YASKAWA SI-P3 Installation Manual

YASKAWA AC Drive Option
PROFIBUS-DP
Installation Manual
Type: SI-P3
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
安川インバータ オプション
PROFIBUS-DP
通信
取扱説明書
形  式
SI-P3
製品を安全にお使いいただくために,この取扱説明書を必ずお読みください。 また,本書をお手元に保管していただくとともに,最終的に本製品をご使用になる ユーザー様のお手元に確実に届けられるよう,お取り計らい願います。
MANUAL NO. TOBP C730600 82B
Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
2 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . .10
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . 14
6 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . .34
7 PROFIBUS-DP OPTION DATA AND I/O MAPS . . . . . . . . 38
8 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9 EUROPEAN STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . 46
10 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
YAS KAWA ELE CTR IC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 3

1 Preface and Safety

1 Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.
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Applicable Documentation

The following manuals are available for the option:
Option
YASKAWA AC Drive Option PROFIBUS-DP Installation Manual Manual No: TOBP C730600 82 (This book)
YASKAWA AC Drive Option PROFIBUS-DP Technical Manual Manual No: SIEP C730600 82
This guide is packaged together with the product and contains information necessary to install the option and set related drive parameters.
The technical manual contains detailed information about the option. Access the following sites to obtain the technical manual: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com Other areas: Contact a Yaskawa representative.
4 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
1 Preface and Safety
Yaskawa Drive
YASKAWA AC Drive 1000-Series Quick Start Guide
YASKAWA AC Drive 1000-Series Technical Manual
YASKAWA AC Drive GA700 Quick Start Guide/Initial Steps
YASKAWA AC Drive GA700 Technical Manual
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Terms and Abbreviations

Note: Indicates a supplement or precaution that does not cause drive damage.
Option: YASKAWA AC Drive Option PROFIBUS-DP SI-P3
Drive: • YASKAWA A1000-Series Drive
Digital Operator: • LCD Operator for YASKAWA AC Drive 1000-Series
V/f: V/f Control
CLV: Closed Loop Vector Control
OLV/PM: Open Loop Vector Control for PM
AOLV/PM: Advanced Open Loop Vector Control for PM
CLV/PM: Closed Loop Vector Control for PM
• YASKAWA U1000-Series Drive
• YASKAWA Z1000U-Series Drive
• YASKAWA AC Drive GA700
• YASKAWA AC Drive 1000-Series (A1000, U1000, Z1000U)
• LED Operator for YASKAWA AC Drive 1000-Series
• LCD Keypad for YASKAWA AC Drive GA700
• LED Keypad for YASKAWA AC Drive GA700
Drive manuals contain basic installation and wiring information in addition to detailed parameter setting, fault diagnostic, and maintenance information. The most recent versions of these manuals are available for download on our documentation websites: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com Other areas: Check the back cover of these manuals.
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Registered Trademarks

• PROFIBUS-DP is a registered trademark of PROFIBUS and PROFINET International.
• Trademarks are the property of their respective owners.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 5
1 Preface and Safety
W ARNING
CAUTION
NOTICE
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Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. Install the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will cause death or serious injury.
Indicates a hazardous situation, which, if not avoided, could cause death or serious injury.
Indicates a hazardous situation, which, if not avoided, could cause minor or moderate injury.
Indicates an equipment damage message.
6 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
1 Preface and Safety
W ARNING
NOTICE
n General Safety
General Precautions
• The diagrams in this book may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.
• Contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cove to order new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not attempt to modify or alter the drive or drive circuitry in any way not explained in this manual.
Failure to comply could cause death or serious injury and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. Do not modify this product.
Do not expose the drive or the option to halogen group disinfectants. Do not pack the drive or the option in fumigated or sterilized wooden materials. Do not sterilize the entire package after packing the product.
Failure to comply could damage electrical components in the option.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 7

2 Product Overview

2 Product Overview
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About This Product

The SI-P3 PROFIBUS-DP Option is an open digital communication system supporting a wide range of fast, time-critical applications.
PROFIBUS Decentralized Periphery (PROFIBUS-DP) is one of the three PROFIBUS variants. DP is dedicated to fast data communication between systems and peripherals at a field level. This option connects a Yaskawa drive to a field network using the PROFIBUS-DP protocol.
PROFIBUS-DP is included into the European Fieldbus Standard EN 50170.
The network is primarily used in process and factory automation.
Install the option/PROFIBUS option on a drive to perform the following functions from a PROFIBUS-DP master device:
• Operate the drive
• Monitor the drive operation status
• Change drive parameter settings
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Applicable Models

The option can be used with the models in Table 1.
Table 1 Applicable Models
Drive Series Model Number
A1000 All models
U1000 All models
Z1000U All models
GA700 All models
Note: Refer to the option package labeling in the field designated “PRG” (four digit number)” or the
option labeling in the field designated “C/N” (S + four digit number)” to identify the option software version.
8 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual

3 Receiving

MANUAL
3 Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the purchase order are the same. Refer to Figure 1 on page 10 for details. Contact the distributor where the option was purchased or the Yaskawa sales office immediately about any problems with the option.
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Contents and Packaging

Table 2 Contents of Package
Description:
Option
Ground
Wire
<1>
Screws
(M3)
LED Label for
YAS KA WA
AC Drive
1000-Series
ERRBFRUN
COMM
LED Label for
YA SKA WA
AC Drive
GA700
Installation
Manual
Quantity: 11
<1> GA700 drives do not use the ground wire. <2> GA700 drives use two screws only.
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Installation Tools

<2>
3
111
• A Phillips screwdriver. Phillips screw sizes vary by drive capacity.
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in.), width: 2.5 mm (0.1 in.)).
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
Note: This manual does not list tools required to prepare option cables for wiring.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 9

4 Option Components

A
HI
B
C D
FEG
SI-P3
Communication connector bottom view
Underside
4 Option Components
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PROFIBUS-DP SI-P3 Option

Figure 1
A – Connector (CN5) F – LED (ERR) <1> B – Installation hole G – Ground terminal (FE) and installation hole <2> C – LED (RUN) <1> H – Communication cable connector (CN4) D–LED (COMM) E – LED (BF)
<1> Refer to Option LED Display on page 11 for details on the LEDs <2> Connect the provided ground wire during installation. Installation on GA700 drives does not require the ground
wire.
<1> I – Option model number
<1>
Figure 1 PROFIBUS-DP Option Components
10 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
4 Option Components
1
5
6
9
7 8
2 3 4
GA700 Label1000-Series Label
ERRBFRUN
COMM
ERR
BF
COMM
RUN
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Communication Connector

