Yaskawa SI-EM3DV User Manual

YASKAWA AC Drive V1000 Option

Modbus TCP/IP

Installation Manual

Type: SI-EM3D/V

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TOEP YAICOM 17A

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contents

1 PREFACE AND SAFETY.....................................4

2 PRODUCT OVERVIEW........................................9

3 RECEIVING.......................................................10

4 OPTION COMPONENTS....................................11

5 INSTALLATION PROCEDURE...........................16

6 RELATED DRIVE PARAMETERS......................30

7 MODBUS TCP/IP MESSAGING..........................34

8 WEB INTERFACE..............................................40

9 RAPID SPANNING TREE PROTOCOL...............46

10 TROUBLESHOOTING........................................47

11 SPECIFICATIONS.............................................51

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the SI-EM3D/V option:

Yaskawa AC Drive V1000 Option SI-EM3D/V Dual-Port Modbus TCP/IP Installation Manual (TOEPYAICOM17)

The Installation Manual contains information required to install the option and set up related drive parameters.

Yaskawa AC Drive V1000 Option SI-EM3D/V Dual-Port Modbus TCP/IP Technical Manual (SIEPYAICOM17)

The Technical Manual contains detailed information about the option. In the U.S., access http://www.yaskawa.com to obtain the Technical Manual. Customers in other areas should contact a Yaskawa representative.

V1000 Series AC Drive Quick Start Guide

This guide contains basic information required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and parameter settings. The purpose of this guide is to prepare the drive for a trial run with an application and for basic operation. This manual is available for download on our documentation website, www.yaskawa.com.

V1000 Series AC Drive Technical Manual

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available for download on our documentation website, www.yaskawa.com.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

1 Preface and Safety

Terms

Note: Indicates supplemental information that is not related to safety messages.

Drive: Yaskawa V1000 Series AC Drive

Option: Yaskawa AC Drive V1000 SI-EM3D/V Dual-Port Modbus TCP/IP Option

Registered Trademarks

• Modbus TCP/IP is a trademark of Modbus-IDA.

• All trademarks are the property of their respective owners.

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

1 Preface and Safety

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

General Safety

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label once all indicators are OFF, and then measure the DC bus voltage level to confirm it has reached a safe level.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

V1000

Warning information

AVERTISSEMENT

Lire le manuel avant l'installation. Attendre 5 minutes apres la coupure de l'alimentation, pour permettre la decharge des condensateurs. Pour repondre aux exigences , s assurer que le neutre soit relie a la terre, pour la serie 400V.

WARNING

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to 　 requirements, make sure to ground the supply neutral for 400V class.

Risk of electric shock.

Risque de decharge electrique.

1 Preface and Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

Option Unit Warning Labels

Warning information is displayed on the option unit as shown in the figure below. Follow all warnings and safety instructions when using the product.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

AVERTISSEMENT

WARNING

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to 　 requirements, make sure to ground the supply neutral for 400V class.

Risk of electric shock.

Risque de decharge electrique.

1 Preface and Safety

Warning Contents

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

2 Product Overview

About this Product

This option provides a communications connection between the drive and a Modbus TCP/IP network. The option connects the drive to a Modbus TCP/IP network and facilitates the exchange of data.

This manual explains the handling, installation and specifications of this product.

The option is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network. The option is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors.

By installing the option to a drive, it is possible to do the following from a Modbus TCP/IP master device:

• Operate the drive

• Monitor drive status

• Change drive parameter settings.

Applicable Models

The option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Series

V1000

<1> See “PRG” on the drive nameplate for the software version number.

Drive Model Number

CIMR-VooAoooo

Software Version

1012 and later

<1>

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

MANUAL

3 Receiving

Please perform the following tasks upon receipt of the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the name plate of the option package.

• Contact your supplier if you have received the wrong model or the option does not function properly.

Option Package Contents

Description Option Unit Ground Wire Warning Labels

–

Quantity 1 4 1 1

Tools Required for Installation

Installation

Manual

A Phillips screwdriver (M3, M3.5 to M6 metric or #1, #2 U.S. standard) is required to install the option. Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.

Note: Tools required to prepare the option cables for wiring are not listed in this manual.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

4 Option Components

00000000000000

SI-EN3D/V

1XXX

O L

Option with cover removed

Underside

Option with cover attached

SI-EM3D/V Dual-Port Modbus TCP/IP Option Unit

4 Option Components

J – Pass-through hole for

ground wire

K –

Port 2 LED (10/100) L – Port 2 M –

Port 2 LED (LINK/ACT)

<2>

N –

Port 1 LED (10/100) O – Port 1 P –

Port 1 LED (LINK/ACT)

<2>

Q – Modbus TCP/IP cable

connector

A –

B –

LED (MS)

LED (NS)

<2>

C – Option cover D – Modbus TCP/IP PCB E – Attachment screw hole

for option cover F – Nameplate G – Functional earth cable

connection (FE) H – Mounting tab I –

Ground wire

<1>

R – Option connector

Figure 1 Option Unit Components

<1> A selection of ground wires are packaged loose in the option shipping package. Connect the

appropriate ground wire based on drive model during installation.

<2> Refer to Option LED Display on page 14 for details on the LEDs.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

<2>

27 mm (1.06 in.)

4 Option Components

Dimensions

The installed option adds 27 mm (1.06 in.) to the total depth of the drive.

Figure 2 Dimensions

Communication Connector CN1

Communication Connector CN1 is a modular RJ45 female connector and the connection point for a customer-supplied male Modbus network communication cable.

