Yaskawa AC Drive-V1000 Technical Manual
YASKAWA AC Drive-V1000
Compact Vector Control Drive
Technical Manual
Type: CIMR-VU
Models:
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
200 V Class, Three-Phase Input: 0.1 to 18.5 kW
200 V Class, Single-Phase Input: 0.1 to 3.7 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Parameter Details
Troubleshooting
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications
1
2
3
4
5
6
7
8
A
B
C
MANUAL NO. SIEP C710606 18A
Standards Compliance
D
This Page Intentionally Blank
Copyright © 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written
permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained
in this manual is subject to change without notice. Every precaution has been taken in the preparation of this
manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.
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YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
Table of Contents
i. PREFACE & GENERAL SAFETY.................................................................. 11
i.1 Preface ....................................................................................................................... 12
Applicable Documentation....................................................................................................... 12
Symbols................................................................................................................................... 12
Terms and Abbreviations ........................................................................................................ 12
i.2 General Safety ........................................................................................................... 13
Supplemental Safety Information ............................................................................................ 13
Safety Messages..................................................................................................................... 13
Drive Label Warnings .............................................................................................................. 15
Warranty Information............................................................................................................... 16
Quick Reference...................................................................................................................... 16
1. RECEIVING .................................................................................................... 19
1.1 Section Safety............................................................................................................ 20
1.2 Model Number and Nameplate Check ..................................................................... 21
Nameplate ............................................................................................................................... 21
1.3 Drive Models and Enclosure Types......................................................................... 23
1.4 Component Names.................................................................................................... 24
IP20/Open-Chassis ................................................................................................................. 24
IP20/NEMA Type 1 Enclosure................................................................................................. 26
Front Views ............................................................................................................................. 29
2. MECHANICAL INSTALLATION..................................................................... 31
2.1 Section Safety............................................................................................................ 32
2.2 Mechanical Installation ............................................................................................. 34
Installation Environment .......................................................................................................... 34
Installation Orientation and Spacing........................................................................................ 35
Removing and Attaching the Protective Covers...................................................................... 36
Exterior and Mounting Dimensions ......................................................................................... 36
3. ELECTRICAL INSTALLATION ...................................................................... 41
3.1 Section Safety............................................................................................................ 42
3.2 Standard Connection Diagram................................................................................. 44
3.3 Main Circuit Connection Diagram............................................................................ 47
Single-Phase 200 V Class (CIMR-VoBA0001 ~ 0018) .......................................................... 47
YASKAWA ELECTRIC
SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
3
Table of Contents
Three-Phase 200 V Class (CIMR-Vo2A0001 ~
0069);
Three-Phase 400 V Class (CIMR-Vo4A0001 ~ 0038) .................................................................... 47
3.4 Terminal Block Configuration ............................................................................................48
3.5 Protective Covers................................................................................................................49
IP20/Open-Chassis Cover Removal and Installation ........................................................................ 49
IP20/NEMA Type 1 Cover Removal and Installation......................................................................... 49
3.6 Main Circuit Wiring..............................................................................................................51
Main Circuit Terminal Functions........................................................................................................ 51
Wire Gauges and Tightening Torque ................................................................................................ 51
Main Circuit Terminal Power Supply and Motor Wiring..................................................................... 53
3.7 Control Circuit Wiring .........................................................................................................55
Control Circuit Terminal Block Functions .......................................................................................... 55
Terminal Configuration ...................................................................................................................... 57
Wiring Procedure............................................................................................................................... 58
3.8 I/O Connections...................................................................................................................60
Sinking/Sourcing Mode Switch.......................................................................................................... 60
3.9 Main Frequency Reference.................................................................................................62
DIP Switch S1 Analog Input Signal Selection ................................................................................... 62
3.10 MEMOBUS/Modbus Termination .......................................................................................63
3.11 Braking Resistor..................................................................................................................64
Installation ......................................................................................................................................... 64
3.12 Wiring Checklist ..................................................................................................................66
4. START-UP PROGRAMMING & OPERATION ...................................................... 67
4.1 Section Safety......................................................................................................................68
4.2 Using the Digital LED Operator..........................................................................................70
Keys, Displays, and LEDs ................................................................................................................. 70
Digital Text Display............................................................................................................................ 71
LED Screen Displays ........................................................................................................................ 71
LO/RE LED and RUN LED Indications.............................................................................................. 71
Menu Structure for Digital LED Operator .......................................................................................... 73
4.3 The Drive and Programming Modes..................................................................................74
Navigating the Drive and Programming Modes................................................................................. 74
Changing Parameter Settings or Values ........................................................................................... 77
