YASKAWA SGLGW, SGLC, SGLTW, SGLFW User Manual

AC Servo Drives

-V Series

USER'S MANUAL Setup

Linear Motor

SGDV SERVOPACK SGLGW/SGLFW/SGLTW/SGLC/SGT Linear Servomotors

(Checking Linear Servomotor Operation)

MANUAL NO. SIEP S800000 44D

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Overview of Setup

Installation

Wiring and Connection

Safety Function

Trial Operation

1

2

3

4

5

ﺖﮐﺮﺷاوﺎﮑﺳﺎﯾ :ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا تﻻﻮﺼﺤﻣ عاﻮﻧا هﺪﻨﻨﮐ ﺪﯿﻟﻮﺗ

- ﯽﺘﻌﻨﺻ يﺎﻫ تﺎﺑر

- رود لﺮﺘﻨﮐ يﺎﻫﺮﺗرﻮﻨﯾا عاﻮﻧا

- وﺮﺳ يﺎﻫ ﻢﺘﺴﯿﺳ

- Motion Controller

- PLC

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ﺠﺗﯿﻬ تاﺰYaskawa

ﯽﺷزﻮﻣآ يﺎﻫ هرود يراﺰﮔﺮﺑPLC – HMI – Servo – Sensor – Inverter – Industrial Network

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ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا تاودا ﻪﯿﻠﮐ ﯽﺼﺼﺨﺗ تاﺮﯿﻤﻌﺗ

: سﺎﻤﺗ يﺎﻫ ﻦﻔﻠﺗ15-88594014 : ﺲﮑﻓ88594013

بو : ﺖﯾﺎﺳwww.dphi.ir – www.indus.ir

system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herei n. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

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About this Manual

This manual describes procedures required for installation, wiring, and connecting  -V Series servo drives, including a JOG operation for linear servom

otors not con-

nected to machinery.

Be sure to refer to this manual and perform setup

operations correctly.

Keep this manual in a location where it can be accessed for reference whenever required.

 Description of Technical Terms

The following table shows the meanings of terms used in this manual.

Term Meaning

Cursor Input position indicated by Digital Operator Linear Servomotor SERVOPACK -V Series SGDV SERVOPACK Servo Driv

Servo System

Analog Pulse Model

M-II

M-III Model Command Option

Attachable T Servo ON Power to motor ON Servo OFF Power to motor OFF

Base Block (BB)

Linear Scale Connection Cables

Mod

e

el

ype

-V Series SGLGW, SGLFW, SGL T W, or SGLC linear servomotor,

or SGT linear slider

A set including a linear servomotor and SERVOPACK (i.e., a servo amplifier)

A servo control system that includes the combinatio drive with a host controller and peripheral devices

Analog voltage and pulse-train reference used for SERVOPACK interface.

ME

CHATROLINK-II communications reference used for 

SERVOPACK interface. MECHATROLINK-III communications reference used for 

SERVOPACK interface. SERVOPACK for which a command option module can be

installed.

OFF by shutting off the base cur-

Power supply to motor is tur rent to the power transistor in the current amplifier.

set of cables including a cable for

A unit, a cable for connecting linear scale, and a cable for connecting hall sensor

ned

connecting serial converter

n of

a servo

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iii

 IMPORTANT Explanations

The following icon is displayed for explanations requiring special attention.

 Notation Used in this Manual

In this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/) before the signal name, as shown in the following example:

Example

S-ON = /S-ON

 Manuals Related to the -V Series

Refer to the following manuals as required.

Name

-V Series  Product Catalog (KAEP S800000 42

-V Series  User's Manual Desig

n and Maintenance  Linear Motor/Analog

age and Pulse

Volt Train Reference  (SIEP S800000 47)

-V Series  User's Manual Design and Maintenance  Linear Motor/ MECHATR Communications Reference  (SIEP S800000 48)

-V Series User’s Manual MECHATROLINK-II Command (SIEP S800000 54)

OLINK-II

• Indicates important information that shou precautions, such as alarm displays, that do not involve potential damage to equipment.

Selecting

Models

and

Peripheral

Devices

)

Ratings

and

Specifi-

cations

 

System

Design

   

  

Panels

and

Wiring

ld be memorized, as well as

Trial

Operation

and

Servo

Adjustment

Maintenance

and

Inspection

*



*



iv

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Name

-V Series  User’s Manual Operation of Digital Operator (SIEP S8000

-V Series User MECHATROLINK-III Command (SIEP S800000 63)

-V Series  User's Manual Design and Maintenance  Linear M MECHAT Communications Reference 

00 55)

’s Manual

otor/

ROLINK-III

(SIEP S800000 65) -V Series 

User's Manual Design and Maintenance  Linear Motor/ Command Op Attachable Type  (SIEP S800000 66)

-V Series  User's Manual Indexer Module (SIEP C7

-V Series  User's Manual EtherCAT (CoE) Network Module (SIEP C720829 04)

AC SERVOMOTOR Safety Precautions (TOBP C230200 00)

-V Series AC SER SGDV Safety Precautions (TOBP C710800 10)

tion

20829 02)

VOPACK

-V Series Option Module Safety Precautions (TOBP C720

829 00)

Selecting

Models

and

Peripheral

Devices

Ratings

and

Specifi-

cations

System

Design

Panels

and

Wiring

Trial

Operation

Trial

Operation

and

Servo

Adjustment

  



  

   

    

   

 

  

(cont’d)

Maintenance

and

Inspection

*



*



*



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v

Name

-V Series Command Option Module Installation Guide (TOBP C720829 01)

-V Series Indexer Mo Installation Guide (TOBP C720829 02)

-V Series Feed Module Installation Guide (TOBP C720829 03)

 Series Digital Operator Safety Precautions (TOBP C730800 00)

dule

back Option

 Refer to these manuals for troubleshooting of problems which may occur during setup.

(Tro User's Manual Design and Maintenance Linear Motor/Command Option Attachable Type (SIEP S800000 66).

(cont’d)

Selecting

Models

and

Peripheral

Devices

ubleshooting which is common for command option modules is described in -V Series

Ratings Specifi-

cations

  

and

System

Design

Panels

and

Wiring

Trial

Operation

Trial

Operation

and

Servo

Adjustment

Maintenance

and

Inspection



vi

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 Safety Information

WARNING

CAUTION

PROHIBITED

MANDATORY

The following conventions are used to indicate precautions in this manual. Failure to heed precautions provided in this manual can result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

Indicates precautions that, if not heeded, could possibly result in loss of life or serious injury.

Indicates precautions that, if not heeded, could result in relatively serious or minor injury, damage to the product, or faulty operation.

In some situations, the precautions indicated could have serious con

Indicates prohibited actions that must not be performed. For example, this symbol would be used to

indicate that fire is prohibited as follows: Indicates compulsory actions that must be performed.

For example, this symbol would be used as follows to indicate that grounding is compulsory:

seque

nces if not heeded.

vii

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Safety Precautions

These safety precautions are very important. Read them before performing any procedures such as checking products on delivery, storage tion, wiring, operation and i

nspection, or disposal. Be sure to always observe these

and transportation, installa-

precautions thoroughly.

WARNING

• If you have a pacemaker or any other electronic medical device, do not go near the magnetic way of the linear servomotor.

Failure to observe this warning may result in the malfunction of the medical device.

e sure to use nonmagnetic tools when installing or working close to the

• B linear servomoto (Example: a beryllium-copper alloy hexagonal wr Insulators, Ltd.)

• Never touch the linear servomotor or machinery during operation.

• B

• Before wiring, install the SERVOPACK and the linear servomotor.

• Never touch the inside of the SERVOPACKs.

• Do not remove the cover of the power supply terminal while the power is

• After the power is turned OFF or after a voltage resistance test, do not

• Follow the procedures and instructions provided in this manua

• Do not remove the front cover, cables, connector

• Do not damage, press, exert excessive force on, or place heavy objects on

• Do not modify the product.

o observe this warning may result in injury.

Failure t

efore starting operation with a machine connected, make sure that an

emergency stop can be applied

Failure to observe this warning may result in injury or damage to the product.

Failure to observe this warning may result in electric shock.

.

ON

Failure to

terminals while the charge

touch

Residual voltage may cause electric shock.

operation.

Failure t

o do so may result not only in faulty operation and damage to equipment,

but also in personal injury.

the upper front of the SERVOPACK while the power is ON.

Failure to observe this warning may result in electric shock.

the cables.

Failure to observe this warning may result in electr the product, or fire

Failure to observe this warning may result in injury, fire, or damage to the product.

r. 

at any time.

observe this warning may result in electric shock.

indicator is ON.

ench set, made by NGK

s, or

ic sh

ock, stopping operation of

.

l for trial

optional items from

viii

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WARNING

• Provide an appropriate braking device on the machine side to ensure safety.

Failure to observe this warning may result in injury.

• Do not come close to the machine immediately after resetting a momentary power loss. T sures to ensure safety against an unexpected restart.

Failure to observe this warning may result in injury

• Connect the ground terminal according to local electrical codes (100  or less f SERVOPACK with a 400 V power supply.)

Improper grounding may result in electric shock or fire.

• Installation, disassembly, or repair must be performed only by authorized personnel.

Failure to observe this warning may result in electric

• The person who designs a system using the safety fu Base Block function) must have full knowledge of the related safety standards and full understanding of the instructions in ual Design and Maintenance (SIEP S800000 47/48/65/66).

Failure to observe this warning may result in injury or damage to the product.

he machine may restart unexpectedly. Take appropriate mea-

.

or a SERVOPACK with a 100, 200 V power supply. 10  or less for a 

shock or injury



-V Series User’s Man-

.

nction (Hard Wire

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ix

 Storage and Transportation

CAUTION

• Be sure to store the magnetic way in the package that was used for delivery.

• Do not store or install the product in the following locations.

Failure to observe this caution ma product.

• Locations subject to direct sunlight

• Locations subject to temperatures outside the range installation temperature conditions

• Locations subject to humidity outside the range spec lation humidity conditions

• Locations subject to condensation as the result of extreme changes in temperature

• Locations subject to corrosive or flammable gases

• Locations subject to dust, salts, or iron dust

• Locations subject to exposure to

• Locations subject to shock or vibration

• Do not carry the linear servomotor by its cables.

Failure to observe this caution may result in injury or malfunction.

Do not place any load exceeding the limit specified on the pa

•

Failure to observe this caution may result in injury or malfunction.

If disinfectants or insecticides must be used to treat pa

• as wooden frames, pallets, or plywood, the packing materials must be treated before the product is packaged, and methods other than fumigation must be used. Example: Heat treatment, where materials are kiln-dried to a core temper

If the electronic products, which include stand-alone products and products installed in mach components may be greatly damaged by the gases or fumes resulting from the fumigation process. In particular, disinfectants contain ing halogen, which includes chlorine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.

ture of 56C for 30 minutes or more.

ines, are packed with fumigated wooden materials, the electrical

y resu

lt in fire, electric shock, or damage to the

specified in the storage/

ified in the storage/instal-

water,

oil, or chemicals

cking box.

cking materials such

a-

 Installation

CAUTION

• When unpacking and installing magnetic way, check that no metal fragments or magnetized objects near the magnetic because they may be affected by the magnetic attraction of the magnetic way.

Failure to observe this caution may result in way's magnets.

• Do not use the magnetic way near metal or other magnetized objects.

Failure to observe this caution may result in

x

injury or damage to the magnetic

injury.

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 Installation (cont’d)

Cover

Magnetic way

• Do not place clocks, magnetic cards, floppy disks, or measuring instruments close to the magnetic way.

Failure to observe this caution may result in malfunction or dama by the magnetic force.

• Securely mount the linear servomotor onto the machine.

If the linear servomotor is not mounted securely

• Do not carry the magnetic way by its magnet protection cover.

Failure to observe this caution may result in injury by the cove of the cover may become distorted.

CAUTION

ge to these items

, it may loosen during

r’s edge or the shape

operation.

• When removing the dummy plate for reducing magnetic force used for the

W magnetic way, pay attention to the magnetic attraction of the mag-

SGLF netic way. Do not place the removed plate close to the magnetic way.

Failure to observe this caution may result in injury or damage to the magnetic way’s magn

• Install SERVOPACKs, linear servomotors, and regenerative resistors on nonflammable objects.

Installation di

• Never use the product in an environment subject to water, inflammable gases, or combustibles.

Failure to observe this caution may result in electric

• Do not step on or place a heavy object on the product.

Failure to observe this caution may result in injury or malfunction.

o not cover the inlet or outlet ports and prevent any foreign objects from

• D entering the product.

Failure to observe in malfunction or fire.

• Be sure to install the product in the correct direction.

Failure to observe this caution may result in malfunction.

rovide the specified clearances between the SERVOPACK and the con-

• P trol panel or with other devices.

Failure to observe this caution may

• Do not apply any strong impact.

Failure to observe this caution may result in malfunction.

ets or the magnet protection cover.

rectly onto or near flamma

this caution may cause internal elemen

ble objects may result in fire.

result in fire or malfunc

corrosive gases,

shock or fire.

ts to deteriorate resulting

tion.

