Yaskawa SI-EN3 Installation

YASKAWA AC Drive 1000-Series Option
EtherNet/IP
Installation Manual
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
安川インバータ1000シリーズオプション
EtherNet/IP
通信
取扱説明書
形  式
SI-EN3
製品を安全にお使い頂くために,本書を必ずお読みください。 また,本書をお手元に保管していただくとともに,最終的に本製品をご使用になる ユーザー様のお手元に確実に届けられるよう,お取り計らい願います。
MANUAL NO. TOBP C730600 58B
Copyright © 2012 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
2 YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 14
6 RELATED DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . .32
7 CONFIGURING MESSAGING. . . . . . . . . . . . . . . . . . . . . . . . 36
8 OUTPUT ASSEMBLIES (DRIVE CONSUMES) . . . . . . . . . . 37
9 INPUT ASSEMBLIES (DRIVE PRODUCES) . . . . . . . . . . . . 39
10 WEB INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
11 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
12 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual 3

1 Preface and Safety

1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the SI-EN3 option:
SI-EN3 Option
Yaskawa AC Drive 1000-Series Option SI-EN3 EtherNet/IP Installation Manual Manual No: TOBP C730600 58 (This book)
Yaskawa AC Drive 1000-Series Option SI-EN3 EtherNet/IP Technical Manual Manual No: SIEP C730600 58
4 YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual
Read this manual first. The installation manual is packaged with the option and contains information required to install the option and set up related drive parameters.
The technical manual contains detailed information about the option. Access the following sites to obtain the technical manual: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.
Yaskawa Drive
1 Preface and Safety
Yaskawa AC Drive 1000-Series Quick Start Guide
Yaskawa AC Drive 1000-Series Technical Manual
The drive manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information. The manuals also include important information about parameter settings and drive tuning. Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.

Terms

Note: Indicates supplemental information that is not related to safety messages.
Drive: Yaskawa AC Drive 1000-Series
Option: Yaskawa AC Drive 1000-Series Option SI-EN3 EtherNet/IP

Registered Trademarks

• EtherNet/IP is a trademark of the ODVA.
• All trademarks are the property of their respective owners.
YASKAWA ELECT RIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual 5
1 Preface and Safety
DANGER
W ARNING
CAUTION
NOTICE

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
Indicates an equipment damage message.
6 YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual
1 Preface and Safety
DANGER
NOTICE
General Safety
General Precautions
• The diagrams in this section may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.
• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operator is responsible for injuries or equipment damage caused from failure to heed the warnings in the manual.
Do not expose the drive or the option to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
YASKAWA ELECT RIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual 7

2 Product Overview

2 Product Overview

About This Product

The option provides a communications connection between the drive and an ODVA EtherNet/IP network. The option connects the drive to an EtherNet/IP network and facilitates the exchange of data.
This manual explains the handling, installation and specifications of this product.
EtherNet/IP is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network. EtherNet/IP is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors.
EtherNet/IP is an open device network standard.
By installing the option to a drive, it is possible to do the following from an EtherNet/IP master device:
• drive operation
• drive operation status monitoring
• changing parameter settings.

Applicable Models

The option can be used with the drive models in Tab le 1 .
Table 1 Applicable Models
Drive Series Drive Model Number Software Version <1>
CIMR-A2A ≥ 1010
A1000
Z1000 CIMR-ZA 1014
<1> See “PRG” on the drive nameplate for the software version number.
CIMR-A4A0002 to 4A0675 ≥ 1010
CIMR-A4A0930 and 4A1200 301
CIMR-A5A 504
8 YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual

3 Receiving

3 Receiving
Please perform the following tasks upon receipt of the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the name plate of the option package.
• Contact your supplier if you have received the wrong model or the option does not function properly.

Option Package Components

Table 2 Option Package Contents
Description: Option
Ground
Wire
Screws (M3) LED Label Installation Manual
_
Quantity: 113 1 1
NS MS
MANUAL

Tools Required for Installation

• A Phillips screwdriver (M3 metric/#1, #2 U.S. standard size <1>) is required to install the option and remove drive front covers.
• Diagonal cutting pliers. (required for some drive models)
• A small file or medium grit sandpaper. (required for certain drive models)
<1> Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.
Note: Tools required to prepare option networking cables for wiring are not listed in this manual.
YASKAWA ELECT RIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual 9

4 Option Components

4 Option Components

SI-EN3 Option

Figure 1
H G
F
A
B
Underside
E
A – Connector (CN5) B – Installation hole F – Communication connector CN1 (RJ45) C – LED (MS) D–LED (NS)<2> H – LED (10/100) <2>
<1> The ground wire provided in the option shipping package must be connected during installation <2> Refer to Option LED Display on page 12 for details on the LEDs
10 YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual
<2> G – LED (LINK/ACT) <2>
Figure 1 SI-EN3 Option Components
E – Ground terminal and installation hole
D C
<1>
4 Option Components