Verifying Parameter Changes: Verify Menu ...................................................................................... 78
Switching Between LOCAL and REMOTE........................................................................................ 78
Parameters Available in the Setup Group ......................................................................................... 79
4.4 Start-up Flowcharts.............................................................................................................80
Flowchart A: Basic Start-up and Motor Tuning.................................................................................. 81
Subchart A1: Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode.............. 82
Subchart A2: High Performance Operation Using Open Loop Vector Motor Control........................ 83
Subchart A3: Operation with Permanent Magnet Motors.................................................................. 84
4.5 Powering Up the Drive ........................................................................................................85
Powering Up the Drive and Operation Status Display....................................................................... 85
4.6 Application Selection..........................................................................................................86
Setting 1: Water Supply Pump Application........................................................................................ 86
Setting 2: Conveyor Application ........................................................................................................ 86
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Table of Contents
Setting 3: Exhaust Fan Application ................................................................................................... 87
Setting 4: HVAC Fan Application ...................................................................................................... 87
Setting 5: Compressor Application .................................................................................................... 88
Setting 6: Preset 6............................................................................................................................. 88
Notes on Controlling the Brake when Using Application Preset 6..................................................... 89
Setting 7: Preset 7............................................................................................................................. 90
4.7 Auto-Tuning .........................................................................................................................91
Types of Auto-Tuning ........................................................................................................................ 91
Before Auto-Tuning the Drive............................................................................................................ 91
Auto-Tuning Interruption and Fault Codes ........................................................................................ 92
Performing Auto-Tuning .................................................................................................................... 92
Auto-Tuning Example........................................................................................................................ 93
Input Data for Auto-Tuning ................................................................................................................ 95
4.8 No-Load Operation Test Run..............................................................................................97
No-Load Operation Test Run ............................................................................................................ 97
4.9 Test Run with Load Connected..........................................................................................98
Test Run with the Load Connected ................................................................................................... 98
4.10 Verifying Parameter Settings and Backing Up Changes.................................................99
Backing Up Parameter Values: o2-03 ............................................................................................... 99
Parameter Access Level: A1-01........................................................................................................ 99
Password Settings: A1-04, A1-05 ..................................................................................................... 99
Copy Function (Optional) ................................................................................................................ 100
4.11 Test Run Checklist ............................................................................................................101
5. PARAMETER DETAILS ....................................................................................... 103
5.1 A: Initialization...................................................................................................................104
A1: Initialization ............................................................................................................................... 104
A2: User Parameters....................................................................................................................... 107
5.2 b: Application.....................................................................................................................108
b1: Mode of Operation..................................................................................................................... 108
b2: DC Injection Braking.................................................................................................................. 115
b3: Speed Search............................................................................................................................ 116
b4: Delay Timers ............................................................................................................................. 121
b5: PID Control................................................................................................................................ 122
b6: Dwell Function........................................................................................................................... 130
b8: Energy Saving ........................................................................................................................... 131
5.3 C: Tuning............................................................................................................................133
C1: Acceleration and Deceleration Times ....................................................................................... 133
C2: S-Curve Characteristics............................................................................................................ 135
C3: Slip Compensation.................................................................................................................... 135
C4: Torque Compensation .............................................................................................................. 137
C5: Automatic Speed Regulator (ASR) ........................................................................................... 138
C6: Carrier Frequency..................................................................................................................... 139
5.4 d: Reference Settings .......................................................................................................143
d1: Frequency Reference................................................................................................................ 144
d2: Frequency Upper/Lower Limits ................................................................................................. 145
d3: Jump Frequency........................................................................................................................ 146
d4: Frequency Hold and Up/Down 2 Function ................................................................................ 146
d7: Offset Frequencies .................................................................................................................... 151
5.5 E: Motor Parameters .........................................................................................................152
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
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Table of Contents
E1: V/f Characteristics..................................................................................................................... 152
E2: Motor 1 Parameters .................................................................................................................. 156
E3: V/f Characteristics for Motor 2 .................................................................................................. 158
E4: Motor 2 Parameters .................................................................................................................. 159
E5: PM Motor Settings .................................................................................................................... 161