The option has a 9-pin D-sub connector to connect to a PROFIBUS network.
Table 3 Communication Connector (9-pin D-sub)
Connector Pin Signal Description
1 Shield Connected to the metal-shell (no direct FG-connection)
2–
3 RxD/TxD-P Receive/Transmit data; line B (red)
4 CNTR-P Control signal for repeaters (direction control)
5 DGND Data ground (reference voltage to VP)
6 VP Power supply output for bus termination (for termination resistor)
7–
8 RxD/TxD-N Receive/Transmit data; line A (green)
9–
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Option LED Display

Figure 2
The option has four bicolor, red/green LEDs to relay information about power, communication status, and errors.
The operational states of the LEDs after completion of the power-up diagnostic process are described in Table 5. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying the states of the LEDs.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 11
Figure 2 Option LED Labels
4 Option Components
LED
RUN
(Power)
ERR
(Option Error)
COMM
(Communication
Status)
BF
(PROFIBUS-DP
Error)
Display
Color Status
ON
Green
OFF
ON Option error Self-diagnostics error occurred in the option.
Flashing
Red
OFF
ON
Green
OFF
ON
Red
Flashing
OFF
Table 4 Option LED States
Operating
Status
Power supply ONPower is supplied to the option, and the option hardware
Power supply OFF
Drive connection error
Normal operation
Communication connected
No data exchange
Waiting for communication procedure setting
Communication setting error
Normal operation
self-diagnostics check is complete.
• The drive has no power supply.
• Option and drive are not connected properly and/or no power is supplied to the option.
• An internal, self-diagnostic error occurred in the option.
Connection error between option and drive. This includes node address setting errors to parameter F6-30 on the drive side.
Drive and option are properly connected.
Normal send/receive between the option and the PROFIBUS-DP master.
There is a problem establishing communication between the option and the PROFIBUS-DP master.
Communication-related parameters are in the process of being set or initialized by the PROFIBUS-DP master.
Communication parameter error from PROFIBUS-DP master.
LED shuts off when the PROFIBUS-DP master is finished setting communication-related parameters.
Description
12 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Table 5 LED Operation After Power-up Diagnostic
LED
RUN ERR COMM BF
●● ● ●
○● ● ●
●○ ● ●
●●
○● ● ○
○● ●
○● ○ ●
Communication
No power
• Checking connection with the drive
• Waiting for data from the master
Option self-diagnostics error
Problem connecting to the drive
Waiting for data from the master device
Incorrect data or option time out waiting for data
Sending or receiving data
Status
4 Option Components
Possible Cause Solution
Drive has no power.
Option is not properly connected to the drive or is not receiving enough power.
• Option is reading the node address or parameter configuration.
• Waiting for initial input data from master device.
The option is damaged.
• Problem initializing the drive and the option.
• Incorrect node address.
Waiting for data from the master device. (Set_Parm_Message or Chk_Cfg_Message)
The communication settings in the master are set incorrectly.
––
Check all wiring to the drive, then turn on the power.
Shut off the drive and make sure the option is connected properly. Turn the power back on.
Cycle power to the drive. If the LED status does not change, replace the option.
• Cycle power to the drive. If the LED status does not change, replace the option.
• Check the node address setting in the drive (F6-30).
• Check master network settings.
• Make sure the master device is operating normally.
• Check the terminal resistance settings on the data line.
• Check for problems with the data line and connector.
• Check if the data line is connected properly to communication connector CN5.
Check the communication settings in the master.
: On / : Flashing /: Off
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 13

5 Installation Procedure

W ARNING
5 Installation Procedure
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Section Safety

DANGER
Electric Shock Hazard
Do not inspect, connect, or disconnect any wiring while the drive is energized.
Failure to comply will cause death or serious injury.
Before servicing, disconnect all power to the equipment and wait for at least the time specified on the warning label. The internal capacitor remains charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is safe.
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety shields to illustrate details. Reinstall covers and shields before operating the drive and run the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC drives and options may perform work.
Do not remove covers or touch circuit boards while the drive is energized.
Failure to comply could cause death or serious injury.
14 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
5 Installation Procedure
NOTICE
W ARNING
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the terminal block or start a fire and cause death or serious injury.
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could damage the drive.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting peripheral devices.
Failure to comply could damage the option.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 15
5 Installation Procedure
u

Installing the Option on a 1000-Series Drive

n Prepare the Drive for the Option
Before beginning the installation procedure:
1. Wire the drive and make the proper connections to drive terminals according to the manual packaged with the drive.
2. Verify that the drive functions normally. Refer to Figure 3 for an exploded view of the drive with the option and related components for reference in the installation procedure.
Figure 3
M
L
K
J
I
H
A – Insertion point for CN5 I – Ground wire B – Option card J – Drive grounding terminal (FE) C – Front cover K – Connector CN5-A D – Digital operator L – Connector CN5-B E – LED label F – Terminal cover G – Removable tabs for wire routing M – Connector CN5-C H – Included screws
Figure 3 Drive Components with Option
A
B
G
(Not available for communication option installation.)
(Not available for communication option installation.)
C
F
D
ERRBFRUN
COMM
E
16 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
5 Installation Procedure
n Install the Option
Refer to the instructions below to install the option.
Note: Refer to the instruction manual of a specific drive for information on removing and installing the
operators and the covers.
DANGER! Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the equipment and wait for at least the time specified on the warning label. The internal capacitor remains charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is safe.
1.
Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the digital operator (D) and front covers (C, F).
Refer to the manual packaged with the drive for details on digital operator and cover removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 4
C
D
F
Figure 4 Remove the Digital operator, Front Cover, and Terminal Cover
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 17
5 Installation Procedure
2.
Figure 5
Affix the LED label (E) in the appropriate position on the drive front cover (C).
C
Figure 6
ERRBFRUN
E
COMM
Figure 5 Affix the LED Label
3.
Insert the option card (B) into the CN5-A (K) connector on the drive and fasten it into place using one of the included screws (H). Tighten the screw to 0.5 to 0.6 Nm (4.4
to 5.3 in. lbs).
B
K
H
Figure 6 Insert the Option Card
18 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Figure 7
5 Installation Procedure
4.
Connect one end of the ground wire (I) to the ground terminal (J) using one of the remaining provided screws (H). Connect the other end of the ground wire (I) to the
remaining ground terminal using the last remaining provided screw (H).
J
I
H
BF
Figure 7 Connect the Ground Wire
Note: The drive has only two ground terminal screw holes (J). Two ground wires should share the
same ground terminal when connecting three options.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 19
5 Installation Procedure
A
B
5.
Select the proper PROFIBUS-DP dedicated communication cable according to
Table 6 and Table 7.
Route the option wiring inside the enclosure as shown in Figure 8-B. Take proper precautions so that the front covers will easily fit back onto the drive. Users may also choose to route the option wiring through openings on the front cover of some models. Remove the perforated tabs on the left side of the front cover as shown in Figure 8-A to create the necessary openings on these models. Refer to the Peripheral Devices & Options section of the drive instruction manual for
Figure 8
more information.
A – Route wires through the openings
provided on the left side of the front cover.
<1> The drive will not meet Enclosed wall-mounted type (UL Type 1) requirements if wiring is exposed outside the
enclosure.
20 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
<1>
Figure 8 Wire Routing Examples
B – Use the open space provided
inside the drive to route option wiring.
5 Installation Procedure
6.
Firmly connect the PROFIBUS-DP communication cable to option communication connector CN4.
Install PROFIBUS-DP communications cables apart from main-circuit wiring and other electrical and power lines. Ensure the cable end is firmly connected (see
Figure 18). Refer to Communication Cable Specifications on page 30 for
details.
7.
Replace and secure the front covers of the drive (C, F) and replace the digital operator (D).
NOTICE: Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation.
Figure 9
C
D
F
Figure 9 Replace the Front Covers and Digital Operator
8.
Set drive parameters in Table 8 for proper option performance. Be sure to set parameter F6-30 to a node address unique to the network.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 21
5 Installation Procedure
A1000
G
C
J
I
H
B
A
D
E
F
A1000
u

