To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
2 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
YAS KAWA ELE CTR IC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual3
1 Preface and Safety
1Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial
applications. The selection and application of YASKAWA products remain the responsibility
of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated into the final
system design. Under no circumstances should any YASKAWA product be incorporated into
any product or design as the exclusive or sole safety control. Without exception, all controls
should be designed to detect faults dynamically and fail safely under all circumstances. All
products designed to incorporate a component part manufactured by YASKAWA must be
supplied to the end user with appropriate warnings and instructions as to the safe use and
operation of that part. Any warnings provided by YASKAWA must be promptly provided to
the end user. YASKAWA offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability
for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
u
Applicable Documentation
The following manuals are available for the option:
This guide is packaged together with the product and contains
information necessary to install the option and set related drive
parameters.
The technical manual contains detailed information about the option.
Access the following sites to obtain the technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Contact a Yaskawa representative.
4YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
1 Preface and Safety
Yaskawa Drive
YASKAWA AC Drive
1000-Series Quick Start Guide
YASKAWA AC Drive
1000-Series Technical Manual
YASKAWA AC Drive GA700
Quick Start Guide/Initial Steps
YASKAWA AC Drive GA700
Technical Manual
u
Terms and Abbreviations
Note:Indicates a supplement or precaution that does not cause drive damage.
Option: YASKAWA AC Drive Option PROFIBUS-DP SI-P3
Drive: • YASKAWA A1000-Series Drive
Digital Operator: • LCD Operator for YASKAWA AC Drive 1000-Series
V/f: V/f Control
CLV: Closed Loop Vector Control
OLV/PM: Open Loop Vector Control for PM
AOLV/PM: Advanced Open Loop Vector Control for PM
CLV/PM: Closed Loop Vector Control for PM
• YASKAWA U1000-Series Drive
• YASKAWA Z1000U-Series Drive
• YASKAWA AC Drive GA700
• YASKAWA AC Drive 1000-Series (A1000, U1000, Z1000U)
• LED Operator for YASKAWA AC Drive 1000-Series
• LCD Keypad for YASKAWA AC Drive GA700
• LED Keypad for YASKAWA AC Drive GA700
Drive manuals contain basic installation and wiring information in
addition to detailed parameter setting, fault diagnostic, and
maintenance information.
The most recent versions of these manuals are available for download
on our documentation websites:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
u
Registered Trademarks
• PROFIBUS-DP is a registered trademark of PROFIBUS and PROFINET International.
• Trademarks are the property of their respective owners.
Read and understand this manual before installing, operating, or servicing this option. Install
the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these
messages could cause fatal injury or damage products and related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will cause death or serious
injury.
Indicates a hazardous situation, which, if not avoided, could cause death or serious
injury.
Indicates a hazardous situation, which, if not avoided, could cause minor or
moderate injury.
Indicates an equipment damage message.
6 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
1 Preface and Safety
W ARNING
NOTICE
nGeneral Safety
General Precautions
• The diagrams in this book may include options and drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option
according to the instructions described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all products
covered by this manual.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• Contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual
number shown on the front cove to order new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not attempt to modify or alter the drive or drive circuitry in any way not
explained in this manual.
Failure to comply could cause death or serious injury and will void warranty. Yaskawa is
not responsible for any modification of the product made by the user. Do not modify this
product.
Do not expose the drive or the option to halogen group disinfectants. Do not pack the
drive or the option in fumigated or sterilized wooden materials. Do not sterilize the
entire package after packing the product.
Failure to comply could damage electrical components in the option.
The SI-P3 PROFIBUS-DP Option is an open digital communication system supporting a
wide range of fast, time-critical applications.
PROFIBUS Decentralized Periphery (PROFIBUS-DP) is one of the three PROFIBUS
variants. DP is dedicated to fast data communication between systems and peripherals at a
field level. This option connects a Yaskawa drive to a field network using the
PROFIBUS-DP protocol.
PROFIBUS-DP is included into the European Fieldbus Standard EN 50170.
The network is primarily used in process and factory automation.
Install the option/PROFIBUS option on a drive to perform the following functions from a
PROFIBUS-DP master device:
• Operate the drive
• Monitor the drive operation status
• Change drive parameter settings
u
Applicable Models
The option can be used with the models in Table 1.
Table 1 Applicable Models
Drive SeriesModel Number
A1000All models
U1000All models
Z1000UAll models
GA700All models
Note: Refer to the option package labeling in the field designated “PRG” (four digit number)” or the
option labeling in the field designated “C/N” (S + four digit number)” to identify the option
software version.
8YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
3 Receiving
MANUAL
3Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales
outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage
the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the
purchase order are the same. Refer to Figure 1 on page 10 for details. Contact the
distributor where the option was purchased or the Yaskawa sales office immediately about
any problems with the option.
u
Contents and Packaging
Table 2 Contents of Package
Description:
Option
Ground
Wire
<1>
Screws
(M3)
LED Label for
YAS KA WA
AC Drive
1000-Series
ERRBFRUN
COMM
LED Label for
YA SKA WA
AC Drive
GA700
Installation
Manual
Quantity:11
<1> GA700 drives do not use the ground wire.
