK-II Option Communication Error) and EF0 (External Fault Input from the MECHATROLINK-II Option) can appear as an alarm or as a fault. Unit parameters can determine these responses between an alarm and a fault. When a fault occurs, the digital operator ALM LED remains. When an alarm occurs, the digital operator ALM LED flashes.

If communication stops while the unit is running, answer the following questions to help remedy the fault:

• Is the MECHATROLINK-II Option properly installed?

• Is the communication line properly connected to the MECHATROLINK-II Option? Is it loose?

• Is the PLC program working? Has the PLC CPU stopped?

• Did a momentary power loss interrupt communications?

Table 6 Fault Display and Possible Solutions

Operator Display Fault Name

MECHATROLINK-II Option Communication Error

bUS

Cause Possible Solution

Master controller (PLC) has stopped communicating.

Communication cable is not connected properly.

A data error occurred due to noise

MECHATROLINK-II Option is damaged.

After establishing initial communication, the connection was lost. Only detected when the run command or frequency reference is assigned to the option (b1-03 = 3 or b1-02 = 3).

Check for faulty wiring. ⇒ Correct any wiring problems.

Check the various options available to minimize the effects of noise. ⇒ Take steps to counteract noise in the control circuit wiring, main circuit lines, and ground wiring. ⇒ If a magnetic contactor is identified as a source of noise, install a surge absorber to the contactor coil.

⇒ Use cables specified.

⇒ If there are no problems with the wiring and the error continues to occur, replace the

MECHATROLINK-II Option.

26 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

Operator Display Fault Name

MECHATROLINK-II Watchdog Timer Error

The watchdog has timed out.

Cause Possible Solution

Data has not been received from the PLC, triggering the watchdog timer.

Operator Display Fault Name

EF0

Cause Possible Solution

An external fault is being sent from the master controller (PLC).

Problem with the PLC program

Operator Display Fault Name

oFA00

Cause Possible Solution

Non-compatible option connected to the unit

Operator Display Fault Name

oFA01

Cause Possible Solution

Problem with the connectors between the unit and MECHATROLINK-II Option

Operator Display Fault Name

oFA30 to

oFA43

⇒ Execute DISCONNECT or ALM_CLR, then issue a CONNECT command or SYNC_SET command and proceed to phase 3.

External Fault Input from MECHATROLINK-II Option

The alarm function for an external device has been triggered.

⇒ Remove the cause of the external fault. ⇒ Reset the external fault input from the PLC device.

⇒ Check the program used by the PLC and make the appropriate corrections.

MECHATROLINK-II Option Fault (CN5-A)

MECHATROLINK-II Option is not properly connected.

⇒ Connect an option that is compatible with the unit. ⇒ When an option is installed to the energy-saving unit, check the option software

version is 6105 or later.

MECHATROLINK-II Option Fault (CN5-A)

MECHATROLINK-II Option is not properly connected.

⇒ Turn the power off and check the connectors between the unit and MECHATROLINK-II Option.

MECHATROLINK-II Option Fault (CN5-A)

Communication ID error

7 Troubleshooting

Cause Possible Solution

MECHATROLINK-II Option hardware fault

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 27

⇒ Replace the MECHATROLINK-II Option. Contact Yaskawa for assistance.

7 Troubleshooting

Operator Display Fault Name

oFb00

Cause Possible Solution

Non-compatible option connected to the unit.

Operator Display Fault Name

oFb02

Cause Possible Solution

Options AI-A3 or comm. option were connected to the CN5-B port while an option was already connected to CN5-A.

Operator Display Fault Name

oFC00

Cause Possible Solution

Non-compatible option connected to the unit.

Operator Display Fault Name

oFC02

Cause Possible Solution

Options AI-A3 or comm. option were connected to the CN5-C port while an option was already connected to CN5-A.

MECHATROLINK-II Option Fault (CN5-B)

Non-compatible option is connected.

⇒ Connect the correct option to CN5-A.

MECHATROLINK-II Option Fault (CN5-B)

Two of the same options are connected at the same time.

⇒ Only one type of option input card AI-A3 or comm. option can be connected to the unit. Only this option for MECHATROLINK-II can be connected to CN5-A.

MECHATROLINK-II Option Fault (CN5-C)

Non-compatible option is connected.

⇒ Connect the correct option to CN5-A.

MECHATROLINK-II Option Fault (CN5-C)

Two of the same options are connected at the same time.

⇒ Only one type of option input card AI-A3 or comm. option can be connected to the unit. Only this option for MECHATROLINK-II can be connected to CN5-A.

28 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

■ Minor Faults and Alarms

Operator Display Minor Fault Name

AEr

Cause Possible Solution

Address outside the specified address range

Operator Display Minor Fault Name

CALL

Cause Possible Solution

Communication wiring is faulty, there is a short circuit, or something is not connected properly.

Programming error on the master side

Communication circuitry is damaged.

Station Address Error

MECHATROLINK-II Option is set to an address outside the allowable setting range.

⇒ Set F6-20 to an address within the specified range. YES

Serial Communication Transmission Error

Communication has not yet been established.

Check for wiring errors.

⇒ Correct the wiring. ⇒ Remove and ground shorts and reconnect loose wires.

⇒ Check communications at start-up and correct programming

errors.

Perform a self-diagnostics check. ⇒ Replace the unit if the fault continues to occur.