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xi

 Wiring

CAUTION

• Be sure to wire correctly and securely.

Failure to observe this caution may result in motor overrun, injur

• Securely tighten the cable connector screws and securing mechanism.

connector screws and securing mechanism are not secure, they may loosen

If the during operation.

• Use cables with a radius, heat resistance, and flexibility suitable for system.

• If the SERVOP ACK malfunctions, turn OFF the main circuit’s power supply of the SER

The continuous flow of a large current may cause fire.

• Use a noise filter to minimize the effects of electromagnetic damage.

Failure to observe this caution ma devices used near the SERVOPACK.

• Do not connect a commercial power supply to the U, V, or W terminals for the linear servomotor connection.

Failure t

• Securely connect the main circuit power supply ter motor connection terminals.

Failure to observe this caution may result in fire.

• Do not bundle or run the main circuit cables together with the I/O signal cables or the linear scale separated by at least 30 cm.

Failure to do so may result in malfunction.

• Use shielded twisted-pair wires or multiI/O signal cables and the linear scale connection cables.

• The maximum cable length is 3 m for the I/O signals, 20 m for the linear ser ear scale, 15 m for the hall sensor, and 10 m for control power supply cables for the SERVOPACK with a 400-V power supply (+24 V, 0 V).

• Do not touch the power terminals while the charge indicator is ON after turning powe PACK.

Make sure the charge indicator is off first before starting wiring

• Be sure to observe the following precautions when wiring the SERVOPACK main circuit terminals has been completed.

• Do not turn

• Remove detachable main circuit terminals from the SERVOPACK prior to wir-

• Insert only one main circuit cable per opening in the main circ

• Make sure that no part of the core wire comes into contact with (i.e., short-cir-

• Do not connect the SERVOPACK for 200 V directly to a voltage of 400 V.

The SERVOPACK will be destroyed.

• Always use the specified power supply voltage:

Failure to observe this caution may result in fire or

VOPA

CK.

y res

ult in electromagnetic damage to electronic

o observe this caution may result in injury

connection cables in the same duct. Keep them

vomo

tor main circuit, 20 m for the serial converter unit, 15 m for the lin-

r OFF

because high voltage may still remain in the SERVO-

circuit terminals has been completed. ing.

cuit) adjacent wires.

ON the power to the SERVOPA

or fire.

core

shielded twisted-pair wires for

CK until all wiring including main

product failure.

y, or m alf unction.

the

minals and linear servo-

and inspection.

uit terminals.

xii

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 Wiring (cont’d)

• Make sure that the polarity is correct.

Incorrect polarity may cause ruptures or damage.

• Take appropriate measures to ensure that the input power supply is supplied within the specified voltage fluctuation ra places where the power supply is unstable.

An incorrect power supply may result in damage to the product.

• Install external breakers or other safety devices external wiring.

Failure to observe this caution may result in fire.

• Take appropriate and sufficient countermeasures for each form of potential interference

Failure to observe this caution may result in damage to the product.

ocations subject to static electricity or other forms of noise

• L

• Locations subject to strong electromagnetic fi

• Locations subject to possible exposure to radioactivity

• Locations close to power supplies Failure to observe this caution may result in damage to the product.

iring or inspection must be performed by a technical expert

• W

• Use a 24 VDC power supply with double insulation or reinforced insulation

• Failures caused by incorrect wiring or wrong voltage application in the brake circu death or injury. Follow the procedures and instructions for wiring and trial operation precisely as described in this manual.

• Leakage current may increase depending on the type of noise filter and the

nding conditions.

grou When using a detector or priate one by considering the type of noise filter an For details, contact the manufacturer of the noise filter.

• Incorrect wiring or incorrect voltage application to the output circuit may

use short-circuit.

ca

The above failures will prevent the holding age the machine or cause an accident resulting in death or injury.

• Inverting the polarity of the brake signal (/BK), i.e. positive logic, will pre-

the holding brake from working in case of its signal line disconnection.

vent If this settin there are no safety problems.

CAUTION

nge. Be particu

against short-

when installing systems in the following locations.

elds and magnetic fields

it may damage the equipment or cause an accident resulting in

a breaker for leakage current, select the appro-

d the ground conditions.

brake from working, which may dam-

g is absolutely necessary, check the operation and confirm that

larly careful in

circuiting in

.

 Operation

• Do not stand within the machine's range of motion during operation.

•

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CAUTION

Failure to observe this caution may result in injury.

Always use the linear servomotor and SERVOPACK in one of the specified combinations.

Failure to

observe this caution may result in fire or malfunction.

xiii

 Operation (cont’d)

CAUTION

• If the SERVOPACK, the absolute linear scale, or the linear servomotor is replaced, the polarity detection function must be executed again.

Failure to observe this caution may result in the linear ser unpredictable manner.

• Before operation, install a limit switch or stopper on the end of th prevent unexpected movement.

Failure to observe this caution may result in

• During trial operation, confirm that the holding brake works corr thermore, secure system safety against problems such as signal line disconnection.

• Before starting operation with a machine match the parameters of the machine.

Starting operation without matching the proper settings may cause the machine to run out of control or malfunction.

• Do not frequently turn power ON and OFF.

• Frequently turning power ON and OFF causes elements inside the SER

to

deteriorate. Do not use the servo drive with an application that requires fre-

quently turning power ON and OFF.

• After the actual operation starts, the allowable interval for turnin

OFF is one hour or longer.

• When carrying out JOG operation (Fn002), origin search (Fn003), or

• When using the linear servomotor for a vertical axis, in

• When not using turning-less function, set the correct mass ratio (Pn103).

• Do not touch the SERVOPACK heatsinks, regenerative resistor, or linear

• Do not make any extreme adjustments or changes in the settings of param-

• If an alarm occurs, shut down the main circuit power supply.

• When an alarm occurs, remove the cause, reset the a

• An alarm or warning may be generated if communications are executed

T (Fn206), forcing movable machine parts to stop does not work for

EasyFF forward overtravel or reverse overtravel. Take necessary precautions.

Failure to observe this caution may result in damage to

to prevent workpieces from falling due to alarms or overtravels. Set the linear servomotor so that it will stop in the zero clamp state when overtravel occurs.

Failure to observe this caution may cau

Setting an incorrect mass ratio may cause machine vibration.

tor while power is ON or soon after the power is turned OFF.

servomo

Failure to observe this caution may result in burns due to high temperatur

eters.

Failure to observe this caution may result in injury unstable operation.

Failure to observe this caution heating caused by regenerative transistor failure.

safety, and then resume operation.

Failure to observe this caution may result in

with the host controller operator.

If an alarm or warning is generated, the pr ocess curr aborted and the system may stop

may

during operation using SigmaWin+ or the digital

injury.

connected, change

se workpieces to fall due to overtravel.

result in fire due to regenerative resistor over-

damage to the product, fire, or injury.

vomotor moving in an

e slider to

ectly. Fur-

the settings to

VOP ACK

g power ON and

the equipment.

stall safety devices

es.

or damage to the product due to

larm after confirming

ently being executed may be

xiv

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 Maintenance and Inspection

CAUTION

• Do not disassemble the linear servomotor.

Failure to observe this caution may result in electric

• Do not attempt to change wiring while the power is ON.

Failure to observe this caution may result in electric

• When replacing the SERVOP ACK, resume operation only after copying the previous SERVOPA

Failure to observe this caution may result in damage to the product.

e sure to eliminate static electricity before operating

• B inside the front cover.

Failure to observe this caution may result in damage to the product.

CK parameters to the new SERVOPACK.

shock or injury.

buttons and switches

 Disposal

CAUTION

• When disposing of the products, treat them as ordinary industrial waste.

 General Precautions

Observe the following general precautions

to ensure safe application.

• The products shown in illustrations in this manual are sometimes shown without covers or protective guards. Always replace the cover or protective first, and then operate the products in accordance with the manual.

• The drawings presented in this manual are typical examples and may not match the product you received.

• If the manual must be ordered due to loss or damage, representative or one of the offices listed on the back of this manual.

inform your nearest Yaskawa

guard as specified

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xv

Warranty

(1) Details of Warranty

 War ranty Period

The warranty period for a product that was purchased (hereinafter called “delivered product”) is one year from the time of delivery to the location specified by the customer or 18 months from the time of shipment is sooner.

 War ranty Scope

Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs during the warranty period cover defects caused by the delivered product reaching the end of its service life and replacement of parts that require replacement or that have a limited service life.

m the Yaskawa factory, whichever

fro

above. This warranty does not

This warranty does not cover fa

1. Improper handling, abuse, or use in unsuitable conditions or in environments not described in product catalogs or manuals, or in any separately agreed-upon specifications

2. Causes not attributable to the delivered

3. Modifications or repairs not performed by Yaskawa

4. Abuse of the delivered product in a manner in which it was intended

5. Causes that were not foreseeable with the scientific and technolog standing at the time of shipment from Yaskawa

6. Events for which Yaskawa is not responsible, such as natural or human-made disasters

ilures that result from any of the following causes.

product itself

not originally

ical under-

(2) Limitations of Liability

1. Y askawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises due to failure of the delivered product.

2. Y askawa shall not be responsible for any programs (including parameter settings)

the results of program execution of the programs provided by the user or by a

or third party for use with programmable Yaskawa products.

3. The information described in product catalogs o pose of the customer purchasing the appropriate product for the intended application. The use thereof does not guarantee that there are no infringements of intellectual property rights or other proprietary rights of Yaskawa or third parties, nor does it construe a license.

4. Yaskawa shall not be responsible for any intellectual property rights or other proprietary rights of third parties as a result of using the information described in catalogs or manuals.

r manuals is provided for the pur-

damage arising from infringements of

xvi

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(3) Suitability for Use

1. It is the customer’s responsibility to confirm conformity with any standards,

codes, or regulations that apply if the Yaskawa product is used in combination with any other products.

2. The customer must confirm that the Yaskawa product is suitable for the

machines, and equipment used by the customer.

3. Consult with Yaskawa to determine whether use in the

acceptable. If use in the application is acceptable, use the product with extra allowance in ratings and specifications, and provide safety measures to minimize hazards in the event of failure.

• Outdoor use, use involving potential chemical contamination or electrical ference, or use in conditions or or manuals

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle systems, medical equipme nt, amusement machines, and installa

• Systems, machines, and equipment that may present a risk to life or property

• Systems that require a high degree of reliability

• Other systems that require a similar high degree of safety

4. Never use the product for an application involving serious risk to life or property without first ensuring that the system is designed to secure the required level of safety with risk warnings and redundancy, and that the Yaskawa product is properly rated and installed.

5. The circuit examples and other application examples described in product catalogs and manuals are for reference. Check the functionality and safety of the actual devices and equipment to be used before using the product.

6. Read and understand all use prohibitions and kawa product correctly to prevent accidental harm to third parties.

tions subject to separate industry or government regulations

gas, water, or electricity, or systems that operate continuously 24 hours a day

environments not described in product catalogs

precautions, and operate the Yas-

following applications is

, such as systems that supply

systems,

inter-

(4) Specifications Change

The names, specifications, appearance, and accessories of products in product catalogs and manuals may be changed at any time based on impr sons. The next editions of the revised catalogs updated code numbers. Consult with your Yaskawa representative to confirm the actual specifications before purchasing a product.

or manuals will be published with

ovements and other rea-

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xvii

Applicable Standards

 North American Safety Standards (UL)

Model

SERVOPACK SGDV UL508C (E147823)

 Underwriters Laboratories Inc.

UL Standards

(UL File No.)

 European Standards

Model

SERVOPACK SGDV

Note: Because SERVOPACKs and linear servomotors are built into machines, certification is

required after installation in the user’s product.

Low Voltage

Directive

EN50178

EN61800-5-1

EMC Directive

EMI EMS

EN55011/A2

group 1 class A

EN61

800-3

EN61800-3

EN61000-6

-2

Safety

Standards

EN954-1

IEC61508

to 4

-1

xviii

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Contents

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

1 Overview of Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Installation Environment and Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.1.1 Linear Servomotor Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.1.2 SERVOPACK Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.1.3 Installation Conditions for Applicable Standards . .

2.2 Linear Servomotor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.2.1 SGLGW and SGLGM Linear Servomotors (Coreless Ty

2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron C

2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core) . . . . . . . . . . . . . . 2-14

2.2.4 SGLC Linear Servomotors (Cylinder Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

2.3 Linear Scale Installation and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

2.3.1 Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

2.3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

2.3.3 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

2.4 SERVOPACK Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

2.4.1 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

2.4.2 Installation Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

2.5 EMC Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

2.5.1 SGDV-05 (Analog Pulse Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

2.5.2 SGDV-15 (M-II Model)

2.5.3 SGDV-25 (M-III Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53

2.5.4 SGDV

2.5.5 Other Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61

-E5A (Command Option Attachable Type) . . . . . . . . . . . . . . . . 2-61

. . . . . . . . . .