Installing the Option on a GA700 Drive

n Prepare the Drive for the Option
Before beginning the installation procedure:
1. Wire the drive and make the proper connections to drive terminals according to the manual packaged with the drive.
2. Verify that the drive functions normally. Refer to Figure 10 for an exploded view of the drive with the option and related components for reference in the installation procedure.
Figure 10
A – Insertion point for CN5 connector H – Connector CN5-A B – SI-P3 option I – Connector CN5-B C – Included screws D – Drive front cover E – LED label J – Connector CN5-C F – Keypad G – LED Status Ring board
22 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Figure 10 Drive Components with Option
(Not available for communication option installation.)
(Not available for communication option installation.)
5 Installation Procedure
A1000
n Install the Option
Remove the front cover of the drive before installing the option. Refer to the drive instruction manual for directions on removing the front cover. Cover removal varies depending on drive size. This option can be inserted only into the CN5-A connector located on the drive control board.
DANGER! Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the equipment and wait for at least the time specified on the warning label. The internal capacitor remains charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is safe.
1.
Figure 11
Affix the LED label (E) in the appropriate position on the drive front cover (D).
D
E
Figure 11 Affix the LED Label
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 23
5 Installation Procedure
A1000
2.
Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the front cover (D).
Refer to the manual packaged with the drive for details on cover removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 12
Move the keypad connector to the holder on the drive after removing the keypad and before removing the front cover. Insert the keypad connector tab into the holder when installing the keypad connector to the holder.
Keypad connector tab
Keypad connector
Holder
D
F
24 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Figure 12 Remove the Front Cover and Keypad
5 Installation Procedure
A1000
G
Drive front view
Temporary placement holes
3.
Carefully remove the LED Status Ring board (G) and place it on the right side of the drive using the temporary placement holes.
Refer to the manual packaged with the drive for details on removing the LED Status Ring board.
NOTICE: Do not remove the LED Status Ring board cable connector. Failure to comply could cause erroneous operation and damage the drive.
Figure 13
Figure 13 Remove the LED Status Ring Board
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 25
5 Installation Procedure
A1000
4.
Insert the option card (B) into the CN5-A connector (H) on the drive and fasten it into place using the included screws (C). Tighten both screws to 0.5 to 0.6 Nm (4.4 to
5.3 in. lbs).
Note: Installing the option card on a GA700 drive requires only two screws and does not require a
ground wire. The option package ships with three screws and a ground wire for installation on
Figure 14
other drive series. Do not use the ground wire or the extra screw.
B
H
Figure 14 Insert the Option Card
C
26 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Figure15
Wiring cover
5 Installation Procedure
5.
Confirm proper option wiring. Depending on the drive model, some drives may require routing the wiring to the
outside as shown in Figure 15. Route the wiring inside the enclosure through the lower wiring cover to the outside as shown in Figure 16 for the drives that do not require routing the wiring to the outside.
Figure16
Figure 15 Wire Routing Examples
6.
Select the proper PROFIBUS-DP dedicated communication cable according to
Figure 16 Wire Routing Examples
Table 6 and Table 7.
Firmly connect the PROFIBUS-DP communication cable to option communication connector CN4. Install PROFIBUS-DP communications cables apart from main-circuit wiring and other electrical and power lines. Ensure the cable end is firmly connected (see
Figure 18). Refer to Communication Cable Specifications on page 30 for
details.
Note: Maximum transmission distance is 100 m (328 ft.). Minimum wiring distance between stations
is 0.2 m (7.9 in).
7.
After connecting the prepared cable for the 9-pin D-sub communication connector CN5, recheck the option wire routing performed in step 6..
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 27
5 Installation Procedure
A1000
G
D
F
Install the keypad to the drive after replacing the keypad connector and then the keypad connector. At that time, insert the keypad connector tab into the drive.
Keypad connector
Ta b
8.
Replace and secure the LED Status Ring board (G). Use the open space provided inside the LED Status Ring board to route option
wiring.
NOTICE: Do not pinch cables between the front cover or the LED Status Ring board and the drive. Failure to comply could cause erroneous operation.
9.
Figure 17
Replace and secure the front cover of the drive (D) including the keypad (F).
Figure 17 Replace the Front Cover and Keypad
28 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
5 Installation Procedure
Right side of the drive front cover
Route the wiring and connector to the outside.
Perforated openings cut out
Cut out here.
Note: Depending on the drive model, some drives may require replacing the front cover of the drive
after routing the wiring to the outside. In these cases, use diagonal cutters to cut out the perforated openings in the right side of the drive front cover and leave no sharp edges to damage wiring. The drive will not meet IP20 conformity if wiring is exposed outside the enclosure.
10.
Set drive parameters in Table 8 for proper option performance. Be sure to set
parameter F6-30 to a node address unique to the network.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 29
5 Installation Procedure
u