<2> GA700 drives use two screws only.
u
Installation Tools
<2>
3
111
• A Phillips screwdriver. Phillips screw sizes vary by drive capacity.
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in.), width: 2.5 mm (0.1 in.)).
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
Note: This manual does not list tools required to prepare option cables for wiring.
A – Connector (CN5)F – LED (ERR) <1>
B – Installation holeG – Ground terminal (FE) and installation hole <2>
C – LED (RUN) <1>H – Communication cable connector (CN4)
D–LED (COMM)
E – LED (BF)
<1> Refer to Option LED Display on page 11 for details on the LEDs
<2> Connect the provided ground wire during installation. Installation on GA700 drives does not require the ground
wire.
<1>I – Option model number
<1>
Figure 1 PROFIBUS-DP Option Components
10YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
4 Option Components
1
5
6
9
7
8
2
3
4
GA700 Label1000-Series Label
ERRBFRUN
COMM
ERR
BF
COMM
RUN
u
Communication Connector
The option has a 9-pin D-sub connector to connect to a PROFIBUS network.
Table 3 Communication Connector (9-pin D-sub)
ConnectorPinSignalDescription
1ShieldConnected to the metal-shell (no direct FG-connection)
2––
3RxD/TxD-P Receive/Transmit data; line B (red)
4CNTR-PControl signal for repeaters (direction control)
5DGNDData ground (reference voltage to VP)
6VPPower supply output for bus termination (for termination resistor)
7––
8RxD/TxD-N Receive/Transmit data; line A (green)
9––
u
Option LED Display
Figure 2
The option has four bicolor, red/green LEDs to relay information about power,
communication status, and errors.
The operational states of the LEDs after completion of the power-up diagnostic process are
described in Table 5. Wait at least 2 seconds for the power-up diagnostic process to complete
before verifying the states of the LEDs.
Do not inspect, connect, or disconnect any wiring while the drive is energized.
Failure to comply will cause death or serious injury.
Before servicing, disconnect all power to the equipment and wait for at least the time
specified on the warning label. The internal capacitor remains charged even after the
drive is de-energized. The charge indicator LED will extinguish when the DC bus voltage
is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the
drive is safe.
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to illustrate details. Reinstall covers and shields before operating the drive and run
the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC
drives and options may perform work.
Do not remove covers or touch circuit boards while the drive is energized.
Failure to comply could cause death or serious injury.
14YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
5 Installation Procedure
NOTICE
W ARNING
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the
terminal block or start a fire and cause death or serious injury.
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could damage the drive.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting
peripheral devices.
1. Wire the drive and make the proper connections to drive terminals according to the manual
packaged with the drive.
2. Verify that the drive functions normally.
Refer to Figure 3 for an exploded view of the drive with the option and related components
for reference in the installation procedure.
Figure 3
M
L
K
J
I
H
A – Insertion point for CN5I – Ground wire
B – Option cardJ – Drive grounding terminal (FE)
C – Front coverK – Connector CN5-A
D – Digital operatorL – Connector CN5-B
E – LED label
F – Terminal cover
G – Removable tabs for wire routingM – Connector CN5-C
H – Included screws
Figure 3 Drive Components with Option
A
B
G
(Not available for communication
option installation.)
(Not available for communication
option installation.)
C
F
D
ERRBFRUN
COMM
E
16 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
5 Installation Procedure
nInstall the Option
Refer to the instructions below to install the option.
Note: Refer to the instruction manual of a specific drive for information on removing and installing the
operators and the covers.
DANGER! Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is
energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the
equipment and wait for at least the time specified on the warning label. The internal capacitor remains
charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus
voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is
safe.
1.
Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the digital operator (D) and front covers (C, F).
Refer to the manual packaged with the drive for details on digital operator and cover
removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling
the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 4
C
D
F
Figure 4 Remove the Digital operator, Front Cover, and Terminal Cover
Affix the LED label (E) in the appropriate position on the drive front cover (C).
C
Figure 6
ERRBFRUN
E
COMM
Figure 5 Affix the LED Label
3.
Insert the option card (B) into the CN5-A (K) connector on the drive and fasten it into
place using one of the included screws (H). Tighten the screw to 0.5 to 0.6 Nm (4.4
to 5.3 in. lbs).
B
K
H
Figure 6 Insert the Option Card
18 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Figure 7
5 Installation Procedure
4.
Connect one end of the ground wire (I) to the ground terminal (J) using one of the
remaining provided screws (H). Connect the other end of the ground wire (I) to the
remaining ground terminal using the last remaining provided screw (H).
J
I
H
BF
Figure 7 Connect the Ground Wire
Note: The drive has only two ground terminal screw holes (J). Two ground wires should share the
same ground terminal when connecting three options.
Select the proper PROFIBUS-DP dedicated communication cable according to
Table 6 and Table 7.
Route the option wiring inside the enclosure as shown in Figure 8-B. Take proper
precautions so that the front covers will easily fit back onto the drive.