Figure 3 Communication Connector CN1 (RJ45)

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Latch release

1 2 3 4 5 6 7 8

4 Option Components

Table 2 Male, 8-Way Modular Connector (Customer-Supplied)

Male 8-Way Modular Connector Pin Description

1 (Pair 2) Transmit data (TXD) +

2 (Pair 2) Transmit data (TXD) -

3 (Pair 3) Receive data (RXD) +

4 (Pair 1)

5 (Pair 1)

6 (Pair 3) Receive data (RXD) -

7 (Pair 4)

8 (Pair 4)

<1> Not used for 10 Mbps and 100 Mbps networks.

Not used

<1>

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

4 Option Components

Option LED Display

The option has four LEDs.

Bi-color Status LEDs:

• Module status (MS) red/green

• Network status (NS) red/green

Ethernet LEDs:

• Network speed - 10/100 (MS) green

• Link status and network activity - LINK/ACT (NS) red/green The operational states of the option LEDs after completion of the power-up diagnostic LED

sequence are described in Table 3. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states.

Table 3 Option LED States

Name

Display

Color Status

– OFF Power supply OFF Power is not being supplied to the drive.

Green ON Normal operation

Green Flashing Standby/Initializing

Red Flashing Non-fatal error occurred

Red ON Fatal error occurred

– OFF

Green ON

Green Flashing

Red ON Major fault

Operating Status Remarks

The option is operating normally and initialization is complete.

The option is in process of configuring or waiting for configuration information.

The option has detected a recoverable minor fault such as incomplete configuration.

The option has detected an unrecoverable major fault.

Power supply OFF or no network connection established.

Online communications established

Control communications established

The option is online and has established connections.

The option is online with a control connection.

The option detected a duplicate IP address or the control connection timed out.

–

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

4 Option Components

Name

<1>

10/100

LINK/ACT

<1>

<1> Remove the cover to check the status of the LED. Be careful not to touch the main circuit terminals or the control

board in the drive.

Display

Color Status

Green OFF 10 Mbps is established

Green ON 100 Mbps is established

Green OFF LINK is not established

Green ON LINK is established

Green Flashing

Operating Status Remarks

LINK is established and there is network activity.

–

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

5 Installation Procedure

Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off.

WARNING

Electrical Shock Hazard

Do not remove the option unit cover while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

5 Installation Procedure

WARNING

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never shut the power off while the drive is outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance.

Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply could result in damage to the option.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

5 Installation Procedure

Prior to Installing the Option

Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the drive Quick Start Guide for information on wiring and connecting the drive.

Installing the Option

DANGER! DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on.

Failure to comply could result in death or serious injury. Before installing the option, disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off.

Shut off power to the drive, wait at least five minutes after confirming the DC bus

voltage is safe, then loosen the screw that fastens the front cover in place and remove the front cover. This drive front cover will be replaced by the option cover. Cover removal varies depending on drive size.

NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

Figure 4 Remove the Front Cover

The remaining installation steps differ based on drive model. Find the drive model

number on the drive nameplate and refer to the step indicated in Table 4 based on your model number

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Bottom Cover

Terminal Cover

5 Installation Procedure

Table 4 Installation Steps Based on Drive Model

Enclosure Type Drive Model Proceed to Step Page

IP20/Open-Chassis

IP20/NEMA Type 1

<1>Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while

maintaining IP20 conformity.

For IP20/Open-Chassis models CIMR-VooAooooB, remove the bottom cover of

<1>

the drive by applying pressure to the tabs on each side of the bottom cover. Pull the bottom cover away from the drive while pushing in on the tabs to release the cover from the drive. Refer to Figure 5 for details.

Refer to Figure 6 for drive models BA0006B to BA0018B, 2A0008B to 2A0069B, and 4A0001B to 4A0038B, which require removing the terminal cover prior to removing the bottom cover.

Figure 5 Remove the Bottom Cover on an IP20/Open-Chassis Drive

(Models BA0001B to BA0003B and 2A0001B to 2A0006B)

CIMR-VooAooooB

CIMR-VooAooooF

3 19

6 20

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Figure 6 Remove the Terminal Cover and Bottom Cover on an IP20/Open-Chassis

Drive

(Models BA0006B to BA0018B; 2A0008B to 2A0069B; 4A0001B to 4A0038B)

Ground terminal

Ground wire

Drive-side connector Screw size: M3.5 to M6

Option unit connector Screw size: M3

5 Installation Procedure

On IP20/Open-Chassis models, connect the drive side of the ground wire to the drive

ground terminal.

Note: The different ground wires packaged with the option connect the option to different drive

models. Select the proper ground wire depending on drive size. Refer to Table 5 for ground wire selection by drive model.

Figure 7 Connect the Ground Wire on an IP20/Open-Chassis Drive

Table 5 Ground Wire Selection

Ground Wire

Length

(mm/in)

150/5.9

200/7.9

250/9.8 –

400/15.7 –

For IP20/Open-Chassis models, go to Step 9. on page 36.

For IP20/NEMA Type 1 enclosure models CIMR-VooAooooF, loosen the screw

on the front of the NEMA Type 1 terminal cover and remove it from the drive. Refer to Figure 8 for details.

