To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
1
2
3
4
5
6
7
8
ATTENTION!
This product can onl y be used on V1000 drives with
firmware version VSV901020 to VSV901099 installed.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of YASKAWA. No patent liability is assumed with respect to the use of
the information contained herein. Moreover, because YASKAWA is constantly striving to improve its highquality products, the information contained in this manual is subject to change without notice. Every
precaution has been taken in the preparation of this manual. YASKAWA assumes no responsibility for errors
or omissions. Neither is any liability assumed for damages resulting from the use of the information
contained in this publication.
EN 2 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
YASKAWA manufactures products used as components in a wide variety of industrial
systems and equipment. The selection and application of YASKAWA products remain the
responsibility of the equipment manufacturer or end user. YASKAWA accepts no
responsibility for the way its products are incorporated into the final system design. Under
no circumstances should any YASKAWA product be incorporated into any product or design
as the exclusive or sole safety control. Without exception, all controls should be designed to
detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by YASKAWA must be supplied to the end
user with appropriate warnings and instructions as to the safe use and operation of that part.
Any warnings provided by YASKAWA must be promptly provided to the end user.
YASKAWA offers an express warranty only as to the quality of its products in conforming to
standards and specifications published in the YASKAWA manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability
for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
Applicable Documentation
The following manuals are available for SI-ES3 EtherCAT® Option card:
The technical manual contains detailed information.
To obtain the technical manual access these sites:
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
USA: http://www.yaskawa.com
Other areas: contact a Yaskawa representative.
®
Option and contains a
®
Technical Manual
EN 4YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
1 Preface and Safety
STOP
(Hz)
(Hz)
(A)
(V)
Freq Reference
FWD / REV Sel
Output Freq
Output Current
Selected Monitor
Monitor
Verify
SetUpGuide
Parameter Set
Auto-Tuning
V1000
:
:
:
:
:
:
:
:
:
:
Risque de décharge
électrique.
Lire le manuel avant l'installation.
Attendre 5 minutes après la coupure de l'alimentation,
pour permettre la décharge des condensateurs.
Pour répondre aux exigences , s assurer que le
neutre soit relié à la terre, pour la série 400V.
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
WARNING
AVERTISSEMENT
For the drive setup, refer to one of the documentation listed below.
YASKAWA Drive
Refer to the manual of the drive this option card is being used with.
The instruction manual for the drive covers basic installation, wiring, operation
procedures, functions, troubleshooting, and maintenance information.
It also includes important information on parameter settings and how to tune the drive.
A Quick Start Guide is included with the drive. For the more detailed technical
manual, visit YASKAWA’s homepage.
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
USA: http://www.yaskawa.com
Other areas: contact a YASKAWA representative
Term s
Note: Indicates supplemental information that YASKAWA highly recommends be
followed. Content identified by Note: is not related to personnel safety or
equipment damage safety messages.
Online-DRV:NOID processing mode, process (ctrl/resp) data is active
Online-DRVMB:
Online-PRG:NOID processing mode, NO process (ctrl/resp) data is active
Host:YASKAWA drive 1000 series
JTAG:
LED:Light Emitting Diode
OPT, Option:The unit described in this document
INV, Inverter:Host application to OPT
PCB:Printed Circuit Board
SPI:Serial Peripheral Interface Bus
FCS:Frame Check Sequence
INVR:Drive register number
ESI:EtherCAT Slave Information
Option: YASKAWA AC Drive SI-ES3 EtherCAT® option card
®
:
Ethernet for Control Automation Technology, an open Ethernet-based network
NOID processing mode, process resp data is active, ctrl data is on hold (Until MEMOBUS
process is complete)
Joint Test Action Group, an IEEE standard interface test port for test and programming
purposes
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 5
1 Preface and Safety
DANGER
WARNING
CAUTION
NOTICE
Registered Trademarks
•EtherCAT® is registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
• Other company names and product names listed in this manual are registered trademarks
of those companies.
Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option card.
The option card must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate
injury.
Indicates an equipment damage message.
General Safety
General Precautions
• The diagrams in this section may include drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option board should be used according to the instructions
described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply
to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be
changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your YASKAWA representative or the
nearest YASKAWA sales office and provide the manual number shown on the front cover.
EN 6 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
1 Preface and Safety
DANGER
NOTICE
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option card.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
YASKAWA is not responsible for any modification of the product made by the user. This product
must not be modified.
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 7
2 Product Overview
2Product Overview
About This Product
The EtherCAT® Option (Model: SI-ES3) is an option card designed to connect the
YASKAWA AC drive to an EtherCAT
®
network. Using this option card and an EtherCAT
master can;
• operate the drive
• monitor the drive operation status
• read or modify drive parameters.
