Yaskawa 120 User Manual

MEMOCON GL120, GL130

120-SERIES I/O MODULES

USER'S MANUAL

MANUAL NO. SIE-C825-20.22C

Manual Contents

This manual describes specifications, connections, and precautions for 120-series

I/O Modules. The 120-series I/O Modules are used with the MEMOCON GL120,

GL130 Programmable Controllers (PLCs).

Read this manual carefully and be sure to understand the information provided

before attempting to install or use 120-series I/O Modules.

Also, keep this manual in a safe place so that it can be used whenever necessary.

Visual Aids

The following aids are used to indicate certain types of information for easier refer-

ence.

Indicates references for additional information.

IMPORTANT

EXAMPLE

INFO

SUMMARY

Note

TERMS

Notice

WARNING

Indicates important information that should be memorized.

Indicates application examples.

Indicates supplemental information.

Indicates a summary of the important points of explanations.

Indicates inputs, operations, and other information required for correct operation

but that will not cause damage to the device.

Indicates definitions of terms used in the manual.

The following conventions are used to indicate precautions in this manual. Failure to

heed precautions provided in this manual can result in injury to people or damage to

the products.

Indicates precautions that, if not heeded, could possibly result in loss of life or seri-

ous injury.

CAUTION

Indicates precautions that, if not heeded, could result in relatively serious or minor

injury, damage to the product, or faulty operation.

© Yaskawa, 1998

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con­stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.

iii

CONTENTS

Manual Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii
Visual Aids- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii
Notice - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii

1 Introduction and Precautions

1.1 Overview of Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2

1.2 Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3

1.2.1 Safety Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-3

1.2.2 Installation Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-4

1.2.3 Removal Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-5

1.2.4 Wiring Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-6

1.2.5 Application Precautions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-11

1.2.6 Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-14

1.3 Using This Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15

2 Models and General Specifications of I/O Modules

2.1 General Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2

2.2 I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3

2.2.1 Models of I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-3

2.2.2 Overview of I/O Module Specifications - - - - - - - - - - - - - - - - - - - - - - -2-5

2.2.3 Using I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-10

3 Digital I/O Specifications

3.1 Digital Input Module specifications - - - - - - - - - - - - - - - - - - 3-2

3.1.1 100-VAC 16-point Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-2

3.1.2 200-VAC 16-point Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-6

3.1.3 12/24-VDC 16-point Input Module - - - - - - - - - - - - - - - - - - - - - - - - - 3-10

3.1.4 12/24-VDC 32-point Input Module - - - - - - - - - - - - - - - - - - - - - - - - - 3-14

3.1.5 12/24-VDC 64-point Input Module - - - - - - - - - - - - - - - - - - - - - - - - - 3-18

3.2 Digital Output Module Specifications - - - - - - - - - - - - - - - - 3-24

3.2.1 100/200-VAC 8-point Output Module - - - - - - - - - - - - - - - - - - - - - - -3-24

3.2.2 100/200-VAC 16-point Output Module - - - - - - - - - - - - - - - - - - - - - -3-28

3.2.3 12/24-VDC 8-point Output Module - - - - - - - - - - - - - - - - - - - - - - - - -3-32

3.2.4 12/24-VDC 16-point Output Module (Sinking) - - - - - - - - - - - - - - - - - 3-36

3.2.5 12/24-VDC 16-point Output Module (Sourcing) - - - - - - - - - - - - - - - -3-40

3.2.6 12/24-VDC 32-point Output Module - - - - - - - - - - - - - - - - - - - - - - - -3-44

3.2.7 12/24-VDC 64-point Output Module - - - - - - - - - - - - - - - - - - - - - - - -3-49

3.2.8 Relay Contact 16-point Output Module - - - - - - - - - - - - - - - - - - - - - -3-55

3.3 I/O Module Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60

3.3.1 I/O Module Cable Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-60

3.3.2 W0300 Cables (Model No. JZMSZ-120W0300-) - - - - - - - - - - - -3-62

3.3.3 W0302 Cables (Model No. JZMSZ-120W0302-) - - - - - - - - - - - -3-65

3.3.4 W0301 Cables (Model No. JZMSZ-120W0301-) - - - - - - - - - - - -3-68

3.3.5 32-point I/O Connector Terminal Block - - - - - - - - - - - - - - - - - - - - - -3-71