Single-Phase

200 V Class

BA0001 BA0002 BA0003

BA0006 BA0010 BA0012 BA0018

Drive Model

Three-Phase

200 V Class

2A0001 2A0002 2A0004 2A0006

2A0010 2A0012 2A0020

2A0030 2A0040

2A0056 2A0069

Three-Phase

400 V Class

4A0001 4A0002 4A0004 4A0005 4A0007 4A0009 4A0011

4A0018 4A0023

4A0031 4A0038

–

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

5 Installation Procedure

Refer to Figure 9 for drive models BA0006F to BA0018F, 2A0010F to 2A0069F, and 4A0001F to 4A0038F, which require removing the plastic terminal cover prior to removing the NEMA Type 1 terminal cover.

Note: Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection

while maintaining IP20 conformity.

Figure 8 Remove the NEMA Type 1 Terminal Cover

(Models BA0001F to BA0003F and 2A0001F to 2A0006F)

Figure 9 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive

(Models BA0006F to BA0018F; 2A0008F to 2A0069F; 4A0001F to 4A0038F)

For models BA0001F to BA0003F and 2A0001F to 2A0006F, loosen the screws

attaching the NEMA Type 1 conduit bracket to the drive to remove the NEMA Type 1 conduit bracket.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Ground terminal

Ground wire

Drive ground terminal/ NEMA Type 1 conduit bracket screw

Ground wire

Drive-side connector Screw size: M3.5 to M6

Option unit connector Screw size: M3

5 Installation Procedure

Figure 10 Remove the NEMA Type 1 Conduit Bracket

(Models BA0001F to BA0003F and 2A0001F to 2A0006F)

On models (BA0001F to BA0003F and 2A0001F to 2A0006F), the screw for the drive

ground terminal also acts as one of the screws that attaches the NEMA Type 1 conduit bracket to the drive. Reattach the NEMA Type 1 conduit bracket according to Figure 27 and connect the drive-side of the ground wire to the drive ground terminal.

Note: The different ground wires packaged with the option connect the option to different drive

models. Select the proper ground wire depending on drive size. Refer to Table 5 on page 20 for ground wire selection by drive model.

Figure 11 Reattach the NEMA Type 1 Conduit Bracket and Connect the Ground Wire

(Models BA0001F to BA0003F and 2A0001F to 2A0006F)

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

IP20/Open-Chassis IP20/NEMA Type 1 Enclosure

5 Installation Procedure

Reattach the bottom cover. Keep the ground wire inside of the bottom cover when

reattaching.

Figure 12 Reattach the Bottom Cover

On models BA0006 to BA0018, 2A0008 to 2A0069, and 4A0001 to 4A0038, reattach

10.

the terminal cover.

Refer to Figure 13 and Figure 14 for drive models BA0006 to BA0018, 2A0008 to 2A0020, and 4A0001 to 4A0011, which require routing the ground wire through the provided notch when reinstalling the terminal cover.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Ground wire routing notch

5 Installation Procedure

(Models BA0006 to BA0018; 2A0008 to 2A0069; 4A0001 to 4A0038)

(Models BA0006 to BA0018; 2A0008 to 2A0020; 4A0001 to 4A0011)

Remove the option cover and pass the ground wire through the inside of the drive

11.

Figure 13 Reattach the Terminal Cover

Figure 14 Terminal Cover Ground Wire Notch

bottom cover and into the through-hole for the ground wire at the front of the option.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Line up tabs

5 Installation Procedure

Figure 15 Ground Wire Routing

Attach the option to the drive. Properly seat the tabs on the left and right sides of the

12.

option to the drive case.

Connect the ground wire at the option ground terminal. Tighten the screw to 0.5 to

13.

0.6 N•m or (4.4 to 5.3 in lbs) using an M3 Phillips screwdriver.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Figure 16 Connect the Option

Option ground terminal

5 Installation Procedure

Figure 17 Connect the Ground Wire to the Option

Connect the communication cable to the option modular connector (CN1) port 1.

14.

To connect the option to a network, firmly connect RJ45 8-pin shielded twisted pair Cat5e cable(s) into the modular connector ports (see Figure 18).

Communication Cable Specifications

Only use cable recommended for Modbus TCP/IP. Using a cable not specifically recommended may cause the option or drive to malfunction.

The dual RJ45 network ports on the option board act as a switch to allow for flexibility in cabling topology. For example, a traditional star network topology may be employed by using a single port on the option board. Alternatively, a daisy-chained approach may be employed by using both RJ45 ports. The daisy-chained approach reduces the requirements of central switch ports. A ring topology is also possible. When implementing a ring topology, Rapid Spanning Tree Protocol (RSTP) must be enabled to function correctly.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Figure 18 Communication Cable Ports

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

STOP

(Hz)

(Hz) (A) (V)

V1000

Star Topology

Daisy-Chained Topology

Ring Topology

5 Installation Procedure

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Figure 19 Topology Options

V1000

U/T1 V/T2

W/T3

R/L1 S/L2 T/L3

SI-EM3D/V

Modbus TCP/IP

Option

<1>

Modbus TCP/IP Cable

MotorPower

Modbus TCP/IP Cable

5 Installation Procedure

Use the second communication cable port to daisy chain a series of drives where

15.

applicable.

Attach the option cover by aligning the tabs with the mounting holes, seat the front

16.

cover into place, and tighten the screw on the front.

Figure 20 Option Connection Diagram

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Line up tabs

Figure 21 Attach the Option Cover

5 Installation Procedure

Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

the drive. Make sure no cables are pinched between the front covers and the drive when replacing the covers.

