Yaskawa AC Drive-V1000 Installation Manual

YASKAWA AC Drive-V1000

Compact Vector Control Drive

NEMA Type 4X/IP66 Installation Manual

Type: CIMR-VA Models:

200 V Class, Three-Phase Input: 0.1 to 18.5 kW 200 V Class, Single-Phase Input: 0.1 to 3.0 kW 400 V Class, Three-Phase Input: 0.2 to 18.5 kW

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

安川インバータ

V1000

小形ベクトル制御

NEMA Type 4X/IP66タイプ設置要領書

形式 CIMR-VA 容量範囲

製品を安全にお使い頂くために，本書を必ずお読みください。また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になるユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

MANUAL NO. TOBP C710606 35D

級（三相電源用）

200 V

級（単相電源用）

200 V

級（三相電源用）

400 V

0.1〜18.5 kW

0.1〜3.0 kW

0.2〜18.5 kW

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YAS KAWA ELE CTR IC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

™

Table of

Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

5 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 17

6 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .28

7 CONDITIONS OF ACCEPTABILITY . . . . . . . . . . . . . . . . . . . 35

8 CABLE GLAND SELECTION . . . . . . . . . . . . . . . . . . . . . . . .36

9 DRIVE COOLING FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

10 DRIVE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

11 EMC GUIDELINES COMPLIANCE . . . . . . . . . . . . . . . . . . .52

12 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

YAS KAWA ELE CTR IC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 3

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

4 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

1 Preface and Safety

◆

Applicable Documentation

This manual provides instructions on installing the V1000 NEMA Type 4X/IP66 drive. For more specific information on the operation of this product, refer to the other manuals listed in the following table:

Yaskawa AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual Manual No.: TOBP C710606 35

This manual contains basic information required to install the V1000 NEMA Type 4X/IP66 drive. Carefully review this manual along with the Quick Start Guide accompanying the

NEMA Type 4X/IP66.

Yaskawa AC Drive - V1000 Technical Manual

This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation. To obtain instruction manuals for Yaskawa products access these sites: U.S.: http://www.yaskawa.com Japan: http://www.e-mechatronics.com Other areas: contact a Yaskawa representative.

Yaskawa AC Drive - V1000 Quick Start Guide

This guide is packaged together with the product. It contains basic information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment.

◆

Terms

Note: Indicates a supplement or precaution that does not cause drive damage.

Drive: Yaskawa AC Drive-V1000 NEMA Type 4X/IP66

◆

Registered Trademarks

Company names and product names listed in this manual are registered trademarks of those companies.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 5

1 Preface and Safety

DANGER

W ARNING

CAUTION

NOTICE

◆

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing the drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

Indicates an equipment damage message.

6 YAS KAWA ELE CTR IC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

1 Preface and Safety

W ARNING

■ General Safety

General Precautions

• The diagrams in this section may include drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Fire Hazard

Select the correct main circuit fuse for use with the drive.

Failure to comply could result in death or serious injury due to fire. Refer to the Quick Start Guide packaged with the drive to select the correct main circuit fuse for UL/CE compliance.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 7

1 Preface and Safety

NOTICE

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

8 YAS KAWA ELE CTR IC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

2 Product Overview

◆

About This Product

The V1000 NEMA Type 4X/IP66 drive is safe for indoor use and complies with the following standards:

• UL50E: Enclosures for Electrical Equipment, Environmental Considerations

NEMA Type 4X

• International Standard IEC 60529 Degrees of protection provided by enclosures (IP Code)

IP66

NEMA Type 4X – Enclosures constructed for either indoor or outdoor use to provide a

degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, hose-directed water, and corrosion; and that will be undamaged by the external formation of ice on the enclosure.

IP66 – Dust-tight enclosures to do not allow any dust to penetrate. The enclosure guards the drive against powerful jetting water sprayed from any direction and is protected against access to hazardous parts with a wire.

The LED operator is located on the outside of the protective case for easy programming accessibility.

The drive is designed to be mounted as a stand alone unit and is not intended for mounting inside of another enclosure.

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 9

3 Receiving

CIMR-VUBA0001GAA

IP 66

AC1PH 200-240V 50/60Hz

2.0/1.4A

AC3PH 0-240V 0-400Hz 1.2A/0.8A

4.7

5080

MADE IN JAPAN

MAX APPLI.MOTOR:0.2kW/0.1kW REV:A

TYPE 4X INDOOR USE ONLY

PASS

AC drive model

Max applicable motor

Input specifications

Output specifications

Mass

Lot number

Serial number

Software version

Enclosure t y pe

3 Receiving

◆

Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

Figure 1 shows where the nameplate has been placed on the drive. Remove the front

cover and check the information listed on the nameplate. Refer to Removing the Front

Cover on page 31.

• If you have received the wrong model or the drive does not function properly, contact your supplier.

■ Nameplate

Figure 1

Figure 1 Nameplate Information for Drives without Filter

10 YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

3 Receiving

■ Drive Model Identification

The V1000 NEMA Type 4X, IP66 drive type is indicated by the letters “G” or “H” in the AC drive model designation code. Refer to the Quick Start Guide for complete model number information.

Figure 2

CIMR-

Drive

◆

Contents and Packaging

Description:

No.

V1000 Series

V1000

NEMA Type 4X

IP66 Drive

Region

Code

JapanA

ChinaB

Voltage

Class

AsiaT

USAU

Figure 2 Drive Model Number

Customized Specification

0001

Unit No.

Table 1 Contents of Package

Quick Start Guide Installation Manual CD

No.