5.6 F: Option Settings .............................................................................................................163
F1: Error Detection for V/f Control with PG ..................................................................................... 163
F6 and F7: Serial Communications Option Card Settings............................................................... 164
5.7 H: Terminal Functions.......................................................................................................170
H1: Multi-Function Digital Inputs ..................................................................................................... 170
H2: Multi-Function Output ............................................................................................................... 180
H3: Multi-Function Analog Input Terminals ..................................................................................... 189
H4: Multi-Function Analog Output Terminals .................................................................................. 194
H5: MEMOBUS/Modbus Serial Communication ............................................................................. 194
H6: Pulse Train Input/Output........................................................................................................... 194
5.8 L: Protection Functions ....................................................................................................197
L1: Motor Protection Functions ....................................................................................................... 197
L2: Momentary Power Loss Ride-Thru............................................................................................ 201
L3: Stall Prevention ......................................................................................................................... 204
L4: Speed Agree/Frequency Reference Loss Detection ................................................................. 210
L5: Fault Restart.............................................................................................................................. 212
L6: Torque Detection....................................................................................................................... 213
L7: Torque Limit .............................................................................................................................. 216
L8: Hardware Protection.................................................................................................................. 216
5.9 n: Special Adjustments.....................................................................................................221
n1: Hunting Prevention.................................................................................................................... 221
n2: Automatic Frequency Regulator (AFR) Tuning ......................................................................... 221
n3: High Slip Braking (HSB)/Overexcitation Deceleration............................................................... 222
n6: Motor Line-to-Line Resistance Online Tuning ........................................................................... 223
n8: PM Motor Control ...................................................................................................................... 224
5.10 o: Operator Related Settings............................................................................................226
o1: Display Settings and Selections ................................................................................................ 226
o2: Operator Key Selections ........................................................................................................... 227
o3: Copy Function ........................................................................................................................... 229
o4: Maintenance Monitor Settings................................................................................................... 229
q: DriveWorksEZ Parameters.......................................................................................................... 231
r: DriveWorksEZ Connection Parameters ....................................................................................... 231
T: Motor Tuning ............................................................................................................................... 231
5.11 U: Monitor Parameters......................................................................................................232
U1: Operation Status Monitors ........................................................................................................ 232
U2: Fault Trace................................................................................................................................ 232
U3: Fault History.............................................................................................................................. 232
U4: Maintenance Monitors .............................................................................................................. 232
U5: PID Monitors ............................................................................................................................. 232
U6: Control Monitors ....................................................................................................................... 232
U8: DriveWorksEZ Monitors............................................................................................................ 233
6. TROUBLESHOOTING.......................................................................................... 235
6.1 Section Safety....................................................................................................................236
6.2 Motor Performance Fine Tuning ......................................................................................238
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YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
Table of Contents
V/f Motor Control Method Tuning .................................................................................................... 238
Open Loop Vector (OLV) Motor Control Method Tuning................................................................. 238
Motor Hunting and Oscillation Control Parameters ......................................................................... 239
6.3 Drive Alarms, Faults, and Errors .....................................................................................241
Types of Alarms, Faults, and Errors................................................................................................ 241
Alarm and Error Displays ................................................................................................................ 241
6.4 Fault Detection ..................................................................................................................244
Fault Displays, Causes, and Possible Solutions ............................................................................. 244
6.5 Alarm Detection.................................................................................................................255
Alarm Codes, Causes, and Possible Solutions ............................................................................... 255
6.6 Operator Programming Errors .........................................................................................261
oPE Codes, Causes, and Possible Solutions.................................................................................. 261
6.7 Auto-Tuning Fault Detection ............................................................................................264
Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 264
6.8 Diagnosing and Resetting Faults.....................................................................................266
Fault Occurs Simultaneously with Power Loss ............................................................................... 266
If the Drive Still has Power After a Fault Occurs ............................................................................. 266
Viewing Fault Trace Data After Fault .............................................................................................. 266
Fault Reset Methods ....................................................................................................................... 266
6.9 Troubleshooting without Fault Display...........................................................................267
Cannot Change Parameter Settings ............................................................................................... 267
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run
Command ...................................................................................................................................... 267
7. PERIODIC INSPECTION & MAINTENANCE ...................................................... 275
7.1 Section Safety....................................................................................................................276
