MP920 Machine Controller
User’s Manual:
Design and Maintenance
MP940 Machine Controller
User’s Manual:
Design and Maintenance
SI-C887-1.2Describes the instructions used in MP900
Series ladder logic programming.
SI-C887-1.3Describes the motion programming language
used for MP900 Series Machine Controllers.
SIEZ-C887-2.3
(for simple operation)
(To be prepared),
SIEZ-C887-2.4
(for standard operation)
(To be prepared)
SIZ-C887-2.1BDescribes the design and maintenance for the
SIZ-C887-4.1Describes the design and maintenance for the
Describes the installation and operating procedures for the CP-717 Programming Panel
software used for MP900 Series Machine
Controllers.
MP920 Machine Controller.
MP940 Machine Controller.
ix
Using This Manual
Intended Audience
This manual is intended for the following users.
• Those responsible for estimating the 260IF Module
• Those responsible for deciding whether to apply the 260IF Module
• Those responsible for designing the 260IF Module so that it can be mounted in the con-
trol and operation panels
• Those responsible for making, inspecting, testing, adjusting, and maintaining the control
and operation panels in which the 260IF Module is mounted
Description of Technical Terms
In this manual, the following terms are defined as follows:
• PP = Programming Panel
• PC = Programmable Logic Controller
• 260IF = The DeviceNet Option Module for use with MP900 Series Machine Controllers
• “--" in “MOV [axis1]--..." represents numeric data for axis 1.
Using This Manual
Inverted Signals
In this manual, a slash (/) is placed in front of the name of any signal that is valid when low
(L).
• S-ON
• P-CON
= /S-ON
= /P-CON
Registered Trademark
• DeviceNet is a registered trademark of ODVA (Open DeviceNet Vender
Association,Inc.).
x
Safety Precautions
This section describes precautions that apply to correct use of devices. Before installing,
operating, maintaining or inspecting devices, always read this manual and all other docu-
ments provided to ensure correct programming. Before using the equipment, familiarize
yourself with equipment details, safety information, and all other precautions.
Installation
• Firmly tighten the Module mounting screws and terminal block mounting screws to
prevent them from loosening during operation.
Loose screws may result in a malfunction of the 260IF Module.
Caution
Unit mounting screws (M4
ユニット取り付けネジ
Phillips screws)
(M4,プラス)
• Always turn OFF the power supply to the Module before installing it.
• Insert the connectors of the cables that are to be connected to the 260IF Module
and secure them well.
Incorrect insertion of the connectors may result in a malfunction of the 260IF Module.
xi
Wiring
Caution
• Always connect a power supply that meets the given specifications.
Connecting an inappropriate power supply may cause fires.
• Wiring must be performed by qualified personnel.
Incorrect wiring may cause fires, product failure, or malfunctions.
• Do not accidentally leave foreign matter such as wire chips in the Module when wiring.
This may cause fires, failures, and malfunctions.
Safety Precautions
Mandatory
• Always ground the FG terminal to a ground resistance 100 Ω or less.
Failure to ground the 260IF Module may result in electrical shocks or malfunctioning.
Select, separate, and lay external cables correctly.
• Consider the following items when selecting the I/O signal lines (external cables) to
connect the 260IF Module to external devices.
• Mechanical strength
• Noise interference
• Wiring distance
• Signal voltage, etc.
• Separate the I/O signal lines from the power lines both inside and outside the control panel to reduce the influence of noise from the power lines.
If the I/O signal lines and power lines are not separated properly, malfunctioning may result.
Example of Separated External Cables
外部配線の分離例
Power
circuit
動力回路の
cables
ケーブル
General
control circuit cables
一般制御回路
のケーブル
鉄板製のセパレータ
Steel separator
Digital I/O
signal
ディジタル入出力信号
cables
ケーブル
xii
Application
WARNING
• Do not touch any Module terminals when the system power is ON.
There is a risk of electrical shock.
Caution
• Do not attempt to modify the 260IF Module programs, force outputs, switch
between RUN and STOP, or performed other similar operations while the 260IF
Module is operating without knowing the direct and indirect consequences of the
operation.
Incorrect programming or operation may damage the equipment or cause an accident.
xiii
Maintenance
WARNING
• Make sure that the polarity of the Module's built-in battery is correct. The battery
must be installed correctly and must not be charged, disassembled, heated, thrown
into fire, or short-circuited.
Improper handling may cause the battery to explode or ignite.
Prohibited
Safety Precautions
• Do not attempt to disassemble or modify the 260IF Module in any way.
Doing so can cause fires, product failure, or malfunctions.
• The customer must not replace any built-in fuses.
If the customer replaces a built-in fuse, the 260IF Module may malfunction or break down.
The built-in fuse must always be replaced by Yaskawa service staff.
xiv
General Precautions
Always note the following to ensure safe use.