®
The SI-ES3 option provides instant connectivity to an EtherCAT
network for the
YASKAWA V1000 drive. The option contains support for the Velocity mode according the
CANopen Device Profile and Motion Control (DSP402) profile. It also contains YASKAWA
vendor specific CANopen objects based on the present CANopen option board specification.
The EtherCAT
®
Option supports the following communication profiles;
• DS 301 Ver. 4.02
• DSP 402 Ver. 3.0 Velocity Mode
FigureE.1
EtherCAT Conformance tested
Applicable Models
The option can be used with the drive models in Tab le E .1 .
Table E.1 Applicable Models
Drive SeriesDrive Model NumberSoftware Version <1>
V1000
<1> See “PRG” on the drive nameplate for the software version number.
CIMR-V2
CIMR-V4
VSV901020 to VSV901099
®
EN 8YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
3 Software Parts
3Software Parts
NOID - Network Option Interface Driver
This section explains communication sequences provided by the SI-ES3 option to startup
and control the drive.
Functionality provided:
• Startup/initialization of option with the drive.
• Option and drive compatibility/acceptance management.
• Process data parameter (register) mapping.
• Drive <--> Option re-initialization management (remap of process data).
• MEMOBUS channel.
• Error management.
• Drive <- -> Option basic control response data in Online-DRV mode.
• Drive <- -> Option operation mode.
Drive/Option Identification Information
This section specifies the option/drive specific identification information exchanged during
power-up state of the application driver.
Table E.2 Drive/Option Identification Information
SettingValueDescription
Option mode code, 4-digit ASCII string.
Option model code0x53455333
Option software version DEC: 24201
Drive model codesALL
Value: SES3=0x53455333
Used by drive to identify what kind of option that is
mounted.
Last 5 decimal digits of decimal option firmware revision.
Def: VST9242zz
VST9 = V1000 option card
2 = European product
42 = Product code
zz = Minor revision
Drive model codes accepted by option NOID driver.
If the provided drive model code does not match the list the
option will raise the OFx31 drive error.
Option will accept any drive model code.
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 9
4 Receiving
4Receiving
Please perform the following tasks after receiving the EtherCAT® Option:
• Inspect the EtherCAT® Option for damage.
If the EtherCAT
• Verify receipt of the correct model by checking the information on the PCB.
• If you have received the wrong model or the EtherCAT
properly, contact your supplier.
Contents and Packaging
®
Option appears damaged upon receipt, contact the shipper immediately.
A Phillips screwdriver PH1(#1) or PH2(#2) is required to install the EtherCAT® option.
Table E.3 Option Package Contents
Note: Tools required to prepare EtherCAT
manual.
®
cables for wiring are not listed in this
EN 10YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
5 EtherCAT® Option Components
5EtherCAT® Option Components
EtherCAT® Option
Figure E.2
EtherCAT with cover attached
2
1
RUNERR
L/A OUTLA/IN
3
4
5
underside
8
7
EtherCAT with cover removed
FE
9
10
11
12
13
INOUT
15
6
Option Unit
1 - LED (RUN)9 - EtherCAT PCB
2 - LED (ERR)10 - Attachment screw hole for option cover
3 - LED (L/A OUT)11 - Nameplate
4 - LED (L/A IN)12 - Function Earth wire connection (FE)
5 - Option Cover13 - Mounting clip
6 - Communication cable connector (RJ45)14 - Wire
7 - Mounting clip15 - Through-hole for wire
8 - Option board connector
Refer to EtherCAT® Option Status LEDs on page 12 for details on the LEDs.
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 11
14
5 EtherCAT® Option Components
Communication connector
The EtherCAT® Option is connected to the network using a RJ45 connector. The pin
assignment is explained in Ta bl e E.4 .
Table E.4 Communication connector (RJ45)
EtherCAT® ConnectorPinSignalDescription
1TD+
2TD3RD+Receive data
4–N.C. (Pins denoted as N.C. do not connect to any signal)
5–N.C. (Pins denoted as N.C. do not connect to any signal)
6RD-Receive data
7–N.C. (Pins denoted as N.C. do not connect to any signal)
8–N.C. (Pins denoted as N.C. do not connect to any signal)
Housing–Shield
Send data
EtherCAT® Option Status LEDs
The EtherCAT® Option has four LEDs that indicate the communication status. The
indications conform with DS303, Part 3: Indicator Specification.
LEDs L/A OUT and L/A IN: Ethernet Link/Activity 1 and 2
The Link/Activity indicators show the status of the physical link and show activity on the
link period
RUN LED
A green lit EtherCAT
®
RUN LED indicates the status of the EtherCAT® network state
machine.
®
A red lit EtherCAT
RUN LED is only used by the NOID firmware loader, refer to
Table E.5.
EtherCAT® ERROR indicator
The red EtherCAT
EN 12 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
®
error LED indicates the presence of any errors.