Users may also choose to route the option wiring through openings on the front
cover of some models. Remove the perforated tabs on the left side of the front cover
as shown in Figure 8-A to create the necessary openings on these models.
Refer to the Peripheral Devices & Options section of the drive instruction manual for
Figure 8
more information.
A – Route wires through the openings
provided on the left side of the
front cover.
<1> The drive will not meet Enclosed wall-mounted type (UL Type 1) requirements if wiring is exposed outside the
enclosure.
20 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
<1>
Figure 8 Wire Routing Examples
B – Use the open space provided
inside the drive to route option
wiring.
5 Installation Procedure
6.
Firmly connect the PROFIBUS-DP communication cable to option communication
connector CN4.
Install PROFIBUS-DP communications cables apart from main-circuit wiring and
other electrical and power lines. Ensure the cable end is firmly connected (see
Figure 18). Refer to Communication Cable Specifications on page 30 for
details.
7.
Replace and secure the front covers of the drive (C, F) and replace the digital
operator (D).
NOTICE: Do not pinch cables between the front covers and the drive. Failure to comply could cause
erroneous operation.
Figure 9
C
D
F
Figure 9 Replace the Front Covers and Digital Operator
8.
Set drive parameters in Table 8 for proper option performance. Be sure to set
parameter F6-30 to a node address unique to the network.
1. Wire the drive and make the proper connections to drive terminals according to the manual
packaged with the drive.
2. Verify that the drive functions normally.
Refer to Figure 10 for an exploded view of the drive with the option and related
components for reference in the installation procedure.
Figure 10
A – Insertion point for CN5 connectorH – Connector CN5-A
B – SI-P3 optionI – Connector CN5-B
C – Included screws
D – Drive front cover
E – LED labelJ – Connector CN5-C
F – Keypad
G – LED Status Ring board
22 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Figure 10 Drive Components with Option
(Not available for communication
option installation.)
(Not available for communication
option installation.)
5 Installation Procedure
A1000
nInstall the Option
Remove the front cover of the drive before installing the option. Refer to the drive
instruction manual for directions on removing the front cover. Cover removal varies
depending on drive size. This option can be inserted only into the CN5-A connector located
on the drive control board.
DANGER! Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is
energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the
equipment and wait for at least the time specified on the warning label. The internal capacitor remains
charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus
voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is
safe.
1.
Figure 11
Affix the LED label (E) in the appropriate position on the drive front cover (D).
Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the front cover (D).
Refer to the manual packaged with the drive for details on cover removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling
the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 12
Move the keypad connector to the holder on the
drive after removing the keypad and before removing
the front cover. Insert the keypad connector tab into
the holder when installing the keypad connector to
the holder.
Keypad connector tab
Keypad connector
Holder
D
F
24 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Figure 12 Remove the Front Cover and Keypad
5 Installation Procedure
A1000
G
Drive front view
Temporary placement holes
3.
Carefully remove the LED Status Ring board (G) and place it on the right side of the
drive using the temporary placement holes.
Refer to the manual packaged with the drive for details on removing the LED Status
Ring board.
NOTICE: Do not remove the LED Status Ring board cable connector. Failure to comply could cause
erroneous operation and damage the drive.
Insert the option card (B) into the CN5-A connector (H) on the drive and fasten it into
place using the included screws (C). Tighten both screws to 0.5 to 0.6 Nm (4.4 to
5.3 in. lbs).
Note: Installing the option card on a GA700 drive requires only two screws and does not require a
ground wire. The option package ships with three screws and a ground wire for installation on
Figure 14
other drive series. Do not use the ground wire or the extra screw.
B
H
Figure 14 Insert the Option Card
C
26 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Figure15
Wiring cover
5 Installation Procedure
5.
Confirm proper option wiring.
Depending on the drive model, some drives may require routing the wiring to the
outside as shown in Figure 15.
Route the wiring inside the enclosure through the lower wiring cover to the outside
as shown in Figure 16 for the drives that do not require routing the wiring to the
outside.
Figure16
Figure 15 Wire Routing Examples
6.
Select the proper PROFIBUS-DP dedicated communication cable according to
Figure 16 Wire Routing Examples
Table 6 and Table 7.
Firmly connect the PROFIBUS-DP communication cable to option communication
connector CN4.
Install PROFIBUS-DP communications cables apart from main-circuit wiring and
other electrical and power lines. Ensure the cable end is firmly connected (see
Figure 18). Refer to Communication Cable Specifications on page 30 for
details.
Note: Maximum transmission distance is 100 m (328 ft.). Minimum wiring distance between stations
is 0.2 m (7.9 in).
7.
After connecting the prepared cable for the 9-pin D-sub communication connector
CN5, recheck the option wire routing performed in step 6..
Install the keypad to the drive after replacing
the keypad connector and then the keypad
connector. At that time, insert the keypad
connector tab into the drive.
Keypad
connector
Ta b
8.
Replace and secure the LED Status Ring board (G).
Use the open space provided inside the LED Status Ring board to route option
wiring.
NOTICE: Do not pinch cables between the front cover or the LED Status Ring board and the drive. Failure
to comply could cause erroneous operation.