Communication Connector CN1

The communication connector on the option is a modular RJ45 female connector designated CN1. CN1 is the connection point for a customer supplied male Ethernet network communication cable.
Table 3 Male 8-way Ethernet Modular Connector (Customer Supplied)
Male EtherNet 8-Way Modular Connector Pin Description
1 (Pair 2) Transmit data (TXD) +
2 (Pair 2) Transmit data (TXD) -
3 (Pair 3) Receive data (RXD) +
4 (Pair 1) Not used
5 (Pair 1) Not used
6 (Pair 3) Receive data (RXD) -
7 (Pair 4) Not used
8 (Pair 4) Not used <1>
<1> Not used for 10 Mbps and 100 Mbps networks.
<1>
<1>
<1>
YASKAWA ELECT RIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual 11
4 Option Components

Option LED Display

The option has four LEDs:
Bi-color Status LEDs:
• Module status (MS) red/green
• Network status (NS) red/green
Green Ethernet LEDs:
• Network speed-10/100 (MS) green
• Link status and network activity-Link/Act (NS) red/green
The operational states of the option LEDs after the power-up diagnostic LED sequence is completed are described in Table 4. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying the states of the LEDs.
Table 4 Option LED States
LED
Name
MS
NS
Indication
Color Status
OFF Power supply OFF Power is not being supplied to the drive
Green ON Option operating The option is operating normally
Green Flashing Option initializing The option is configuring an IP address
Red ON Fatal error occurred
Red Flashing Non-fatal error occurred
Green/Red Flashing Option self-test The option is in self-test mode
OFF Offline or Power supply OFF
Green ON
Green Flashing
Red ON Communications error (fatal) The option detected a duplicate IP address
Red Flashing
Green/Red Flashing Option self-test The option is in self-test mode
Operating Status Remarks
The option has detected a fatal (unrecoverable) error
The option has detected a non-fatal (recoverable) error
Online communications established
Online communications not established
Communications time-out (non­fatal)
The option is online and has established connections
The option is online without an established connection
A communications time-out occurred
12 YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual
4 Option Components
LED
Name
10/100
<1>
LINK/
ACT
<1>
<1> Remove the drive front cover to check the status of the LED. Be careful not to touch the main circuit terminals or
the control board in the drive.
Indication
Color Status
Green OFF 10 Mbps is established
Green ON 100 Mbps is established
Green OFF Link is not established
Green ON Link is established
Green Flashing
Operating Status Remarks
Link is established and there is network activity
Power-Up Diagnostics
An LED test is performed each time the drive is powered up. The initial boot sequence may take several seconds. After the LEDs have completed the diagnostic LED sequence, the option is successfully initialized. The LEDs then assume operational conditions as shown in
Ta bl e 4.
Table 5 Power-Up Diagnostic LED Sequence
Sequence Module Status (MS) Network Status (NS) Time (ms)
1 Green OFF 250
2 Red OFF 250
3GreenOFF –
4 Green Green 250
5 Green Red 250
6GreenOFF –
YASKAWA ELECT RIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual 13

5 Installation Procedure

DANGER
W ARNING
5 Installation Procedure

Section Safety

Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label.
After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off.
Electrical Shock Hazard
Do not remove the front covers of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch circuit boards while the power to the drive is on.
Failure to comply could result in death or serious injury.
14 YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual
5 Installation Procedure
NOTICE
W ARNING
Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
YASKAWA ELECT RIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual 15
5 Installation Procedure
NOTICE
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.
Failure to comply may result in damage to the option.
16 YASKAWA ELECTRIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual
5 Installation Procedure
F
H
L
M
N
K
I
B
C
D
E
A
G
J
NS MS
A1000

Installing the Option to A1000 Drive

Prior to Installing the Option
Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive.
Figure 2 shows an exploded view of the drive with the option and related components for
reference.
Figure 2
A – Insertion point for CN5
connector B – SI-EN3 option I – Ground wire C – Drive front cover J – Option modular connector CN1 D – Digital operator K – Drive grounding terminal (FE)
YASKAWA ELECT RIC TOBP C730600 58B 1000-Series Option SI-EN3 Installation Manual 17
E – LED label L – Connector CN5-A F – Drive terminal cover M – Connector CN5-B G – Removable tabs for wire
routing
Figure 2 Drive Components with Option
H – Included screws
N – Connector CN5-C
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