3.3.6 W5410 Cables (Model No. JEPMC-W5410-) - - - - - - - - - - - - - - - 3-74

v

3.4 I/O Allocation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-81

3.4.1 16-point Input Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-81

3.4.2 32-point Input Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84

3.4.3 64-point Input Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-87

3.4.4 8-point Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92

3.4.5 16-point Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94

3.4.6 32-point Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-97

3.4.7 64-point Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-101

3.5 Operations Using MEMOSOFT - - - - - - - - - - - - - - - - - - - 3-106

3.5.1 MEMOSOFT Versions Supporting 64-point I/O Modules - - - - - - - - 3-106

3.5.2 Digital Input Module I/O Allocation Screen - - - - - - - - - - - - - - - - - - 3-107

3.5.3 Digital Output Module I/O Allocation Screen - - - - - - - - - - - - - - - - - 3-108

3.5.4 I/O Allocations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-109

4 Analog I/O Specifications

4.1 Analog Input Specifications - - - - - - - - - - - - - - - - - - - - - - - - 4-2

4.1.1 Analog Input Modules (±10 V, 4 channels) - - - - - - - - - - - - - - - - - - - - 4-2

4.1.2 Analog Input Modules (0 to 10 V, 4 channels) - - - - - - - - - - - - - - - - - - 4-8

4.1.3 Analog Input Modules (4 to 20-mA, 4 channels) - - - - - - - - - - - - - - - 4-14

4.2 Analog Output Specifications- - - - - - - - - - - - - - - - - - - - - - 4-20

4.2.1 Analog Output Modules (±10 V, 2 channels) - - - - - - - - - - - - - - - - - - 4-20

4.2.2 Analog Output Modules (0 to 10 V, 2 channels) (0 to 5 V, 2 channels)4-25

4.2.3 Analog Output Modules (4 to 20-mA, 2 channels) - - - - - - - - - - - - - - 4-30

4.3 I/O Allocation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-35

4.3.1 Analog Input Modules- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-35

4.3.2 Analog Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-39

4.4 Operations Using MEMOSOFT - - - - - - - - - - - - - - - - - - - - 4-41

4.4.1 Analog Input Module I/O Allocation Screen- - - - - - - - - - - - - - - - - - - 4-41

4.4.2 Analog Output Module I/O Allocation Screen - - - - - - - - - - - - - - - - - 4-42

4.4.3 I/O Allocations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-43

5 Register I/O Specifications

5.1 Register Input Specifications - - - - - - - - - - - - - - - - - - - - - - - 5-2

5.1.1 Register Input Modules- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2

5.2 Register Output Specifications- - - - - - - - - - - - - - - - - - - - - - 5-6

5.2.1 Register Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6

5.3 I/O Allocation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10

5.3.1 Register Input Modules- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10

5.3.2 Register Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13

5.4 Operations Using MEMOSOFT - - - - - - - - - - - - - - - - - - - - 5-17

5.4.1 Register Input Module I/O Allocation Screen- - - - - - - - - - - - - - - - - - 5-17

5.4.2 Register Output Module I/O Allocation Screen - - - - - - - - - - - - - - - - 5-18

5.4.3 I/O Allocations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20

vi

6 Installation and Wiring

6.1 Installing Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2

6.1.1 Module Installation Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-2

6.1.2 Installing I/O Modules with Terminal Blocks - - - - - - - - - - - - - - - - - - - -6-4

6.1.3 Installing I/O Modules with Connectors - - - - - - - - - - - - - - - - - - - - - -6-10

6.2 Panel Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-13

6.2.1 Separation of Power Supply Systems- - - - - - - - - - - - - - - - - - - - - - -6-13

6.2.2 Wiring AC I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14

6.2.3 Wiring DC I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-17

6.2.4 Wiring Analog I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-25

6.2.5 Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28

6.3 External Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-31

6.3.1 External Wiring for Digital I/O Modules - - - - - - - - - - - - - - - - - - - - - -6-31

6.4 Precautions on Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32

6.4.1 AC Input Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32

6.4.2 AC Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-35

6.4.3 DC Input Modules- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-40

6.4.4 DC Output Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-45

6.4.5 Connections between AC I/O Modules - - - - - - - - - - - - - - - - - - - - -6-49

6.4.6 Connections between DC I/O Modules - - - - - - - - - - - - - - - - - - - - -6-50

6.4.7 Analog Input Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-50

6.4.8 Analog Output Modules- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-51

6.4.9 External Power Supplies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-52

7 Maintenance

7.1 Built-in Fuses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2

7.1.1 I/O Modules with Built-in Fuses - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-2

7.1.2 Built-in Fuses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-3

7.1.3 Replacement of Built-in Fuses - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-5