9.
Figure 17
Replace and secure the front cover of the drive (D) including the keypad (F).
Figure 17 Replace the Front Cover and Keypad
28 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
5 Installation Procedure
Right side of the drive front cover
Route the wiring and connector to the outside.
Perforated
openings cut out
Cut out here.
Note: Depending on the drive model, some drives may require replacing the front cover of the drive
after routing the wiring to the outside. In these cases, use diagonal cutters to cut out the
perforated openings in the right side of the drive front cover and leave no sharp edges to damage
wiring.
The drive will not meet IP20 conformity if wiring is exposed outside the enclosure.
10.
Set drive parameters in Table 8 for proper option performance. Be sure to set
parameter F6-30 to a node address unique to the network.
To ensure proper performance, Yaskawa recommends using PROFIBUS-DP-dedicated
cables. Refer to the PROFIBUS-DP website at www.profibus.com for more information on
cables.
Yaskawa recommends using PROFIBUS-DP cables suitable for the conditions listed in
Table 6 and Table 7.
Table 6 Communication Cable Requirements
ConditionSpecifications
Impedance135 to 165 Ω at a frequency of (3 to 20 MHz)
Capacity30 pF/m maximum
Loop Resistance110 Ω/km maximum
Core Cross-Section
Core Diameter0.64 mm minimum
Table 7 Communication Cable Length
Communication Speed (kbps)Distance per Segment
9.61200 m (3937 ft.)
19.21200 m (3937 ft.)
45.451200 m (3937 ft.)
93.751200 m (3937 ft.)
187.51000 m (3280 ft.)
500400 m (1312 ft.)
1500200 m (656 ft.)
3000100 m (328 ft.)
6000100 m (328 ft.)
12000100 m (328 ft.)
0.34 mm
2
minimum
30 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
u
Option Connection Diagram
Figure 18
5 Installation Procedure
Drive
PROFIBUS Cable Connector
1B
1A
2B
2A
(Shell)
Turn on the termination resistor
switch for the last node on the bus
VP
CN5-A
3
8
4
6
5
(Shell)
FE <1>
SI-P3
B-line
A-line
RTS
DGND
9-pin D-sub Connector
To PROFIBUS-DP
Master
To the next slave
PROFIBUS Cable
(Red)
(Green)
(Red)
(Green)
Figure 18 Option Connection Diagram
<1> Connect the provided ground wire during installation on 1000-series drives. Installation
The option does not have a built-in termination resistor. The termination resistance must be
set on the final drive in the network using a switch on the 9-pin D-sub connector. Make sure
that only the connector for the final drive in the network has a termination resistor;
communication problems may arise if any other network drive has a termination resistor.
Use only the input side cable entry as shown in Figure 19 when connecting both ends of the
network. Most 9-pin D-sub connectors have a function for disconnecting the output side of
the cable. Communication will not be possible between devices if the connector is reversed.
Most connectors have arrows indicating the input and output sides.
Figure 19
Figure 19 PROFIBUS Cable Connection with Termination Resistors
32 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Bus termination ON = incoming and outgoing cables not connected.
Bus termination OFF = incoming and outgoing cables connected.
5 Installation Procedure
Termination resistors without inductors as shown in Figure 20 can only be used for baud
rates below 1.5 Mbps. Baud rates 1.5 Mbps and higher require termination with resistors and
inductors as shown in Figure 18.
Figure 20
VP (pin 6)
390
Ω
B - Data line
RxD/TxD-P (pin 3)
220
Ω
A - Data line
RxD/TxD-N (pin 8)
390
Ω
DGND (pin 5)
Figure 20 Cable Termination of the Option Cable to EN50170
(Pin Numbers for a 9-pin D-sub Connector)
u
GSD Files
To facilitate network implementation, obtain a GSD file from one of the following websites
depending on your region:
The parameters in Table 8 set the drive for operation with the option. Confirm proper setting
of all parameters in Table 8 before starting network communications. Refer to the manual
packaged with the drive for details on setting parameters.
Table 8 Related Parameters
No.
(Addr. Hex)
b1-01
(180)
<1>
b1-02
(181)
<1>
d5-01
(29A)
F6-01
(3A2)
<2>
F6-02
(3A3)
F6-03
(3A4)
F6-06
(3A7)
<6>
NameDescriptionValu es
Selects the input method for frequency reference.
0: Keypad
Selects the input method for the Run command.
0: Keypad
1: Digital Input
2: Memobus/Modbus Communications
3: Option PCB
0: Speed Control
1: Torque Control
Selects drive response when a bUS error is detected
during communications with the option.
0: Ramp to Stop
1: Coast to Stop
2: Fast Stop (Use C1-09)
3: Alarm Only
4: Alarm - Run at d1-04 <3> <4>
5: Alarm - Ramp to Stop <3> <4>
Selects the condition for external fault detection
(EF0).
0: Always detected
1: Detection during run only
Selects drive response for external fault input (EF0)
detection during option communications.