Set drive parameters in Table 6 for proper option performance.

17.

6 Related Drive Parameters

The following parameters are used to set up the drive for operation with the option. Parameter setting instructions can be found in the drive manual.

Confirm proper setting of the parameters in Table 6 before starting network communications. After changing parameter settings, cycle power to the drive for the new settings to take effect.

Table 6 Related Parameters

No.

(Addr.

Hex)

b1-01

(0180)

<1>

b1-02

(0181)

<1>

F6-01

(03A2)

F6-02

(03A3)

F6-03

(03A4)

F6-07

(03A8)

F6-08

(036A)

<4>

F6-14

(03BB)

Name Description Values

0: Digital operator

Frequency Reference Selection 1

Run Command Selection 1

Communications Error Operation Selection

External Fault from Comm. Option Detection Selection

External Fault from Comm. Option Operation Selection

Multi-Step Speed Enable/Disable Selection when NefRef/ ComRef is Selected

Reset Communication Parameters

bUS Error Auto Reset

1: Analog input terminals 2: MEMOBUS/Modbus communications 3: Option PCB 4: Pulse input (terminal RP)

0: Digital operator 1: Digital input terminals 2: MEMOBUS/Modbus communications 3: Option PCB

0: Ramp to stop. Decelerate to stop using the deceleration time in C1-02. 1: Coast to stop 2: Fast Stop. Decelerate to stop using the deceleration time in C1-09.

3: Alarm only 4: Alarm (d1-04) 5: Alarm Ramp to Stop

1: Detection during run only

0: Ramp to stop. Decelerate to stop using the deceleration time in C1-02. 1: Coast to stop 2: Fast Stop. Decelerate to stop using the deceleration time in C1-09.

3: Alarm only

0: Multi-step reference disabled (same as F7) 1: Multi-step reference enabled (same as V7)

0: Communication-related parameters (F6-oo/F7-oo) are not reset when the drive is initialized using A1-03. 1: Reset all communication-related parameters (F6-oo/F7-oo) when the drive is initialized using A1-03.

0: Disabled 1: Enabled

<2>

<3>

<2>

Default: 1 Range: 0 to 4

Default: 1 Range: 0 to 3

Default: 1 Range: 0 to 5

Default: 0 Range: 0, 1

Default: 1 Range: 0 to 3

Default: 1 Range: 0, 1

Default: 0 Range: 0, 1

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

No.

(Addr.

Hex)

F7-01

(03E5)

<5>

F7-02

(03E6)

<5>

F7-03

(03E7)

<5>

F7-04

(03E8)

<5>

F7-05

(03E9)

F7-06

(03EA)

F7-07

(03EB)

F7-08

(03EC)

F7-09

(03ED)

F7-10

(03EE)

F7-11

(03EF)

F7-12

(03E0)

F7-13

(03F1)

F7-14

(03F2)

Name Description Values

IP Address 1 Sets the most significant octet of network static IP address.

IP Address 2

IP Address 3

IP Address 4

Subnet Mask 1

Subnet Mask 2

Subnet Mask 3

Subnet Mask 4

Gateway Address 1 Sets the most significant octet of network Gateway address.

Gateway Address 2

Gateway Address 3

Gateway Address 4

Address Mode at Startup

Duplex Mode Selection

Sets the second most significant octet of network static IP address.

Sets the third most significant octet of network static IP address.

Sets the fourth most significant octet of network static IP address.

Sets the most significant octet of network static Subnet Mask.

Sets the second most significant octet of network static Subnet Mask.

Sets the third most significant octet of network static Subnet Mask.

Sets the fourth most significant octet of network static Subnet Mask.

Sets the second most significant octet of network Gateway address.

Sets the third most significant octet of network Gateway address.

Sets the fourth most significant octet of network Gateway address.

Select the option address setting method

<6>

0: Static 1: BOOTP 2: DHCP

Selects duplex mode setting. 0: Half duplex forced (both ports)

1: Auto-negotiate duplex mode and communication speed (both ports)

2: Full duplex forced (both ports) 3: Half (port 1)/Auto (port 2) 4: Half (Port 1)/Full (port 2) 5: Auto (port 1)/Half (port 2) 6: Auto (port 1)/Full (port 2) 7: Full (port 1)/Half (port 2) 8: Full (port 1)/Auto (port 2)

<7>

6 Related Drive Parameters

Default: 192 Range: 0 to 255

Default: 168 Range: 0 to 255

Default: 1 Range: 0 to 255

Default: 20 Range: 0 to 255

Default: 255 Range: 0 to 255

Default: 0 Range: 0 to 255

Default: 192 Range: 0 to 255

Default: 168 Range: 0 to 255

Default: 1 Range: 0 to 255

Default: 2 Range: 0 to 2

<8>

Default: Range: 0 to 8

<9>

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

6 Related Drive Parameters

No.

(Addr.

Hex)

F7-15

(03F3)

F7-16

(03F4)

H5-11

(043C)

<1> To start and stop the drive with the master device using serial communications, set b1-02 to 3. To control the

drive frequency reference of the drive via the master device, set b1-01 to 3.

<2> When set to 3, 4, or 5, the drive will continue to operate when a fault is detected. Take safety measures, such as

installing an emergency stop switch.

<3> Available in drive software versions PRG: 1024 and later.

<4> Parameter setting value is not reset to the default value when the drive is initialized.

<5> Cycle power for setting changes to take effect.