7.2 Hot Swapping - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6

7.2.1 Hot Swapping- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-6

8 EN Standard Low voltage Directive Compliant I/O Modules

8.1 EN Standard Compliant I/O Modules - - - - - - - - - - - - - - - - - 8-2

8.1.1 Low Voltage Directive Compliant I/O Modules - - - - - - - - - - - - - - - - - -8-2

8.1.2 External Appearances- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-3

8.1.3 EN Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8-5

8.1.4 Specifications of the I/O Mo

dules - - - - - - - - - - - - - - - - - - - - - - - - - - -8-7

Appendix A External Dimensions

A.1 I/O Module Types- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-2

A.2 I/O Modules with Terminal Blocks - - - - - - - - - - - - - - - - - - - A-3

A.3 DC 32-point I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - A-3

A.4 DC 64-point I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - A-4

A.5 Register I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-4

INDEX

vii

Introduction and Precautions

This chapter introduces the features of 120-series I/O Modules and pro-

vides precautions for the use of this manual and the product.

Read this chapter before attempting to read the rest of the manual or use

the product.

1.1 Overview of Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2

1.2 Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-3

1.2.1 Safety Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3

1.2.2 Installation Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4

1.2.3 Removal Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5

1.2.4 Wiring Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-6

1.2.5 Application Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-11

1.2.6 Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-14

1

1

1.3 Using This Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15

1-1

1 Introduction and Precautions

1.1 Overview of Manual

• This manual describes the functional specifications of the 120-series I/O Mod­ules used for the MEMOCON GL120 and GL130 Programmable Controllers.
Read this manual carefully in order to use the 120-series I/O Modules properly.
Also, keep this manual in a safe place so that it can be used whenever neces­sary.

• Refer to the following manuals for related Peripheral Devices and Modules.

Product Manual Name Manual No. Contents

CPU Module MEMOCON GL120, GL130

Hardware User’s Manual

MEMOCON GL120, GL130
Software User’s Manual Vol. 1

MEMOCON GL120, GL130
Software User’s Manual Vol.2

Human­Machine
Interface

MEMOCON GL120, GL130
MEMOSOFT for P120

Programming Panel
User’s Manual

MEMOCON GL120, GL130
MEMOSOFT
User’s Manual

MEMOCON GL120, GL130
MEMOSOFT for Windows
User’s Manual

SIEZ-C825-20.1 Gives information on the GL120 and GL130 hard-

ware, including explanations on the following items.

1) System configuration

2) System components

3) Function and specifications of system compo­nents

4) Installation and wiring

5) Examples of panel-layout and hole dimensions

6) External Dimensions

SIEZ-C825-20.11 Describes the following items for the GL120 and

GL130.

1) Operating principles

2) I/O allocation

3) Overview of instructions

4) Instruction processing times

SIEZ-C825-20.12 Describes the programming instructions used to

create ladder programs for the GL120 and GL130.
The following items are explained in other manuals.

1) Expansion Math instructions

2) Process control instructions

3) Communications instructions

4) Motions control instructions (ladder motion
instructions)

5) Motion language

SIEZ-C825-60.7 Describes the functions, specifications, and opera-

tional methods of the Programming Panel P120 with
built-in MEMOSOFT.

SIEZ-C825-60.10 Describes the functions and operational methods of

MEMOSOFT for DOS.

SIEZ-C825-60.25 Describes the functions and operational methods of

MEMOSOFT for Windows.

• Thoroughly check the specifications and conditions or restrictions of the product
before use.

1-2

1.2 Precautions

This section outlines general precautions that apply to using this manual and the
product. Read this section first before reading the remainder of the manual.

1.2.1 Safety Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3

1.2.2 Installation Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4

1.2.3 Removal Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5

1.2.4 Wiring Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-6

1.2.5 Application Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-11

1.2.6 Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-14

1.2.1 Safety Precautions

• The GL120 and GL130 were not designed or manufactured for use in devices or
systems directly related to human life. Users who intend to use the product
described in this manual for special purposes such as devices or systems relat­ing to transportation, medical, space aviation, atomic power control, or under­water use must contact Yaskawa Electric Corporation beforehand.

1.2 Precautions

1

• This product has been manufactured under strict quality control guidelines. How­ever, if this product is to be installed in any location in which a failure of GL120
and GL130 involves a life and death situation or in a facility where failure may
cause a serious accident, safety devices MUST be installed to minimize the like­lihood of any accident.