7 Troubleshooting

Minor Fault

(H2- = 10)

Minor Fault

(H2- = 10)

YES

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 29

8 Specifications

◆ Specifications

Table 7 Option Specifications

Model

Access mode Start-stop synchronization, master/slave method

Communication Speed 10 Mbps (MECHATROLINK-II), 4 Mbps (MECHATROLINK-I)

Transmission cycle

Maximum transmission

distance

Minimum wiring distance

between stations

Data length

Maximum number of slave

<1> For MECHATROLINK-I, a cycle is 2 ms. For MECHATROLINK-II, a cycle is 1 ms to 8 ms for a 32-byte data

<2> For MECHATROLINK-I, a cycle is 2 ms. <3> At the maximum transmission distance of 50 m (1969.0 in.), the maximum number of stations is 15. <4> For MECHATROLINK-I, only a 17-byte data transmission can be selected. <5> The maximum number of connectable slave stations changes depending on the types and settings of the host

stations

Ambient Temperature -10°C to +50°C (14°F to 122°F)

Humidity up to 95% RH (no condensation)

Storage Temperature -20°C to +60°C (-4°F to 140°F) (allowed for short-term transport of the product)

Area of Use Indoors (free of corrosive gas, airborne particles, etc.)

Altitude Up to 1000 m (3280 ft.)

transmission, and 500 μs to 8 ms for a 17-byte data transmission.

master, baud rate, or communications cycle. For details, refer to the manuals of your master. Communications cycle: Integral multiple of transmission cycles (depending on the host master settings).

SI-T3

When installed to drives: 500 μs to 8 ms When installed to energy-saving unit: 250 μs to 8 ms <2>

50 m (1969.0 in.)

0.5 m (19.7 in.)

17-byte data transmission or 32-byte data transmission

<3> <5>

<3>

<1>

<4>

30 YASKAWA ELECTRIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual

8 Specifications

54321

◆ Revision History

The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.

MANUAL NO.ޓTOBP C730600 50A

Published in Japan May 2010 08-12

Date of publication

Revision number Date of original publication

Date of

Publication

September 2013

May 2013 Back cover Revision: Address

June 2012

December 2011

October 2010 Back cover Revision: Address

May 2010 Back cover Revision: Address

December 2008 −−First Edition

Revision

Number

Section Revised Content

All Revision: Reviewed and corrected entire documentation.

Chapter 1 Revision: Information on R1000

Back cover Revision: Address

All Addition: Information on energy-saving unit

Back cover Revision: Address

Front cover,

back cover

Back cover Revision: Address

Revision: Format

YASKAWA ELECT RIC TOBP C730600 50C YASKAWA 1000-Series Option SI-T3 Installation Manual 31

YASKAWA 1000-Series Option

MECHATROLINK-II

Installation Manual

DRIVE CENTER (INVERTER PLANT)

2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp

YASKAWA ELECTRIC CORPORATION

New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan Phone: 81-3-5402-4502 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp

YASKAWA AMERICA, INC.

2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com

YASKAWA ELÉTRICO DO BRASIL LTDA.

Avenida Piraporinha 777, Diadema, São Paulo, 09950-000, Brasil Phone: 55-11-3585-1100 http://www.yaskawa.com.br

YASKAWA EUROPE GmbH

Hauptstrasse 185, 65760 Eschborn, Germany Phone: 49-6196-569-300 Fax: 49-6196-569-398 http://www.yaskawa.eu.com

YASKAWA ELECTRIC KOREA CORPORATION

9F, Kyobo Securities Bldg., 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul, 150-737, Korea Phone: 82-2-784-7844 http://www.yaskawa.co.kr

YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.

151 Lorong Chuan, #04-02A, New Tech Park, 556741, Singapore Phone: 65-6282-3003 http://www.yaskawa.com.sg

YASKAWA ELECTRIC (CHINA) CO., LTD.

12F, Carlton Bld., No.21 HuangHe Road, HuangPu Distr ict, Shanghai 200003, China Phone: 86-21-5385-2200 http://www.yaskawa.com.cn

YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE

Room 1011, Tower W3 Oriental Plaza, No. 1 East Chang An Ave., Dong Cheng District, Beijing, 100738, China Phone: 86-10-8518-4086

YASKAWA ELECTRIC TAIWAN CORPORATION

9F, 16, Nanking E. Rd., Sec. 3, Taipei, 104, Taiwan Phone: 886-2-2502-5003

YASKAWA INDIA PRIVATE LIMITED

#17/A Electronics City, Hosur Road Bangalore 560 100 (Karnataka), India Phone: 91-80-4244-1900 http://www.yaskawaindia.in

Fax: 55-11-3585-1187

Fax: 82-2-784-8495

Fax: 65-6289-3003

Fax: 86-21-5385-3299

Fax: 86-10-8518-4082

Fax: 886-2-2505-1280

Fax: 91-80-4244-1901

YASKAWA ELECTRIC CORPORATION

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

MANUAL NO. TOBP C730600 50C

Published in Japan September 2013 08-12 13-7-11

6 -0

YASKAWA SI-T3 MECHATROLINK-II A1000 Series, SI-T3 MECHATROLINK-II 1000 Series, SI-T3 MECHATROLINK-II D1000 Series, SI-T3 MECHATROLINK-II R1000 Series Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 Preface and Safety

◆ Applicable Documentation

◆ Terms

◆ Registered Trademarks

◆ Supplemental Safety Information

2 Product Overview

◆ About This Product

◆ Applicable Models

3 Receiving

◆ Contents and Packaging

◆ Tools Required for Installation

4 MECHATROLINK-II Option Components

◆ MECHATROLINK-II Option

◆ Communication Connector

◆ MECHATROLINK-II Option LED Display

5 Installation Procedure

◆ Section Safety

◆ Prior to Installing the Option

◆ Installing the Option

◆ MECHATROLINK-II Communications Cables

6 MECHATROLINK Option Unit Parameters

7 Troubleshooting

◆ Unit-Side Error Codes

8 Specifications

◆ Specifications

◆ Revision History