<6> When F7-13 is set to 0, parameters F7-01 to F7-12 must be set, and all IP Addresses (as defined with parameters

F7-01 to F7-04) must be unique.

<7> When F7-14 is set to 0 or 2, parameter F7-15 must be set.

<8> Default setting differs depending on drive software version. PRG: 1012 to 1015: 0

PRG: 1016 and later: 1

<9> Setting range differs depending on drive software version. PRG: 1012 to 1023, Range: 0 to 2

PRG: 1024 and later, Range: 0 to 8

<10> Setting values differ depending on drive software version. PRG: 1012 to 1015, Default: 0; Range: 0, 10, 100

PRG: 1016 to 1023, Default: 10; Range: 10, 100 PRG: 1024 and later, Default: 10; Range: 10; 100 to 102

No. Name Description Value Range

U6-80

Online IP Address

U6-83

U6-84

Online Subnet Subnet currently available; U6-84 is the most significant octet 0 to 255

U6-87

Name Description Values

Sets the communication speed

Communication Speed Selection

Communication Loss Timeout

Communications ENTER Function Selection

0: 10 Mbps 10: 10 Mbps 100: 100 Mbps 101: 10 (Port 1)/100 Mbps (port 2) 102: 100 (Port 1)/10 Mbps (port 2)

Sets the timeout value for communication loss detection in tenths of a second. A value of 0 disables the connection timeout. Example: An entered value of 100 represents 10.0 seconds.

Selects the function for the ENTER command that saves parameter data to the drive. 0: Parameter changes are activated when ENTER command is written 1: Parameter changes are activated immediately without use of ENTER command

Table 7 Option Monitors

IP Address currently available; U6-80 is the most significant octet

Default: 10 Range: 10; 100 to

102

Default: 0.0 Min.: 0.0 Max.: 30.0

Default: 1 Range: 0, 1

0 to 255

<10>

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

6 Related Drive Parameters

No. Name Description Value Range

U6-88

Online Gateway

U6-91

U6-92 Online Speed Link Speed

U6-93 Online Duplex Duplex Setting 0: Half, 1: Full

U6-94 Port 2 Speed Port 2 Link Speed 0: Half, 1: Full

U6-95 Port 2 Duplex Port 2 Duplex Setting

U6-96 RSTP RSTP Role and State 0000 to 9292

U6-98 First Fault First Option Fault –

U6-99 Current Fault Current Option Fault –

Gateway currently available; U6-88 is the most significant octet

0 to 255

10: 10 Mbps 100: 100 Mbps

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

7 Modbus TCP/IP Messaging

Modbus TCP/IP Overview

The Modbus TCP/IP protocol is essentially the Modbus protocol over an Modbus TCP/IP network. A master controller (typically a PLC) sends commands to slave devices, which then perform the specified functions and send a response to the master. The drive using the option has slave functionality.

Supported Modbus TCP/IP Commands

Table 8 Supported Modbus TCP/IP Commands

Function Code Function Name

03H Read Multiple Registers

06H Write Single Register

10H Write Multiple Registers

17H Read/Write Multiple Registers

Drive Modbus TCP/IP Option Registers

All of the command registers, monitor registers, and parameters documented in the drive Technical Manual are accessible via the option.

High Speed Access Drive Modbus TCP/IP Option Registers

Many of the registers required for control have been specially mapped to provide higher speed access to increase network performance. Use these registers for the best response times.

All of the drive command registers have been mapped to this high speed access area (Modbus TCP/IP registers 01H to 01FH). In addition, the monitors shown in Table 9 are mapped for high speed access.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

7 Modbus TCP/IP Messaging

Table 9 Drive Registers

Drive

Addre

Regist

(hex)

2000 4B

2001 44 Motor Speed Monitor (U1-05)

2002 48 Torque Reference Monitor (U1-09)

2003 F0 PG Count Channel 1

2004 40 Frequency Reference Monitor (U1-01)

2005 41 Output Frequency Monitor (U1-02)

2006 26

2007 4F Terminal A2 Input Level Monitor (U1-14)

2008 46 DC Bus Voltage Monitor (U1-07)

(hex)

Description Bit Description

0 During Run

1 During Zero Speed

2 During Reverse Direction

3 During Fault Reset Signal Input

4 During Speed Agree

5 Drive Ready

6 Alarm

Status Word

(U1-12)

7 Fault

8 During Operation Error (oPEoo)

9 During Momentary Power Loss

A Motor 2 Selected

B Reserved

C Reserved

D Reserved

E ComRef Status, NetRef Status

F ComCtrl Status, NetCtrl Status

Output Current (U1-03)

0.1 A

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

7 Modbus TCP/IP Messaging

Drive

Addre

Regist

(hex)

2009 C0 Error Signal 1

(hex)

Description Bit Description

0 Reserved

1 Undervoltage (Uv1)

2 Control Power Supply Undervoltage (Uv2)

3 Soft Charge Circuit Fault (Uv3)

4 Reserved

5 Ground Fault (GF)

6 Overcurrent (oC)

7 Overvoltage (ov)

8 Heatsink Overheat (oH)

9 Heatsink Overheat (oH1)

A Motor Overload (oL1)

B Drive Overload (oL2)

C Overtorque Detection 1 (oL3)

D Overtorque Detection 2 (oL4)

E Dynamic Braking Transistor Fault (rr)

F Braking Resister Overheat (rH)

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Drive

Addre

Regist

(hex)

200A C1 Error Signal 2

(hex)