Enclosure

Type

NEMA Type 4X IP66 (no filter)

NEMA Type 4X IP66 (with filter)

Design Revision Order

Environmental Specification

Quick Start

–

Quantity:

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 11

1111

Guide

Installation Manual

3 Receiving

Screwdriver size

2.5 mm or less

Thickness 0.4 mm or less

◆

Required Additional Parts

Table 2 lists additional parts for use with the drive.

Table 2 Additional Parts

Parts Sold Separately Description

Cable glands

Fuse

◆

Tool Requirements

Straight-edge Screwdriver: A straight-edge screwdriver is needed.

Figure 3

Socket Wrench: An 8 mm or 10 mm socket wrench or nut driver. The tool requirement is based on drive model.

Table 3 Tool Requirements by Drive Model CIMR-V

Tool required

8 mm socket wrench

10 mm socket wrench –

Only use products recommended by Yaskawa. For details, refer to Cable

Gland Selection on page 36.

To order cable glands or fuses, contact your supplier.

Figure 3 Screwdriver Size

Single-Phase

200 V Class

BA0001G/H BA0002G/H BA0003G/H BA0006G/H BA0010G/H BA0012G/H

Three-Phase

200 V Class

2A0001G/H 2A0002G/H 2A0004G/H 2A0006G/H

2A0008G 2A0010G/H 2A0012G/H

2A0018G 2A0020G/H

2A0030G/H 2A0040G/H 2A0056G/H 2A0069G/H

Three-Phase

400 V Class

4A0001G/H 4A0002G/H 4A0004G/H 4A0005G/H 4A0007G/H 4A0009G/H 4A0011G/H

4A0018G/H 4A0023G/H 4A0031G/H 4A0038G/H

12 YAS KA WA EL ECT RIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

4 Components

◆

Drive Components

■ V1000 Drive Model CIMR-V20001G

Figure 4

Drive

4 Components

Bottom of the drive

NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and dust. The rubber bushings can be removed without the use of a tool. For more permanent installations, replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity.

Note: Refer to Drive Cooling Fans on page 43 for more information.

A – Heatsink I – NEMA Type 4X, IP66 enclosure B – LED operator cable connector J – Mounting hole (4) C – LED operator cable K – Control circuit conduit hole (3) D – Front cover screw (4) L – Rubber bushing (4) E – LED operator M – Motor wiring conduit hole F – Front cover N – Main circuit wiring conduit hole G – Main circuit terminals O – Power supply wiring conduit hole H – Control circuit terminals

Figure 4 V1000 Drive Model CIMR-V20001G

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 13

4 Components

■ V1000 Drive Model CIMR-V20001H

Figure 5

A – Heatsink I – Filter B – LED operator cable connector J – NEMA Type 4X, IP66 enclosure C – LED operator cable K – Mounting hole (4) D – Front cover screw (4) L – Power supply wiring conduit hole E – LED operator M – Rubber bushing (4) F – Front cover N – Motor wiring conduit hole G – Main circuit terminals O – Main circuit wiring conduit hole H – Control circuit terminals P – Control circuit conduit hole (3)

Figure 5 V1000 Drive Model CIMR-V20001H

NOTICE: The rubber bushing used in the drive enclosure does not guarantee protection from water and

dust. The rubber bushings can be removed without the use of a tool. For more permanent installations, replace rubber bushings with UL approved cable glands or gland cover plates with NEMA Type 4X, or IP66 integrity.

Note: Refer to Drive Cooling Fans on page 43 for more information.

14 YAS KA WA EL ECT RIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

4 Components

RUN

STOP

STOP LED

RUN LED

LED light (5)

LO/RE lights when a run command is selected from the LED operator (LOCAL)

LO/RE light (LOCAL/REMOTE)

◆

LED Operator Display Overview

The LED operator located on the front of the protective enclosure is different than the LED operator on the standard V1000 drive. Differences include:

• The “ALM”, “REV”, “DRV”, and “FOUT” lights are below the data display area, not to the right of the data display area.

• The “LO/RE” light is below the data display area and to the right, not on the LO/RE key.

• A STOP light is on the upper left of the STOP key.

LO/RE LED and RUN LED Indications on page 16 describes the unique characteristics of

the V1000 NEMA Type 4X, IP66 LED operator compared to the standard V1000.

Refer to the drive Quick Start Guide for more details on the function of the LED Operator.

■ LED Operator

Figure 6

Figure 6 V1000 NEMA Type 4X, IP66 Drive LED Operator

YASKAWA ELECTRIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual 15

4 Components

◆

LO/RE LED and RUN LED Indications

Table 4 LED Display

LED Lit Flashing Off

When run command is

Figure 7

Run command

LO/RE

RUN

STOP

Drive output frequency

selected from LED operator (LOCAL)

During run

During stop

• During deceleration to stop

• When a run command is input and frequency reference is 0

• During deceleration at a fast-stop

• During deceleration

• During stop by interlock operation

RUN

–

During stop

STOP STOP

Run command is selected from device other than LED operator (REMOTE)

During stop

• During run

• During deceleration to stop

• When a run command is input and frequency reference is 0

RUN

Frequency setting

RUN

STOP

0 Hz 6 Hz

OFF ON

Flashing Flashing

ON OFF OFF ONON

OFFOFF

Figure 7 RUN LED and Drive Operation

16 YAS KA WA EL ECT RIC TOBP C710606 35D YASKAWA AC Drive - V1000 NEMA Type 4X/IP66 Installation Manual

+ 37 hidden pages