5 EtherCAT® Option Components
LEDColorDisplayMeaning
-Continuously Off
Link Activity 1/2
Green
Continuously On
FlickeringThere is traffic on Ethernet, data are being exchanged
-Continuously OffThe device is in Init state
Blinking
Green
RUN
Red
Single flash
Continuously OnThe device is in Operational State
Blinking
(1 Hz or 6 Hz)
Continuously Off
BlinkingGeneral configuration error
Single flash
Double flash
ERRRed
Continuously On
Blinking
(1 Hz or 6 Hz)
No link. The communication cable is not physically
connected. The EtherCAT
The module is connected to Ethernet. A
communication cable is physically connected, but no
data are being exchanged.
The device is in Pre-Operational State (flashing rate
about 2.5 Hz)
The device is in Safe-Operational State (one short flash
(approximately 200 ms) followed by a long off
condition (approximately 1000 ms)
The Option BOOT or APP firmware is executing the
NOID firmware loader.
1 Hz: Firmware loader protocol in IDLE state (waiting
for commands from the drive)
6 Hz: Firmware loader protocol is processing
commands.
No link. The EtherCAT® communication is in working
condition.
The slave device application has changed the
®
EtherCAT
"Change" in the AL status register is set to 0x01:
change/error. Single flash is one short flash
(approximately 200 ms) followed by a long off phase
state autonomously: The parameter
(approximately 1000 ms).
The sync manager watchdog timeout has occurred.
Double flash is two short flashes (approximately 200
ms each), separated by an off condition (approximately
200 ms), and then a long off phase (approximately
1000 ms)
Possible causes:
1. An EtherCAT® PDI (Process Data Interface) error has
occurred, the NOID application interface has failed.
2. An option card FATAL event has occurred (system
has stalled execution, see EtherCAT
0x4000 for the cause).
The option BOOT or APP firmware is executing the
NOID firmware loader.
1Hz: Firmware loader protocol in IDLE state (waiting
for commands from drive)
6Hz: Firmware loader protocol is processing
commands.
Table E.5 UNDERSTANDING THE STATUS LEDS
®
controller is not started up.
®
vendor object
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 13
5 EtherCAT® Option Components
Figure E.3 explains the indicator flash rates.
FigureE.3
LED Flash Rates and Meaning
EN 14 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
5 EtherCAT® Option Components
DSP402 functionality
This part manages the DSP402 drive profile functionality in the option and converts the
control/status data into drive specific control/status data.
Vendor specific CANopen objects
This part integrates the vendor specific CANopen object model into EtherCAT®.
Error management
This part processes drive and EtherCAT® specific errors and assures that all faults process
and propagate properly to the drive/EtherCAT
®
network.
EtherCAT® processing stack
The "EtherCAT® Slave example code" from the EtherCAT® technology group (ETG) is used
as a main base in this project. It is internally adopted to fit the product.
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 15
6 Installation Procedure
DANGER
WARNING
NOTICE
6Installation Procedure
Section Safety
Electric Shock Hazard
Power to the drive must be shut off when installing this option card.
Even though the power has been shut off, voltage still remains in the drive’s DC bus. Wait before
removing the front cover once the drive has been turned off.
The CHARGE light on the drive will go out after voltage in the DC bus drops below 50 V, at
which point it is safe to remove the front cover.
Due to the risk of electric shock, be sure that all LEDs have gone out and that the DC bus voltage
has reached a safe level prior to performing any work on the drive.
Electrical Shock Hazard
Do not remove the front cover of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include drives without covers or safety shields to show details.
Be sure to reinstall covers or shields before operating any devices. The option board should be
used according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch the option card while the power supply to the drive is switched on.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Damage to Equipment
Observe proper electrostatic discharge procedures (ESD) when handling the option card,
drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
EN 16YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
6 Installation Procedure
NOTICE
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of
electrical connections.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option card and
connecting any other devices.
Failure to comply may result in damage to the option card.
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 17
6 Installation Procedure
Prior to Installing the Option Card
Prior to installing the EtherCAT® Option, wire the drive and make necessary connections to
the drive terminals. For more information on wiring and connecting the drive, refer to the
manual packaged with the drive. Verify that the drive runs normally without the option
installed.
Installing the Option Unit
Remove the front cover of the drive before installing the EtherCAT® Option. Follow the
directions below for proper installation.
1. Switch off the power supply to the drive.
DANGER! Electrical Shock Hazard - Do not connect or disconnect
wiring while the power is on. Failure to comply will result in death or
serious injury. Before installing the EtherCAT
power to the drive. The internal capacitor remains charged even after
the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 VDC. To prevent
electric shock, wait at least five minutes after all indicators are off and
measure the DC bus voltage level to confirm safe level.
2. Remove the front cover. The original drive front cover may be discarded because it will
be replaced by the EtherCAT
Figure 1
®
Option cover in step 8.