0: Ramp to Stop
1: Coast to Stop
2: Fast Stop (Use C1-09)
3: Alarm Only
Enabling this parameter allows d5-01 to determine
whether the value is read as the Torque Limit value
(d5-01 = 0) or the Torque Reference value (d5-01 =
1).
0: Disabled
1: Enabled
<2>
<2>
<7>
Default: 1
Range: 0 to 4
(Set to 3)
Default: 1
Range: 0 to 3
(Set to 3)
Default: 0
Range: 0, 1
Default: 1
Range: 0 to 5
Default: 0
Range: 0, 1
Default: 1
Range: 0 to 3
Default: 0
Range: 0, 1
<3>
34YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Selects whether communication-related parameters
F6- and F7- are set back to original default
values when the drive is initialized using parameter
A1-03.
0: No Reset - Parameters retained
1: Reset - Back to factory default
Note: The setting value is not changed even when
F6-08 is set to 1 and the drive is initialized using
A1-03.
Enables or disables the Communication Error Auto
Reset.
0: Disabled
1: Enabled
PROFIBUS-DP Node
Address
PROFIBUS-DP Clear Mode
Selection
Sets the node address.
Selects the action to take after a “Clear Mode”
command is received.
0: Resets to 0
1: Maintains the previous value
Sets MEMOBUS/Modbus address for PZD5 Write
(PPO Write).
The value of 0 to 2 disables the PZD5 Write.
PZD6 Write
Sets MEMOBUS/Modbus address for PZD6 Write
(PPO Write).
The value of 0 to 2 disables the PZD6 Write.
PZD7 Write
Sets MEMOBUS/Modbus address for PZD7 Write
(PPO Write).
The value of 0 to 2 disables the PZD7 Write.
PZD8 Write
Sets MEMOBUS/Modbus address for PZD8 Write
(PPO Write).
The value of 0 to 2 disables the PZD8 Write.
PZD9 Write
Sets MEMOBUS/Modbus address for PZD9 Write
(PPO Write).
The value of 0 to 2 disables the PZD9 Write.
PZD10 Write
Sets MEMOBUS/Modbus address for PZD10 Write
(PPO Write).
The value of 0 to 2 disables the PZD10 Write.
PZD1 Read
Sets MEMOBUS/Modbus address for PZD1 Read
(PPO Read).
The value of 0 to 2 enables the PZD1 Read as ZSW.
PZD2 Read
Sets MEMOBUS/Modbus address for PZD2 Read
(PPO Read).
The value of 0 to 2 enables the PZD2 Read as HIW.
PZD3 Read
Sets MEMOBUS/Modbus address for PZD3 Read
(PPO Read).
The value of 0 to 2 disables the PZD3 Read.
PZD4 Read
Sets MEMOBUS/Modbus address for PZD4 Read
(PPO Read).
The value of 0 to 2 disables the PZD4 Read.
PZD5 Read
Sets MEMOBUS/Modbus address for PZD5 Read
(PPO Read).
The value of 0 to 2 disables the PZD5 Read.
PZD6 Read
Sets MEMOBUS/Modbus address for PZD6 Read
(PPO Read).
The value of 0 to 2 disables the PZD6 Read.
Sets MEMOBUS/Modbus address for PZD7 Read
PZD7 Read
(PPO Read).
The value of 0 to 2 disables the PZD7 Read.
Sets MEMOBUS/Modbus address for PZD8 Read
PZD8 Read
(PPO Read).
The value of 0 to 2 disables the PZD8 Read.
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
Default: 0H
Min: 0H
Max: FFFFH
36 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
6 Related Parameters
No.
(Addr. Hex)
F7-78
(792)
<4> <8>
F7-79
(793)
<4> <8>
<1> Set b1-02 = 3 to start and stop the drive with the PROFIBUS-DP master device using serial communications.
Set b1-01 = 3 to control the frequency reference of the drive via the master device.
<2> Setting this parameter to 3 will cause the drive to continue operation after detecting a fault. Take proper measures
such as installing an emergency stop switch when using setting 3.
<3> Settings 4 and 5 are not available on 1000-Series drives.
<4> Available in the A1000 software versions PRG: 1021 and later.
<5> Control method availability of this parameter depends on drive series.
1000-Series Drives: Parameter is available in CLV, AOLV/PM, and CLV/PM.
In AOLV/PM, this value is read as the Torque Limit.
GA700 Drives: Parameter is available in CLV, AOLV, AOLV/PM, and CLV/PM.
<6> Refer to the instruction manual of a specific drive to determine if settings 4 and 5 are available in the drive.
<7> The setting specifies that network communications provide the torque reference or torque limit. The motor could
rotate if the PLC does not supply a torque reference or torque limit.
<8> Available in the option software versions PRG: 2103 and later.
<9> All node addresses must be unique. Node addresses 0, 1, and 2 are typically reserved for control, maintenance,
and diagnostic equipment. The “Err” LED will illuminate when a value of 0 or a value greater than 125 is entered.
<10> Cycle power for setting changes to take effect.
<11> Requires also setting bit 0 to 1 to issue Run command. Refer to the option Technical Manual for more
information.