7.2 Inspection ..........................................................................................................................278
Recommended Daily Inspection...................................................................................................... 278
Recommended Periodic Inspection................................................................................................. 278
7.3 Periodic Maintenance .......................................................................................................280
Replacement Parts.......................................................................................................................... 280
7.4 Drive Cooling Fans............................................................................................................281
Cooling Fan Replacement............................................................................................................... 281
7.5 Drive Replacement ............................................................................................................283
Serviceable Parts ............................................................................................................................ 283
Terminal Board Overview................................................................................................................ 283
Replacing the Drive ......................................................................................................................... 283
Details on Terminal Board (TB) or Control Board (CNT) Replacement .......................................... 285
8. PERIPHERAL DEVICES & OPTIONS ................................................................ 287
8.1 Section Safety....................................................................................................................288
8.2 Drive Options and Peripheral Devices ............................................................................290
8.3 Connecting Peripheral Devices .......................................................................................291
8.4 Installing Peripheral Devices ...........................................................................................292
Installing a Molded Case Circuit Breaker (MCCB) .......................................................................... 292
Installing a Leakage Breaker........................................................................................................... 292
Installing a Magnetic Contactor ....................................................................................................... 292
Connecting an AC or DC Reactor ................................................................................................... 293
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
7
Table of Contents
Connecting a Surge Suppressor ..................................................................................................... 293
Connecting a Noise Filter ................................................................................................................ 294
EMC Filter Installation ..................................................................................................................... 295
Zero-Phase Reactor ........................................................................................................................ 295
Installing a Motor Thermal Overload (oL) Relay on the Drive Output ............................................. 296
8.5 Communication Options...................................................................................................297
8.6 Connecting an Option Card..............................................................................................298
Verifying the Option Card and Product Type................................................................................... 298
Connecting the Option Card............................................................................................................ 298
A. SPECIFICATIONS ................................................................................................ 301
A.1 Heavy Duty and Normal Duty Ratings.............................................................................302
A.2 Single/Three-Phase 200 V Class Drive ............................................................................303
A.3 Three-Phase 400 V Class Drives......................................................................................305
A.4 Drive Specifications ..........................................................................................................307
A.5 Drive Watt Loss Data ........................................................................................................309
A.6 Drive Derating Data ...........................................................................................................310
Carrier Frequency Derating............................................................................................................. 310
Temperature Derating ..................................................................................................................... 310
Altitude Derating.............................................................................................................................. 310
B. PARAMETER LIST............................................................................................... 311
B.1 Parameter Groups .............................................................................................................312
B.2 Parameter Table ................................................................................................................313
A: Initialization Parameters.............................................................................................................. 313
b: Application................................................................................................................................... 314
C: Tuning......................................................................................................................................... 318
d: References .................................................................................................................................. 320
E: Motor Parameters ....................................................................................................................... 322
F: Options........................................................................................................................................ 327
H Parameters: Multi-Function Terminals......................................................................................... 330
L: Protection Function ..................................................................................................................... 336
n: Advanced Performance Set-Up................................................................................................... 343
o: Operator Related Parameters ..................................................................................................... 345
q: DWEZ Parameters ...................................................................................................................... 346
r: DWEZ Connection Parameters.................................................................................................... 346
T: Motor Tuning ............................................................................................................................... 348
U: Monitors ...................................................................................................................................... 348
B.3 Control Mode Dependent Parameter Default Values .....................................................355
B.4 V/f Pattern Default Values.................................................................................................356
B.5 Defaults by Drive Capacity (o2-04) and ND/HD (C6-01) .................................................357
B.6 Parameters that Change with the Motor Code Selection .............................................365
Yaskawa SMRA Series SPM Motor ................................................................................................ 365
SS5 Motor: Yaskawa SSR1 Series IPM Motor................................................................................ 366
C. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 369
C.1 Section Safety....................................................................................................................370
C.2 MEMOBUS/Modbus Configuration ..................................................................................371
C.3 Communication Specifications ........................................................................................372
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YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
Table of Contents
C.4 Connecting to a Network ..................................................................................................373
Network Cable Connection.............................................................................................................. 373