. . . . . . . . . . . . . 2-4

pe) . . . . . . . . . . . . . . . 2-5

ore) . . . . . . . . . . . . . . 2-8

3 Wiring and Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Precautions for Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2 System Configuration Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.2.1 Connecting to SGDV-05 SERVOPACK (Analog Pulse Model) . . . . . . 3-4

3.2.2 Connecting to SGDV-15 SERVOPACK (M-II Model)

3.2.3 Connecting to SGDV-25 SERVOPACK (M-III

3.2.4 Connecting to SGDV-E5A SERVOPACK 

(Command Option Attachable Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3.3 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3.3.1 Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3.3.2 When Using a Standard Power Supply Input 

(Single-phase 100 V, Three-phase 200 V, or Three-phase 400 V) . . . . . . . . . . 3-22

3.3.3 When Using the SERVOPACK with a Single-phase 200 V Power Input . . . . . 3-27

3.3.4 When Using the SERVOPACK with a DC Power Input . . . . . . . . . . . . . . . . . . 3-30

. . . . . . . . . . .

Model) . . . . . . . . . . . 3-12

. . 3-8

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xix

3.3.5 When Using More Than One SERVOPACK . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

3.3.6 General Precautions for Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3.3.7 Wiring the Spring Type Main Circuit Terminal Connector . . . . . . . . . . . . . . . . . 3-36

3.4 Connecting Regenerative Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

3.4.1 Connecting Regenerative Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

3.4.2 Setting the Regenerative Resistor Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41

3.5 Linear Scale Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3.5.1 Linear Scale Signal (CN2) Names and Functions . . . . . . . . . . . . . . . . . . . . . .3-42

3.5.2 Linear Scale Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43

4 Safety Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2 Hard Wire Base Block (HWBB) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.3 Safety Function Signal (CN8) Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.4 Precautions When Not Using the Safety Function . . . . . . . .

4.5 Connecting a Safety Function Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

. . . . . . . . . . . . . . . . . . . . 4-4

5 Trial Operation (Checking Linear Servomoto r Operation) . . . . . . . . . . 5-1

5.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.2 Inspection and Checking before Trial Operation . . . . . . . . . . . . . . . . . . .

5.3 Setting the SERVOPACK Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

5.3.1 Setting and Checking the Linear Scale Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.3.2 Hall Sensor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

5.3.3 Motor Phase Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

5.3.4 Setting the Overtravel Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

5.3.5 Setting the Force Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

5.4 Execution of Origin Setting (Fn020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5.5 Polarity Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-

5.5.1 When U

5.5.2 When Using an Absolute Linear Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5.5.3 Troubleshooting for Polarity Detection Errors . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

5.5.4 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

5.6 JOG Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.6.1 JOG Opera

5.6.2 JOG Operation Using a Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

5.6.3 JOG Operation Using SigmaWin+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32

sing an Incremental Linear Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

tion Using a Panel Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

. . . . . . . . . . 5-3

15

4

Revision History

xx

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1

Overview of Setup

Overview of Setup

This chapter describes how to set up the -V series of servo drives.

1

1-1

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1 Overview of Setup

This chapter describes the flow of the setup procedure from installation until a JOG operation. A panel operator, a digital operator , and SigmaWin+, which is an engineering tool that can be used with a PC, are available to set up a servo drive. The panel operator is included with the SERVOPACK of analog pulse the digital operator and SigmaWin+ are sold separately.

• An alarm or warning may be generated if communications are executed with the host controller during operation using SigmaWin+ or the digital operator.

If an alarm or warning is generated, the process currently being execu and the system may stop.

Ste

Item Description Reference

p

Installation

1

and mounting

CAUTION

Be sure to read 5.2 Inspection and Checking before Trial Operation.

Install the linear servomotor, linear scale, and SERVOPACK according to the installation conditions.

models, and

ted may be aborted

Chapter 2 Installation

1-2

Wiring and

2

connections

Check points

3

before trial operation

SERVOPACK

4

’s parameter setting

5 Origin setting

Polarity

6

detection

JOG

7

operation

Wire and connect the SERVOPACK main circuit, regenerative resistor, linear servomotor, and linear scale.

For a safe and correct trial operation, inspect and check the following items before trial operation.

• Linear servomotor

• SERVOPACK

• Wiring for main circuit power supply, linear servomotor, and linear scale

Set the following parameters of the SERVOPACK.

• Linear scale pitch (Pn282)

• Hall sensor selection (Pn080.0)

• Motor phase selection (Pn080.1)

• Overtravel signal allocation (Pn50A.3, Pn50B.0)

• Force limits (Pn483, Pn484)

When using an absolute linear scale manufactured by Mitutoyo Corporation, execute the origin setting (Fn020).

Execute the polarity detection. 5.5 Polarity Detection

Perform a JOG operation for the linear servomotor using:

• Panel operator (for analog pulse models only),

• Digital operator, or

• SigmaWin+

Chapter 3 Wiring and Connection

5.2 Inspection and Checking before Trial Operation (1) Linear Servomotors

(2) SERVOPACKs (3) Checking the Main Circuit Power Supply, Lin-

ear Servomotor, and Linear Scale Wirings

5.3 Setting the SERVOPACK Parameters

5.3.1 Setting and Checking the Linear Scale Pitch

5.3.2 Hall Sensor Selection

5.3.3 Motor Phase Selection

5.3.4 Setting the Overtravel Signals

5.3.5 Setting the Force Limits

5.4 Execution of Origin Setting (Fn020)

5.6 JOG Operation

5.6.1 JOG Operation Using a Panel Operator

5.6.2 JOG Operation Using a Digital Operator

5.6.3 JOG Operation Using SigmaWin+

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2

Installation

2

Installation

This chapter describes how to install the linear servomotor and the SERVOPACK.

2.1 Installation Environment and Applicable Standards . . . . . . . . . 2-2

2.1.1 Linear Servomotor Installation Environment . . . . . . . . . . . . . . . . .2-2

2.1.2 SERVOPACK Installation Environment . . . . . . . . . . . . . . . . . . . .2-3

2.1.3 Installation Conditions for Applicable Standards . . . . . . . . . . . . . .2-4

2.2 Linear Servomotor Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.2.1 SGLGW and SGLGM Linear Servomotors (Coreless Type) . . . . .2-5

2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core) . . . . 2-8

2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core) . . .2-14

2.2.4 SGLC Linear Servomotors (Cylinder Type) . . . . . . . . . . . . . . . . 2-21

2.3 Linear Scale Installation and Adjustment . . . . . . . . . . . . . . . . 2-27

2.3.1 Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27

2.3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

2.3.3 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32

2.4 SERVOPACK Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

2.4.1 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-33

2.4.2 Installation Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

2.5 EMC Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

2.5.1 SGDV-05 (Analog Pulse Model) . . . . . . . . . . . . . . . . .2-37

2.5.2 SGDV-15 (M-II Model) . . . . . . . . . . . . . . . . . . . . . . . .2-45

2.5.3 SGDV-25 (M-III Model) . . . . . . . . . . . . . . . . . . . . . . . .2-53

2.5.4 SGDV-E5A (Command Option Attachable Type) . . . . . . 2-61

2.5.5 Other Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-61

2-1

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2 Installation

Vertical

Side to side

axis direction

horizontal

Fron to back

Impact applied to SGLGW, SGLFW, and SGLTW models

Impact applied to SGLC model

2.1.1 Linear Servomotor Installation Environment

2.1 Installation Environment and Applicable Standards

The installation environment and the applicable standards for linear servomotors and  SERVOPACKs are described in thi s section.

2.1.1 Linear Servomotor Installation Environment

 Ambient temperature: 0C to 40C  Ambient humidity: 20% to 80% RH or less (with no condensation)  Altitude: 1, 000 m or less  Vibration resistance: The linear servomotor will withstand the

following directions: vertical, side to side, and front to back.

vibration acceleration in three

2-2

Servomotor Model

SGLGW SGLFW SGLTW

Moving Coil

SGLC

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Magnetic Way

three directions

axis direction vertical, hori-

zontal

Vibration Acceleration at

Flange

49 m/s

24

24.5 m/s

4.9 m/s

.5 m/s

2

2.1 Installation Environment and Applicable Standards

2

Installation

 Impact Resistance: The linear servomotor will with stand the following

impact acceleration.

Servomotor model Impact acceleration

SGLGW SGLFW SGLTW

SGLC

196 m/s

98 m/s

2

twice

2

twice

 Installation site: An environ

ment that satisfies the following conditions

• Indoors and free of corrosive or explosive gases

• Well-ventilated and free of dust and mois ture

• Facilitates inspection and cleaning

• Free of high magnetic field

2.1.2 SERVOPACK Installation Environment

 Surrounding air temperature: 0C to 55C  Ambient humidity: 90% RH or less (with no condensation)  Altitude: 1,000 m or less

 Vibration resistance: 4.9 m/s

 Shock resistance: 19.6 m/s  Installation Precautions

• Mounting in a Control Panel

To pre vent the tempe rature around the SERVOPACK from exceeding 55C, take i account the size of the control panel, the layout of the SER VOPACK, and the cooling method. For details, refer to 2.4 SERVOPACK Installation.

2

nto

• Mounting Near a He ating Unit

To prevent the temperature around the SERVOPACK from exceeding 55C, suppress radian

t heat from the heating unit and temperature rise due to convection.

• Mounting Near a Vibration Source

To prevent vibration from being transmitted to the SERVOPACK, insta ll a vibration isolator underneath the SERVOPACK.

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2-3

2 Installation

2.1.3 Installation Conditions for Applicable Standards

• Mounting to a Location Expose d to Corrosive Gas

Ta ke measures to prevent exposure to corrosive gas. Corrosive gases will not immediately affect the SERVOP AC K, but will eventually cause electronic components and contactor

-related devices to malfunction.

• Other Locations

Do not mount the SERVOPACK in locations subject to high temperatures, high humidity, dripping water, cutting oil, dust, iron filings, or radiation.

Note: When storing the SERVOPACK with the power OFF, store it in an environment with the

following temperature and humidity:

•-20C to

+85C, 90% RH

or less. (with no condensation)

2.1.3 Installation Conditions for Applicable Standards

Applicable Standards

Operating Conditions

Installation Conditions

UL508C EN50178, EN55011/A2 group1 classA, EN61000-6-2, EN61800-3,

1800-5-1, EN954-1, IEC61508-1 to 4

EN6 Overvoltage Category: III

Pollution degree: 2 Protection class: IP10

UL Standard and Low Voltage Directive: Satisfy the conditions outlined in Precautions (TOBP C710800 10) EMC Directive: Certification is required after installation in the user’s conditions outlined in 2.5 EMC Installation Conditions of this manual.



-V Series AC SERVOPACK SGDV Safety

machine under the

2-4

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2

Installation

2.2 Linear Servomotor Installation

Magnets

2.2 Linear Servomotor Installation

2.2.1 SGLGW and SGLGM Line

(1) Magnetic Way Installation

The SGLGM magnetic way comprises a U-channel steel track with opposing magnets attached to the inner faces. Make sure that no foreign particles (magnetic objects) are caught between the

Use the following procedure to install SGLGM m

magnets when installing the magnetic way.

1. After checking the magnetic way’s two mounting reference surfaces,

place the magnetic way on the reference surface of the machine base, making sure that hands are kept clear.

Mounting reference surface

ar Servomotors (Coreless Type)

agnetic ways.

Nameplate

Mounting reference surface

2. Place the magnetic way on the reference surface of the machine and

secure it with bolts.

Magnetic Way Model

SGLGM30 M4 360 to 500 40 60

Note: Use hexagonal socket head bolts (tensile strength Class 10.9).

Bolt size

M5 720 to 1010

Tightening torque

(Ncm)

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2-5

2 Installation

First magnetic way

Second magnetic way

Align the angles

Rotate the magnetic way position.

2.2.1 SGLGW and SGLGM Linear Servomotors (Coreless Type)

3. When joining magnetic ways together, place the second magnetic way

temporarily in line with and at least 30 mm apart from the first magnetic way. Next, after aligning the angles of bolt sockets on the magnetic way’s connecting surfaces, move the second magnetic way to join the first magnetic way. Connect the second and first magnetic ways together. And, after confirming the mounting position, secure the second magnetic way using bolts. Make sure that fingers do not get jammed due to the magnetic attraction between magnetic ways.

(2) Moving Coil Installation

The SGLGW moving coil is constructed of an aluminum base and a resin-coated coil winding section. Handle the moving coil with care and do not subject the coil winding section to shock. Doing so may cause injury or damage to the moving coil.

Use the following procedure to install the SGLGW moving coil.

1. Insert the coil winding section of the moving coil between the magnets of

2-6

the magnetic way that has already been installed. Next, install the moving coil on the movable table supported by the linear guide. Install the moving coil on the movable table supported by the linear guide. Make sure that the air gap between the moving coil’s coil winding section and magnetic way’s magnets is the specified distance.