<12> When writing this parameter to the drive through the PROFIBUS-DP network, the parameter is validated by
automatically executing the Enter comma7nd.
NameDescriptionValu es
PZD9 Read
PZD10 Read
Sets MEMOBUS/Modbus address for PZD9 Read
(PPO Read).
The value of 0 to 2 disables the PZD9 Read.
Sets MEMOBUS/Modbus address for PZD10 Read
(PPO Read).
The value of 0 to 2 disables the PZD10 Read.
The PROFIBUS-DP master configuration tool sets the I/O data length of the option from
Extended Data 1 (32 bytes), Extended Data 2 (12 bytes), and Basic Data (6 bytes).
Conventional formats have two message types: High-speed I/O Data and MEMOBUS/
Modbus message. Set parameter F6-32 to 1 to use conventional formats.
nHigh-Speed I/O Data
High-speed I/O data is directly transferred between the drive and controller or PLC. When
the drive is set for PROFIBUS-DP communications, the drive Run/Stop and Frequency
Reference commands are transferred within 2 ms after being received by the option.
nMEMOBUS/Modbus Message
MEMOBUS/Modbus message data is transferred between the drive and controller or PLC
using MEMOBUS/Modbus messages. All drive parameters and data can be accessed
through MEMOBUS/Modbus. The data in this message type is transferred to the drive after
being received and edited by the option and more time is required to return the data to the
master. The master must synchronize the timing of sending and receiving the data by a
process called handshaking.
u
Memory Maps
The following register maps show the I/O data bytes.
nBasic and Extended Register Maps
Table 9 Number of Bytes in Basic and Extended Data Messages
Basic Data
(6 bytes)
High-speed I/O DataBytes 0 to 5Bytes 0 to 15Bytes 0 to 3
MEMOBUS/Modbus Data–Bytes 16 to 31Bytes 4 to 11
Extended Data 1
(32 bytes)
Extended Data 2
(12 bytes)
Table 10 Basic Data Register Map Detail
Output (Master Device to Drive)Input (Drive to Master Device)
ByteDescriptionByteDescription
0Operation Command High Byte 0Drive Status High Byte
1Operation Command Low Byte1Drive Status Low Byte
2Frequency Reference High Byte2Motor Speed High Byte
38YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
<3>
7 PROFIBUS-DP Option Data and I/O Maps
Output (Master Device to Drive)Input (Drive to Master Device)
4Torque Reference/Torque Limit High Byte <1> <2>4Output Current High Byte (0.1 A units)
5Torque Reference/Torque Limit Low Byte
<1> Enabled in CLV, AOLV, AOLV/PM, and CLV/PM control modes (A1-02 = 3, 4, 6, or 7).
<2> Set when network communication is designated as the source of the torque limit and torque reference
(F6-06 = 1). When enabled, d5-01 determines whether the value is read as the torque limit value (d5-01 = 0) or as
the torque reference value (d5-01 = 1). In CLV/PM, this value is read as the torque limit.
<3> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). When the drive is operating in V/f
Control or OLV/PM, the drive output frequency becomes the input data.
Table 11 Extended Data 1 Register Map
Output (Master Device to Drive)Input (Drive to Master Device)
ByteDescriptionByteDescription
0Operation Command High Byte0Drive Status High Byte
1Operation Command Low Byte1Drive Status Low Byte
2Frequency Reference High Byte2Motor Speed High Byte
Output (Master Device to Drive)Input (Drive to Master Device)
ByteDescriptionByteDescription
22MEMOBUS/Modbus Data 2 High Byte22MEMOBUS/Modbus Data 2 High Byte
23MEMOBUS/Modbus Data 2 Low Byte23MEMOBUS/Modbus Data 2 Low Byte
24MEMOBUS/Modbus Data 3 High Byte24MEMOBUS/Modbus Data 3 High Byte
25MEMOBUS/Modbus Data 3 Low Byte25MEMOBUS/Modbus Data 3 Low Byte
26MEMOBUS/Modbus Data 4 High Byte26MEMOBUS/Modbus Data 4 High Byte
27MEMOBUS/Modbus Data 4 Low Byte27MEMOBUS/Modbus Data 4 Low Byte
28 to 30 Reserved28 to 30 Reserved
31Handshaking Register31Handshaking Register
<1> Enabled in CLV, AOLV, AOLV/PM, and CLV/PM control modes (A1-02 = 3, 4, 6, or 7).
<2> Set when network communication is designated as the source of the torque limit and torque reference
(F6-06 = 1).When enabled, d5-01 determines whether the value is read as the torque limit value (d5-01 = 0) or
read as the torque reference value (d5-01 = 1). In CLV/PM, this value is read as the torque limit.
<3> To select drive analog output channel for communications, set H4-01 (Multi-Function Analog Output Terminal
FM) and H4-04 (Multi-Function Analog Output Terminal AM) to 000 (through-mode).
<4> Drive digital output ON/OFF during communications, set H2-01 (Terminal M1, M2 and MC Function Selection
(relay)), H2-02 (Terminal P1-PC Function Selection (open-collector)), H2-03 (Terminal P2-PC Function Selection
(open-collector)), and H2-04 (Terminal P2-PC Function Select) to F (through-mode).