Wiring Diagram for Multiple Connection.......................................................................................... 373
Network Termination ....................................................................................................................... 375
C.5 MEMOBUS/Modbus Setup Parameters ...........................................................................376
MEMOBUS/Modbus Serial Communication.................................................................................... 376
C.6 Drive Operations by MEMOBUS/Modbus........................................................................379
Observing the Drive Operation........................................................................................................ 379
Controlling the Drive........................................................................................................................ 379
C.7 Communications Timing...................................................................................................380
Command Messages from Master to Drive..................................................................................... 380
Response Messages from Drive to Master ..................................................................................... 380
C.8 Message Format ................................................................................................................381
Message Content ............................................................................................................................ 381
Slave Address ................................................................................................................................. 381
Function Code ................................................................................................................................. 381
Data................................................................................................................................................. 381
Error Check ..................................................................................................................................... 381
C.9 Message Examples ...........................................................................................................384
Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 384
Loopback Test................................................................................................................................. 384
Writing to Multiple Registers............................................................................................................ 385
C.10 MEMOBUS/Modbus Data Table........................................................................................386
Command Data ............................................................................................................................... 386
Monitor Data.................................................................................................................................... 387
Broadcast Messages....................................................................................................................... 392
Fault Trace Contents....................................................................................................................... 393
Alarm Register Contents ................................................................................................................. 393
C.11 Enter Command.................................................................................................................395
Enter Command Types ................................................................................................................... 395
Enter Command Settings when Upgrading the Drive...................................................................... 395
C.12 Communication Errors .....................................................................................................396
MEMOBUS/Modbus Error Codes.................................................................................................... 396
Slave Not Responding..................................................................................................................... 396
C.13 Self-Diagnostics ................................................................................................................397
D. STANDARDS COMPLIANCE .............................................................................. 399
D.1 Section Safety....................................................................................................................400
D.2 European Standards .........................................................................................................402
CE Low Voltage Directive Compliance............................................................................................ 402
EMC Guidelines Compliance .......................................................................................................... 403
D.3 UL Standards .....................................................................................................................407
UL Standards Compliance .............................................................................................................. 407
Drive Motor Overload Protection ..................................................................................................... 409
D.4 Safe Disable Input Precautions........................................................................................411
Safe Disable Function Description .................................................................................................. 411
Installation ...................................................................................................................................... 411
D.5 User Setting Table.............................................................................................................412
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
9
Table of Contents
INDEX ................................................................................................................... 417
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YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring
these instructions.
I.1 PREFACE...............................................................................................................12
I.2 GENERAL SAFETY...............................................................................................13
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
11
TERMSTERMS
TERMSTERMS
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
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Applicable Documentation
The following manuals are available for V1000 series drives:
V1000 Series AC Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It contains basic information
required to install and wire the drive. This guide provides basic programming and simple setup and
adjustment.
V1000 Series AC Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions, troubleshooting,
maintenance, and inspections to perform before operation.
u
Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
Indicates a term or definition used in this manual.
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Terms and Abbreviations
• Drive: Yaskawa V1000 Series Drive
• PM motor: Synchronous motor (an abbreviation for IPM motor or SPM motor)
• IPM motor: SSR1 Series
• SPM motor: SMRA Series SPM Motor
12
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
i.2 General Safety
i.2 General Safety
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Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating
the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to
which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice
to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
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Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
13
i.2 General Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock,
wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from factory
settings and the drive will not perform as outlined in this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate equipment.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping
of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
14
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
i.2 General Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac maximum
(200 V Class) and 480 Vac maximum (400 V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
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Drive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2 .
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Figure i.1 Warning Information
Risk of electric shock.
Figure i.2 Warning Information Position
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
Warning
Label
15
i.2 General Safety
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Warranty Information
Restrictions
n
The V1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives
or health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any
location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of
any accident.
