Yaskawa AC Drive-V1000 Installation Manual
YASKAWA AC Drive-V1000
Compact Vector Control Drive
NEMA Type 4X/IP66 Installation Manual
Type: CIMR-VA
Models:
200 V Class, Three-Phase Input: 0.1 to 18.5 kW
200 V Class, Single-Phase Input: 0.1 to 3.0 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
安川インバータ
V1000
小形ベクトル制御
NEMA Type 4X/IP66タイプ設置要領書
形 式 CIMR-VA
容量範囲
製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C710606 35D
級（三相電源用）
200 V
級（単相電源用）
200 V
級（三相電源用）
400 V
0.1〜18.5 kW
0.1〜3.0 kW
0.2〜18.5 kW
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors
or omissions. Neither is any liability assumed for damages resulting from the use of the information
contained in this publication.
2 YAS KAWA ELE CTR IC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
™
Table of
Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 17
6 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .28
7 CONDITIONS OF ACCEPTABILITY . . . . . . . . . . . . . . . . . . . 35
8 CABLE GLAND SELECTION . . . . . . . . . . . . . . . . . . . . . . . .36
9 DRIVE COOLING FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10 DRIVE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11 EMC GUIDELINES COMPLIANCE . . . . . . . . . . . . . . . . . . .52
12 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
YAS KAWA ELE CTR IC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 3
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a
product manufactured by Yaskawa must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings
provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express
warranty only as to the quality of its products in conforming to standards and specifications
published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,
or claims arising from misapplication of its products.
4 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
1 Preface and Safety
◆
Applicable Documentation
This manual provides instructions on installing the V1000 NEMA Type 4X/IP66 drive. For
more specific information on the operation of this product, refer to the other manuals listed
in the following table:
Yaskawa AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
Manual No.: TOBP C710606 35
This manual contains basic information required to install the V1000 NEMA Type 4X/IP66
drive. Carefully review this manual along with the Quick Start Guide accompanying the
NEMA Type 4X/IP66.
Yaskawa AC Drive - V1000 Technical Manual
This manual describes installation, wiring, operation procedures, functions, troubleshooting,
maintenance, and inspections to perform before operation.
To obtain instruction manuals for Yaskawa products access these sites:
U.S.: http://www.yaskawa.com
Japan: http://www.e-mechatronics.com
Other areas: contact a Yaskawa representative.
Yaskawa AC Drive - V1000 Quick Start Guide
This guide is packaged together with the product. It contains basic information required to
install and wire the drive. This guide provides basic programming and simple setup and
adjustment.
◆
Terms
Note: Indicates a supplement or precaution that does not cause drive damage.
Drive: Yaskawa AC Drive-V1000 NEMA Type 4X/IP66
◆
Registered Trademarks
Company names and product names listed in this manual are registered trademarks of those
companies.
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 5
1 Preface and Safety
DANGER
W ARNING
CAUTION
NOTICE
◆
Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing the drive. The
drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
Indicates an equipment damage message.
6 YAS KAWA ELE CTR IC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
1 Preface and Safety
W ARNING
■ General Safety
General Precautions
• The diagrams in this section may include drives without covers or safety shields to illustrate details.
Be sure to reinstall covers or shields before operating any devices.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa
representative or the nearest Yaskawa sales office and provide the manual number shown on the
front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
Fire Hazard
Select the correct main circuit fuse for use with the drive.
Failure to comply could result in death or serious injury due to fire. Refer to the Quick
Start Guide packaged with the drive to select the correct main circuit fuse for UL/CE
compliance.
