Yaskawa SigmaLogic User Manual

OVERVIEW

DANGER!

Improper wiring can and will cause

bodily harm as well as damage to the equipment.

Please read this document and other documentation provided with the V1000 thoroughly before attemptin

g any

installation.

U/T1 V/T2 W/T3

3Ø Induction

motor

1Ø Input Power

Connect frame to

ground

Input

Protection

(Fuse or C.B.)

two

three

Fig. 1:

Input Power and Output Motor Electrical

Connections for Single Phase Input V1000

WARNING! DO NOT CONNECT ANY OF THE

FOLLOWING TERMINALS TO EARTH GROUND

SINGLE PHASE

INPUT V1000

(R/L1) (S/L2)

(U/T1)

(V/T2)

Connect to

chassis

ground

Fig.1 & 2

(see Step 1)

WITH POWER OFF, Make sure to follow good wiring practices and all applicable codes. Ensure that the equipment is grou

nded properly as

shown.

DANGER:

LETHAL VOLTAGES ARE PRESENT. Before applying power to the V1000, ensure that all protective covers ar

e fastened and all wiring connections are secure.

After the power has been turned OFF, wait at least

five

minutes

until the charge indicator extinguishes completely

before touching any wiring, circuit boards or components.

R/L1 S/L2

U/T1 V/T2 W/T3

3Ø Induction

motor

3Ø Input Power

Connect frame to

ground

Input

Protection

(Fuse or C.B.)

two

three

Fig. 2:

Input Power and Output Motor Electrical

Connections for Three Phase Input V1000

(R/L1) (S/L2)

(T/L3)

(U/T1)

(V/T2)

(W/T3)

Connect to

chassis ground

R/L1 S/L2

T/L3

B1 B2

+ +1 +2

(W/T3)

THREE PHASE

INPUT V1000

Step

Step3Step

OFF

Fig. 3 Digital Operator

Fig.1 or 2,

two

three

Step 3

After the power has been turned OFF, wait at least five minutes until the charge indicator extinguishes completely

before

touching any wiring, circuit boards or components.

DANGER

If motor rotation is not correct, then power down the V1000 Drive.

DO NOT RUN

THE MOTOR

Fig. 3

Digit Flashing

Enter Motor Power in kW (Kilowatt)

For standard AC motors use

the default setting for motor

base frequency (60Hz), motor

poles (4) and m

otor rated

speed.

Warning! Sudden movement hazard. The V1000 and motor may start unexpectedly during Auto-Tuning.

Warnin

g! Electric Shock Hazard. High voltage will be supplied to the motor when

stationary Auto-Tuning is p

erformed. Do not touch the motor during auto-tuning.

Notice: Auto-Tuning will not function properly wh

en a brake is engaged on the

load. Ensure the motor shaft can freely rotate. Never perform an Auto-Tu

ne with

motor connected to a load.

DO NOT RUN THE MOTOR

Motor HP to kW = HP x 0.746 Example: 10HP = 10 x 0.746 = 7.46 kW

YAI Document Number: TM.V1000.01 03/25/2013 © Yaskawa America, Inc. - (800) YASKAWA (927-5292) Fax (847) 887-7310 DrivesHelpDesk@yaskawa.com www.yaskawa.com

V1000 AC Drive Quick Start Procedure

Page 1 of 2

V1000 Model Identification and

The following procedure is a supplement to other documentation supplied with this equipment and will guide the user in properly wiring the V1000 and motor. It will also allow the installer to check motor direction, correct if necessary and perform a motor Auto-Tune.

When installing the system be sure to follow good wiring practices and all applicable codes. Ensure that the mounting of the various components are secure and that the environment, such as extreme dampness, poor ventilation etc. will not cause system degradation.

To make sure you received the correct model it is essential to verify the V1000 nameplate with your order; and make sure that the drive has the correct rating so it

can be used with your motor. Please check the nameplate

information as shown in the example below.

x Check that the available power meets the input power

requirements.

x Ensure that the output power from the VFD is

compatible with the motor requirements.

x In the case of systems with multiple VFDs, follow the

above procedure for each VFD and motor.

Mounting the V1000

The mounting of the V1000 is extremely important regarding environment and accessibility. Depending on your system, there are various models available and the mounting dimensions (footprint) may be different. Because the mounting procedure is fairly extensive, it is beyond the scope of this document, the user is referred to the V1000 Quick Start Guide (Manual No. TOEPC71060614) received with the V1000, Section 1 Physical Installation. Match the model that you received and follow the procedure described in the manual to ensure a safe and functional installation. In cases where the system has more than one V1000, refer to the proper clearances required for adequate ventilation. Please pay particular attention to:

x The clearances to be maintained around the enclosure

x The environmental specifications such as avoiding

for adequate ventilation.

excessive dampness, extreme temperatures, chemical exposure, corrosive areas etc. to avoid damage to the equipment and to maintain safety.