Description Bit Description

7 Modbus TCP/IP Messaging

0 External Fault at input terminal S3 (EF3)

1 External Fault at input terminal S4 (EF4)

2 External Fault at input terminal S5 (EF5)

3 External Fault at input terminal S6 (EF6)

4 External Fault at input terminal S7 (EF7)

5 External Fault at input terminal S8 (EF8)

6 Cooling fan Error (FAn)

5 Reserved

6 Reserved

7 Overspeed (os)

8 Excessive Speed Deviation (dEv)

9 PG Disconnected (PGo)

A Input Phase Loss (PF)

B Output Phase Loss (LF)

C Motor Overheat (PTC input) (oH3)

D Digital Operator Connection Fault (oPr)

E EEPROM Write Error (Err)

F Motor Overheat Fault (PTC input) (oH4)

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

7 Modbus TCP/IP Messaging

Drive

Addre

Regist

(hex)

200B C2 Error Signal 3

200C 4E Terminal A1 Input Level Monitor (U1-13)

200D 49 Digital Input Terminal Status (U1-10)

200E 50 Terminal A3 Input Level Monitor (U1-15)

200F F1 PG Count Channel 2

2010 4D Drive Software Number (Flash) (U1-25)

(hex)

Description Bit Description

0 MEMOBUS/Modbus Communication Error (CE)

1 Option Communication Error (bUS)

2 Reserved

3 Reserved

4 Control Fault (CF)

5 Zero Servo Fault (SvE)

5 Reserved

6 Option External Fault (EF0)

7 PID Feedback Loss (FbL)

8 Undertorque Detection 1 (UL3)

9 UL4 Undertorque Detection 2 (UL4)

A High Slip Braking Overload (oL7)

B Reserved

C Reserved

D Reserved

E Reserved

F Hardware Fault (includes oFo)

Enter Command Types

The drive supports two types of Enter commands as shown in Table 10. An Enter command is enabled by writing 0 to register number 0900H or 0910H. These registers can be written to only. An error will occur if the user attempts to read from these registers.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

7 Modbus TCP/IP Messaging

Table 10 Enter Command Types

0900H

0910H Writes data in the RAM only. Parameter changes are lost when the drive is shut off.

Note: 1. Because the EEPROM can be written to a maximum of 100,000 times, refrain from writing to the

Enter Command Settings when Upgrading the Drive

Writes data into the EEPROM (non-volatile memory) of the drive and enables the data in RAM at the same time. Parameter changes remain even if the power supply is cycled.

EEPROM too often. The Enter command registers are write-only. Consequently, if these registers are read, then the register address will be invalid (Error code: 02H). An Enter command is not required if reference or broadcast data are sent to the drive.

2. Parameter data cannot be written to EEPROM during undervoltage, even using 0900H.

3. If undervoltage occurs when a making several parameter changes issued with a single ENTER

command, the writing process may be aborted before all of the new changes have been written. Because all of the data has not yet been written, the EEPROM data error “CPF06” will be displayed the next time power to the drive is cycled. To prevent this problem, wait approximately 5 seconds after issuing the ENTER command before shutting off drive power.

When replacing earlier Yaskawa drive models with a V1000 and keeping the MEMOBUS/ Modbus communications settings, parameter H5-11 needs to be set in accordance with how the Enter command functions in the older drive. H5-11 determines if an Enter command is needed to activate parameter changes in the drive.

• Set parameter H5-11 to 0 when upgrading from a G7 or F7 series drive to V1000-Series drive.

• Set parameter H5-11 to 1 when upgrading from a V7 series drive to V1000-Series drive.

H5-11 and the Enter Command

H5-11 Settings H5-11 = 0 H5-11 = 1

Drive being replaced G7, F7 V7

How parameter settings are enabled

Upper/lower limit check

Default value of related parameters

Error handling when setting multiple parameters

When the Enter command is received from the master.

Upper/lower limit check is performed taking the settings of related parameters into account.

Not affected. The settings of related parameters remain unchanged. They must be changed manually if needed.

Data is accepted even if one setting is invalid. The invalid setting will be discarded. No error message occurs.

As soon as the value is changed.

The upper/lower limit of the changed parameter is checked only.

The default settings of related parameters are changed automatically.

Error occurs if only one setting is invalid. All data sent are discarded.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

8 Web Interface

The option contains a series of web pages that allow for viewing of status and diagnostic information through a standard web browser.

The web page is accessed through a self-contained web server at port 80. Access the home page by typing the IP address of the option in a web browser. Example: "http://192.168.1.20"

The IP address of the option can be read using monitors U6-80 to U6-83 on the digital operator if it is unknown. Refer to Option Monitors on page 32 for details.

The home page is an HTML-based page providing basic drive and option data and a link to an enhanced web page requiring a Java© enabled web browser.

Enhanced Web Page Notes:

• PCs must have Java SE 6 Update 14 or later installed to view the enhanced web pages.

• When no internet connection is available, disable the revocation check by changing a Java setting in the PC: All Programs / Java / Configure Java / Advanced Tab. Set "Perform certificate checks on" to "Do not check".

Enhanced Web Page Tab Page

Main Tab 43

Drive Status Tab 44

Network Tab Refer to the option Technical Manual for details on this tab.

Email Alerts Tab Refer to the option Technical Manual for details on this tab.

Parameter Access Tab

Configuration Tab

Custom Tab 45

<1> Accessible after entering a valid password.