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Quick Reference
Easily Set Application-Specific Parameters
Preset parameter defaults are available for many applications. Refer to Application Selection on page
86.
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used. Refer to C6-01: Drive Duty Mode
Selection on page 139
Know the Details of Safety Measures
The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.
Operation of digital outputs during Auto-tuning. Rotational Auto-tuning allows for normal digital output operation, while non-rotational Auto-tuning
does not allow for normal digital output operation.
Safe operations. Run by power on. Parameter setting b1-17.
LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.
LED operator stop key priority selection. Parameter o2-02.
Enter press required after changing the keypad frequency reference. Parameter o2-05.
Operation interlock when program mode is selected. Parameter b1-08.
Replace the Drive
The removable terminal block with parameter backup function allows the transfer of parameter settings
after drive replacement. Refer to Replacing the Drive on page 283.
Drive a Synchronous PM Motor
The V1000 drive can operate synchronous PM motors. Refer to Subchart A3: Operation with
Permanent Magnet Motors on page 84.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 91.
Check the Maintenance Period Using Drive Monitors
The maintenance period of fans and capacitors can be checked with drive monitors. Refer to Performance Life Monitors on page 280
Drive or Motor Faults are Displayed on a Digital Operator
Refer to Fault Displays, Causes, and Possible Solutions on page 244 and Refer to Alarm Codes, Causes, and Possible Solutions on page 255.
16
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
Standards Compliance
Refer to European Standards on page 402 and Refer to UL Standards on page 407.
i.2 General Safety
U
R
C
US
L
LISTED
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
17
i.2 General Safety
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18
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
1
Receiving
This chapter describes the proper inspections to perform after receiving the drive and illustrates the
different enclosure types and components.
1.1 SECTION SAFETY.................................................................................................20
1.2 MODEL NUMBER AND NAMEPLATE CHECK....................................................21
1.3 DRIVE MODELS AND ENCLOSURE TYPES........................................................23
1.4 COMPONENT NAMES...........................................................................................24
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
19
1.1 Section Safety
1.1 Section Safety
CAUTION
Do not carry the drive by the front cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating
speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional
heating with the intended operating conditions.
20
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
1.2
Model Number and Nameplate Check
1.2 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
u
Nameplate
Normal Duty Amps/Heavy Duty Amps
AC drive model
Input specifications
Output specifications
Lot number
Serial number
CIMR-VU2A0001FAA REV:A
AC3PH 200-240V 50/60Hz
AC3PH 0-240V 0-400Hz 1.2A/0.8A
2.7/1.4A
1010
PASS
Assembled in USA
RoHSRoHS
Software version
Enclosure Type
Figure 1.1 Nameplate Information
Single-Phase 200 V
n
CIMR-
Drive
V1000
Series
No.
U USA
A Japan
C Europe
2
U
V
No.
Region
Code
No. Voltage Class
B
2
4
A Standard model
1-phase, 200-240 Vac
3-phase, 200-240 Vac
3-phase, 380-480 Vac
Customized
Specifications
0001
A
B
Enclosure
No.
Type
IP20
B
NEMA 1
F
Environmental
No.
Specification <1>
A
Standard
M
Humidity- and
dust-resistant
N
Oil-resistant
S
Vibration-resistant
A
A
Design
Revision
Order
Normal Duty Heavy Duty
No.
Max. Motor CapacitykWRated Output
Current A
No.
Max. Motor CapacitykWRated Output
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0003 0.75 3.3 0003 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0
0012 3.0 12.0 0012 2.2 11.0
— — — 0018 3.7 17.5
Note:
CIMR-VoBA0018 is available with a Heavy Duty rating only.
Receiving
1
Current A
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
21
1.2 Model Number and Nameplate Check
Three-Phase 200 V
n
Normal Duty Heavy Duty
No.
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0004 0.75 3.5 0004 0.4 3.5
0006 1.1 6.0 0006 1.1 6.0
0010 2.2 9.6 0010 1.5 9.6
0012 3.0 12.0 0012 2.2 12.0
0020 5.5 19.6 0020 5.5 19.6
0030 7.5 30.0 0030 5.5 25.0
0040 11 40.0 0040 7.5 33.0
0056 15 56.0 0056 11 47.0
0069 18.5 69.0 0069 15 69.0
Three-Phase 400 V
n
No.