Communication Cable Specifications

To ensure proper performance, Yaskawa recommends using PROFIBUS-DP-dedicated cables. Refer to the PROFIBUS-DP website at www.profibus.com for more information on cables.
Yaskawa recommends using PROFIBUS-DP cables suitable for the conditions listed in
Table 6 and Table 7.
Table 6 Communication Cable Requirements
Condition Specifications
Impedance 135 to 165 Ω at a frequency of (3 to 20 MHz)
Capacity 30 pF/m maximum
Loop Resistance 110 Ω/km maximum
Core Cross-Section
Core Diameter 0.64 mm minimum
Table 7 Communication Cable Length
Communication Speed (kbps) Distance per Segment
9.6 1200 m (3937 ft.)
19.2 1200 m (3937 ft.)
45.45 1200 m (3937 ft.)
93.75 1200 m (3937 ft.)
187.5 1000 m (3280 ft.)
500 400 m (1312 ft.)
1500 200 m (656 ft.)
3000 100 m (328 ft.)
6000 100 m (328 ft.)
12000 100 m (328 ft.)
0.34 mm
2
minimum
30 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
u

Option Connection Diagram

Figure 18
5 Installation Procedure
Drive
PROFIBUS Cable Connector
1B 1A
2B 2A
(Shell)
Turn on the termination resistor switch for the last node on the bus
VP
CN5-A
3 8 4 6 5
(Shell)
FE <1>
SI-P3
B-line A-line
RTS
DGND
9-pin D-sub Connector
To PROFIBUS-DP Master
To the next slave
PROFIBUS Cable
(Red)
(Green)
(Red)
(Green)
Figure 18 Option Connection Diagram
<1> Connect the provided ground wire during installation on 1000-series drives. Installation
on GA700 drives does not require the ground wire.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 31
5 Installation Procedure
ON
OFF
Outgoing Cable
Incoming Cable
Switch
Bus termination
9-pin D-sub Connector
OO
O
n PROFIBUS-DP Termination
The option does not have a built-in termination resistor. The termination resistance must be set on the final drive in the network using a switch on the 9-pin D-sub connector. Make sure that only the connector for the final drive in the network has a termination resistor; communication problems may arise if any other network drive has a termination resistor.
Use only the input side cable entry as shown in Figure 19 when connecting both ends of the network. Most 9-pin D-sub connectors have a function for disconnecting the output side of the cable. Communication will not be possible between devices if the connector is reversed. Most connectors have arrows indicating the input and output sides.
Figure 19
Figure 19 PROFIBUS Cable Connection with Termination Resistors
32 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Bus termination ON = incoming and outgoing cables not connected.
Bus termination OFF = incoming and outgoing cables connected.
5 Installation Procedure
Termination resistors without inductors as shown in Figure 20 can only be used for baud rates below 1.5 Mbps. Baud rates 1.5 Mbps and higher require termination with resistors and inductors as shown in Figure 18.
Figure 20
VP (pin 6)
390
Ω
B - Data line
RxD/TxD-P (pin 3)
220
Ω
A - Data line
RxD/TxD-N (pin 8)
390
Ω
DGND (pin 5)
Figure 20 Cable Termination of the Option Cable to EN50170
(Pin Numbers for a 9-pin D-sub Connector)
u

GSD Files

To facilitate network implementation, obtain a GSD file from one of the following websites depending on your region:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Contact your Yaskawa representative.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 33

