Yaskawa SI-EM3D User Manual

YASKAWA AC Drive 1000-Series Option

Modbus TCP/IP

Installation Manual

Type: SI-EM3D

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TOEP YAICOM 18A

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All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contents

1 PREFACE AND SAFETY.....................................4

2 PRODUCT OVERVIEW........................................8

3 RECEIVING.........................................................9

4 OPTION COMPONENTS....................................10

5 INSTALLATION PROCEDURE...........................14

6 RELATED DRIVE PARAMETERS......................24

7 MODBUS TCP/IP MESSAGING..........................28

8 WEB INTERFACE..............................................34

9 RAPID SPANNING TREE PROTOCOL...............40

10 TROUBLESHOOTING........................................41

11 SPECIFICATIONS.............................................47

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the SI-EM3D option:

Yaskawa AC Drive 1000-Series Option SI-EM3D Dual-Port Modbus TCP/IP Installation Manual (TOEPYAICOM18)

The Installation Manual contains information required to install the option and set up related drive parameters.

Yaskawa AC Drive 1000-Series Option SI-EM3D Dual-Port Modbus TCP/IP Technical Manual (SIEPYAICOM18)

The Technical Manual contains detailed information about the option. In the U.S., access http://www.yaskawa.com to obtain the Technical Manual. Customers in other areas should contact a Yaskawa representative.

1000-Series AC Drive Safety Precautions

Read this manual first. This manual contains essential safety information and simplified information for the drive. This document also provides basic instructions on mechanical installation, a connection diagram, main circuit and control circuit connections, switch and jumper configuration, basic troubleshooting, standards compliance and fusing, drive specifications, and an abbreviated parameter list.

1000-Series AC Drive Quick Start Guide

This guide contains basic information required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and parameter settings. The purpose of this guide is to prepare the drive for a trial run with an application and for basic operation. This manual is available for download on our documentation website, www.yaskawa.com.

1000-Series AC Drive Technical Manual

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available for download on our documentation website, www.yaskawa.com.

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

1 Preface and Safety

Terms

Note: Indicates supplemental information that is not related to safety messages.

Drive: Yaskawa 1000-Series AC Drive

Option: Yaskawa AC Drive 1000-Series SI-EM3D Dual-Port Modbus TCP/IP Option

Registered Trademarks

• Modbus TCP/IP is a trademark of Modbus-IDA.

• All trademarks are the property of their respective owners.

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

1 Preface and Safety

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

General Safety

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label once all indicators are OFF, and then measure the DC bus voltage level to confirm it has reached a safe level.

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

1 Preface and Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

2 Product Overview

About this Product

This option provides a communications connection between the drive and a Modbus TCP/IP network. The option connects the drive to a Modbus TCP/IP network and facilitates the exchange of data.

This manual explains the handling, installation and specifications of this product.

The option is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network. The option is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors.

By installing the option to a drive, it is possible to do the following from a Modbus TCP/IP master device:

• Operate the drive

• Monitor drive status

• Change drive parameter settings.

Applicable Models

The option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Series

A1000

<1> See “PRG” on the drive nameplate for the software version number.

Drive Model Number

CIMR-Ao2Aoooo

CIMR-Ao4A0002o to 4A0675o

CIMR-Ao4A0930 and 4A1200 301o

CIMR-Ao5Aoooo 504o; 1017 and later

Software Version

1010 and later

<1>

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

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MANUAL

3 Receiving

Please perform the following tasks upon receipt of the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the name plate of the option package.

• Contact your supplier if you have received the wrong model or the option does not function properly.

Option Package Contents

Description Option

–

Quantity 1 1 3 1 1

Tools Required for Installation

Ground

Wire

Screws (M3) LED Label

Installation

Manual

• A Phillips screwdriver (M3 metric or #1, #2 U.S. standard) is required to install the option and remove drive front covers. Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.

• Diagonal cutting pliers. (required for some drive models)

• A small file or medium grit sandpaper. (required for some drive models)

Note: Tools required to prepare the option cables for wiring are not listed in this manual.