<5> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). Input data is 0 when the drive is set for
V/f Control or OLV/PM.
<6> Not possible when using V/f control, V/f with PG, or OLV/PM (A1-02 = 0, 1, or 5).
Table 12 Extended Data 2 Register Map
Output (Master Device to Drive)Input (Drive to Master Device)
ByteDescriptionByteDescription
0Operation Command High Byte0Drive Status High Byte
1Operation Command Low Byte1Drive Status Low Byte
2Frequency Reference High Byte2Motor Speed High Byte
4MEMOBUS/Modbus Function Code4MEMOBUS/Modbus Function Code
MEMOBUS/Modbus Starting Register
5
Address High Byte
MEMOBUS/Modbus Starting Register
6
Address Low Byte
7MEMOBUS/Modbus Data Length7MEMOBUS/Modbus Data Length
8MEMOBUS/Modbus Data 1 High Byte8MEMOBUS/Modbus Data 1 High Byte
9MEMOBUS/Modbus Data 1 Low Byte9MEMOBUS/Modbus Data 1 Low Byte
10Reserved10Reserved
11Handshaking Register11Handshaking Register
MEMOBUS/Modbus Starting Register
5
Address High Byte
MEMOBUS/Modbus Starting Register
6
Address Low Byte
<1>
40 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
7 PROFIBUS-DP Option Data and I/O Maps
<1> Unit depends on the setting of o1-03 (Digital Operator Display Scaling). When the drive is operating in V/f
Control or OLV/PM, the drive output frequency becomes the input data.
u
Supported Parameter Process Data Object (PPO) Type Formats
Set drive parameter F6-32 to 0 to use PPO type formats. The PPO is defined for cyclic data
transfer, allowing the master and the slave to exchange process data (PZD) and parameters.
Refer to the PROFIBUS specification for more information on PPO types 1~5.
The option supports five possible PPO type formats:
• PPO type 1 (8 octets PKW + 4 octets PZD)
• PPO type 2 (8 octets PKW + 12 octets PZD)
• PPO type 3 (4 octets PZD)
• PPO type 4 (12 octets PZD)
• PPO type 5 (8 octets PKW + 20 octets PZD)
All PPO Types have the register s S TW, Z SW, H S W, a n d HI W. These registers are not
mapped directly to drive registers.
Drive-side error codes appear on the drive keypad. Table 13 lists causes of the errors and
possible corrective actions. Refer to the drive Technical Manual for additional error codes
that may appear on the drive digital operator.
nFaults
Both bUS (Option Communication Error) and EF0 (Option Card External Fault from the
option) can appear as either an alarm or as a fault. When a fault occurs, the digital operator
ALM LED remains lit. When an alarm occurs, the digital operator ALM LED flashes.
Check the following items first when an error code occurs on the drive:
• Communication cable connections
• Make sure the option is properly installed to the drive
• Operation status of the controller program and controller CPU
• Did a momentary power loss interrupt communications?
Table 13 Fault Displays, Causes, and Possible Solutions
Keypad DisplayFault Name
Option Communication Error
bUS
CausePossible Solution
No signal was received from
the PLC.
Faulty communications wiring
An existing short circuit or
communications disconnection
A data error occurred due to
electric interference
The option is not properly
connected to the drive.
Option is damaged.
• After establishing initial communication, the connection was lost.
• Only detected when the run command frequency reference is assigned to the
option (bl-01 = 3 or bl-02 = 3).
• Check for faulty wiring.
• Correct any wiring problems.
Check disconnected cables and short circuits and repair as needed.
• Counteract noise in the control circuit, main circuit, and ground wiring.
• If a magnetic contactor is identified as a source of noise, install a surge absorber
to the contactor coil.
• Use only recommended cables or other shielded line. Ground the shield on the
controller side or the drive input power side.
• Separate all communication wiring from drive power lines. Install an EMC noise
filter to the drive power supply input.
• Counteract noise in the master controller (PLC).
Reinstall the option.
If there are no problems with the wiring and the error continues to occur, replace
the option.
42YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Keypad DisplayFault Name
EF0
CausePossible Solution
An external fault was received
from the PLC.
Problem with the PLC program.
Keypad DisplayFault Name
oFA00
CausePossible Solution
The option card installed into
port CN5-A is incompatible
with the drive.
Keypad DisplayFault Name
oFA01
CausePossible Solution
The option connected to option
port CN5-A was changed
during run.
Keypad DisplayFault Name
to
oFA30 to
oFA43
CausePossible Solution
The option card connection to
port CN5-A is faulty.
Keypad DisplayFault Name
oFb00
CausePossible Solution
The option card installed into
port CN5-A is incompatible
with the drive.
Option Card External Fault
The alarm function for an external device has been triggered.
1. Remove the cause of the external fault.
2. Reset the external fault input from the PLC.
Check the PLC program.
Option Card Connection Error (CN5-A)
Option is not properly connected.
Connect the option to the correct option port.