®
Option, disconnect all
Figure 1 Remove Front Cover
EN 18 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
6 Installation Procedure
Ground terminal
Ground cable
Bottom cover
A
B
3. Remove the bottom cover and connect the EtherCAT® Option ground wire to the
ground terminal.
Figure E.1
Connect Ground Wire
Note: The four different ground wires packaged with the EtherCAT® Option connect
the unit to different drive models. Select the proper ground wire from the
EtherCAT
on page 20.
Figure E.2
®
Option kit depending on drive size. Refer to Ground Wire Selection
1 – Option unit connection: screw size = M3
2 – Drive-side connection: screw size = M3.5 to M6
Ground Wire
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 19
6 Installation Procedure
Table E.1 Ground Wire Selection
Drive Model
Ground Wire Length
(mm/in)
150/5.9
200/7.9
250/9.8-
400/15.7-
Single-Phase
200 V Class
BA0001
BA0002
BA0003
BA0006
BA0010
BA0012
BA0018
Note: Cover removal steps for certain larger models of V1000 with a Terminal
Cover:
-Single-Phase 200 V Class: CIMR-VUBA0006 to BA0018
-Three-Phase 200 V Class: CIMR-VU2A0008 to 2A0069
-Three-Phase 400 V Class: All models
Remove the terminal cover before removing the bottom cover to install the
EtherCAT® Option. Replace the terminal cover after wiring the EtherCAT
Option.
FigureE.3
CIMR-VU
Three-Phase
200 V Class
2A0001
2A0002
2A0004
2A0006
2A0010
2A0012
2A0020
2A0030
2A0040
2A0056
2A0069
Three-Phase
400 V Class
-
4A0001
4A0002
4A0004
4A0005
4A0007
4A0009
4A0011
4A0018
4A0023
4A0031
4A0038
®
Models with Terminal Cover
EN 20 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
6 Installation Procedure
Tabs should line up
Tabs should line up
4. Reattach the bottom cover.
5. Connect the EtherCAT® Option to the drive. Properly secure the tabs on the left and
right sides of the EtherCAT
Figure E.4
®
Option to the drive case.
Attach EtherCAT® Option
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 21
6 Installation Procedure
Drive ground
terminal
Through-hole
for ground wire
Ground wire
Pass the ground
wire through
the bottom cover
of the drive.
Tabs should line up
6. Connect the ground wire between the drive ground terminal and the EtherCAT® Option
®
ground. When wiring the EtherCAT
drive bottom cover, then pass the ground wire into the through-hole for the ground wire at
the front of the EtherCAT
FigureE.5
®
Option.
Option, pass the ground wire through the inside of the
Ground Wire Connection
7. Connect the communication wire to the EtherCAT® Option modular connector.
®
8. Attach the EtherCAT
FigureE.6
Option cover to the front of the EtherCAT® Option.
Attach Cover
EN 22 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
6 Installation Procedure
PRG : 503
IND.CONT.EQ.
7J48 B
CIMR-VC2B0004BAA
YASKAWA ELECTRIC CORPORATION
MADE IN JAPAN
:
:
AC3PH 200-240V 50/60Hz 2.9A
:
AC3PH 0-240V 0-1000Hz 3.2A
:
3.1kg
: --
:
:
E131457
IP20
PASS
MODEL
MAX APPLI. MOTOR : 0.55kW REV : A
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan
Firmware Version
Enclosure Type
AC Drive Model
Input Specifications
Output Specifications
Lot Number
Serial Number
Communication Cable Specifications
To ensure proper performance, YASKAWA recommends using EtherCAT® dedicated Cat5e
communication cables.
Network Termination
The EtherCAT® network does not require a termination resistor if the drive is the last node in
the network. Network termination is realized by the ASIC of the EtherCAT
®
option card.
ESI File
For easy network implementation of drives equipped with an EtherCAT® Option, the ESI
file can be obtained from:
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
USA: http://www.yaskawa.com
Other areas: contact a YASKAWA representative
Identification of Drive Firmware Version
1. Read out firmware version from drive digital operator.
Check monitor parameter U1-25 when the drive is switched ON. The display shows the last
four digits of the firmware version and the value should be in the range of 1020 ~ 1099.
2. Verifying firmware version on drive nameplate
Figure E.7
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 23
Verifying firmware version on drive nameplate
7 EtherCAT® Option Related Drive Parameters
7
EtherCAT® Option Related Drive Parameters
The drive parameters listed in Table E.2 have influence on some functions of the SI-ES3
option card. Check these parameters before starting network communications.