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 7
1 Preface and Safety
NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
8 YAS KAWA ELE CTR IC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
2 Product Overview
2 Product Overview
◆
About This Product
The V1000 NEMA Type 4X/IP66 drive is safe for indoor use and complies with the
following standards:
• UL50E: Enclosures for Electrical Equipment, Environmental Considerations
NEMA Type 4X
• International Standard IEC 60529 Degrees of protection provided by enclosures (IP Code)
IP66
NEMA Type 4X – Enclosures constructed for either indoor or outdoor use to provide a
degree of protection to personnel against incidental contact with the enclosed equipment; to
provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust,
splashing water, hose-directed water, and corrosion; and that will be undamaged by the
external formation of ice on the enclosure.
IP66 – Dust-tight enclosures to do not allow any dust to penetrate. The enclosure guards the
drive against powerful jetting water sprayed from any direction and is protected against
access to hazardous parts with a wire.
The LED operator is located on the outside of the protective case for easy programming
accessibility.
The drive is designed to be mounted as a stand alone unit and is not intended for mounting
inside of another enclosure.
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 9
3 Receiving
CIMR-VUBA0001GAA
IP 66
AC1PH 200-240V 50/60Hz
2.0/1.4A
AC3PH 0-240V 0-400Hz 1.2A/0.8A
4.7
5080
MADE IN JAPAN
MAX APPLI.MOTOR:0.2kW/0.1kW REV:A
TYPE 4X INDOOR USE ONLY
PASS
AC drive model
Max applicable motor
Input specifications
Output specifications
Mass
Lot number
Serial number
Software version
Enclosure t y pe
3 Receiving
◆
Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
Figure 1 shows where the nameplate has been placed on the drive. Remove the front
cover and check the information listed on the nameplate. Refer to Removing the Front
Cover on page 31.
• If you have received the wrong model or the drive does not function properly, contact
your supplier.
■ Nameplate
Figure 1
Figure 1 Nameplate Information for Drives without Filter
10 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
3 Receiving
■ Drive Model Identification
The V1000 NEMA Type 4X, IP66 drive type is indicated by the letters “G” or “H” in the AC
drive model designation code. Refer to the Quick Start Guide for complete model number
information.
Figure 2
CIMR-
Drive
◆
Contents and Packaging
Description:
V
No.
V1000
Series
V1000
NEMA Type 4X
IP66 Drive
U
Region
Code
JapanA
ChinaB
2
Voltage
Class
AsiaT
USAU
Figure 2 Drive Model Number
A
Customized
Specification
0001
Unit
No.
Table 1 Contents of Package
Quick Start Guide Installation Manual CD
No.
G
H
G
Enclosure
Type
NEMA
Type 4X
IP66
(no filter)
NEMA
Type 4X
IP66
(with filter)
A
Design
Revision
Order
Environmental
Specification
A
Quick Start
–
Quantity:
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 11
1111
Guide
Installation
Manual
3 Receiving
Screwdriver size
2.5 mm or less
Thickness 0.4 mm or less
◆
Required Additional Parts
Table 2 lists additional parts for use with the drive.
Table 2 Additional Parts
Parts Sold Separately Description
Cable glands
Fuse
◆
Tool Requirements
Straight-edge Screwdriver: A straight-edge screwdriver is needed.
Figure 3
Socket Wrench: An 8 mm or 10 mm socket wrench or nut driver. The tool requirement is
based on drive model.
Table 3 Tool Requirements by Drive Model CIMR-V
Tool required
8 mm socket wrench
10 mm socket wrench –
Only use products recommended by Yaskawa. For details, refer to Cable
Gland Selection on page 36.
To order cable glands or fuses, contact your supplier.
Figure 3 Screwdriver Size
Single-Phase
200 V Class
BA0001G/H
BA0002G/H
BA0003G/H
BA0006G/H
BA0010G/H
BA0012G/H
Three-Phase
200 V Class
2A0001G/H
2A0002G/H
2A0004G/H
2A0006G/H
2A0008G
2A0010G/H
2A0012G/H
2A0018G
2A0020G/H
2A0030G/H
2A0040G/H
2A0056G/H
2A0069G/H
Three-Phase
400 V Class
4A0001G/H
4A0002G/H
4A0004G/H
4A0005G/H
4A0007G/H
4A0009G/H
4A0011G/H
4A0018G/H
4A0023G/H
4A0031G/H
4A0038G/H
12 YAS KA WA EL ECT RIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
4 Components
◆
Drive Components
■ V1000 Drive Model CIMR-V20001G
Figure 4
Drive
4 Components
Bottom of the drive
J
I
NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and
dust. The rubber bushings can be removed without the use of a tool. For more permanent installations,
replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66
integrity.