Magnetic way

Coil winding section

Moving coil

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2.2 Linear Servomotor Installation

2

Installation

Air gap

G1

Air gap

G1

Moving coil

Magnetic way

Air gap

G2

The relationship between the dimensions and positioning between the moving coil’s coil winding section and magnetic ways’s magnets is shown here. Maintain the fol lowing air gaps when installing. Make sure that the moving coil

and magnetic way do

-

not interfere with each other during the stroke.

Moving Coil Model

SGLGW-

30A050 0.85  0.3 1  0. 30A080 0.95  0.3 1  0. 40A 0.8  0.3 1  0. 60A 0.8  0.3 1  0.

Air gap

Dimensions in mm

G1

Air gap

G2

3 3 3 3

2. Move the moving coil back and forth several times over the magnetic

way from end to end, making sure that the moving coil and magnetic way are not touching each other and that no foreign objects such as magnetic particles are present.

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2-7

2 Installation

Dummy plate for reducing magnetic force

Magnetic way yoke

Cardboard sheet

Magnet

Magnetic way connection

Reference surface

Reference mark

Reference marks

2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core)

(1) Magnetic Way Installation

The SGLFM magnetic way is packed with a cardboard sheet covering the magnetic surface, above which is a thin, rectangular steel plate.

The steel plate is a dummy plate used to re duce the influence of magnetic force on

the surrounding environment. When removing the plate, make sure that fingers are kept clear and that the magnet and magnet protection cover are not damaged.

Use the following procedure to inst

all the SGLFM magnetic way.

1. Remove the dummy plate used to reduce magnetic force and the

cardboard sheet from the magnetic way’s magnetic surface.

2. Align the reference marks (approx. 4-mm dia. indentations) on the side

of the magnetic way with the reference surface of the machine base, keeping fingers clear to prevent injury.

3. While placing the magnetic way on the machine base reference surface,

secure it with bolts.

Magnetic Way Model

SGLFM-

2-8

20 35 50 M5 720 to 1010

Note: Use hexagonal socket head bolts (tensile strength Class 10.9).

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Bolt size

Tightening torque

(Ncm)

M4 360 to 500

2.2 Linear Servomotor Installation

2

Installation

Magnet

Magnetic way yoke

K

First magnetic way

Second magnetic way

Magnetic attraction

Note: The magnetic way’s magnets exert strong magnetic attraction. Make sure that steel bolts

or wrenches are kept away from the magnets. Always use bolts with a head height according to the dimensions shown in the following table.

Magnet Way Model

SGLFM20 35 50 M5 5.2 max.

Bolt size

M4 4.2 max.

Head height K

in mm

4. When joining magnetic ways together, place the second magnetic way

temporarily in line with and at least 30 mm apart from the first magnetic way. Next, match the direction of the magnetic ways (using the indentations as reference (approx. dia. 4 mm)). (Refer to the diagram in step 2.) Next, while holding the magnetic ways down so that they are not raised, push the second magnetic way against the first magnetic way and secure it with bolts. The magnetic ways may snap together due to the strong magnetism. Keep fingers clear to avoid injury.

Note: To ensure your safety , install the moving coil before installing the second and subsequent

magnetic ways. For details, refer to (2) Moving Coil Installation.

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2-9

2 Installation

Magnetic

way

Moving coil

Movable table

2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core)

(2) Moving Coil Installation

The SGLFW moving coil is constructed of an aluminum or steel base and iron core, with a resin-coated coil winding section. Make sure that the coil winding section is not subjected to shock during installation. Shock may cause injury or damage to the moving coil.

Use the following procedure to install the SGLFW moving coil.

1. Install the moving coil on the movable table supported by the linear

guide in line with the already installed magnetic way. Make sure that the air gaps between the moving coil and magnetic way’s magnets is the specified distance.



Maintain the following air gaps when installing. Make sure that the moving coil and stroke.

magnetic way do not interfere with each other during the

2-10

Moving Coil Model

SGLFW-

20AA 35A

A 21  0.2

50A

 The value in parentheses is the dimension when the magnet protection cover is used.

B 58  0.1 25.8

H P

45  0.

Dimensions in mm

1

22  0.2

 0.2

Air gap

 0.3

1

0.8

（

G

）*

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2.2 Linear Servomotor Installation

2

Installation

Magnetic way

Actual linear guide Dummy linear guide

Movable table

Block

Moving coil

Installation tap

Moving coil

Air gap G

Magnetic way

Linear servomotor side view

(Viewed from the side where the cable

extends from the moving coil)

P

Cable

H

Reference mark

When two or more magnetic ways are used, first install one of the magnetic ways, and then install the moving coil in the available space. If using only one magnetic way

, and the linear guide is not long enough extend up to the position needed to temporarily place the moving coil in line with the magnetic way, mount a dummy linear guide to the actual linear guide as shown in the figure below.

• Mounting a dummy linear guide

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2-11

2 Installation

Nonmagnetic sheet

Slowly move the moving coil.

2.2.2 SGLFW and SGLFM Linear Servomotors (F-type Iron Core)

2. Insert a thin nonmagnetic (preferably resin) sheet (approximately 0.5-

mm thick) in the air gap between the moving coil and magnetic way. Then, and move the moving coil toward the magnetic way.

Always be aware of the strong magnetism of the magnetic way and keep fingers and tools at a safe distance, especially when the moving coil is near the magnetic way. The moving coil will be strongly attracted to the magnetic way. When the specified dimensions of the air gaps between the moving coil and the magnetic way are secured, it is not necessary to insert nonmagnetic sheets into the air gaps. (see the table of dimensions in step 1.)

2-12

3. Move the moving coil back and forth several times over the magnetic

way from end to end, making sure that the moving coil is not touching the magnetic way and that no foreign objects (such as magnetic particles) are present. Use a nonmagnetic (brass or stainless steel) gap gauge to check that the air gap between the moving coil and the magnetic way is even.

(3) Magnetic Attraction

The linear servomotor is constructed of an opposing moving coil and magnetic way. Therefore, the moving coil is subjected to magnetic attra ction as shown in the following table (calculated value). Consider the magnetic attraction when design ing the sys tem.

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2.2 Linear Servomotor Installation

2

Installation

Air gap

G

Magnetic attraction

F

Moving Coil

Model

SGLFW-

20A090A

Air gap G

in mm

1

Magnetic attraction

F

410

2

20A120A 600 35A120A 1100

0.7

35A230A 2100 50A200B 2700

 Indicates an air gap value of -0.3 mm relative to the design value.  Indicates the magnetic attraction fo

r the maximum force.

2-13

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2 Installation

Spacer

Caution!

Magnetic force!

2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core)

(1) Magnetic Way Installation

The SGLTM magnetic way is packed with two yokes securely positioned with an  aluminum spacer.

Do not remove the spacers until the magnetic way is temporarily fixed to the system.

Use the following procedure to install the SGLTM magnetic way.

1. With the spacers attached, place the magnetic way on both positioning

steps. Make sure that the machine and magnetic way are not scratched or dented when positioning the magnetic way. Set the dimensions of these positioning steps to match the W2 dimensions in the following table.

2-14

Magnetic Way

Model SGLTM-

20 35 40 80



35H 50H

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Dimensions in mm

W1

(Dimensions at shipment)

71.5  1

113  1 111.8  0.

91.5  1

(Recommended machine

W2

base value)

70

 0.15

15

 0.15

90

2.2 Linear Servomotor Installation

2

Installation

Hold down the magnetic way yoke

Positioning step

spacer

Magnet

Positioning steps

W2 W1

2. Insert the mounting bolts into one of the two magnetic way yokes and

tighten lightly by hand. Next, while firmly holding down the magnetic way yoke onto the positioning step, tighten the bolts firmly.

Magnetic Way Model

SGLTM20 35 35H 50H

Note: The following conditions apply to these values.

• Machine material: Steel

• Hexagonal socket head bolts (tensile stre

Bolt size

M6 1220 to 1710

Tightening torque

ng

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(Ncm)

th Class 10.9)

2-15

2 Installation

Magnetic attraction

2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core)

3. After removing the spacer fixing bolts from the side of the already

installed magnetic way yoke, firmly hold the other magnetic way yoke onto the positioning step, while firmly tightening the bolts. Make sure that the magnetic way yokes do not slip into the path of the moving coil. 

4. Unscrew the rest of the spacer fixing bolts to remove the spacer. Check

where the spacer was fixed to see if there are any mounting holes. If there are, insert bolts into them and tighten the bolts.

5. When joining magnetic ways together, place the second magnetic way

temporarily in line with and at least 30 mm apart from the first magnetic way. Next, while pushing the second magnetic way against the first magnetic way, secure it with bolts. Keep fingers clear to prevent them from being jammed between the magnetic ways due to the magnetic attraction pulling the magnetic ways together. 



Follow the same procedure as in steps 1 to 4 to install subsequent magnetic ways.

2-16

Note: To ensure your safety, install the moving coil before installing second and subsequent

magnetic ways. For details, refer to (2) Moving Coil Installation.

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2.2 Linear Servomotor Installation

2

Installation

Moving coil

Magnetic way

(2) Moving Coil Installation

The SGLTW moving coil is constructed of an aluminum or steel base and iron core, with a resin-coated coil winding section. Make sure that the coil winding section is not subjected to shock during installation. Shock may damage the moving coil.

Use the following procedure to install the SGLTW moving coil.

1. Install the moving coil on the movable table supported by the linear

guide in line with the already installed magnetic way. Make sure that the air gaps between the moving coil and magnetic way’s magnets

is the specified distance.

Maintain the following air gaps when installing. Make sure that the moving coil an

d magnetic way do not interfere with each other during the

stroke.

Moving Coil

Model

SGLTW-

20AA 55  0.3 35AA 70  0.3 35AH 70 50AH 85  0.3 19.1  0.1

 The value in parentheses is the dimensions when the magnet protection cover is used.

H A

 0.3 15  0.

Dimensions in mm

15  0.1

1

Air gap G1,G2

1  0.3

(0.8

)

1  0.3

)

(0.8

*



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2-17

2 Installation

A

Magnetic way

Air gap

G1

Air gap

G2

Moving coil

Linear servomotor side view

(Viewed from the side where the cable

extends from the coil assembly)

H

2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core)



When two or more magnetic ways are used, first install one of the magnetic ways, and then install the moving coil in the available space. If using only one magnetic way, and the enough extend up to the position needed to temporarily place the moving coil in line with the magnetic way, mount a dummy linear guide to the actual linear guide as shown in the figure below.

• Mounting a dummy linear guide

Actual linear guide Dummy linear guide

linear guide is not long

2-18

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Magnetic way

Moving coil

Movable table

Block

2.2 Linear Servomotor Installation

2

Installation

Nonmagnetic sheet

Slowly move the moving coil

Movable table

2. Insert a thin nonmagnetic (preferably resin) sheet (approximately 0.5-

mm thick) in the air gap between the moving coil and magnetic way. Then, move the moving coil slowly toward the magnetic way.

Always be aware of the strong magnetism of the magnetic way and keep fingers and tools at a safe distance, especially when the moving coil is near the magnetic way. The moving coil will be strongly attracted to the magnetic way. When the specified dimensions of the air gaps between the moving coil and the magnetic way are secured, it is not necessary to insert nonmagnetic sheets into the air gaps. (see the table of dimensions in step 1.)

3. Move the moving coil back and forth several times over the magnetic

way from end to end, making sure that the moving coil is not touching the magnetic way and that no foreign objects (such as magnetic particles) are present. Use a nonmagnetic (brass or stainless steel) gap gauge to check that the air gap between the moving coil and magnetic way is even (tolerance:  0.3 mm).

2-19

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2 Installation

2.2.3 SGLTW and SGLTM Linear Servomotors (T-type Iron Core)

(3) Magnetic Attraction

The linear servomotor is constructed of an opposing moving coil and magnetic way. So, the magnetic attraction is offset when the air gaps between the moving coils and the magnetic way are even.

However, achieving an even air gap is diffic vomotor itself and the customer’s machi n e, and be

to the accuracy of the linear ser-

ult due

cause of errors in the assembly of the linear servomotor at installation. Consider the magnetic attraction values (calculated values) shown in the following table when designing the system.

Moving Coil

Model

SGLTW-

20A170A 20A320A 1510 2040 530

Air gap

1

G1

in mm

1.3 0.7

Air gap

1

G2

in mm

35A170A 35A170H 1330 1800 470

1.3 0.7

Magnetic attraction

2

F1

(N)

760 1030 270

1330 1800 470

35A320A 2650 3570 920 50A170H 1.3 0.7 1900 2600 700

 Indicates an air gap when one side is +0.3 mm and the other side 0.3 mm relative to the

design values.

 Indicates the magnetic attraction at maximum force.

Moving coil

Magnetic

attraction

F1

Magnetic attraction

F2

Magnetic attraction

2

F2

(N)

Attraction

difference

F

(N)

2-20

Magnetic way

Air gap

G1

Magnetic way

Air gap

G2

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2.2 Linear Servomotor Installation

2

Installation

Magnetic way, stainless steel pipe

Nameplate

Moving coil, aluminum frame (In this figure, cables are omitted.)