0001 0.4 1.2 0001 0.2 1.2
0002 0.75 2.1 0002 0.4 1.8
0004 1.5 4.1 0004 0.75 3.4
0005 2.2 5.4 0005 1.5 4.8
0007 3.0 6.9 0007 2.2 5.5
0009 3.7 8.8 0009 3.0 7.2
0011 5.5 11.1 0011 3.7 9.2
0018 7.5 17.5 0018 5.5 14.8
0023 11 23.0 0023 7.5 18.0
0031 15 31.0 0031 11 24.0
0038 18.5 38.0 0038 15 31.0
Max Motor CapacitykWRated Output
Current A
Normal Duty Heavy Duty
Max. Motor CapacitykWRated Output
Current A
No.
No.
Max Motor CapacitykWRated Output
Current A
Max. Motor CapacitykWRated Output
Current A
<1> Drives with these specifications do not guarantee complete protection for the specified environmental condition.
Note: Refer to Component Names on page 24 for differences regarding enclosure protection types and component descriptions.
22
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
1.3 Drive Models and Enclosure Types
The following table describes drive enclosures and models.
Table 1.1 Drive Models and Enclosure Types
Enclosure Type
Voltage Class
Single-Phase
200 V Class
Three-Phase
200 V Class
Three-Phase
400 V Class
IP20/Open-Chassis
CIMR-Vo
BA0001B BA0001F
BA0002B BA0002F
BA0003B BA0003F
BA0006B BA0006F
BA0010B BA0010F
BA0012B BA0012F
BA0018B BA0018F
2A0001B 2A0001F
2A0002B 2A0002F
2A0004B 2A0004F
2A0006B 2A0006F
2A0010B 2A0010F
2A0012B 2A0012F
2A0020B 2A0020F
2A0030B 2A0030F
2A0040B 2A0040F
2A0056B 2A0056F
2A0069B 2A0069F
4A0001B 4A0001F
4A0002B 4A0002F
4A0004B 4A0004F
4A0005B 4A0005F
4A0007B 4A0007F
4A0009B 4A0009F
4A0011B 4A0011F
4A0018B 4A0018F
4A0023B 4A0023F
4A0031B 4A0031F
4A0038B 4A0038F
1.3 Drive Models and Enclosure Types
IP20/NEMA Type 1
CIMR-Vo
Receiving
1
Two types of enclosures are offered for V1000 drives.
• IP20/Open-Chassis models are often placed inside a large enclosure panel where the front of the drive is covered to prevent
someone from accidentally touching charged components.
• IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
23
1.4 Component Names
1.4 Component Names
This section illustrates the drive components as they are mentioned in this manual.
u
IP20/Open-Chassis
Single-Phase AC200 V CIMR-VoBA0001B ~ 0003B
n
Three-Phase AC200 V CIMR-Vo2A0001B ~ 0006B
A
L
K
J
B
C
H
I
D
E
F
G
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Terminal board Refer to Control Circuit Terminal
Block Functions on page 55
F – Terminal cover
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components Three-Phase AC200 V CIMR-Vo2A0006B
<1> The drives CIMR-VoBA0001B ~ 0003B and CIMR-Vo2A0001B ~ 0004B do not have a cooling fan or a cooling fan cover.
<1>
G – Front cover screw
H – Front cover
I – Comm port
J – LED operator Refer to Using the Digital LED
Operator on page 70
K – Case
L –
Cooling fan
<1>
24
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
Single-Phase AC200 V CIMR-VoBA0006B ~ 0018B
n
Three-Phase AC200 V CIMR-Vo2A0010B ~ 0020B
Three-Phase AC400 V CIMR-Vo4A0001B ~ 0011B
M
L
K
J
I
1.4 Component Names
A
B
C
H
D
E
F
G
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Comm port
F – Terminal board Refer to Control Circuit Terminal
Block Functions on page 55
G – Front cover screw
Figure 1.3 Exploded view of IP20/Open-Chassis Type Components Three-Phase AC200 V CIMR-Vo2A0012B
<1> The drives CIMR-VoBA0006B and CIMR-Vo4A0001B ~ 0004B do not have a cooling fan or a cooling fan cover. The drive
CIMR-VoBA0018B has two cooling fans.