6 Related Parameters

6 Related Parameters
The parameters in Table 8 set the drive for operation with the option. Confirm proper setting of all parameters in Table 8 before starting network communications. Refer to the manual packaged with the drive for details on setting parameters.
Table 8 Related Parameters
No.
(Addr. Hex)
b1-01 (180)
<1>
b1-02 (181)
<1>
d5-01
(29A)
F6-01 (3A2)
<2>
F6-02 (3A3)
F6-03 (3A4)
F6-06 (3A7)
<6>
Name Description Valu es
Selects the input method for frequency reference. 0: Keypad
Reference 1 Source
Run Command 1 Source
Torque Control Selection
Communication Error Selection
Comm External Fault (EF0) Detect
Comm External Fault (EF0) Select
Torque Reference/Limit by Comm
1: Analog Input 2: Memobus/Modbus Communications 3: Option PCB 4: Pulse Train Input
Selects the input method for the Run command. 0: Keypad 1: Digital Input 2: Memobus/Modbus Communications 3: Option PCB
0: Speed Control 1: Torque Control
Selects drive response when a bUS error is detected during communications with the option. 0: Ramp to Stop 1: Coast to Stop 2: Fast Stop (Use C1-09) 3: Alarm Only 4: Alarm - Run at d1-04 <3> <4> 5: Alarm - Ramp to Stop <3> <4>
Selects the condition for external fault detection (EF0). 0: Always detected 1: Detection during run only
Selects drive response for external fault input (EF0) detection during option communications. 0: Ramp to Stop 1: Coast to Stop 2: Fast Stop (Use C1-09) 3: Alarm Only
Enabling this parameter allows d5-01 to determine whether the value is read as the Torque Limit value (d5-01 = 0) or the Torque Reference value (d5-01 =
1). 0: Disabled 1: Enabled
<2>
<2>
<7>
Default: 1 Range: 0 to 4 (Set to 3)
Default: 1 Range: 0 to 3 (Set to 3)
Default: 0 Range: 0, 1
Default: 1 Range: 0 to 5
Default: 0 Range: 0, 1
Default: 1 Range: 0 to 3
Default: 0 Range: 0, 1
<3>
34 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
6 Related Parameters
No.
(Addr. Hex)
F6-07 (3A8)
F6-08 (36A)
F6-14
(3BB)
<4> <8>
F6-30
(3CB)
<9> <10>
F6-31
(3CC)
F6-32
(3CD)
<8> <10>
F7-16
(3F4)
<4> <8>
F7-60
(780)
<4> <8>
F7-61
(781)
<4> <8>
F7-62
(780)
<4> <8>
F7-63
(783)
<4> <8>
Name Description Valu es
MultiStep Ref Priority Select
Comm Parameter Reset @Initialize
Communication Error Auto Reset
0: MultiStep References Disabled 1: MultiStep References Enabled
Selects whether communication-related parameters F6- and F7- are set back to original default values when the drive is initialized using parameter A1-03. 0: No Reset - Parameters retained 1: Reset - Back to factory default Note: The setting value is not changed even when F6-08 is set to 1 and the drive is initialized using A1-03.
Enables or disables the Communication Error Auto Reset. 0: Disabled 1: Enabled
PROFIBUS-DP Node Address
PROFIBUS-DP Clear Mode Selection
Sets the node address.
Selects the action to take after a “Clear Mode” command is received. 0: Resets to 0 1: Maintains the previous value
0: PPO Type
PROFIBUS-DP Data Format Selection
1: Conventional 2: PPO (bit0) 3: PPO Type (Enter) <4> <12> 4: Conv (Enter) <4> <12> 5: PPO (bit0, Enter) <4><11><12>
<4> <11>
Sets the time-out value for communication loss
Timeout Value
detection in tenths of a second. A value of 0 disables the connection time-out. Example: An entered value of 100 represents 10.0 seconds.
PZD1 Write
Sets MEMOBUS/Modbus address for PZD1 Write (PPO Write). The value of 0 to 2 enables the PZD1 Write as STW.
Sets MEMOBUS/Modbus address for PZD2 Write
PZD2 Write
(PPO Write). The value of 0 to 2 enables the PZD2 Write as HSW.
Sets MEMOBUS/Modbus address for PZD3 Write
PZD3 Write
(PPO Write). The value of 0 to 2 disables the PZD3 Write.
Sets MEMOBUS/Modbus address for PZD4 Write
PZD4 Write
(PPO Write). The value of 0 to 2 disables the PZD4 Write.
Default: 0 Range: 0, 1
Default: 0 Range: 0, 1
Default: 0 Range: 0, 1
Default: 0 Min: 0 Max: 125
Default: 0 Range: 0, 1
Default: 0 Range: 0 to 5
Default: 0.0 Min: 0.0 Max: 30.0
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 35
6 Related Parameters
No.
(Addr. Hex)
F7-64
(784)
<4> <8>
F7-65
(785)
<4> <8>
F7-66
(786)
<4> <8>
F7-67
(787)
<4> <8>
F7-68
(788)
<4> <8>
F7-69
(789)
<4> <8>
F7-70 (78A)
<4> <8>
F7-71
(78B)
<4> <8>
F7-72
(78C)
<4> <8>
F7-73 (78D)
<4> <8>
F7-74
(78E)
<4> <8>
F7-75
(78F)
<4> <8>
F7-76
(790)
<4> <8>
F7-77
(791)
<4> <8>
Name Description Valu es
PZD5 Write
Sets MEMOBUS/Modbus address for PZD5 Write (PPO Write). The value of 0 to 2 disables the PZD5 Write.
PZD6 Write
Sets MEMOBUS/Modbus address for PZD6 Write (PPO Write). The value of 0 to 2 disables the PZD6 Write.
PZD7 Write
Sets MEMOBUS/Modbus address for PZD7 Write (PPO Write). The value of 0 to 2 disables the PZD7 Write.
PZD8 Write
Sets MEMOBUS/Modbus address for PZD8 Write (PPO Write). The value of 0 to 2 disables the PZD8 Write.
PZD9 Write
Sets MEMOBUS/Modbus address for PZD9 Write (PPO Write). The value of 0 to 2 disables the PZD9 Write.
PZD10 Write
Sets MEMOBUS/Modbus address for PZD10 Write (PPO Write). The value of 0 to 2 disables the PZD10 Write.
PZD1 Read
Sets MEMOBUS/Modbus address for PZD1 Read (PPO Read). The value of 0 to 2 enables the PZD1 Read as ZSW.
PZD2 Read
Sets MEMOBUS/Modbus address for PZD2 Read (PPO Read). The value of 0 to 2 enables the PZD2 Read as HIW.
PZD3 Read
Sets MEMOBUS/Modbus address for PZD3 Read (PPO Read). The value of 0 to 2 disables the PZD3 Read.
PZD4 Read
Sets MEMOBUS/Modbus address for PZD4 Read (PPO Read). The value of 0 to 2 disables the PZD4 Read.
PZD5 Read
Sets MEMOBUS/Modbus address for PZD5 Read (PPO Read). The value of 0 to 2 disables the PZD5 Read.
PZD6 Read
Sets MEMOBUS/Modbus address for PZD6 Read (PPO Read). The value of 0 to 2 disables the PZD6 Read.
Sets MEMOBUS/Modbus address for PZD7 Read
PZD7 Read
(PPO Read). The value of 0 to 2 disables the PZD7 Read.
Sets MEMOBUS/Modbus address for PZD8 Read
PZD8 Read
(PPO Read). The value of 0 to 2 disables the PZD8 Read.
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
36 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
6 Related Parameters
No.
(Addr. Hex)
F7-78
(792)
<4> <8>
F7-79
(793)
<4> <8>
<1> Set b1-02 = 3 to start and stop the drive with the PROFIBUS-DP master device using serial communications.
Set b1-01 = 3 to control the frequency reference of the drive via the master device.
<2> Setting this parameter to 3 will cause the drive to continue operation after detecting a fault. Take proper measures
such as installing an emergency stop switch when using setting 3. <3> Settings 4 and 5 are not available on 1000-Series drives. <4> Available in the A1000 software versions PRG: 1021 and later. <5> Control method availability of this parameter depends on drive series.
1000-Series Drives: Parameter is available in CLV, AOLV/PM, and CLV/PM.
In AOLV/PM, this value is read as the Torque Limit.
GA700 Drives: Parameter is available in CLV, AOLV, AOLV/PM, and CLV/PM. <6> Refer to the instruction manual of a specific drive to determine if settings 4 and 5 are available in the drive. <7> The setting specifies that network communications provide the torque reference or torque limit. The motor could
rotate if the PLC does not supply a torque reference or torque limit. <8> Available in the option software versions PRG: 2103 and later. <9> All node addresses must be unique. Node addresses 0, 1, and 2 are typically reserved for control, maintenance,
and diagnostic equipment. The “Err” LED will illuminate when a value of 0 or a value greater than 125 is entered. <10> Cycle power for setting changes to take effect. <11> Requires also setting bit 0 to 1 to issue Run command. Refer to the option Technical Manual for more
information. <12> When writing this parameter to the drive through the PROFIBUS-DP network, the parameter is validated by
automatically executing the Enter comma7nd.
Name Description Valu es
PZD9 Read
PZD10 Read
Sets MEMOBUS/Modbus address for PZD9 Read (PPO Read). The value of 0 to 2 disables the PZD9 Read.
Sets MEMOBUS/Modbus address for PZD10 Read (PPO Read). The value of 0 to 2 disables the PZD10 Read.
Default: 0H Min: 0H Max: FFFFH
Default: 0H Min: 0H Max: FFFFH
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 37

7 PROFIBUS-DP Option Data and I/O Maps

7 PROFIBUS-DP Option Data and I/O Maps
u

Conventional Formats

The PROFIBUS-DP master configuration tool sets the I/O data length of the option from Extended Data 1 (32 bytes), Extended Data 2 (12 bytes), and Basic Data (6 bytes).
Conventional formats have two message types: High-speed I/O Data and MEMOBUS/ Modbus message. Set parameter F6-32 to 1 to use conventional formats.
n High-Speed I/O Data
High-speed I/O data is directly transferred between the drive and controller or PLC. When the drive is set for PROFIBUS-DP communications, the drive Run/Stop and Frequency Reference commands are transferred within 2 ms after being received by the option.
n MEMOBUS/Modbus Message
MEMOBUS/Modbus message data is transferred between the drive and controller or PLC using MEMOBUS/Modbus messages. All drive parameters and data can be accessed through MEMOBUS/Modbus. The data in this message type is transferred to the drive after being received and edited by the option and more time is required to return the data to the master. The master must synchronize the timing of sending and receiving the data by a process called handshaking.
u