• Any illustrations, photographs, or examples used in this manual are provided as
examples only and may not apply to all products to which this manual is applica­ble.

• The products and specifications described in this manual or the content and pre­sentation of the manual may be changed without notice to improve the product
and/or the manual. A new version of the manual will be released under a revised
manual number when any changes are made.

• Contact your Yaskawa representative or a Yaskawa office listed on the back of
this manual to order a new manual whenever this manual is damaged or lost.
Please provide the manual number listed on the front cover or this manual when
ordering.

• Contact your Yaskawa representative or a Yaskawa office listed on the back of
this manual to order new nameplates whenever a nameplate becomes worn or
damaged.

• Yaskawa cannot guarantee the quality of any products that have been modified.
Yaskawa assumes no responsibility for any injury or damage caused by a modi­fied product.

1-3

1 Introduction and Precautions

1.2.2 Installation Precautions

1.2.2 Installation Precautions

Abide by the following precautions when installing MEMOCON systems.

CAUTION

CAUTION

CAUTION

• The installation environment must meet the environmental conditions given in prod­uct catalogs and manuals. Using the GL120 and GL130 in environments subject to
high temperatures, high humidity, excessive dust, corrosive gases, vibration, or
shock can lead to electrical shock, fire, or faulty operation. Do not use the GL120
and GL130 in the following locations.

• Locations subject to direct sunlight or ambient temperatures not between 0 °C
and 60 °C.

• Locations subject to relative humidity in excess of 95%, or condensation
because of rapid changes in humidity.

• Locations subject to corrosive or flammable gas.

• Locations that would subject the GL120 and GL130 to direct vibration or
shock.

• Locations subject to contact with water, oil, chemicals, and so on.

• Install Modules as described in the user’s manuals.

Faulty or inappropriate installation may result in detachment or malfunction.

• Do not remove the connector covers from the Module connectors on the Mounting
Base slots where no Modules are installed.

The presence of any foreign matter in a Module connector may cause the
GL120 and GL130 to malfunction.

CAUTION

CAUTION

CAUTION

CAUTION

CAUTION

• Make sure that all mounting screws for the Modules are securely tightened.

Loose screws may cause malfunction of the GL120 and GL130.

• Make sure that all mounting screws for the terminal block are securely tightened.

Loose screws may cause a malfunction of the GL120 and GL130.

• When installing the terminal block for the AC I/O Modules, turn OFF the AC power
supply to the I/O Modules for inputting signals and for driving load.

Installing a terminal block with the AC power being supplied to the terminal of
the external power supply for the AC I/O Modules may cause an electric shock if
the power supply terminals are touched.

• When using a single-phase AC power supply (100/200 VAC) for driving loads of the
Relay Contact Output Module, turn OFF the AC power to the Modules for driving
loads before installing the terminal block for the Modules.

Installing a terminal block with the AC power being supplied to the external
power supply terminal of the Relay Contact Output Module may cause an elec­tric shock if the power supply terminals are touched.

• Make sure that all cable connectors for the Module are securely inserted and tight­ened.

Incorrect connections may cause malfunction of the GL120 or GL130.

1-4

1.2.3 Removal Precautions

1.2 Precautions

CAUTION

CAUTION

CAUTION

CAUTION

• Always turn OFF the AC power supply to the AC I/O Modules that are used for
inputting signals and driving loads before removing the terminal block from the AC I/
O Modules.

Removing a terminal block with AC power to the external power supply terminal
of the AC I/O Modules may cause an electric shock at touching the power sup­ply terminals.

1

• When using a single-phase AC power supply (100/200 VAC) for driving loads of the
Relay Contact Output Module, turn OFF the AC power to the Modules for driving
loads before removing the terminal block for the Modules.

Removing a terminal block with the AC power being supplied to the external
power supply terminal of the Relay Contact Output Module may cause an elec­tric shock if the power supply terminals are touched.

• When inserting or removing an AC I/O Module while the AC power supply is turned
ON, install a safety switch for each Module and always turn this safety switch OFF
to turn OFF the AC power supply to the Module.

Inserting or removing an AC I/O Module while AC power is being supplied may
result in an electric shock at touching the power supply terminals.