Resin section for the moving coil

Outlet for the cable

2.2.4 SGLC Linear Servomotors (Cylinder Type)

(1) Components

The magnetic way consists of the following parts.

• Pipe (made of stainless steel)

• Magnet in the pipe

Make sure not to get your fingers or other objects caught in the magnetic way

se a strong magnetic attraction is generated in the area surrounding the mag-

becau netic way.

The moving coil consists of the following parts.

Outer frame (made of aluminum)

•

• Resin section for protecting winding

• Cables for motor main circuit or hall sensor

If force is applied to the resin section, injury or

(2) State of Delivery

This product is delivered with a resin piece inserted between the moving coil and the magnetic way to protect the winding.

damage to the product may result.

For safety reasons, mount the linear servomotors onto a machine with the moving coil attached to the magnetic way of the linear servomotor. If the moving coil must be separated from the magnetic way for any reason, make sure not to get your fingers or other objects caught in the magnetic way. A strong magnetic attraction is generated.

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2-21

2 Installation

0.2 mm or less

Moving coil

Magnetic way

Fix these positions with bolts.

Parts for supporting the magnetic way (To be provided by the customer) Note: The shape shown in the figure is an example.

Install the product so that the nameplate can be read. In particular, be careful so that the caution about the magnetic attraction is easily visible.

2.2.4 SGLC Linear Servomotors (Cylinder Type)

(3) Installation Procedure

1. Install the linear guide and the parts for supporting the magnetic way on

the machine side.

• Set the positions of the parts for supporting the the outer dimension of the magnetic way referring to Table 2.1.

• In most case, the length of the magnetic way is regarded as the side where the nameplate 0.1 mm thick indicating the ratings and a caution about the magnetic attraction.

• Construct the machine so that the difference between the centers of the crosssectiona

l surfaces of the magnetic way and the moving coil should be within

0.2 mm. Refer to the following diagram.

2. Take the product out of the package with the moving coil and the

magnetic way being combined (same as the state when the product is delivered).

3. Insert both ends of the magnetic way in the supporting parts, and fix

them with bolts.

• Refer to Table 2.1 Dimensions of the Magnetic Way (Selected models

magnetic way after checking

only).

2-22

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2.2 Linear Servomotor Installation

2

Installation

Reference side (mounting side)

L5

L4

L2 L3

L1

L6 (L7)

(L2)

L4

Nameplate

Table 2.1 Dimensions of the Magnetic Way (Selected models only)

Total

Magnetic

Way

Model

SGLCM-

Length

of Mag-

netic

Way L1

(mm)

16300A 300  1.6 30 240 25 37.5  0.3 225  1.2 37.5

D

Position

of Support Section

L2 (mm)

Driving Range

of Coil

Assem-

bly

L3 (mm)

Length of Sup-

port

Section

L4 (mm)

Range

outside

the

Guaran-

teed

Force

L5 (mm)

*

Range

within

the

Guaran-

teed

Forc

L6 (mm)

Range

outside

the

Guaran-

teed

e

Force

L

7 (mm)

D16510A 510  2.5 45 420 40 52.5  0.3 405  2.1 52.5 D16750A 750  3.0 45 660 40 52.5  0.3 645  2.5 52.5 D20350A 350  1.6 35 280 30 45  0.3 260  1.2 45 D20590A 590  2.5 50 490 45 60  0.3 470  2.1 60 D20870A 870  3.0 50 770 45 60  0.3 750  2.5 60 D25450A 450  1.6 45 360 37 57.5  0.3 335  1.2 57.5 D25750A 750  2.5 60 630 52 72.5  0.3 605  2.1 72.5 D251110A 1110  3.0 60 990 52 72.5  0.3 965  2.5 72.5 D32600A 600  1.6

60 480 52 75  0.3 450  1.2 75

D321020A 1020  2.5 90 840 82 105  0.3 810  2.1 105 D321500A 1500  3.0 90 1320 82 105  0.3 1290  2.5 105

If a part of the moving coil is located within this range

, predetermined characteristics cannot be satisfied.

*

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2-23

2 Installation

2.2.4 SGLC Linear Servomotors (Cylinder Type)

4. After mounting the movable table provided by the customer on the linear

guide, transfer the movable table onto the moving coil and secure them with bolts.

• Carefully lay wiring so that no cables are caught, and fix them to the movable table.

• For the recommended tightening torque of the bolts for fixing the moving coil, refer to Table 2.2 Moving Coil and Recommended Tightening Torque.

Table 2.2 Moving Coil and Recommended Tightening Torque

Moving Coil

Model

SGLCWD16 M3 100 D20 M4 220 D25 M5 450 D32 M6 760

Note: Use hexagon socket head cap screws made of austenite stainless steel 

(equivalent to the strength class A2-70.)

5. Remove the part made of resin between the moving coil and the

magnetic way. Be careful not to get your fingers or other objects caught between the moving coil and the magnetic way because a strong magnetic attraction is generated between them.

Nominal Diameter

of Bolts

Tightening torque

(Ncm)

2-24

6. Perform several full strokes with the movable table, and make sure that

the table may not come into contact with the magnetic way. (The size of the gaps is not specified.)

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2.2 Linear Servomotor Installation

2

Installation

(4) Others

 Magnetic Attraction between Moving Coil and Magnetic Way

Because the steel yoke is embedded in the moving coil to generate force, magn attraction generates between the moving coil and the magnetic way. When the gap between the moving coil and the magnetic way is uniform, the magnetic attraction on the moving coil is offset.

etic

A uniform gap is difficult to obtain, however, because it

depends upon the precision of the moving coil and the magnetic way products, deflection of the magnetic way, precision of the equipment of the customer, and assembly error at the time of mounting the motors. In case of non-uniform gap, the attraction shown

in Table 2.3 is gen-

erated. When designing the equipment, take into account the attraction.

Table 2.3 Magnetic Attraction (calculated value)

Moving Coil Model

SGLCW-

D16A085A D16A115A 30 D16A145A 40 D20A100A D20A135A 38 D20A170A 50 D25A125A D25A170A 75 D25A215A 100 D32A165A D32A225A 120 D32A285A 160

 Indicates the gap of the machine when a dislocation of approximately 70% in comparison

to the designed value occurs.  Indicates the magnetic attraction at the time of maximum force. Note: For the conditions other than those mentioned above, contact Yaskawa representative

separately.

Design Value of

Gap

(mm)

1.0 0.3 1.7

1.25 0.4 2.1

1.5 0.5 2.5

1.75 0.5 3.0

Gap G1

(mm)

*1

Gap G2

(mm)

Moving coil

*1

Difference of

Attraction

*2

F1-F2

(N)

20

25

50

80

The figure shown on the right is an example in which a non-uniform gap occurs. Actually, magnetic attraction may be generated and extended in all directions because of an assembling error or other reasons.

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F2

F1

G2

G1

Magnetic way

2-25

2 Installation

2.2.4 SGLC Linear Servomotors (Cylinder Type)

 Leakage Flux of the Magnetic Way

The following table shows the leakage flux of the magnetic way.

Table 2.4 Leakage Flux

Moving Coil Model

SGLCW-

D16



D20



D25



D32



Diameter of

Magnetic Way

D (mm)

16 20 100 220

25 120 265 32 140 312

Places Where the Leakage Flux is 10

Distance from the

Surface of the

Magnetic Way

Gausses or More

Diameter

B (mm)

A (mm)

80 or less 17 6 or less

2-26

D

B

Magnetic way

A

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2.3 Linear Scale Installation and Adjustment

2

Installation

2.3 Linear Scale Installation and Adjustment

2.3.1 Installation Conditions

The magnetic flux leaked from a linear servomotor may lead to malfunction of the linear scale. To avoid such malfunction, determine the linear scale installation location in such environment that the magnetic field strength on the surface satisfy

the following condition.

linear scale mounted

For the environmental conditions other than magnetic of the

corresponding linear scale.

Manufacturer Model

SR75/77

Magnescale Co., Ltd.

Mitutoyo Corporation ST78A 3 [mT] max.

SR85/87

SL710/PL101 0.5 [m T] max.

field, refer to the specifications

External Magnetic Field

Strength

5 [mT] max.

The guideline for installation position of each linear servomotor in relation to the linear scale is

When the linear scale mounting material and/or the

shown in the following pages.

linear servomot

or magnetic way mounting material are magnetic, installing the linear servomotor on the position described on the following pages may not satisfy the condition of magnetic field strength. Use non-magnetic material such as stainless steel and aluminium for the mounting body, or provide magnetic shielding structure such as magnetic separator between the linear servomotor magnetic way and the linear scale, and install the linear scale on the position described in the following pages.

If your machine configuration does not allow the installation of th

e linear servomotor and the linear scale such way as described on the following pages, measure the magnetic field strength on the position where the linear scale is actually installed, and take a counter measure for the magnetic field strength not to exceed the value specified in the above table.

2-27

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2 Installation

A

EC D

B

A’

B’

A (A’)

B (B’)

X

Magnetic way Magnetic way

2.3.1 Installation Conditions

(1) SGLGM

Magnetic way

Magnetic Way Model

90 10 min. 160 min. 70 min. 70 min. 5 min. 42 min.

(2) SGLFM

Magnetic Way Model

1Z

SGLGM-

SGLFM-

A

A’ A (A’)

BC D

A’

X

Magnetic way

A (A’)

Distance from Magnetic Way Surface (mm)

A A' B C D X

Distance from Magnetic Way Surface (mm)

A A' B B' C D D X

120

20

10

min.

10

min.

70

min.

30

min.

22.5 min.

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2

Installation

(3) SGLTM

C

X

A’

B

A

A’

B

A (A’)

C

Magnetic way

2.3 Linear Scale Installation and Adjustment

Magnetic Way Model

SGLTM-

Distance from Magnetic Way Surface (mm)

A A' B C X

80 10 min. 10 min. 30 min. 20 min. 22.5 min.

(4) SGLCM

Linear scale mounting position

A

Moving coil

Distance A from Magnetic Way Surface

(mm)

Magnetic Way Model SGLCM-

Magnetic way

D16A 60 min. D20A 70 min. D25A 90 min. D32A 130 min.

A

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2 Installation

Motor forward direction (U to V to W)

Phase A progression (pulse increase)

Moving coil cable

Phase B progression (pulse decrease)

−

+

2.3.2 Installation

Install the linear scale so that the linear servomotor forward direction and linear scale count up direction are the same.

When using -V series linear servomotors, the linear servomotor forward direction (moving coil’s movement direction when current flows through phases U, V, and W, in that order) is toward the side from which the linear servomotor main circuit cable is extended. The analog 1-V p-p voltage input from the incremental linear scale to the serial converter unit is counted during phase A (cos signal) progression.

If the linear servomotor forward direction and linear scale count up

ection do not match and the lin

dir the linear servomotor may not operate or may overrun.

ear servomotor is run in this state,

Note: When the direction of the linear servomotor and the direction in which the linear scale

counts pulses are reversed because of wiring or other factors, set the parameter Pn080.1=1 (Sets phase B lead as phase sequence of U, V, W).

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2.3 Linear Scale Installation and Adjustment

2

Installation

Reverse direction

Sensor head Signal cable

Forward direction

LIDA 48

HEIDENHAIN

Reverse direction

Sensor head

Signal cable

Forward direction

Mitsutoyo

(1) Heidenhain Linear Scale

When installed as shown in the diagram on the left, operation is performed in the forward direction when the sensor head is moved to the right.

(2) Renishaw Linear Scale

Forward direction Reverse direction

RENISHAW RGH22

When installed as shown in the diagram on the left, forward direction when the sensor head is moved to the left.

Signal cable

Sensor head

(3) Mitutoyo Linear Scale

 ST781A, ST783A, ST788A, and ST789A

operation is performed

in the

 ST782A and ST784A

Reverse direction

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Signal cable

Forward direction

Mitsutoyo

Sensor head

When installed as shown in the diagram on the left, forward direction when the sensor head

operation is performed

in the

is moved to the left.

When installed as shown in the diagram on the left, operation is performed forward direction when the sensor head

in the

is moved to the right.

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2 Installation

Reverse direction Forward direction

Sensor head

Signal cable

Reverese direction Forward direction

Sensor headSignal cable

Reverse directionForward direction

Sensor head

Signal cable

2.3.3 Adjustment

(4) Magnescale Linear Scale

 SR75-R, SR85-R, SR77-R, and SR87-R

 SR75-L, SR85-L, SR77-L, and SR87-L

 SL700, SL710, SL720, and SL730

When installed as shown in the diagram on the left, operation is performed in the forward direction when the sensor head is moved to the ri

When installed as shown in the diagram on performed in the forward direction when the sensor head is moved to the ri

ght.

the left, operation is

ght.

2.3.3 Adjustment

When the linear scale is an open type, adjust the head installation. For details on the adjustment method, contact the manufacturer of the scales.  When the linear scale is a sealed type, adjustment is not required. However, the dimensional tolerances for installation must be maintained.