Memory Maps

The following register maps show the I/O data bytes.
n Basic and Extended Register Maps
Table 9 Number of Bytes in Basic and Extended Data Messages
Basic Data
(6 bytes)
High-speed I/O Data Bytes 0 to 5 Bytes 0 to 15 Bytes 0 to 3
MEMOBUS/Modbus Data Bytes 16 to 31 Bytes 4 to 11
Extended Data 1
(32 bytes)
Extended Data 2
(12 bytes)
Table 10 Basic Data Register Map Detail
Output (Master Device to Drive) Input (Drive to Master Device)
Byte Description Byte Description
0 Operation Command High Byte 0 Drive Status High Byte
1 Operation Command Low Byte 1 Drive Status Low Byte
2 Frequency Reference High Byte 2 Motor Speed High Byte
38 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
<3>
7 PROFIBUS-DP Option Data and I/O Maps
Output (Master Device to Drive) Input (Drive to Master Device)
Byte Description Byte Description
3 Frequency Reference Low Byte 3 Motor Speed Low Byte <3>
4 Torque Reference/Torque Limit High Byte <1> <2> 4 Output Current High Byte (0.1 A units)
5 Torque Reference/Torque Limit Low Byte
<1> Enabled in CLV, AOLV, AOLV/PM, and CLV/PM control modes (A1-02 = 3, 4, 6, or 7). <2> Set when network communication is designated as the source of the torque limit and torque reference
(F6-06 = 1). When enabled, d5-01 determines whether the value is read as the torque limit value (d5-01 = 0) or as
the torque reference value (d5-01 = 1). In CLV/PM, this value is read as the torque limit. <3> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). When the drive is operating in V/f
Control or OLV/PM, the drive output frequency becomes the input data.
Table 11 Extended Data 1 Register Map
Output (Master Device to Drive) Input (Drive to Master Device)
Byte Description Byte Description
0 Operation Command High Byte 0 Drive Status High Byte
1 Operation Command Low Byte 1 Drive Status Low Byte
2 Frequency Reference High Byte 2 Motor Speed High Byte
3 Frequency Reference Low Byte 3 Motor Speed Low Byte <5>
4 Torque Reference High Byte <1> <2> 4 Torque Reference Monitor High Byte <6>
5 Torque Reference Low Byte <1> <2> 5 Torque Reference Monitor Low Byte <6>
6 Torque Compensation High Byte <1> 6 Speed Detection PG Pulse Count 1 High Byte
7 Torque Compensation Low Byte
8
Reserved
9 9 Frequency Reference Low Byte
10 Analog Output Channel 1 High Byte
11 Analog Output Channel 1 Low Byte
12 Analog Output Channel 2 High Byte
13 Analog Output Channel 2 Low Byte
14 Digital Output High Byte
15 Digital Output Low Byte
16 MEMOBUS/Modbus Function Code 16 MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
17
Address High Byte
MEMOBUS/Modbus Starting Register
18
Address Low Byte
19 MEMOBUS/Modbus Number of Data 19 MEMOBUS/Modbus Number of Data
20 MEMOBUS/Modbus Data 1 High Byte 20 MEMOBUS/Modbus Data 1 High Byte
21 MEMOBUS/Modbus Data 1 Low Byte 21 MEMOBUS/Modbus Data 1 Low Byte
<4> 14 Analog Input Channel 1 High Byte
<4> 15 Analog Input Channel 1 Low Byte
<1> <2> 5 Output Current High Byte (0.1 A units)
<5>
<1> 7 Speed Detection PG Pulse Count 1 Low Byte
8 Frequency Reference High Byte
<3> 10 Output Frequency High Byte
<3> 11 Output Frequency Low Byte
<3> 12 Output Current High Byte (0.1 A units)
<3> 13 Output Current Low Byte (0.1 A units)
MEMOBUS/Modbus Starting Register Address
17
High Byte
MEMOBUS/Modbus Starting Register Address
18
Low Byte
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 39
7 PROFIBUS-DP Option Data and I/O Maps
Output (Master Device to Drive) Input (Drive to Master Device)
Byte Description Byte Description
22 MEMOBUS/Modbus Data 2 High Byte 22 MEMOBUS/Modbus Data 2 High Byte
23 MEMOBUS/Modbus Data 2 Low Byte 23 MEMOBUS/Modbus Data 2 Low Byte
24 MEMOBUS/Modbus Data 3 High Byte 24 MEMOBUS/Modbus Data 3 High Byte
25 MEMOBUS/Modbus Data 3 Low Byte 25 MEMOBUS/Modbus Data 3 Low Byte
26 MEMOBUS/Modbus Data 4 High Byte 26 MEMOBUS/Modbus Data 4 High Byte
27 MEMOBUS/Modbus Data 4 Low Byte 27 MEMOBUS/Modbus Data 4 Low Byte
28 to 30 Reserved 28 to 30 Reserved
31 Handshaking Register 31 Handshaking Register
<1> Enabled in CLV, AOLV, AOLV/PM, and CLV/PM control modes (A1-02 = 3, 4, 6, or 7). <2> Set when network communication is designated as the source of the torque limit and torque reference
(F6-06 = 1).When enabled, d5-01 determines whether the value is read as the torque limit value (d5-01 = 0) or read as the torque reference value (d5-01 = 1). In CLV/PM, this value is read as the torque limit.
<3> To select drive analog output channel for communications, set H4-01 (Multi-Function Analog Output Terminal
FM) and H4-04 (Multi-Function Analog Output Terminal AM) to 000 (through-mode).
<4> Drive digital output ON/OFF during communications, set H2-01 (Terminal M1, M2 and MC Function Selection
(relay)), H2-02 (Terminal P1-PC Function Selection (open-collector)), H2-03 (Terminal P2-PC Function Selection (open-collector)), and H2-04 (Terminal P2-PC Function Select) to F (through-mode).
<5> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). Input data is 0 when the drive is set for
V/f Control or OLV/PM.
<6> Not possible when using V/f control, V/f with PG, or OLV/PM (A1-02 = 0, 1, or 5).
Table 12 Extended Data 2 Register Map
Output (Master Device to Drive) Input (Drive to Master Device)
Byte Description Byte Description
0 Operation Command High Byte 0 Drive Status High Byte
1 Operation Command Low Byte 1 Drive Status Low Byte
2 Frequency Reference High Byte 2 Motor Speed High Byte
3 Frequency Reference Low Byte 3 Motor Speed Low Byte <1>
4 MEMOBUS/Modbus Function Code 4 MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
5
Address High Byte
MEMOBUS/Modbus Starting Register
6
Address Low Byte
7 MEMOBUS/Modbus Data Length 7 MEMOBUS/Modbus Data Length
8 MEMOBUS/Modbus Data 1 High Byte 8 MEMOBUS/Modbus Data 1 High Byte
9 MEMOBUS/Modbus Data 1 Low Byte 9 MEMOBUS/Modbus Data 1 Low Byte
10 Reserved 10 Reserved
11 Handshaking Register 11 Handshaking Register
MEMOBUS/Modbus Starting Register
5
Address High Byte
MEMOBUS/Modbus Starting Register
6
Address Low Byte
<1>
40 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
7 PROFIBUS-DP Option Data and I/O Maps
<1> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). When the drive is operating in V/f
Control or OLV/PM, the drive output frequency becomes the input data.
u