<1>

Refer to the option Technical Manual for details on this tab.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

8 Web Interface

HTML Home Page

The main HTML home page provides basic drive and option data and a link to an enhanced web page. The RSTP enabled home page provides Rapid Spanning Tree Protocol data.

Missing ID# section_Rapid_Spanning_Tree_Protocol1098742473 for details on RSTP.

Main HTML Home Page

Figure 22 Main HTML Home Page

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

8 Web Interface

RSTP Enabled HTML Home Page

Figure 23 RSTP Enabled HTML Home Page

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

8 Web Interface

Main Tab

The Main tab shows basic option information such as IP address, MAC address, and firmware version.

Figure 24 Main Tab View

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

8 Web Interface

Drive Status Tab

The Drive Status tab shows basic I/O information and drive state information.

Figure 25 Drive Status Tab View

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Custom Tab

The Custom tab displays a selection of quick setting parameters.

8 Web Interface

Figure 26 Custom Tab View

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

9 Rapid Spanning Tree Protocol

Rapid Spanning Tree Protocol (RSTP) is a mechanism that allows an Ethernet network to be configured as a ring or other topology that may have more than one pathway to each node. The RSTP protocol automatically determines the most efficient pathway to each node and disables any redundant pathways.

Refer to the option Technical Manual for a full description of RSTP features and functions.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

10 Troubleshooting

Drive-Side Error Codes

Drive-side error codes appear on the drive digital operator. Causes of the errors and corrective actions are listed below. Refer to the drive manual for additional error codes that may appear on the drive digital operator.

Faults

Both bUS (Option Communication Error) and EF0 (Option Card External Fault) can appear as an alarm or as a fault. When a fault occurs, the digital operator ALM LED remains lit. When an alarm occurs, the ALM LED flashes.

If communication stops while the drive is running, use the following questions as a guide to help remedy the fault:

• Is the option properly installed?

• Are the communication lines properly connected to the option? Are the wires loose?

• Is the controller program working? Has the controller/PLC CPU stopped?

• Did a momentary power loss interrupt communications?

Digital Operator Display Fault Name

Option Communication Error

bUS

Cause Possible Solution

Master controller (PLC) has stopped communicating

Communication cable is not connected properly

A data error occurred due to noise

Option is damaged

• The connection was lost after establishing initial communication.

• Only detected when the Run command or frequency reference is assigned to the option (b1-01 = 3 or b1-02 = 3).

• Check that power is supplied to the PLC

• Check that PLC is not in program mode

• Check for faulty wiring

• Correct any wiring problems

• Check the various options available to minimize the effects of noise

• Counteract noise in the control circuit, main circuit, and ground wiring

• If a magnetic contactor is identified as a source of noise, install a surge absorber to the contactor coil

• Make sure the cable used meets requirements

• Make sure the option ground wire is connected between option FE terminal and the drive ground terminal connected to earth ground

If there are no problems with the wiring and the error continues to occur, replace the option.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

10 Troubleshooting

Digital Operator Display Fault Name

EF0

Cause Possible Solutions

An external fault was received from the PLC and F6-03 is set to a value other than 3.

Problem with the PLC program Check the PLC program and correct problems.

Digital Operator Display Fault Name

oFA00

Cause Possible Solution

Digital Operator Display Fault Name

oFA01

Cause Possible Solution

The option card connection is faulty

Digital Operator Display Fault Name

oFA03

oFA04

oFA30 to

oFA43

Cause Possible Solution

Option card or hardware is damaged.

Option Card External Fault

The alarm function for an external device has been triggered.

• Remove the cause of the external fault.

• Remove the external fault input from the PLC.

Option Card Connection Error at Option Port CN5-A

The option card is incompatible with the drive.

Option Card Fault

Option not properly connected

• Turn off the power and reconnect the option card.

• Check if the option card is properly plugged into the option port. Make sure the card is fixed properly.

Option Card Fault (port A)

Option card self-diagnostic error

Option Card Fault (port A)

An error occurred attempting to write to the option card memory.

Option Card Fault (port A)

Communication ID error

Replace the option card. Contact Yaskawa for consultation.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

10 Troubleshooting

Minor Faults and Alarms

Digital Operator Display Minor Fault Name

CALL

Cause Possible Solutions

Communications wiring is faulty, there is a short circuit, the wiring is incorrect, or the connections are poor.

Programming error on the master side.

Communications circuitry is damaged.

bUS Fault Tolerance

Serial Communication Transmission Error

Communication has not yet been established.

• Check for wiring errors.

• Correct the wiring.

• Check for disconnected cables and short circuits. Repair as needed.

Check communications at start-up and correct programming errors.

• Perform a self-diagnostics check.

• If the problem continues, replace the control board or the entire drive. Contact Yaskawa for instructions on replacing the control board.

Minor Fault

(H2-oo = 10)

YES

bUS Fault Auto-Restart

Parameter F6-14, bUS Fault Auto Reset Select, will appear when the option is installed.

Setting F6-14 = 0 (Disabled) or F6-01 = 3 or greater (Alarm only) will not affect standard default drive behavior.

Setting F6-14 = 1 (Enabled) AND F6-01 < 3 (Fault) will cause the following operation: The bUS fault occurs after the F7-16 delay and the Run command is removed from the drive. Then the option throws a bUS fault to the drive. When the condition is removed, the option commands a fault reset and returns control of the drive to the Modbus TCP/IP network.