Note: Refer to Drive Cooling Fans on page 43 for more information.
A
H
G
A – Heatsink I – NEMA Type 4X, IP66 enclosure
B – LED operator cable connector J – Mounting hole (4)
C – LED operator cable K – Control circuit conduit hole (3)
D – Front cover screw (4) L – Rubber bushing (4)
E – LED operator M – Motor wiring conduit hole
F – Front cover N – Main circuit wiring conduit hole
G – Main circuit terminals O – Power supply wiring conduit hole
H – Control circuit terminals
B
C
D
E
K
O
F
Figure 4 V1000 Drive Model CIMR-V20001G
L
M
N
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 13
4 Components
L
M
P
N
O
G
D
E
F
I
H
B
C
A
K
J
■ V1000 Drive Model CIMR-V20001H
Figure 5
A – Heatsink I – Filter
B – LED operator cable connector J – NEMA Type 4X, IP66 enclosure
C – LED operator cable K – Mounting hole (4)
D – Front cover screw (4) L – Power supply wiring conduit hole
E – LED operator M – Rubber bushing (4)
F – Front cover N – Motor wiring conduit hole
G – Main circuit terminals O – Main circuit wiring conduit hole
H – Control circuit terminals P – Control circuit conduit hole (3)
Figure 5 V1000 Drive Model CIMR-V20001H
NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and
dust. The rubber bushings can be removed without the use of a tool. For more permanent installations,
replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66
integrity.
Note: Refer to Drive Cooling Fans on page 43 for more information.
14 YAS KA WA EL ECT RIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
4 Components
RUN
STOP
STOP LED
RUN LED
LED light
(5)
LO/RE lights when a run
command is selected from
the LED operator (LOCAL)
LO/RE light
(LOCAL/REMOTE)
◆
LED Operator Display Overview
The LED operator located on the front of the protective enclosure is different than the LED
operator on the standard V1000 drive. Differences include:
• The “ALM”, “REV”, “DRV”, and “FOUT” lights are below the data display area, not to
the right of the data display area.
• The “LO/RE” light is below the data display area and to the right, not on the LO/RE key.
• A STOP light is on the upper left of the STOP key.
LO/RE LED and RUN LED Indications on page 16 describes the unique characteristics of
the V1000 NEMA Type 4X, IP66 LED operator compared to the standard V1000.
Refer to the drive Quick Start Guide for more details on the function of the LED Operator.
■ LED Operator
Figure 6
Figure 6 V1000 NEMA Type 4X, IP66 Drive LED Operator
YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 15
4 Components
◆
LO/RE LED and RUN LED Indications
Table 4 LED Display
LED Lit Flashing Off
When run command is
Figure 7
Run command
LO/RE
RUN
STOP
Drive output
frequency
selected from LED operator
(LOCAL)
During run
During stop
During stop
• During deceleration to stop
• When a run command is
input and frequency
reference is 0
• During deceleration at a
fast-stop
• During deceleration
• During stop by interlock
operation
RUN
–
During stop
STOP STOP
Run command is selected
from device other than LED
operator (REMOTE)
During stop
• During run
• During deceleration to stop
• When a run command is
input and frequency
reference is 0
RUN
Frequency
setting
RUN
STOP
0 Hz 6 Hz
OFF ON
Flashing Flashing
ON OFF OFF ONON
OFFOFF
ON
Figure 7 RUN LED and Drive Operation
16 YAS KA WA EL ECT RIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual
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