Note: Connect the SI-P3 to CN5-A. For other option connections, refer to the
Installation Manual for those options.
Option Card Fault (CN5-A)
Option is not properly connected.
De-energize the drive and plug the option into the drive according to Installation
Procedure on page 14.
Option Card Connection Error (CN5-A)
Communication ID error.
1. Turn off the power.
2. Check if the option is properly plugged into the option port.
3. Replace the option if the fault continues to occur.
Option Fault (CN5-B)
Non-compatible option is connected.
Connect the option to the correct option port.
Note: Use connector CN5-B when connecting DO-A3, AO-A3, or two PG options.
Use connector CN5-C when connecting only one PG option.
An option of the same type is
already installed in option port
CN5-A, CN5-B, or CN5-C.
Keypad DisplayFault Name
oFC00
CausePossible Solution
The option card installed into
port CN5-C is incompatible
with the drive.
Keypad DisplayFault Name
oFC02
CausePossible Solution
An option of the same type is
already installed in option port
CN5-A, CN5-B, or CN5-C.
nMinor Faults and Alarms
Keypad DisplayMinor Fault Name
CausePossible Solution
The drive output is disabled.
“bb” is displayed on the operator
when the drive is set for control by
PROFIBUS-DP, and a conventional
data format is used,
and the operation command bit F is
set to 1, or a PPO type data format is
used, and the control word (STW)
bit 3 is set to 0.
External baseblock signal was
entered via one of the multi-function
input terminals (S1 to S8).
Option Fault (CN5-B)
Two identical options are connected at the same time.
Connect the option to the correct option port.
Option Fault (CN5-C)
Non-compatible option is connected.
Connect the option to the correct option port.
Note: AI-A3, DI-A3, and communication options are not supported by option port
CN5-C.
Option Fault
Option Flash write mode.
Connect the option to the correct option port.
bb
Baseblock
Data format and setting contents do not match.
Set either of the bits depending on the data format used.
Check external sequence and baseblock signal input
timing.
Minor Fault
(H2- = 10)
No output
44 YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Keypad DisplayMinor Fault Name
CALL
CausePossible Solution
Communication wiring is faulty.
An existing short circuit or
communications disconnection
Programming error on the master
side.
Communication circuitry is
damaged.
Termination resistor of the
MEMOBUS/Modbus
communications is not enabled.
Serial communication transmission error
Communication is not established.
• Check for wiring errors.
• Correct the wiring.
Check disconnected cables and short circuits and repair
as needed.
Check communications at start-up and correct
programming errors.
• Perform a self-diagnostics check
• If the problem continues, replace either the control
board or the entire drive. For instructions on
replacing the control board, contact Yaskawa or your
nearest sales representative.
Set DIP switch S2 to the ON position to enable the
termination resistor on a drive located at the end of a
network line.
The CE mark indicates compliance with European safety and environmental regulations. It
is required for engaging in business and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low
Voltage Directive for electronics manufacturers, and the EMC guidelines for controlling
noise.
This option displays the CE mark based on the EMC guidelines.
EMC Guidelines: 2014/30/EU
Drives used in combination with this option and devices used in combination with the drive
must also be CE certified and display the CE mark. When using drives displaying the CE
mark in combination with other devices, it is ultimately the responsibility of the user to
ensure compliance with CE standards. Verify that conditions meet European standards after
setting up the device.
u
EMC Guidelines Compliance
This option is tested according to European standards EN61800-3:2004+A1:2012 and
complies with EMC guidelines. The CE marking is declared based on the harmonized
standards.
nEMC Guidelines Installation Conditions
Verify the following installation conditions to ensure that other devices and machinery used
in combination with this option and drives also comply with EMC guidelines:
1.
Use dedicated shield cable for the option and external device (encoder, I/O device,
master), or run the wiring through a metal conduit.
2.
Keep wiring as short as possible and ground the largest possible surface area of the
shield to the metal panel according to Figure 23.
46YASKAWA ELECTRIC TOBP C730600 82B YASKAWA AC Drive Option SI-P3 Installation Manual
Room 1011, Tower W3 Oriental Plaza, No. 1, East Chang An Ave.,
Dong Cheng District, Beijing, 100738, China
Phone: +86-10-8518-4086
YASKAWA ELECTRIC TAIWAN CORPORATION
12F, No. 207, Sec. 3, Beishin Rd., Shindian Dist., New Taipei City 23143, Taiwan
Phone: +886-2-8913-1333 Fax: +886-2-8913-1513 or +886-2-8913-1519
http://www.yaskawa.com.tw
YASKAWA INDIA PRIVATE LIMITED
#17/A, Electronics City, Hosur Road, Bangalore, 560 100 (Karnataka), India
Phone: +91-80-4244-1900
http://www.yaskawaindia.in
Fax: +55-11-3585-1187
Fax: +82-2-784-8495
Fax: +65-6289-3003
Fax: +86-10-8518-4082
Fax: +91-80-4244-1901
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the expor t will fall under the
relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.
Therefore, be sure to follow all procedures and submit all relevant documentation according
to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and
improvements.