Supported Parameter Process Data Object (PPO) Type Formats

Set drive parameter F6-32 to 0 to use PPO type formats. The PPO is defined for cyclic data transfer, allowing the master and the slave to exchange process data (PZD) and parameters. Refer to the PROFIBUS specification for more information on PPO types 1~5.
The option supports five possible PPO type formats:
• PPO type 1 (8 octets PKW + 4 octets PZD)
• PPO type 2 (8 octets PKW + 12 octets PZD)
• PPO type 3 (4 octets PZD)
• PPO type 4 (12 octets PZD)
• PPO type 5 (8 octets PKW + 20 octets PZD)
All PPO Types have the register s S TW, Z SW, H S W, a n d HI W. These registers are not mapped directly to drive registers.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 41

8 Troubleshooting

8 Troubleshooting
u

Drive-Side Error Codes

Drive-side error codes appear on the drive keypad. Table 13 lists causes of the errors and possible corrective actions. Refer to the drive Technical Manual for additional error codes that may appear on the drive digital operator.
n Faults
Both bUS (Option Communication Error) and EF0 (Option Card External Fault from the option) can appear as either an alarm or as a fault. When a fault occurs, the digital operator ALM LED remains lit. When an alarm occurs, the digital operator ALM LED flashes.
Check the following items first when an error code occurs on the drive:
• Communication cable connections
• Make sure the option is properly installed to the drive
• Operation status of the controller program and controller CPU
• Did a momentary power loss interrupt communications?
Table 13 Fault Displays, Causes, and Possible Solutions
Keypad Display Fault Name
Option Communication Error
bUS
Cause Possible Solution
No signal was received from the PLC.
Faulty communications wiring
An existing short circuit or communications disconnection
A data error occurred due to electric interference
The option is not properly connected to the drive.
Option is damaged.
• After establishing initial communication, the connection was lost.
• Only detected when the run command frequency reference is assigned to the option (bl-01 = 3 or bl-02 = 3).
• Check for faulty wiring.
• Correct any wiring problems.
Check disconnected cables and short circuits and repair as needed.
• Counteract noise in the control circuit, main circuit, and ground wiring.
• If a magnetic contactor is identified as a source of noise, install a surge absorber to the contactor coil.
• Use only recommended cables or other shielded line. Ground the shield on the controller side or the drive input power side.
• Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive power supply input.
• Counteract noise in the master controller (PLC).
Reinstall the option.
If there are no problems with the wiring and the error continues to occur, replace the option.
42 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Keypad Display Fault Name
EF0
Cause Possible Solution
An external fault was received from the PLC.
Problem with the PLC program.
Keypad Display Fault Name
oFA00
Cause Possible Solution
The option card installed into port CN5-A is incompatible with the drive.
Keypad Display Fault Name
oFA01
Cause Possible Solution
The option connected to option port CN5-A was changed during run.
Keypad Display Fault Name
to
oFA30 to
oFA43
Cause Possible Solution
The option card connection to port CN5-A is faulty.
Keypad Display Fault Name
oFb00
Cause Possible Solution
The option card installed into port CN5-A is incompatible with the drive.
Option Card External Fault
The alarm function for an external device has been triggered.
1. Remove the cause of the external fault.
2. Reset the external fault input from the PLC.
Check the PLC program.
Option Card Connection Error (CN5-A)
Option is not properly connected.
Connect the option to the correct option port. Note: Connect the SI-P3 to CN5-A. For other option connections, refer to the Installation Manual for those options.
Option Card Fault (CN5-A)
Option is not properly connected.
De-energize the drive and plug the option into the drive according to Installation
Procedure on page 14.
Option Card Connection Error (CN5-A)
Communication ID error.
1. Turn off the power.
2. Check if the option is properly plugged into the option port.
3. Replace the option if the fault continues to occur.
Option Fault (CN5-B)
Non-compatible option is connected.
Connect the option to the correct option port. Note: Use connector CN5-B when connecting DO-A3, AO-A3, or two PG options. Use connector CN5-C when connecting only one PG option.
8 Troubleshooting
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 43
8 Troubleshooting
Keypad Display Fault Name
oFb02
Cause Possible Solution
An option of the same type is already installed in option port CN5-A, CN5-B, or CN5-C.
Keypad Display Fault Name
oFC00
Cause Possible Solution
The option card installed into port CN5-C is incompatible with the drive.
Keypad Display Fault Name
oFC02
Cause Possible Solution
An option of the same type is already installed in option port CN5-A, CN5-B, or CN5-C.
n Minor Faults and Alarms
Keypad Display Minor Fault Name
Cause Possible Solution
The drive output is disabled. “bb” is displayed on the operator when the drive is set for control by PROFIBUS-DP, and a conventional data format is used, and the operation command bit F is set to 1, or a PPO type data format is used, and the control word (STW) bit 3 is set to 0.
External baseblock signal was entered via one of the multi-function input terminals (S1 to S8).
Option Fault (CN5-B)
Two identical options are connected at the same time.
Connect the option to the correct option port.
Option Fault (CN5-C)
Non-compatible option is connected.
Connect the option to the correct option port. Note: AI-A3, DI-A3, and communication options are not supported by option port CN5-C.
Option Fault
Option Flash write mode.
Connect the option to the correct option port.
bb
Baseblock
Data format and setting contents do not match.
Set either of the bits depending on the data format used.
Check external sequence and baseblock signal input timing.
Minor Fault
(H2- = 10)
No output
44 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Keypad Display Minor Fault Name
CALL
Cause Possible Solution
Communication wiring is faulty.
An existing short circuit or communications disconnection
Programming error on the master side.
Communication circuitry is damaged.
Termination resistor of the MEMOBUS/Modbus communications is not enabled.
Serial communication transmission error
Communication is not established.
• Check for wiring errors.
• Correct the wiring.
Check disconnected cables and short circuits and repair as needed.
Check communications at start-up and correct programming errors.
• Perform a self-diagnostics check
• If the problem continues, replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative.
Set DIP switch S2 to the ON position to enable the termination resistor on a drive located at the end of a network line.
8 Troubleshooting
Minor Fault
(H2- = 10)
YES
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 45