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When installed as shown in the diagram on performed in the forward direction when the sensor head is moved to the left.

the left, operation is

2

Installation

2.4 SERVOPACK Installation

Air Flow

Base

2.4.1 Orientation

The SERVOPACK is available in models that are base-mounted, models that are rack-mounted, and models that are duct-ventilated. In any case, mount the SERVOPACK with a vertical orientation.

2.4 SERVOPACK Installation

Firmly secure the SERVOPACK to the mounting

surface, using

either two or four

mounting holes depending on the SERVOPACK capacity.

Note: For SERVOPACKs of command option attachable type, installation conditions may dif-

fer depending on the attached option module. For details, refer to the user’s manual for each option module.

• Base-mounted

• Rack-mounted

Rack

Air Flow

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2 Installation

Air Flow

Duct

2.4.1 Orientation

• Duct-ventilated

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2

Installation

2.4.2 Installation Standards

Fan

30 mm or more

40 mm or more

Width varies with SERVOPACK model

Fan

Observe the standards for mounting SER VOPACKs in control panels, including those for the mounting SERVOPACKs side by side in one control panel as shown in the following illustration.

Note: For SERVOPACKs of command option attachable type, installation conditions may dif-

fer depending on the attached option module. For details, refer to the user’s manual for each option module.

• SERVOPACK Mounting Orientation

Mount the SER VOPACK vertically to the wall, with the front panel (the side with the panel operator display) facing out.

• Cooling

Refer to the following diagram and leave sufficient space for coolin g by fans an d natural convection.

• Mounting SERVOPACKs Side by Side in a Control Panel

2.4 SERVOPACK Installation

Leave sufficient space on each side and at the top and the bottom of each SERVOPACK. The width on each side varies in accordance with the models of the SERVOPACKS used.

SERVOPACK Model

SGDV-

R70F, R90F, 2R1F, R70A, R90A, 1R6A, 2R8A

2R8F, 3R8A, 5R5A, 7R6A 1 mm or more 10 mm or more 120A, 180A, 200A, 330A,

550A, 1R9D, 3R5D 8R4D, 120D, 170D, 260D

, 5R4D,

Also install cooling fans above the SER VOP

Side

Left Right

1 mm or more

10 mm or more

ACKs to disperse local pock

Top and bottom

40 mm or more

ets of

warmer air around the SERV OPACKs.

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2 Installation

2.4.2 Installation Standards

• Inside the Control Panel

The conditions inside the control panel should be the same as the environmental conditions of the SERVOPACK. Refer to 2.1.2 SERVOPACK Installation Environment.

The SGDV -B SER VOPACKs have an Installation En (Un022)

. With this monitor, operation conditions in the installation environment can

vironment monitor

be observed and measured.

The value shown on this monitor should be equal to or less than 100% for optimum operating conditions. If this value is over 100%, one of the followin

measures must be taken to ensure

g

safe operation and a long product life.

Improve air circulation around

SERVOPACKs. Minimum Air Circulation Rate Top (10 mm): 0.5 m/s Bottom (10 mm): 0.2 m/s

To improve the air circulation to meet these minimum standards and to lower the per centage shown on the monitor, widen the sp

ace between the SERVOPACKs or lower

the temperature of the surrounding air .

<Note> For every increase of 10C, the percentage shown on the monitor will also increase by app

roximately ten.

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2

Installation

2.5 EMC Installation Conditions

Power supply: Single-phase 100 VAC

U, V, W

L1, L2

L1C, L2C

CN2

CN1

Shield box

SERVOPACK

PE

Linear

scale

Linear

servomotor

Brake

1

3

4

5

Clamp

Noise

filter

Clamp

CN8

2

Surge

absorber

Two turn

One turn

CoreCore

Core

Core Core

Core

Two turn

Clamp

Host

controller

Safety unit

One turn

This section describes the recommended installation conditions that satisfy EMC guidelines for each model of the SGDV SERVOPACK. The conditions required for the standard type (base-mounted) of SERVOPACK are described. Refer to this section for other SERVOPACK models such as the rack-mounted types as well.

2.5 EMC Installation Conditions

This section describes the EMC installation conditio

ns satisfied in test conditions prepared by Yaskawa. The actual EMC level may differ depending on the actual system’s configuration, wiring, and other conditions. However, because this product is built-in, check that the following conditions are still met after being installed in the user’s product.

The applicable standards are EN55011/A2 group

1 class

EN61000-6-2.

2.5.1 SGDV-05 (Analog Pulse Model)

 Single-phase 100 V, SGDV-F05A ( = R70, R90, 2R1,

2R8)

A, EN61800-3, and

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable

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2 Installation

Power supply: Three-phase 200 VAC

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

Shield box

SERVOPACK

PE

1

3

4

5

Clamp

Noise

filter

Clamp

CN8

2

Surge

absorber

Linear

scale

Linear

servomotor

Host

controller

Safety unit

2.5.1 SGDV-05 (Analog Pulse Model)

 Three-phase 200 V, SGDV-A05B ( = R70, R90, 1R6,

2R8)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable

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2.5 EMC Installation Conditions

2

Installation

Power supply: Three-phase 200 VAC

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

Shield box

SERVOPACK

PE

1

3

4

5

Clamp

Noise

filter

Clamp

CN8

2

Surge

absorber

One turn

CoreCore

Core

Core Core

Core

Two turn

Clamp

Linear

scale

Linear

servomotor

Host

controller

Safety unit

 Three-phase 200 V, SGDV-A05A ( = R70, R90, 1R6,

2R8, 3R8, 5R5, 7R6)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable

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2 Installation

1

3

4

5

2

Power supply: Three-phase 200 VAC

Shield box

SERVOPACK

Clamp

Noise

filter

Clamp

Surge

absorber

CoreCore

Core Core

Two turn

Clamp

Linear

scale

Linear

servomotor

Host

controller

Safety unit

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

PE

CN8

One turn

2.5.1 SGDV-05 (Analog Pulse Model)

 Three-phase 200 V, SGDV-120A05A

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable

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2.5 EMC Installation Conditions

2

Installation

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

PE

1

3

4

5

CN8

2

Power supply: Three-phase 200 VAC

Shield box

SERVOPACK

Clamp

Noise

filter

Clamp

Surge

absorber

Core

Core Core

Two turn

Clamp

Linear

scale

Linear

servomotor

Host

controller

Safety unit

One turn

 Three-phase 200 V, SGDV-A05A ( = 180, 200, 330)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable

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2 Installation

Power supply: Three-phase 200 VAC

Shield box

SERVOPACK

Noise

filter

Surge

absorber

Host

controller

Safety unit

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

B1, B2

PE

Linear

scale

Linear

servomotor

1

3

4

5

Clamp

CN8

2

Clamp Clamp

Regenerative

resistor unit

6

2.5.1 SGDV-05 (Analog Pulse Model)

 Three-phase 200 V, SGDV-550A05A

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  Regenerative resistor unit cable Non-shield cable

2-42

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2

Installation

SERVOPACK

Host

controller

Safety unit

Linear

scale

Linear

servomotor

Power supply: Single-phase 200 VAC

Power supply: Three-phase 400 VAC

U, V, W

L1, L2, L3

24 V, 0 V

CN2

CN1

Shield box

PE

1

2

3

4

6

5

Clamp

Core

Clamp

Core

Clamp

Noise filter*

3

Core

CN8

Core

Surge

absorber

Surge

absorber

Core

Noise filter*

2

Control

power

supply

24 VDC*

1

Clamp

Clamp Clamp

One turn

Two turnTwo turn

One turn

2.5 EMC Installation Conditions

 Three-phase 400 V, SGDV-D05A ( = 1R9, 3R5, 5R4,

8R4, 120, 170)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Control power cable Shield cable  Main circuit cable Shield cable

 Products that have received CE marking are recommended for the 24 VDC power supply.  Install the following noise filter on the power line between th

supply and the 24 VDC power supply. Model number: FN2070-6/07 (SCHAFFNER)

 For more information on this filter, refer to

42)

e single-phase 200 V power



-V Series Product Catalog. (KAEP S80 0000

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2 Installation

SERVOPACK

Host

controller

Safety unit

Linear

scale

Linear

servomotor

Power supply: Single-phase 200 VAC

Power supply: Three-phase 400 VAC

U, V, W

L1, L2, L3

24 V, 0 V

CN2

CN1

Shield box

PE

1

2

3

4

6

5

Clamp

Noise filter*

3

CN8

Surge

absorber

Surge

absorber

Noise filter*

2

Control

power

supply

24 VDC*

1

Clamp

Clamp Clamp

B1, B2

Regenerative

resistor unit

cable

7

2.5.1 SGDV-05 (Analog Pulse Model)

 Three-phase 400 V, SGDV-260D05A

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Control power cable Shield cable  Main circuit cable Shield cable  Regenerative resistor unit cable Non-shield cable

 Products that have received CE marking are recommended for the 24 VDC power supply.  Install the following noise filter on the power

supply and the 24 VDC power supply. Model number: FN2070-6/07 (SCHAFFNER)

 For more information on this filter, refer to

42)

line between the single-phase 200 V power



-V Series Product Catalog. (KAEP S8 00000

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2

Installation

2.5.2 SGDV-15 (M-II Model)

U, V, W

L1, L2

L1C, L2C

CN2

CN1

Shield box

PE

1

3

4

5

Clamp

CN8

2

One turn

CoreCore

Two turn

Clamp

MECHATROLINK-II

controller

CN6A,CN6B

6

Clamp

Power supply: Single-phase 100 VAC

SERVOPACK

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Surge

absorber

Two turn

Core

Core Core

Core

Safety unit

One turn

Host

controller

 Single-phase 100 V, SGDV-F15A ( = R70, R90, 2R1,

2R8)

2.5 EMC Installation Conditions

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable

2-45

 Main circuit cable Shield cable  MECHATROLINK-II communication cable Shield cable

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2 Installation

Shield box

Clamp

MECHATROLINK-II

controller

Clamp

Power supply: Three-phase 200 VAC

SERVOPACK

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Surge

absorber

Safety unit

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

CN6A, CN6B

PE

2

1

3

4

5

6

CN8

Host

controller

2.5.2 SGDV-15 (M-II Model)

 Three-phase 200 V, SGDV-A15B ( = R70, R90, 1R6,

2R8)

Symbol Cable Name Specification

 I/O signal cable Shi eld cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-II communication cable Shield cable

2-46

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2.5 EMC Installation Conditions

2

Installation

Shield box

Clamp

One turn

CoreCore

Two turn

Clamp

MECHATROLINK-II

controller

Clamp

Power supply: Three-phase 200 VAC

SERVOPACK

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Surge

absorber

Core

Core Core

Core

Safety unit

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

CN6A, CN6B

PE

2

1

3

4

5

6

CN8

One turn

Host

controller

 Three-phase 200 V, SGDV-A15A ( = R70, R90, 1R6,

2R8, 3R8, 5R5, 7R6)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-II communication cable Shield cable

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2-47

2 Installation

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

CN6A, CN6B

PE

2

1

3

4

5

6

CN8

Shield box

Clamp

One turn

CoreCore

Two turn

Clamp

MECHATROLINK-II

controller

Clamp

Power supply: Three-phase 200 VAC

SERVOPACK

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Surge

absorber

Core Core

Safety unit

Host

controller

2.5.2 SGDV-15 (M-II Model)

 Three-phase 200 V, SGDV-120A15A

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-II communication cable Shield cable

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2.5 EMC Installation Conditions

2

Installation

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

PE

1

3

4

5

CN8

2

CN6A, CN6B

6

Shield box

Clamp

One turn

Core

Two turn

Clamp

MECHATROLINK-II

controller

Clamp

Power supply: Three-phase 200 VAC

SERVOPACK

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Surge

absorber

Core Core

Safety unit

Host

controller

 Three-phase 200 V, SGDV-A15A ( = 180, 200, 330)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-II communication cable Shield cable

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2 Installation

U, V, W

L1, L2, L3

L1C, L2C

B1, B2

CN2

CN1

PE

1

3

4

5

CN8

2

MECHATROLINK-II

controller

CN6A, CN6B

Clamp

6

7

Power supply: Three-phase 200 VAC

Shield box

SERVOPACK

Noise

filter

Surge

absorber

Safety unit

Linear

scale

Linear

servomotor

Clamp

Clamp Clamp

Regenerative

resistor unit

Host

controller

2.5.2 SGDV-15 (M-II Model)

 Three-phase 200 V, SGDV-550A15A

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  Regenerative resistor unit cable Non-shield cable  MECHA TROLINK-II communication cable Shield cable

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2.5 EMC Installation Conditions

2

Installation

U, V, W

L1, L2, L3

24 V, 0 V

CN2

CN1

PE

1

2

3

6

5

CN8

4

CN6A, CN6B

7

Clamp

MECHATROLINK-II

controller

SERVOPACK

Safety unit

Linear

scale

Linear

servomotor

Power supply: Single-phase 200 VAC

Power supply: Three-phase 400 VAC

Shield box

Clamp

Core

Clamp

Core

Clamp

Noise

filter*

3

Core Core

Surge

absorber

Surge

absorber

Core

Noise filter*

2

Control

power supply

24 VDC*

1

Clamp

Clamp Clamp

One turn

Two turnTwo turn

One turn

Host

controller

 Three-phase 400 V, SGDV-D15A ( = 1R9, 3R5, 5R4,

8R4, 120, 170)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Control power cable Shield cable  Main circuit cable Shield cable  MECHATROLINK-II communication cable Shield cable