Table E.2 Parameter Settings
No.NameDescriptionDefault
Frequency
b1-01
Reference
<1>
Selection
b1-02
Run Command
<1>
Selection
E2-04
Motor 1 Motor
<2>
Poles
Operation
Selection after
F6-01
Communications
Error
External Fault
F6-02
Detection
Conditions (EF0)
Stopping Method
for External Fault
F6-03
from
Communication
Option Board
Torque Reference/
Torque Limit
F6-06
selection from
<4>
Communications
Option
NetRef/ComRef
F6-07
Selection Function
Selects the frequency reference input source
0: Operator - Digital preset speed d1-01 to d1-17
1: Terminals - Analog input terminals
2: MEMOBUS/Modbus communications
3: Option card
4: Pulse Input (Terminal RP)
Selects the run command input source
0: Digital Operator - RUN and STOP keys
1: Digital input terminals S
2: MEMOBUS/Modbus communications
3: Option card
Set the number of motor poles described on the motor nameplate.
2 to 48
Determines drive response when a bUS error is detected during
communications with the EtherCAT
0: Ramp to Stop
1: Coast to Stop
2: Fast-Stop
3: Alarm Only <3>
Sets the condition for external fault detection (EF0)
0: Always detected
1: Detected only during operation
Determines drive response for external fault input (EF0) detection during
®
EtherCAT
0: Ramp to Stop
1: Coast to Stop
2: Fast-Stop
3: Alarm Only <3>
0: Torque reference/torque limit via network communications are
disabled.
communication
®
Option
1: Torque reference/torque limit via network communications are
EN 24YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
7 EtherCAT® Option Related Drive Parameters
No.NameDescriptionDefault
Reset
Communication
F6-08
Related
Parameters
o1-03
Digital Operator
<7>
Display Selection
Determines if communication-related parameters are set back to their
original default values when the drive is initialized.
0: Do not reset F6- and F7- parameters when the drive is
initialized using parameter A1-03.
1: Rest F6- and F7- parameters when the drive is initialized using
parameter A1-03.
Note:Setting this parameter does not affect communication-
related parameters. Setting this parameter only determines
if communication-related parameters (F6- and F7) are also reset when A1-03 is used to initialize the
drive.
Sets the units to display the frequency reference and output frequency.
0: 0.01 Hz
1: 0.01% (100% = E1-04)
2: r/min (enter the number of motor poles to E2-04/E4-04/E5-04)
3: User defined by parameters o1-10 and o1-11
0
<6>
<1> To start and stop the drive from an EtherCAT® master device using serial communications, set b1-02
to 3. To control the frequency reference of the drive via the master device, set b1-01 to 3.
<2> E2-04 is necessary to set up when the Drive Profile DSP402 objects are used.
<3> If set to 3, then the drive will continue to operate when an EF0 fault is detected. Take proper safety
measures, such as installing an emergency stop switch.
<4> This parameter might not appear in certain drives. Furthermore its availability is limited to
depending on the control mode selection. For details refer to the technical manual for the drive the
option card is used with.
<5> If the drive is set to receive the torque reference/limit from the network (F6-06 = 1) make sure the
value is set appropriately by the controller. If no torque reference/limit value is entered the motor
will not produce torque.
<6> The default value depends on the drive used and/or the drive software version. For details refer to
the technical manual for the drive.
<7> Changing o1-03 changes the units for input object 2010 (Hex) (frequency reference), output object
2110 (Hex) (output frequency) and 2200 (Hex) (motor speed). Furthermore o1-03 must be set to 2
and E2-04 must be set to the correct value in order to use the Drive Profile DSP402.
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 25
8 Object Dictionary
8Object Dictionary
Object Dictionary Overview
The Object Dictionary consists of three sections:
• Communication Profile Objects
• Manufacturer Specific Profile Objects
• Drive and Motion Profile Objects
The tables below give an overview of the communication objects available in the SI-ES3
option. Refer to the page references given for further details on each object.
Communication Profile Objects (DSP 301)
Index (Hex)Name
1000Device Type
1001Error Register
1003Pre-defined Error Field
1008Manufacturer Device Name
1009Manufacturer Hardware Version
2110Output Frequency
2120Output Current
2130Output Torque
2140
2150
2155
2160
2180
2190
21A0
21B0
21C0
21E0
21D0
21F0
2200
2210
2220Analog input monitor A1
2240Analog input monitor A2
2270Inverter DI Input
4000Option NVS FATAL Record
4001Option Info + Status Record
MEMOBUS/Modbus Read Command Response
MEMOBUS/Modbus Write Command Response
PDO Parameter Write Response
MEMOBUS/Modbus Not Limited Enter Command Response
Selectable (default: Input terminal status)
Selectable (default: Analog input 1 monitor)
Selectable (default: none)
Selectable (default: none)
Selectable (default: none)
Selectable (default: none)
Selectable (default: none)
Selectable (default: none)
Motor Speed
DC Bus Voltage
8 Object Dictionary
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 27
8 Object Dictionary
Drives and Motion Profile Objects (DSP 402)
Object Type Index (Hex)Name
Common
Entries
Device
Control
Velocity
Mode
60FDDigital Inputs
60FEDigital Outputs
6040Controlword
6041Statusword
6060Modes of operation
6061Modes of operation display
6042vl target velocity
6043vl velocity demand
6044vl control effort
6046vl velocity min max amount
6048vl velocity acceleration
6049vl velocity deceleration
604Avl velocity quick stop
604Cvl dimension factor
604Dvl pole number
EN 28 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
9 Process Data Objects (PDO)
9Process Data Objects (PDO)
PDOs (Process Data Object) will be used for I/O exchange. PDOs are mapped to objects
during configuration (PRE-OPERATIONAL state).