Removing Protective Covers

Improper removal of the V1000 protective covers, as well as the conduit bracket (NEMA 1) can cause extensive damage to the V1000. To avoid damage to these items, please pay particular attention to the V1000 Quick Start Guide, Section 3, Protective Covers.

Open Chassis

Mounting

1012(13)

NEMA 1

Connect Motor and

Line Power

below show the electrical connections for the

input power and motor terminals for various V1000 Drive

Select the proper diagram for the single or three

Models. phase model you are installing

make the appropriate connections.

To change direction of

motor rotation, swap any

of the

leads (See Step 2)

To change direction of

motor rotation, swap any

of the

leads (See Step 2)

motor

and

Check Motor Direction

In this step the motor is checked for proper direction and operation. This test is to be performed solely from the digital operator. Apply power to the V1000 after all the electrical connections have been made and protective covers have been re-attached. At this point, D

shown below in

Next, press

should turn on.

First Digit Flashing

Next, press

First Digit Flashing

Next, press

should now be operating at low speed running in the correct forward (clockwise) direction.

Next, press on the Digital Operator.

Digital Operator

Use precaution, and refer to output leads to the motor (U/T1, V/T2 and W/T3). After the wiring change, repeat

, the Digital Operator should display as

on the Digital Operator; the green LED

on the Digital Operator once, then press

on the Digital Operator. The motor

turned off.

swap any

and recheck motor direction.

REV LED

of the

Auto-tuning

In this step the V1000 is setup for use with the motor. Make sure all protective covers have been re-attached then apply power to the V1000.

Press three times until the Digital Operator

shows the Auto-Tuning menu (A.Tun) then press

Press

parameter T1-02 then press .

Press

same procedure described above to adjust its value.

After setting parameter T1-07 press

the Auto-Tuning start command.

Next, press

Auto-Tuning procedure.

The display will show when the Auto-Tuning procedure has been successfully

completed. Please reference the V1000 Quick Start Guide or repeat the Auto-Tuning procedure

again if the display shows an error message.

two times until the Digital Operator shows

to select the digit you would like to change and use the

and to adjust the value, then press the to save the value.

to go to select the next parameter and follow the

Motor Rated Voltage (e.g. 230 V, 460 V)

Motor Rated current (e.g. 11.0 A, 22.0 A)

Motor Base Frequency (e.g. 60.0 Hz)

Motor Poles (e.g. 4 Poles)

Motor Rated Speed (e.g. 1750 rpm)

to select

on the Digital Operator; The V1000 will now start the

Step

DO NOT RUN THE MOTO

Access Parameter Menu and Change Parameter Value

Monitor Motor Frequency and Motor Current

FOUT

Please refer to the technical manual on how to access other drive monitors.

Motor Current

Output Frequency

Change Parameter Value

Select Parameter

Select Parameter Menu

DO NOT RUN THE MOTOR

This section may require you to change one or more V1000 parameters. Please refer to Step 5 for a det

ailed explanation on how to change parameters.

SELECT START / STOP CONTROL METHOD

Start / Stop Control from Digital Operator

Set Value to

b1-02

Start / Stop Control from external terminals (switch or relay contact)

Set Value to

( Factory Default)

Wiring Diagram: 2-Wire Control

Wiring Diagram: 3-Wire Control

Use for momentary contacts

Use for maintained contacts

NOTE: It is beyond the scope of this document to program the V1000 drive for network communication control. Please refer to the Technical Manual

for this selection.

SELECT SPEED METHOD

b1-01

(Factory Default)

Adjust motor speed / frequency from the Digital Operator

Set Value to

Speed reference from external terminals (Potentiometer or Analog Signal)

Set Value to

(Factory Default)

Potentiometer

2K Ohm

0 ~ 10Vdc

4 ~ 20mA

Located inside the drive on

the control card

(Set Parameter A1-03 to 3330)

Step

This section may require you to change one or more V1000 parameters. Please refer to Step 5 for a detailed explanation on how to change parameters.

FREQUENTLY ASKED QUESTIONS

GENERAL PURPOSE APPLICATION PARAMETERS

Question:

Answer:

2220

3330

Question:

Answer:

Question:

Answer:

Question:

OL1

Answer:

Question:

Answer:

WARNING!