 Products that have received CE marking are recommended for the 24 VDC power supply.  Install the following noise filter on the power line between th

supply and the 24 VDC power supply.

e single-phase 200 V power

Model number: FN2070-6/07 (SCHAFFNER)



 For more information on this filter, refer to

42)

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-V Series Product Catalog. (KAEP S80 0000

2-51

2 Installation

2.5.2 SGDV-15 (M-II Model)

 Three-phase 400 V, SGDV-260D15A

Power supply: Single-phase 200 VAC

Power supply: Three-phase 400 VAC

5

Clamp

Surge

absorber

6

Clamp

Surge

absorber

Noise filter*

2

Noise filter*

Control

power

supply

24 VDC*

3

1

SERVOPACK

24 V, 0 V

L1, L2, L3

U, V, W

CN2

Shield box

Clamp

3

4

Clamp

servomotor

Linear

scale

PE

MECHATROLINK-II

controller

Regenerative

resistor cable

8

Clamp

7

B1, B2

CN6A, CN6B

Clamp Clamp

Host

controller

CN1

1

Safety unit

CN8

2

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Control power cable Shield cable  Main circuit cable Shield cable  Regenerative resistor unit cable Non-shield cable  MECHATROLINK-II communication cable Shield cable

 Products that have received CE marking are recommended for the 24 VDC power supply.  Install the following noise filter on the power

line between the single-phase 200 V power supply and the 24 VDC power supply. Model number: FN2070-6/07 (SCHAFFNER)



 For more information on this filter, refer to

-V Series Product Catalog. (KAEP S8 00000

42)

PE

2-52

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2

Installation

2.5.3 SGDV-25 (M-III Model)

 Single-phase 100 V, SGDV-F25A ( = R70, R90, 2R1,

2R8)

2.5 EMC Installation Conditions

Shield box

Power supply: Single-phase 100 VAC

MECHATROLINK-III

controller

PE

One turn

Noise

Clamp Surge

absorber

Clamp

filter

Two turn

5

6

L1, L2

Core

L1C, L2C

Core

CN6A, CN6B

Host

controller

SERVOPACK

U, V, W

CN1

CN8

Core Core

Clamp

1

Safety unit

CN2

2

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-III communication cable Shield cable

CoreCore

One turn

Two turnTwo turn

Clamp

Linear

3

servomotor

Linear

4

scale

PE

2-53

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2 Installation

Shield box

Clamp

MECHATROLINK-III

controller

Clamp

Power supply: Three-phase 200 VAC

SERVOPACK

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Surge

absorber

Safety unit

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

CN6A, CN6B

PE

2

1

3

4

5

6

CN8

Host

controller

2.5.3 SGDV-25 (M-III Model)

 Three-phase 200 V, SGDV-A25B ( = R70, R90, 1R6,

2R8)

Symbol Cable Name Specification

 I/O signal cable Shi eld cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-III communication cable Shi

eld cable

2-54

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2.5 EMC Installation Conditions

2

Installation

MECHATROLINK-III

controller

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

CN6A, CN6B

Shield box

SERVOPACK

PE

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Clamp

CN8

Surge

absorber

CoreCore

Core

Core Core

Core

Clamp

Host

controller

Safety unit

Clamp

Power supply: Three-phase 200 VAC

5

6

One turn

Two turn Two turn

1

2

3

4

 Three-phase 200 V, SGDV -A25A ( =R70, R90, 1R6, 2R8,

3R8, 5R5, 7R6)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-III communication cable Shield cable

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2-55

2 Installation

MECHATROLINK-III

controller

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

CN6A, CN6B

SERVOPACK

PE

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Clamp

CN8

Surge

absorber

CoreCore

Core Core

Clamp

Host

controller

Safety unit

Clamp

Power supply: Three-phase 200 VAC

One turn

Shield box

Two turn Two turn

5

6

12

3

4

2.5.3 SGDV-25 (M-III Model)

 Three-phase 200 V, SGDV-120A25A

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-III communication cable Shield ca

ble

2-56

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2.5 EMC Installation Conditions

2

Installation

Power supply: Three-phase 200 VAC

U, V, W

L1, L2, L3

L1C, L2C

CN2

CN1

SERVOPACK

PE

Linear

scale

Linear

servomotor

Clamp

Noise

filter

Clamp

CN8

Surge

absorber

Core

Core Core

Clamp

Host

controller

Safety unit

MECHATROLINK-III

controller

CN6A, CN6B

Clamp

Shield box

One turn

Two turn Two turn

5

6

12

3

4

 Three-phase 200 V, SGDV-A25A ( = 180, 200, 330)

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  MECHATROLINK-III communication cable Shield cable

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2 Installation

2.5.3 SGDV-25 (M-III Model)

 Three-phase 200 V, SGDV-550A25A

Power supply: Three-phase 200 VAC

MECHATROLINK-III

controller

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Main circuit cable Shield cable  Regenerative resistor unit cable Non-shield cable  MECHATROLINK-III communication cable Shield ca

5

absorber

PE

7

Clamp

Surge

Regenerative

resistor unit

Clamp

Noise

filter

6

Host

controller

SERVOPACK

U, V, W

L1, L2, L3

L1C, L2C

B1, B2

CN6A, CN6B

CN1

CN8

ClampClamp

12

Safety unit

CN2

Shield box

Clamp

ble

Linear

Clamp

3

servomotor

Linear

4

scale

PE

2-58

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2.5 EMC Installation Conditions

2

Installation

1

2

3

6

5

4

7

U, V, W

L1, L2, L3

24 V, 0 V

CN2

CN1

PE

CN8

CN6A, CN6B

MECHATROLINK-III

controller

SERVOPACK

Safety unit

Linear

scale

Linear

servomotor

Power supply: Single-phase 200 VAC

Power supply: Three-phase 400 VAC

Shield box

Clamp

Core

Clamp

Core

Clamp

Noise filter*

3

Core Core

Surge

absorber

Surge

absorber

Core

Noise filter*

2

Control

power supply

24 VDC*

1

Clamp

Clamp Clamp

One turn

Two turnTwo turn

One turn

Host controller

 Three-phase 400 V, SGDV-D25A ( = 1R9, 3R5, 5R4,

8R4, 120, 170)

Symbol Cable Name Specification

 I/O signal cable Shield cable

 Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Control power cable Shield cable  Main circuit cable Shield cable  MECHATROLINK-III communication cable Shield cable

 Products that have received CE marking are recommended for the 24 VDC power supply.  Install the following noise filter on the power line between th

supply and the 24 VDC power supply. Model number: FN2070-6/07 (SCHAFFNER)

 For more information on this filter, refer to

 Cable for safety unit Shield cable

e single-phase 200 V power



-V Series Product Catalog. (KAEP S80 0000

42)

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2-59

2 Installation

CN2

1

2

3

6

5

8

7

4

U, V, W

L1, L2, L3

B1, B2

24 V, 0 V

CN1

PE

CN8

CN6A, CN6B

MECHATROLINK-III

controller

SERVOPACK

Safety unit

Linear

scale

Linear

servomotor

Power supply: Single-phase 200 VAC

Power supply: Three-phase 400 VAC

Shield box

Clamp

Noise

filter*

3

Regenerative

resistor unit

Surge

absorber

Surge

absorber

Surge

absorber

Noise filter*

2

Control

power supply

24 VDC*

1

Clamp

Clamp Clamp

Host controller

2.5.3 SGDV-25 (M-III Model)

 Three-phase 400 V, SGDV-260D25A

2-60

Symbol Cable Name Specification

 I/O signal cable Shield cable  Cable for safety unit Shield cable  Linear servomotor main circuit cable Shield cable  Linear scale connection cables Shield cable  Control power cable Shield cable  Main circuit cable Shield cable  Regenerative resistor unit cable Non-shield cable  MECHATROLINK-III communication cable Shield cable

 Products that have received CE marking are recommended for the 24 VDC power supply.  Install the following noise filter on the power

line between the single-phase 200 V power supply and the 24 VDC power supply. Model number: FN2070-6/07 (SCHAFFNER)

 For more information on this filter, refer to

42)

www.dadehpardazan.ir 88594014-15



-V Series Product Catalog. (KAEP S8 00000

2.5 EMC Installation Conditions

2

Installation

Cable

Ferrite core

Cable

Ferrite core

Host controller side

Ground plate

Cable

Cable clamp

Shield (cable sheath stripped)

Fix and ground the cable shield using a piece of conductive metal.

Remove paint on mounting surface.

2.5.4 SGDV-E5A (Command Option Attachable Type)

For SER VOPACKs of command option attachable type, EMC installation conditions may differ depending on the attached option module. For details, refer to the user’s manual for each option module.

2.5.5 Other Precautions

(1) Attachment Methods of Ferrite Cores

One turn Two turn

(2) Recommended Ferrite Core

Cable Name Ferrite Core Model Manufacturer

Linear servomotor main circuit cable ESD-SR-250 NEC TOKIN Corp.

(3) Recommended Noise Filter and Surge Absorber

For more information on recommended noise filters and surge absorbers, refer to -V Series Product Catalog. (KAEP S800000 42)

(4) Fixing the Cable

Fix and ground the cable shield using a piece of conductive metal.

• Example of Cable Clamp

(5) Shield Box

A shield box, which is a closed metallic enclosure, is effective as reinforced shielding against electromagnetic interference (EMI) from SERVOPACKs. The structure of the box should allow the main body, door, and cooling unit to be attached to the ground. The box opening should be as small as possible.

Note: Do not connect the digital operator and the analog monitor cable to the SERVOPACK

during operations. Connect them only when the machinery is stopped during maintenance.

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2 Installation

2.5.5 Other Precautions

2-62

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3

Wiring and Connection

3

Wiring and Connection

This chapter describes how to set up the wiring and connections required for trial operation. For more information on the wiring and connection, refer to the following manuals.

• -V Series User's Manual Design and Maintenance Linear Motor/ Analog Voltage and Pulse Train Reference (SIEP S800000 47)

• -V Series User's Manual Design and Maintenanc MECHATROLINK-II Communications Reference (SIEP S800000 48)

• -V Series User's Manual Design and Maintenanc MECHATROLINK-III Communications Reference (SIEP S800000 65)

• -V Series User's Manual Design and Maintenance Linear Motor/ Command Option Attachable Type (SIEP S800000 66)

3.1 Precautions for Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2 System Configuration Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.2.1 Connecting to SGDV-05 SERVOPACK

(Analog Pulse Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.2.2 Connecting to SGDV-15 SERVOPACK (M-II Model)

3.2.3 Connecting to SGDV-25 SERVOPACK

(M-III Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

3.2.4 Connecting to SGDV-E5A SERVOPACK

(Command Option Attachable Type) . . . . . . . . . . . . . . . . . . . . .3-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3.3 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3.3.1 Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20

3.3.2 When Using a Standard Power Supply Input (Single-phase

100 V, Three-phase 200 V, or Three-phase 400 V) . . . . . . . . . . 3-22

3.3.3 When Using the SERVOPACK with a Single-phase

200 V Power Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27

3.3.4 When Using the SERVOPACK with a DC Power Input . . . . . . .3-30

3.3.5 When Using More Than One SERVOPACK . . . . . . . . . . . . . . . .3-34

3.3.6 General Precautions for Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .3-35

e Linear Motor/

3-1

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3 Wiring and Connection

3.3.7 Wiring the Spring Type Main Circuit Terminal Connector . . . . . . 3-36

3.4 Connecting Regenerative Resistors . . . . . . . . . . . . . . . . . . . . .3-38

3.4.1 Connecting Regenerative Resistor . . . . . . . . . . . . . . . . . . . . . . . 3-38

3.4.2 Setting the Regenerative Resistor Capacity . . . . . . . . . . . . . . . . 3-41

3.5 Linear Scale Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42

3.5.1 Linear Scale Signal (CN2) Names and Functions . . . . . . . . . . . 3-42

3.5.2 Linear Scale Connection Examples . . .

. . . . . . . . . . . . . . . . . . . 3-43

3-2

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3

Wiring and Connection

3.1 Precautions for Wiring

CAUTION

• Be sure to wire correctly and securely.

Failure to observe this caution may result in motor overrun, injury

• Do not bundle or run the main circuit cables together with the linear scale connection cables in the same duct. Keep them separated by at least 30 cm.

Failure to do so may result in malfunction.

• Use shielded twisted-pair wires or multi-co signal cables and the linear scale connection cables.

• The maximum cable length is 3 m for the I/O signals, 20 tor main circuit, 20 m for serial converter unit, 15 m for the linear scale, 15 m for the hall sensor, and 10 m for control power supply cables for the SERVOPACK with a 400-V power supply (+24 V, 0 V).