TxPDOs are used to transfer data from the option card and RxPDOs are used to transfer data
to the option card.
The module supports at least 8 parameters mapped to RxPDO and 8 parameters mapped to
TxPDO.
PDOs and Default PDO Setup
The drive supports 15 Receive and 16 Transmit PDOs. The tables below show available
PDOs, their default settings and the objects required to set up when changing the PDO
configuration or the PDO mapping.
Transmit PDOs (TxPDO)
The Transmit PDOs have a default mapping according to the table below. They can be remapped by the end user by writing to map objects 0x1A00-0x1A28, please see page 26.
PDO number
1Sub-index 1: 0x6041#0, 2-bytes (DSP402 status word)0x1A00
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 29
9 Process Data Objects (PDO)
Receive PDOs (RxPDO)
The Receive PDOs have a default mapping according to the table below. The end user can
re-map Receive PDOs by writing to the map objects 0x1600-1628, refer to
n Communication Profile Objects (DSP 301).
PDO number
1Sub-index 1: 0x6040#0, 2-bytes (DSP402 control word)0x1600
EN 30 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
10 Fault Diagnosis and Possible Solutions
10Fault Diagnosis and Possible Solutions
EtherCAT® Option Card Error Codes
The following error codes will be shown in object 1003, subindex 01 if the correspondent
error occurred on the drive.
Inverter and CANopen/EtherCAT
Emergency Object (EMCY)
The emergency object is used for sending fault information from the communication module
to the CANopen/EtherCAT
®
network.
The emergency object is triggered by a fault event from the host or the option card itself. An
emergency object is transmitted only once per 'error event'.
Emergency error codes are specified for a number of events. Emergency word specification:
Table E.3 Emergency Word Specification
Byte01234567
Error
register
object
0x1001
Content
Emergency
error code
Emergency Messages, DSP301 & DSP402
The error codes specified in the list below can be read from CANopen object 0x1003 (Predefined error field)
Table E.4 Error Codes
Error Code (Hex)MeaningDrive Display
0000No errorNo error0x00
3220DC bus undervoltageUv10x02
5200Control power supply undervoltageUv20x03
3221DC bus charging circuit faultUv30x04
2330Ground faultGF0x06
2220Over currentoC0x07
3210DC bus overvoltageov0x08
4280Heatsink overheatoH0x09
4210Heatsink overheatoH10x0A
®
Faults
Manufacturer specific error info. Not used. Set to zero.
INVR:0x0080
Enum Value
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 31
10 Fault Diagnosis and Possible Solutions
Error Code (Hex)MeaningDrive Display
2310Motor overloadoL10x0B
2221Drive overloadoL20x0C
2311Overtorque detection 1oL30x0D
2312Overtorque detection 2oL40x0E
5420Braking transistor faultrr0x0F
4410Internal braking resistor overheatrH0x10
5441External fault 3EF30x11
5442External fault 4EF40x12
5443External fault 5EF50x13
5444External fault 6EF60x14
FF17Cooling FAN faultFAn0x17
7180Motor over speed (control mode using PG)oS0x18
8321Speed deviation (control mode using PG)dEv0x19
7305PG fault (control mode using PG)PGo0x1A
3130Input phase lossPF0x1B
3300Output phase lossLF0x1C
FF01Motor overheat alarmoH30x1D
5300Digital operator disconnectedoPr0x1E
5530EEPROM errorErr0x1F
FF08MEMOBUS/Modbus ErrorCE0x21
FF07BUS errorbUS0x22
FF06Control faultCF0x25
5481Fault input from option cardEF00x27
FF02PID feedback lostFbL0x28
FF03Undertorque detected 1UL30x29
FF04Undertorque detected 2UL40x2A
FF05High slip braking OLoL70x2B
FF31Intermediary voltage faultVCF0x31
FF36Output current imbalanceLF20x36
FF3BToo many speed search restartsSEr0x3B
FF41PID feedback lossFbH0x41
FF0DExternal fault at input terminal S1EF10x42
FF0EExternal fault at input terminal S2EF20x43
FF44Mechanical weakening detection 1oL50x44
FF45Mechanical weakening detection 2UL50x45
INVR:0x0080
Enum Value
EN 32 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
10 Fault Diagnosis and Possible Solutions
Error Code (Hex)MeaningDrive Display
FF46Current offset faultCoF0x46
FF47Programming Error 1PE10x47
FF49Current offset faultdWFL0x49
6301Error during object content selection--
INVR:0x0080
Enum Value
SDO Abort Codes
SDO abort codes are supported as specified in DS301. Additionally the abort codes listed
below are implemented.