Yaskawa America, Inc.

2121 Norman Drive South

Waukegan, IL 60085

(800) YASKAWA (927-5292) Fax (847

) 887-7310

DrivesHelpDesk@yaskawa.com www.yaskawa.com

YAI Document Number: TM.V1000.01 03/25/2013

Step

V1000 AC Drive Quick Start Procedure

Page 2 of 2

Changing Parameters and

Monitoring the V1000

This step shows how to access and modify a V1000 parameter as well as how to monitor V1000 signals such as output frequency and motor current.

Make sure all protective covers have been re-attached and power is turned on. D

V1000 Digital Operator power-up state

Press

the digital operator shows the parameter

menu (PAr) then press

Press to select the digit

you would like to change. Next use

and to select the

two times until

parameter group, sub-group or number.

Modify the parameter value using

and and press

to save the new value.

V1000 Digital Operator power-up state

Press until the F

LED turns on. The display now shows

the actual drive output frequency in Hz.

Pressing again will

show the motor output current. The ‘A’

behind the value means ‘Amps’.

This step shows how to setup the sequence and reference method of the V1000. The sequence method determines how the V1000 drive receives its start and stop command and the reference method determines how the speed of the motor is controlled. Make sure all protective covers have been re-attached and power is turned on. D

Go to parameter b1-01,

To adjust frequency use / and press .

Go to parameter b1-01,

User Terminals User Terminals

P1 P2PCA1

A2 +V AC AM AC MP

Go to parameter b1-02,

S3 S5 S6 S7 HC SC H1 RPS2 S4S1

Forward

Reverse

Selecting Start/Stop and Speed Method

P1 P2PCA1

User Terminals User Terminals

A2 +V AC AM AC MP

Start

Switch

Stop

Switch

S3 S5 S6 S7 HC SC H1 RPS2 S4S1

Normally

Open

Normally

Closed

Reverse

Quick Start Parameters

The following table lists the general purpose application parameters as well as frequently asked questions.

Parameter

b1-01

b1-02

b1-03

b1-04

C1-01

C1-02

C6-01

d1-01

d2-01

d2-02

E2-01

L1-01

L1-02

Default Value

1 Stop Method Selection

0 Reverse Operation

10.0 sec. Acceleration Time The time it takes to ramp up from 0 to maximum motor speed.

10.0 sec. Deceleration Time The time it takes to ramp down from maximum motor speed to 0.

1 Normal / Heavy Duty

0.00 Hz Frequency Reference Frequency setting when speed is set from the keypad.

100.0 % Frequency Upper Limit Maximum motor speed allowed (e.g. 100 % = Max rpm)

0.0 % Frequency Lower Limit Minimum motor speed allowed (e.g. 100 % = Max rpm)

* Motor Rated Current Motor nameplate current

1 Motor Overload Selection

1.0 min Motor Overload Time Sets the motor thermal overload protection time.

Reference Source Speed Control Method

Run Source / Start/Stop Control Method

How do I reset the drive back to factory default settings?

Go to parameter A1-03 and set value 2

(Please refer to Step 6 for wiring diagram)

How do I adjust the time it takes the motor to speed up or slow down?

Adjust the acceleration time parameter C1-01 and deceleration time C1-02.

How do I prevent my drive from tripping on an O

Increase deceleration time parameter C1-02.

How do I prevent my drive from tripping on an O

Verify motor rated current parameter E2-01 and motor overload parameter settings

L1-01 Motor overload selection, L1-02 Motor overload protection time.

I want to run my motor above the nominal motor speed?

Increase the value of parameter E1-04 Maximum Frequency

Verify that the motor and system allow for this.

Description

0 = Digital Operator (Adjust Motor Speed from keypad) 1 = Terminals (Speed Pot. / 0 – 10V / 4—20mA)

0 = Digital Operator (Start/Stop motor from keypad) 1 = Terminals (Start/Stop using external contact / switch)

0 = Ramp to stop (Motor ramps down at stop command) 1 = Coast to stop (Motor freewheels at stop command)

0 = Allow motor to run in reverse direction 1 = Reverse direction prohibited

0 = Normal Duty (Use for fan and pump applications) 1 = Heavy Duty (Use for conveyor, mixer, applications)

0 = Disabled 1 = Standard Fan Cooled Motor 2 = Standard Blower Cooled Motor 3 = Vector Duty Motor

for 2 wire control or 3

fault (overvoltage) while my motor is ramping down?

fault (overload) while my motor is ramping down?

Comments

for 3 wire control