• Do not touch the power terminals while the charg power OFF because high voltage may still remain in the SERVOPACK.

Make sure the charge indicator is off first before

• Leakage current may increase depending on the type of noise filter and the grounding conditions. When using one by considering the type of noise filter and the grounding conditions. For details, contact the manufacturer of the noise filter.

• Incorrect wiring or incorrect voltage applicatio short-circuit.

The above failures will prevent the holding brak machine or cause an accident resulting in death or injury.

• Inverting the polarity of the brake signal (/BK), i.e. positive logic, will prevent the holding If this setting is absolutely necessary, check the operation and confirm that there are n

a detector or a breaker for leakage current, select the appropriate

brake from working in case of its signal line disconnection.

o safety problems.

re shielded twisted-p

e indicator is ON af

starting wiring and inspection.

n to the output circuit may

e from working, which may damage the

, or malfunction.

the I/O signal cables or

air wires for I/O

m for the linear servomo-

ter turning

cause

3-3

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3 Wiring and Connection

SGDV-2R1F01A

100

V

3.2.1 Connecting to SGDV-05 SERVOPACK (Analog Pulse Model)

3.2 System Configuration Diagram

3.2.1 Connecting to SGDV-05 SERVOPACK (Analog

Pulse Model)

(1) SGDV-F05A

Power supply Single-phase 100 VAC

Molded-case circuit breaker (MCCB)

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Noise filter

Used to eliminate external noise from the power line.

R T

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.

SGDV-F05A

SERVOPACK

100

SGDV-2R1F01A

Connection cable for digital operator

Connection cable for personal computer

Digital operator

Personal computer

3-4

Regenerative resistor*

I/O signal cable

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

Cable for connecting a serial converter unit

When using the safety function, insert a connection cable specifically for the safety function.

Host controller

Serial converter unit

Safety function devices

Cable for connecting a linear scale

Linear servomotor main circuit cable

 Before connecting an external regenerativ e resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

Linear scale (Not included)

Cable for connecting a hall sensor

Linear servomotor with core

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3

Wiring and Connection

R S T

SGDV-A05

SERVOPACK

Power supply Three-phase 200 VAC

Noise filter

Molded-case circuit breaker (MCCB)

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Used to eliminate external noise from the power line.

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.

Regenerative resistor*

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Safety function devices

I/O signal cable

Connection cable for digital operator

Connection cable for personal computer

Digital operator

Personal computer

Host controller

Linear servomotor main circuit cable

Serial converter unit

Cable for connecting a serial converter unit

Linear servomotor with core

Linear scale (Not included)

Cable for connecting a hall sensor

Cable for connecting a linear scale

(2) SGDV-A05 SERVOPACK

 Using a Three-phase, 200-V Power Supply

3.2 System Configuration Diagram

 Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

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3-5

3 Wiring and Connection

R S T

SGDV-A05

SERVOPACK

Power supply Single-phase 200 VAC

Noise filter

Molded-case circuit breaker (MCCB)

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Used to eliminate external noise from the power line.

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.

Regenerative resistor*

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Safety function devices

I/O signal cable

Connection cable for digital operator

Connection cable for personal computer

Digital operator

Personal computer

Host controller

Linear servomotor main circuit cable

Serial converter unit

Cable for connecting a serial converter unit

Linear servomotor with core

Linear scale (Not included)

Cable for connecting a hall sensor

Cable for connecting a linear scale

3.2.1 Connecting to SGDV-05 SERVOPACK (Analog Pulse Model)

 Using a Single-phase, 200-V Power Supply

The -V Series SER VOPACK for a 200-V power supply input has input specifications for a three-phase power supply, but some models can also be used phase 200-V power supply. For details, refer to Maintenance Linear Motor/Analog Voltage and Pulse Train Reference (SIEP S800000 47).

with a single-



-V Series User's Manual Design and

3-6

 Before connecting an external regenerativ e resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

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3

Wiring and Connection

(3) SGDV-D05A

Power supply Three-phase 400 VAC

R S T

Molded-case circuit breaker (MCCB)

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Noise filter

Used to eliminate external noise from the power line.

24 VDC power supply

Regenerative resistor*

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.

∗1

2

SGDV-D05A

SERVOPACK

3.2 System Configuration Diagram

Connection cable for digital operator

Connection cable for personal computer

I/O signal cable

Digital operator

Personal computer

Host controller

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Linear servomotor main circuit cable

 Use a 24 VDC power supply with double insulation or reinforced insulation. (The power

 Before connecting an external regenerative

Cable for connecting a linear scale

Linear scale (Not included)

supply is not included)

resisto

r to the SERVOP ACK, ref er to 3.4 Con -

necting Regenerative Resistors.

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Safety function devices

Cable for connecting a serial converter unit

Serial converter unit

Cable for connecting a hall sensor

Linear servomotor with core

3-7

3 Wiring and Connection

R T

Connect to the MECHATROLINK-II

SGDV-F15A

SERVOPACK

Power supply Single-phase 100 VAC

Noise filter

Molded-case circuit breaker (MCCB)

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Used to eliminate external noise from the power line.

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.

Regenerative resistor*

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Safety function devices

I/O signal cable

Connection cable for digital operator

Connection cable for personal computer

Digital operator

Personal computer

Host controller

Linear servomotor main circuit cable

Serial converter unit

Cable for connecting a serial converter unit

Linear servomotor with core

Linear scale (Not included)

Cable for connecting a hall sensor

Cable for connecting a linear scale

3.2.2 Connecting to SGDV-15 SERVOPACK (M-II Model)

(1) SGDV-F15A

3-8

 Before connecting an external regenerativ e resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

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3

Wiring and Connection

R S T

Connect to the MECHATROLINK-II

SGDV-A15

SERVOPACK

Power supply Three-phase 200 VAC

Noise filter

Molded-case circuit breaker (MCCB)

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Used to eliminate external noise from the power line.

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.

Regenerative resistor*

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Safety function devices

I/O signal cable

Connection cable for digital operator

Connection cable for personal computer

Digital operator

Personal computer

Host controller

Linear servomotor main circuit cable

Serial converter unit

Cable for connecting a serial converter unit

Linear servomotor with core

Linear scale (Not included)

Cable for connecting a hall sensor

Cable for connecting a linear scale

(2) SGDV-A15

 Using a Three-phase, 200-V Power Supply

3.2 System Configuration Diagram

 Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

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3-9

3 Wiring and Connection

3.2.2 Connecting to SGDV-15 SERVOPACK (M-II Model)

 Using a Single-phase, 200-V Power Supply

The -V Series SER VOPACK for a 200-V power supply input has input specifications for a three-phase power supply, but some models can also be used phase 200-V power supply. For details, refer to Maintenance Linear Motor/MECHATROLINK-II Communications Reference (SIEP S800000 48).

Power supply Single-phase 200 VAC

Molded-case circuit breaker (MCCB)

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Noise filter

Used to eliminate external noise from the power line.

R T

SGDV-A15

SERVOPACK

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.



-V Series User's Manual Design and

Connection cable for digital operator

Connection cable for personal computer

I/O signal cable

Connect to the MECHATROLINK-II

Host controller

with a single-

Digital operator

Personal computer

3-10

Regenerative resistor*

Cable for connecting a serial converter unit

Serial converter unit

Cable for connecting a linear scale

Linear servomotor main circuit cable

 Before connecting an external regenerativ e resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

Linear scale (Not included)

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Safety function devices

Cable for connecting a hall sensor

Linear servomotor with core

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3

Wiring and Connection

R S T

24 VDC power supply

∗

1

Connect to the MECHATROLINK-II

SGDV-D15A

SERVOPACK

Power supply Three-phase 400 VAC

Noise filter

Molded-case circuit breaker (MCCB)

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Used to eliminate external noise from the power line.

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Safety function devices

I/O signal cable

Connection cable for digital operator

Connection cable for personal computer

Digital operator

Personal computer

Host controller

Regenerative resistor

*

2

Linear servomotor main circuit cable

Serial converter unit

Cable for connecting a serial converter unit

Linear servomotor with core

Linear scale (Not included)

Cable for connecting a hall sensor

Cable for connecting a linear scale

(3) SGDV-D15A

3.2 System Configuration Diagram

 Use a 24 VDC power supply with double insulation or reinforced insulation. (The power

 Before connecting an external regenerative

supply is not included)

resisto

r to the SERVOP ACK, ref er to 3.4 Con -

necting Regenerative Resistors.

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3-11

3 Wiring and Connection

R T

Regenerative resistor*

Noise filter

Molded-case circuit breaker (MCCB)

Magnetic contacator

I/O signal cable

SGDV-F25A

SERVOPACK

Power supply Single-phase 100 VAC

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Used to eliminate external noise from the power line.

Turns the servo ON and OFF. Install a surge absorber.

Personal computer

Connection cable for personal computer

Digital operator

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specially for the safety function.

Safety function devices

Connection cable for digital operator

Host controller

Connect to the MECHATROLINK-III

Linear servomotor main circuit cable

Serial converter unit

Cable for connecting a serial converter unit

Linear servomotor with core

Linear scale (Not included)

Cable for connecting a hall sensor

Cable for connecting a linear scale

3.2.3 Connecting to SGDV-25 SERVOPACK (M-III Model)

(1) SGDV-F25A

3-12

 Before connecting an external regenerativ e resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

www.dadehpardazan.ir 88594014-15

3

Wiring and Connection

(2) SGDV-A25

 Using a Three-phase, 200-V Power Supply

Power supply Single-phase 200 VAC

R S T

Molded-case circuit breaker (MCCB)

Protcts the power supply line by shutting the circuit OFF when overcurrent is detected.

3.2 System Configuration Diagram

Noise filter

Used to eliminate external noise from the power line.

Magnetic contactor

Turns the servo ON and OFF. Install a surge absorber.

Regenerative resistor*

Linear servomotor main circuit cable

SGDV-A25

SERVOPACK

Cable for connecting a serial converter unit

Cable for connecting a linear scale

Linear scale (Not included)

Connection cable for digital operator

Connection cable for personal computer

I/O signal cable

Serial converter unit

Connect to the MECHATROLINK-III

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Cable for connecting a hall sensor

Digital operator

Personal computer

Host controller

Safety function devices

 Before connecting an external regenerative resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

www.dadehpardazan.ir 88594014-15

Linear servomotor with core

3-13

3 Wiring and Connection

R T

Noise filter

Molded-case circuit breaker (MCCB)

Magnetic contactor

I/O signal cable

SGDV-A25

SERVOPACK

Power supply Single-phase 200 VAC

Protcts the power supply line by shutting the circuit OFF when overcurrent is detected.

Used to eliminate external noise from the power line.

Turns the servo ON and OFF. Install a surge absorber.

Personal computer

Connection cable for personal computer

Digital operator

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Safety function devices

Connection cable for digital operator

Host controller

Regenerative resistor*

Connect to the MECHATROLINK-III

Linear servomotor main circuit cable

Serial converter unit

Cable for connecting a serial converter unit

Linear servomotor with core

Linear scale (Not included)

Cable for connecting a hall sensor

Cable for connecting a linear scale

3.2.3 Connecting to SGDV-25 SERVOPACK (M-III Model)

 Using a Single-phase, 200-V Power Supply

The -V Series SER VOPACK for a 200-V power supply input has input specifications for a three-phase power supply, but some models can also be used phase 200-V power supply. For details, refer to Maintenance Linear Motor/MECHATROLINK-III Communications Reference (SIEP S800000 65).

with a single-



-V Series User's Manual Design and

3-14

 Before connecting an external regenerativ e resistor to the SERVOPACK, refer to 3.4 Con-

necting Regenerative Resistors.

www.dadehpardazan.ir 88594014-15

3

Wiring and Connection

24 VDC power supply

∗

1

Noise filter

Molded-case circuit breaker MCCB)

Magnetic contactor

I/O signal cable

Power supply Three-phase 400 VAC

R S T

Protects the power supply line by shutting the circuit OFF when overcurrent is detected.

Used to eliminate external noise from the power line.

Turns the servo ON and OFF. Install a surge absorber.

Personal computer

Connection cable for personal computer

Digital operator

Connection cable for digital operator

When not using the safety function, use the SERVOPACK with the safety function jumper connector (JZSP-CVH05-E, provided as an accessory) inserted.

When using the safety function, insert a connection cable specifically for the safety function.

Safety function devices

SGDV-D25A

SERVOPACK

Host controller

Regenerative resistor*

2

Connect to the MECHATROLINK-III

Linear servomotor main circuit cable

Serial converter unit

Cable for connecting a serial converter unit

Linear servomotor with core

Linear scale (Not included)

Cable for connecting a hall sensor

Cable for connecting a linear scale

(3) SGDV-D25A

3.2 System Configuration Diagram

 Use a 24 VDC power supply with double insulation or reinforced insulation. (The power

 Before connecting an external regenerative resisto

supply is not included)

r to the SERVOP ACK, ref er to 3.4 Con -

necting Regenerative Resistors.

www.dadehpardazan.ir 88594014-15

3-15