Table E.5 SDO Abort Codes
SDO Abort CodeDescription
Consecutive MEMOBUS/Modbus Read/Write/Enter commands are send
but the wait time between messages is too short.
0602 0010 (Hex)
0602 0022 (Hex)
A MEMOBUS/Modbus Read or Write Response (2140 (Hex) and 2150
(Hex)) was attempted but no or an incorrect MEMOBUS/Modbus address
has been written to object 2040 (Hex) or 2050 (Hex) before.
A MEMOBUS/Modbus write request has been sent during DC bus under
voltage.
Drive Profile DSP402 is used and a value is written to object 6042 (Hex) (vl
Target Velocity) while the drive status is not “Operation Enable”.
Object 2155 (Hex) is tried to be read while the SI-ES3 option is not in
“Operational” state.
A MEMOBUS/Modbus Read or Write command (2040 (Hex) and 2050
(Hex)) was performed with an invalid MEMOBUS/Modbus address.
Drive-Side Error Codes
Drive-side error codes appear on the drive’s digital operator. Causes of the errors and
corrective actions are listed in Table E.6 and Table E.4. For additional error codes, refer to
the technical manual for the drive.
®
The bUS (EtherCAT
EtherCAT
®
Option) may appear as an alarm or a fault. If they occur as an alarm, the "ALM"
LED on the drive digital operator will blink and the alarm code will flash in the display.
When these occur as a fault, the “ALM” LED will light and the display will show the fault
code.
If communication stops while the drive is running, check the following items:
•Is the EtherCAT
• Is the communication line properly connected to the EtherCAT
Option Communication Error) and EF0 (External Fault Input from the
®
Option properly installed?
®
Option? Is it loose?
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 33
10 Fault Diagnosis and Possible Solutions
• Is the controller program working? Has the controller CPU stopped?
• Did a momentary power loss interrupt communications?
Faults
Table E.6 lists possible faults when using a communication option. The drive’s fault contact
will close if one of these faults occur.
Digital Operator DisplayFault Name
Master controller (PLC) has stopped
communicating.
Communication cable is not connected
properly.
A data error occurred due to noise.
®
EtherCAT
Table E.6 Fault Display and Possible Solutions
®
EtherCAT
bUS
CausePossible Solution
Option is damaged.
After establishing initial communication, the connection was lost.
Only detected when the run command or frequency reference is
assigned to the option (b1-01=3 or b1-02=3).
Check for faulty wiring.
Correct any wiring problems.
Check the various options available to minimize the effects of noise.
Take steps to counteract noise in the control circuit wiring, main
circuit lines, and ground wiring.
If a magnetic contactor is identified as a source of noise, install a
surge absorber to the contactor coil.
Make sure the cable used fulfills the EtherCAT
Ground the shield on the controller side and on the EtherCAT
side.
If there are no problems with the wiring and the error continues to
occur, replace the EtherCAT
Option Communication Error
®
Option.
®
requirements.
®
Option
Digital Operator DisplayFault Name
EF0
CausePossible Solution
An external fault is being sent from the upper
controller (PLC).
Problem with the upper controller (PLC)
program.
Digital Operator DisplayFault Name
oFA00
Non-compatible option connected to the
drive.
EN 34 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
CausePossible Solution
External Fault Input from EtherCAT Option
The alarm function for an external device has been triggered.
Remove the cause of the external fault.
Reset the external fault input from the upper controller (PLC)
device.
Check the program used by the upper controller (PLC) and make
the appropriate corrections.
EtherCAT Option Card Fault
The drive does not support the option board plugged in.
Check the drive option board compatibility. Replace the option card
if the fault persists even though the drive should support it.
10 Fault Diagnosis and Possible Solutions
Digital Operator DisplayFault Name
oFA01
Problem with the connectors between the
drive and EtherCAT
Option card hardware fault
CausePossible Solution
®
Option.
Digital Operator DisplayFault Name
to
oFA30 to oFA43
CausePossible Solution
EtherCAT Option Card Fault
Option card is not properly connected.
Turn the power off and check the connectors between the drive and
EtherCAT® Option.
EtherCAT Option Card Fault
Communication ID error
®
Replace the EtherCAT
Option. Contact YASKAWA for assistance.
Option board error management
This section describes the errors managed by the option board and the linked actions taken.
Note: Error against drive
will be cleared when the
next lower to higher
EtherCAT state
transition is made.