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

K L

Underside

4 Option Components

SI-EM3D Dual-Port Modbus TCP/IP Option

A – Ground terminal and

installation hole

B –

Port 2 LED (10/100) C – Port 2 D –

Port 2 LED (LINK/ACT)

<2>

E –

Port 1 LED (10/100) F – Port 1 G –

Port 1 LED (LINK/ACT)

<2>

<1> The ground wire is packaged loose in the option shipping package. Connect this ground wire

during installation.

<2> Refer to Option LED Display on page 12 for details on the LEDs.

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

<1>

<2>

Figure 1 Option Components

H – Modbus TCP/IP cable

connector I – Option connector J – Installation hole K –

LED (NS) L –

LED (MS) M – Modbus TCP/IP PCB

<2>

Latch release

1 2 3 4 5 6 7 8

4 Option Components

Communication Connector CN1

The communication connector on the option is a modular RJ45 female connector designated CN1.

CN1 is the connection point for a customer-supplied male Modbus network communication cable.

Table 2 Male, 8-Way Modular Connector (Customer-Supplied)

Male 8-Way Modular Connector Pin Description

1 (Pair 2) Transmit data (TXD) +

2 (Pair 2) Transmit data (TXD) -

3 (Pair 3) Receive data (RXD) +

4 (Pair 1)

5 (Pair 1)

6 (Pair 3) Receive data (RXD) -

7 (Pair 4)

8 (Pair 4)

<1> Not used for 10 Mbps and 100 Mbps networks.

Not used

<1>

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

4 Option Components

Option LED Display

The option has four LEDs.

Bi-color Status LEDs:

• Module status (MS) red/green

• Network status (NS) red/green

Ethernet LEDs:

• Network speed - 10/100 (MS) green

• Link status and network activity - LINK/ACT (NS) red/green The operational states of the option LEDs after completion of the power-up diagnostic LED

sequence are described in Table 3. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states.

Table 3 Option LED States

Name

Display

Color Status

– OFF Power supply OFF Power is not being supplied to the drive.

Green ON Normal operation

Green Flashing Standby/Initializing

Red Flashing Non-fatal error occurred

Red ON Fatal error occurred

– OFF

Green ON

Green Flashing

Red ON Major fault

Operating Status Remarks

The option is operating normally and initialization is complete.

The option is in process of configuring or waiting for configuration information.

The option has detected a recoverable minor fault such as incomplete configuration.

The option has detected an unrecoverable major fault.

Power supply OFF or no network connection established.

Online communications established

Control communications established

The option is online and has established connections.

The option is online with a control connection.

The option detected a duplicate IP address or the control connection timed out.

–

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

4 Option Components

Name

<1>

10/100

LINK/ACT

<1>

<1> Remove the cover to check the status of the LED. Be careful not to touch the main circuit terminals or the control

board in the drive.

Display

Color Status

Green OFF 10 Mbps is established

Green ON 100 Mbps is established

Green OFF LINK is not established

Green ON LINK is established

Green Flashing

Operating Status Remarks

LINK is established and there is network activity.

–

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

5 Installation Procedure

Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing. The internal capacitor remains charged after the power supply is turned off.

WARNING

Electrical Shock Hazard

Do not remove the front covers of the drive while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating any devices. The option should be used according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.

Do not touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

5 Installation Procedure

WARNING

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never shut the power off while the drive is outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance.

Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply could result in damage to the option.

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

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5 Installation Procedure

Prior to Installing the Option

Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the drive Quick Start Guide for information on wiring and connecting the drive.

Figure 2 shows an exploded view of the drive with the option and related components for

reference.

A – Drive front cover B – Digital operator C – LED label D – Drive terminal cover E – Removable tabs for wire

routing F – Included screws G – Ground wire

YASKAWA TOEP YAICOM 18A 1000-Series Option Dual-Port Modbus TCP/IP SI-EM3D Installation Manual

Figure 2 Drive Components with Option

H – Drive grounding terminal

(FE) I – Connector CN5-C J – Connector CN5-B K – Connector CN5-A L – Insertion point for CN5

connector M – Option

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