• The 260IF Module was not designed or manufactured for use in devices or systems directly related
to human life. Users who intend to use the product described in this manual for special purposes
such as devices or systems relating to transportation, medical, space aviation, atomic power control, or underwater use must contact Yaskawa Electric Corporation beforehand.
• The 260IF Module has been manufactured under strict quality control guidelines. However, if this
product is to be installed in any location in which a failure of the 260IF Module involves a life and
death situation or in a facility where failure may cause a serious accident, safety devices MUST be
installed to minimize the likelihood of any accident.
• Drawings in this manual show typical product examples that may differ somewhat from the product
delivered.
• This manual may change without prior notice due to product improvements and specification
changes or for easier use. We will update the manual number of the manual and issue revisions
when changes are made. The revision number of the revised manual appears on the back of the
manual.
• Contact your nearest Yaskawa sales representative or the dealer from whom you purchased the
product and quote the manual number on the front page of the manual if you need to replace a
manual that was lost or destroyed.
• Contact your nearest Yaskawa sales representative or the dealer from whom you purchased the
product to order new nameplates whenever a nameplate becomes worn or damaged.
• Products modified by the customer are not covered by the Yaskawa warranty, nor does Yaskawa
assume any liability for injury or damage that may result from such modifications.
xv
1 Outline
This chapter describes the DeviceNet Communications Interface (called the
260IF Module), an Option Module for MP900 Machine Controllers.
Refer to 4.1 Basic Use of the 260IF Module for setting details.
SW1
The baud rate for DeviceNet communications and Slave/Master settings are made on this
DIP switch.
PinMeaningSetting
DR0DeviceNet
baud rate
DR1OFFON250 kbps
Table 2.1 SW1 Specifications
DR1DR0
OFFOFF125 kbps (default)
ONOFF500 kbps
ONON(Do not change)
X1Slave/Master settingOFFSlave (default)
ONMaster
X2Not usedAlways OFF
SW2 and SW3
These rotary switches are used to set the DeviceNet MAC ID.
Table 2.2 SW2 and SW3 Specifications
SwitchMeaningSetting
*10 (SW2)MAC ID 10’s digit0 to 6Set a two-digit local node MAC ID (0 to 63) in
*1 (SW3)MAC ID 1’s digit 0 to 9
decimal using two rotary switches (default: 00).
2-4
2.4 LED Indicator Specifications
The LED indicator specifications for the 260IF Module are shown in the following table.
Table 2.3 LED Indicator Specifications
Indicator ColorStatusMeaning
MSRed/GreenNot lit
Lit green
Lit red
NSRed/greenNot lit
Flashing green
Lit green
Flashing red
Lit red
∗ 1. The 260IF Module is offline for the two seconds from the completion
of the indicator test after startup through the completion of the MAC
ID duplication check. The 260IF Module is online after the MAC ID
duplication check at startup has been completed.
2.4
LED Indicator Specifications
No power to the 260IF Module.
Operating normally.
Self-diagnostic error or WDT error.
No power to the 260IF Module/offline.
Online but not connected.
Online and connected.
No-DeviceNet communications error.
Communications not possible (duplicate MAC ID),
bus-off error, or WDT error.
*2
*1
2
∗ 2. When the network power supply is OFF, the 260IF Module automati-
cally resets as specified in the DeviceNet specifications even if a busoff error occurs. At the same time, the NS indicator will light red for a
moment and then go OFF again immediately. After power has been
restored to the network, the green NS indicator will start flashing
(online but not connected).
The following diagram shows the indicator test sequence that is performed immediately
after the power is turned ON. Check the ON and OFF status of these indicators for any mal-
functions. About 1 second is required for this test.
NSMS
Not lit
OFFOFF
Not lit
OFF G
Not lit
OFF R
Green
G G
Not lit
Green
0.25 s
0.25 s
Red
0.25 s
0.25 s
Green
0.25 s
0.25 s
Power OFF
Device
startup
Start of
indicator test
1 s
Red
R G
0.25 s
0.25 s
Not lit
OFF G
Green
Fig 2.2 Display during Indicator Test
2-5
Green
End of
indicator test
Basic Specifications
2.2.1
260IF Module
Connector Specifications
CN1 DeviceNet Connector Specifications
2
8.3
12
3.5
15
(5.08)
Open Plug Conforming to
(5.08)
DeviceNet Specifications (5
pins, Male)
(35.32)
(35.56)
22
5 V+
4 CAN_H
3 SHIELD
2 CAN_L
1 V-
7.5
20.32
2
(7.62)
5
5
Fig 2.3 CN1 Connectors
Table 2.4 CN1 Signal Names
Pin No.SignalI/O
1
V -
I
2CAN_LI/O
3SHIELD_
4CAN_HI/O
5
V +
I
Connector on network
side (Female)
5 V+ Red
4 CAN_H White
3 Drain Bare wire
2 CAN_L Blue
1 V- Black
2-6
3 Network Specifications
This chapter describes the network specifications and restrictions for the 260IF