9 European Standards

9 European Standards
Figure 21
Figure 21 CE Mark
The CE mark indicates compliance with European safety and environmental regulations. It is required for engaging in business and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low Voltage Directive for electronics manufacturers, and the EMC guidelines for controlling noise.
This option displays the CE mark based on the EMC guidelines.
EMC Guidelines: 2014/30/EU
Drives used in combination with this option and devices used in combination with the drive must also be CE certified and display the CE mark. When using drives displaying the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE standards. Verify that conditions meet European standards after setting up the device.
u

EMC Guidelines Compliance

This option is tested according to European standards EN61800-3:2004+A1:2012 and complies with EMC guidelines. The CE marking is declared based on the harmonized standards.
n EMC Guidelines Installation Conditions
Verify the following installation conditions to ensure that other devices and machinery used in combination with this option and drives also comply with EMC guidelines:
1.
Use dedicated shield cable for the option and external device (encoder, I/O device, master), or run the wiring through a metal conduit.
2.
Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to Figure 23.
46 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
9 European Standards
L1 L2 L3
L1 L2 L3
R
CN5-B, CN5-C
CN5-A, CN5-B, CN5-C
CN5-A
S T
PG-
Drive
EMC filter PG option
DI-,
DO-,
AI-,
AO-
I/O option
SI-
Communication
option
Encoder
I/O device
Master
Cable clamp
Enclosure panel
Three­phase power supply
Cable clamp
Cable clamp
Figure 22
A
CB
A – Braided shield cable C – Cable clamp (conductive) B–Metal panel
Figure 22 Ground Area
n Option Installation for CE Compliance: Models PG-, DI-, DO-,
AI-, AO-, SI-
Figure 23
Figure 23 Option Installation for CE Compliance
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 47

10 Specifications

10 Specifications
Table 14 Option Specifications
Items Specifications
Model SI-P3
• PROFIBUS-DP V0, V1
• PPO-TYPE: 1 to 5 (No. 3.072, Profile for Variable Speed Drives)
• Extended data 1 High-speed I/O data (inputs: 16 bytes, outputs: 16 bytes)
PROFIBUS-DP Data
Connector 9-pin D-sub connector (#4/40 UNC thread)
Communications Speed
Ambient Temperature -10°C to +50°C (14°F to 122°F)
Humidity 95% RH or lower with no condensation
Storage Temperature -20°C to +60°C (-4°F to 140°F) allowed for short-term transport of the product
Area of Use
Altitude 1000 m (3280 ft.) or lower
MEMOBUS/Modbus message (inputs: 16 byes, outputs: 16 bytes)
• Extended data 2 High-speed I/O data (inputs: 4 bytes, outputs: 4 bytes) MEMOBUS/Modbus message (inputs: 8 bytes, outputs: 8 bytes)
• Basic data High-speed I/O data (inputs: 6 bytes, outputs: 6 bytes)
9.6 kbps to 12 Mbps
Indoors and free from:
• Oil mist, corrosive gas, flammable gas, and dust
• Radioactive materials or flammable materials, including wood
• Harmful gas or fluids
•Salt
• Direct sunlight
• Falling foreign objects
48 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
10 Specifications

Revision History

Revision dates and manual numbers appear on the bottom of the back cover.
MANUAL NO.
TOBP C730600 82B <1>
Published in Japan October 2016
Revision number
Date of publication
Date of
Publication
June 2017 <2> Back cover Revision: Address
October 2016 <1>
April 2016 −− First Edition
Revision
Number
Section Revised Content
All
Back cover Revision: Address
Revision: Applicable drive series
Reviewed and corrected entire documentation.
YASKAWA ELECT RIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual 49
YASKAWA AC Drive Option
PROFIBUS-DP
Installation Manual
DRIVE CENTER (INVERTER PLANT)
2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: +81-930-25-2548 Fax: +81-930-25-3431 http://www.yaskawa.co.jp
YASKAWA ELECTRIC CORPORATION
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 http://www.yaskawa.co.jp
YASKAWA AMERICA, INC.
2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com
YASKAWA ELÉTRICO DO BRASIL LTDA.
777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 http://www.yaskawa.com.br
YASKAWA EUROPE GmbH
Hauptstraβe 185, 65760 Eschborn, Germany Phone:
+49-6196-569-300 Fax: +49-6196-569-398
http://www.yaskawa.eu.com E-mail: info@yaskawa.eu.com
YASKAWA ELECTRIC KOREA CORPORATION
35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea Phone: +82-2-784-7844 http://www.yaskawa.co.kr
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151, Lorong Chuan, #04-02A, New Tech Park, 556741, Singapore Phone: +65-6282-3003 http://www.yaskawa.com.sg
YASKAWA ELECTRIC (THAILAND) CO., LTD.
59, 1st-5th Floor, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand Phone: +66-2-017-0099 Fax: +66-2-017-0799 http://www.yaskawa.co.th
YASKAWA ELECTRIC (CHINA) CO., LTD.
22F, One Corporate Avenue, No.222, Hubin Road, Shanghai, 200021, China
Phone: +86-21-5385-2200 Fax: +86-21-5385-3299 http://www.yaskawa.com.cn
YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE
Room 1011, Tower W3 Oriental Plaza, No. 1, East Chang An Ave., Dong Cheng District, Beijing, 100738, China Phone: +86-10-8518-4086
YASKAWA ELECTRIC TAIWAN CORPORATION
12F, No. 207, Sec. 3, Beishin Rd., Shindian Dist., New Taipei City 23143, Taiwan Phone: +886-2-8913-1333 Fax: +886-2-8913-1513 or +886-2-8913-1519
http://www.yaskawa.com.tw
YASKAWA INDIA PRIVATE LIMITED
#17/A, Electronics City, Hosur Road, Bangalore, 560 100 (Karnataka), India Phone: +91-80-4244-1900 http://www.yaskawaindia.in
Fax: +55-11-3585-1187
Fax: +82-2-784-8495
Fax: +65-6289-3003
Fax: +86-10-8518-4082
Fax: +91-80-4244-1901
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the expor t will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2016 YASKAWA ELECTRIC CORPORATION
MANUAL NO. TOBP C730600 82B <2>-0
Published in Japan June 2017 17-4-18
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