Note: The option will only read parameter F6-01 and F6-14 from the drive during power-up.

bUS Fault Delay

Parameter F7-16, Communications Loss Detection Time Delay, will appear when the option is installed.

The setting value of F7-16 is the length of time that the option will delay sending the bUS fault to the drive.

The status LEDs on the option are not affected by the delay time set in F7-16; the LEDs will indicate the bUS condition immediately.

Note: The option will only read parameter F7-16 from the drive during power-up.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

10 Troubleshooting

Option Error Codes

Option Fault Monitors U6-98 and U6-99

The option can declare error/warning conditions via drive monitor parameters on the drive digital operator as shown in Table 11.

Table 11 Option Fault Monitor Descriptions

Fault

Condition

No Fault n/a 0 No faults

Force Fault EF0 3

Connection

Timeout

Duplicate IP

Address

Default MAC

Address

Network Link

Down

Hardware Error BUS ERROR 1105

Fault Declared

BUS ERROR 1101 The control connection timed out.

BUS ERROR 1102

None 1103

BUS ERROR 1104 No network link to option.

Status Value

(U6-98/U6-99)

Description

Network sent a message to force this node to the fault state.

This node and at least one other node have the same IP Address.

Factory default MAC Address programmed into the option. Return for reprogramming.

Option card hardware has stopped functioning. Cycle power to the drive.

Two drive monitor parameters, U6-98 and U6-99 assist the user in network troubleshooting.

• U6-98 displays the first declared fault since the last power cycle. U6-98 is only cleared upon drive power-up.

• U6-99 displays the present option status. U6-99 is cleared upon a network-issued fault reset and upon power-up.

If another fault occurs while the original fault is still active, parameter U6-98 retains the original fault value and U6-99 stores the new fault status value.

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

11 Specifications

Table 12 Option Specifications

Item Specification

Model SI-EM3D/V

• Read Multiple Registers (03H)

• Write Single Register (06H)

Supported Messages

Option Conformance Modbus-IDA Passed

Connector Type RJ45 8-pin Shielded Twisted Pair Cat5e cable

Physical Layer Type Isolated Physical Layer

IP Address Setting Programmable from drive keypad or network

Communication Speed

Number of Connections

Duplex Mode Half-forced, Auto-negotiate, Full-forced

Address Startup Mode Static, BOOTP, DHCP

Ambient Temperature -10 °C to +50 °C (14 °F to 122 °F)

Humidity 95% RH or lower with no condensation

Storage Temperature -20 °C to +60 °C (-4 °F to +140 °F) allowed for short-term transport of the product

Area of Use Indoor (free of corrosive gas, airborne particles, etc.)

Altitude 1000 m (3280 ft.) or lower

• Write Multiple Registers (10H)

• Read and Write Registers (17H)

Commands that support multiple registers have a maximum Read and Write size of 16 registers.

Programmable from drive keypad or network: 10/100 Mbps, auto-negotiate

Modbus TCP/IP: 10 Web Page Access: 2

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

11 Specifications

This Page Intentionally Blank

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

This Page Intentionally Blank

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

Revision History

MANUAL NO.

Example:

TOEP YAICOM 17A

Published in USA July 2014 14-7

Date of publication

Date of original publication

The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.

Date of Publication

July 2014 - - First Edition

Revision

Number

Section Revised Content

YASKAWA TOEP YAICOM 17A V1000 Option Dual-Port Modbus TCP/IP SI-EM3D/V Installation Manual

YASKAWA AC Drive V1000 Option

Modbus TCP/IP

Installation Manual

YASKAWA AMERICA, INC.

2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com

YASKAWA ELÉTRICO DO BRASIL LTDA.

Avenda Fagundes Filho, 620 Bairro Saude, São Paulo, SP04304-000, Brasil Phone: 55-11-3585-1100 http://www.yaskawa.com.br

Fax: 55-11-5581-8795

YASKAWA AMERICA, INC.

In th e event that t he end user of this product i s to be the mi litary and sai d produ ct is t o ploye d in an y weapons system s or th e manuf acture there of, the export will f all und er the relevant regulatio ns as s tipulat ed in t he Foreig n ge and Foreign Trade Reg ulation s. The refore , be sure to foll ow all procedures an d submi t all rele vant docum entati on accordi ng to any a r ules, reg ulation s and l aws tha t ma y apply .

ions are subje ct to change wi thout n otice f or ongoing produc t modif ication s prove ments.

Speci ficat

be e m

Excha n

nd al l

and i m

MANUAL NO. TOEP YAICOM 17A

Published in U.S.A. July 2014 14-7

Yaskawa SI-EM3DV User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Preface and Safety

Applicable Documentation

Terms

Registered Trademarks

Supplemental Safety Information

2 Product Overview

About this Product

Applicable Models

3 Receiving

Option Package Contents

Tools Required for Installation

4 Option Components

SI-EM3D/V Dual-Port Modbus TCP/IP Option Unit

Dimensions

Communication Connector CN1

Option LED Display

5 Installation Procedure

Section Safety

Prior to Installing the Option

Installing the Option

6 Related Drive Parameters

7 Modbus TCP/IP Messaging

Modbus TCP/IP Overview

Enter Command Types

Enter Command Settings when Upgrading the Drive

8 Web Interface

HTML Home Page

Main Tab

Drive Status Tab

Custom Tab

9 Rapid Spanning Tree Protocol

10 Troubleshooting

Drive-Side Error Codes

Option Error Codes

11 Specifications