<1>
H – Front cover
I – Terminal cover
J – Bottom cover
K – LED operator Refer to Using the Digital LED
Operator on page 70
L – Case
M –
Cooling fan
<1>
Receiving
1
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
25
1.4
Component Names
u
IP20/NEMA Type 1 Enclosure
Single-Phase AC200 V CIMR-VoBA0001F ~ 0003F
n
Three-Phase AC200 V CIMR-Vo2A0001F ~ 0006F
A
O
J
I
N
B
M
L
C
K
D
E
F
G
H
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Terminal board Refer to Control Circuit Terminal
Block Functions on page 55
F – Bottom cover screws
G – Rubber bushing
H – Bottom front cover
Figure 1.4 Exploded View of IP20/NEMA Type 1 Components Three-Phase AC200 V CIMR-Vo2A0006F
<1> The drives CIMR-VoBA0001F ~ 0003F and CIMR-Vo2A0001F ~ 0004F do not have a cooling fan or a cooling fan cover.
26
<1>
I – Front cover screws
J – Front cover
K – Comm port
L – LED operator Refer to Using the Digital LED
Operator on page 70
M – Case
N – Top cover
O –
Cooling fan
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
<1>
Single-Phase AC200 V CIMR-VoBA0006F ~ 0018F
n
Three-Phase AC200 V CIMR-Vo2A0010F~ 0020F
Three-Phase AC400 V CIMR-Vo4A0001F ~ 0011F
A
P
1.4
Component Names
J
I
K
N
M
L
O
E
F
G
B
C
D
Receiving
1
H
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Terminal board Refer to Control Circuit Terminal
Block Functions on page 55
F – Cover screws
G – Rubber bushing
H – Bottom cover
Figure 1.5 Exploded view of IP20/NEMA Type 1 Components Three-Phase AC200 V CIMR-Vo2A0012F
<1> The drives CIMR-VoBA0006B and CIMR-Vo4A0001B ~ 0004B do not have a cooling fan or a cooling fan cover. The drive
CIMR-VoBA0018B has two cooling fans.
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
<1>
I – Front cover screws
J – Front cover
K – Terminal cover
L – Comm port
M – LED operator Refer to Using the Digital LED
Operator on page 70
N – Case
O – Top cover
P –
Cooling fan
<1>
27
1.4 Component Names
Three-Phase AC200 V CIMR-Vo2A0030F ~ 0069F
n
Three-Phase AC400 V CIMR-Vo4A00018F ~ 0038F
A
O
B
N
C
M
D
L
E
K
J
F
G
I
H
A – Fan cover
B – Cooling fan
C – Mounting Hole
D – Case and Heatsink
E – Optional 24 V DC power supply connection cover
F – Cover screws
G – Rubber bushing
H – Bottom cover
Figure 1.6 Exploded View of IP20/NEMA Type 1 Components Three-Phase AC400 V CIMR-Vo4A0018F
I – Front cover screws
J – Terminal cover
K – Terminal board Refer to Control Circuit Terminal
Block Functions on page 55
L – Front cover
M – Comm port
N – LED operator Refer to Using the Digital LED
Operator on page 70
O – Top cover
28
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
u
Front Views
1.4 Component Names
CIMR-V 2A0006B CIMR-V 2A0012B
I
I
A
H
H
B
C
D
G
G
E
F
A – Terminal board connector
B – DIP switch S1 Refer to DIP Switch S1 Analog Input
Signal Selection on page 62
C – DIP switch S3 Refer to Sinking/Sourcing Mode
Switch on page 60
D – Control circuit terminal Refer to Control Circuit
Wiring on page 55
E – Main circuit terminal Refer to Wiring the Main
Circuit Terminal on page 54
Figure 1.7 Front Views of Drives
A
B
C
D
E
F
F – Ground terminal
G – Terminal cover
H – Option card connector Refer to Connecting the
Option Card on page 298
I – DIP switch S2 Refer to MEMOBUS/Modbus
Termination on page 63
Receiving
1
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
29
1.4 Component Names
This Page Intentionally Blank
30
YASKAWA ELECTRIC SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual
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