BUS error is triggered in
drive.
Note: Error against drive
will be cleared when the
next lower to higher
EtherCAT state
transition is made.
• Check and correct
state machine
transitions in control
word.
• Check network
connection (e.g. if
cables plugged in at
each node)
• Check telegram
timing. Are
telegrams sent to the
slave the error
occurred on?
OPSAFEOP/PREOP
when Drive running
OPSAFEOP
1. EtherCAT WD timeout
When an EtherCAT state
transition from OP
SAFEOP/PREOP was
made when the drive
was in OPERATION
enabled.
If the EtherCAT
watchdog timeout is
enabled (Default in
native XML description
file) and output data
from PLC to the drive
isn't updated in time an
error will be trigged
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 35
2. Drive has detected a
Communication Option
ID error
Possible cause:
1. Option card is
overloaded.
2. Option is not properly
processing the state.
1. Option card has
detected a Sum check
error
2. Option card has
detected a Communication Option card ID error
Possible cause:
1. Drive system is
overloaded.
2. Drive is not properly
processing the state.
Possible cause:
Drive is not processing
the internal interface
protocol.
Drive does not support
EtherCAT option card
Option card has not processed any drive system
frames in 1000 ms.
Possible cause:
Drive has stopped
serving the internal
interface to option card
or HW failure.
Drive reported invalid
copyright string in
power-up process
1. Drive fault: OFx32
2. Drive fault: OFx30
1. Drive fault: OFx32
2. Drive fault: OFx30
Drive fault: OFx00
Option will log FATAL
event record in NVS
memory and set ERR
LED: solid RED, see
Ta bl e E . 5
Option will log FATAL
event record in NVS
memory, and set ERR
LED: solid RED, see
Ta bl e E . 5
Option will log FATAL
event record in NVS
memory, and set ERR
LED: solid RED, see
Ta bl e E . 5
1+2 Actions:
a. Disable process
data OUT sync
manager channel
b. Force EtherCAT
state change to
SAFE_OP
1+2 Actions:
a. Disable process
data IN sync manager
channel
b. Force EtherCAT
state change to
SAFE_OP
Actions:
1. Check drive
firmware version as
described on page 23.
2. If drive firmware
version is correct,
replace option card.
3. Replace the drive.
• Force EtherCAT
state to INIT
• Replace option card
EN 36 YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
10 Fault Diagnosis and Possible Solutions
Minor Faults and Alarms
Table 6 lists up alarms that might occur during operation using a communication option
board. If a multi function digital output of the drive is programmed for H2- = 10, the
output will close if these alarms occur.
Digital Operator DisplayMinor Fault Name
CALL
Communication wiring is faulty, there is a
short circuit, or something is not connected
properly.
Programming error on the master side Check communications at start-up and correct programming errors.
Communication circuitry is damaged. Replace the drive if the fault continues to occur.
Communication wiring is faulty, there is a
short circuit, or something is not connected
EEPROM checksum error
CausePossible Solution
Digital Operator DisplayMinor Fault Name
EEP
CausePossible Solution
properly.
Serial Communication Transmission Error
Communication has not yet been established.
Check for wiring errors.
Correct the wiring.
Remove and ground shorts and reconnect loose wires.
EEPROM Error
EEPROM checksum error
Check for wiring errors.
Remove and ground shorts and reconnect loose wires.
If these errors occur, the object dictionary will be reset to its default
values.
After the object dictionary has been changed and object dictionary
contents are then changed, execute a Store Parameter command (Index
= 1010 (Hex)).
If the object dictionary has not been changed, execute a Restore
Parameter command (Index = 1011 (Hex)).
Correct the wiring.
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 37
11 Specifications
11Specifications
Specifications
ModelSI-ES3
Communication Profile
ConnectorRJ45 connector
Communications Speed10/100 MBbps
Ambient Temperature–10 C to +50 C
Humidityup to 95% RH (no condensation)
Storage Temperature–20 C to +60 C (allowed for short-term transport of the product)
Area of UseIndoor (free of corrosive gas, airborne particles, etc.)
Altitudeup to 1000 m
ItemsSpecifications
DS 301 Ver. 4.02
DSP 402 Ver. 1.1 Velocity Mode
Internal Scan Cycle
Table E.8 Option Card Specifications
V1000: 2 ms
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back
cover.
MANUAL NO.ޓYEU TOEP C710606 98A
Published in Germany July 2011 11-7
Date of
publication
Date of Publication Revision NumberSectionRevised Content
July 2011First Edition
Date of original
publication
EN 38YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual
11 Specifications
YASKAWA Europe YEU TOEP C710606 98A - V1000 Option EtherCAT - Installation Manual EN 39
Published in Germany July 2011 11-7
MANUAL NO. YEU TOEP C710606 98A
YASKAWA Europe GmbH
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.