• When using a single-phase AC power supply (100/200 VAC) for driving the loads of
the Relay Contact Output Module, install a safety switch for each Module. Before
inserting or removing the Relay Contact Output Module, always turn this safety
switch OFF to turn OFF the AC power supply to the Module.

Inserting or removing a Relay Contact Output Module while AC power is being
supplied may result in an electric shock at touching the power supply terminals.

1-5

1 Introduction and Precautions

1.2.4 Wiring Precautions

1.2.4 Wiring Precautions

CAUTION

CAUTION

CAUTION

CAUTION

CAUTION

• Wiring must be performed by qualified personnel.

Wrong or inappropriate wiring may result in fire, product failure, or electric
shock.

• Connect the correct power supply for the required ratings.

Connecting unsuitable power supplies may result in fires.

• Do not allow foreign matter such as cable chips in the Modules or Mounting Bases.

Foreign matter in the Modules or Mounting Bases may cause fire, failures and/
or malfunctions.

• Connect power supplies of the same phases to the common 1 and common 2 of the
AC I/O Module.

If power supplies of different phases are connected, overheating or fire may
occur.

• If using a single-phase AC power supply (100/200 VAC) for driving the loads of the
Relay Contact Output Module, connect power supplies with the same phases to the
common 1 and common 2 of the Module.

CAUTION

CAUTION

If power supplies of different phases are connected, overheating or fire may
occur.

• If using an Output Module, connect a fuse that complies with the load specifications
in series with the load.

A protective fuse is not built into the following Output Modules. If a fuse is not
connected, a fire or damage to the device or output circuits may occur if the load
is short-circuited or the circuit overloaded.

• 100/200-VAC 8-point Output Module: Model No. JAMSC-120DAO083000

• Relay contact 16-point Output Module: Model No. JAMSC-120DRA84300

• If using an Output Module, connect a fuse that complies with the load specifications
in series with the load.

A protective fuse built into the following Output Modules does not protect the
output element. If a fuse is not connected, a fire or damage to the device or out­put circuits may occur if the load is short-circuited or the circuit overloaded.

• 100/200-VAC 16-point Output Module: Model No. JAMSC-120DAO84300

• 12/24-VDC 8-point Output Module: Model No. JAMSC-120DDO33000

• 12/24-VDC 16-point Output Module: Model No. JAMSC-120DAO34310

• 12/24-VDC 16-point Output Module: Model No. JAMSC-120DAO34320

• 12/24-VDC 32-point Output Module: Model No. JAMSC-120DAO35410

• 12/24-VDC 64-point Output Module: Model No. JAMSC-120DAO36410

1-6

1.2 Precautions

CAUTION

CAUTION

CAUTION

CAUTION

• Connect an AC power supply (100/200 VAC) or a DC power supply (12/24 VDC) to
the Power Supply for driving loads of the Relay Contact Output Module.

Do not connect both an AC power supply and a DC power supply to one Module
at the same time. If unsuitable power supplies are connected, in overheating or
fire may result.

• Although a 0.6-A load can be connected to each output point for the AC 16-point
Output Module, the total load must be 2.4A or less for each common. Keep the
maximum load at 2.4A for each common.

If this limit is exceeded, damage may occur to the output circuit.

• Although a 0.5-A load can be connected to each output point for the DC 16-point
Output Module, the total load must be 1.0 A or less for each of the four output
points. Keep the load distribution within the 1.0 A limit.

If this limit is exceeded, damage may occur to the output circuit.

• Although a 0.3-A load can be connected to each output point of the DC 32-point
Output Module, the total load must be 0.4 A or less for each of the four output
points. Keep the load distribution within the 0.4 A limit.

If this limit is exceeded, damage may occur to the output circuit.

1

CAUTION

CAUTION

• If using an Output Module, connect a fuse that complies with the load specifications
in series with the load.

• 100/200-VAC 8-point Output Module: Model No. JAMSC-120DAO83000

• 100/200-VAC 16-point Output Module: Model No. JAMSC-120DAO84300

• 12/24-VDC 16-point Output Module (sinking output):
Model No. JAMSC-120DDO33000

• 12/24-VDC 16-point Output Module (sourcing output):
Model No. JAMSC-120DAO34320

• 12/24-VDC 32-point Output Module (sinking output):
Model No. JAMSC-120DAO35410

• 12/24 VDC 64-point Output Module (sinking output):
Model No. JAMSC-120DAO36410

• Relay Contact 16-point Output Module: Model No. JAMSC-120DAO84300

If a fuse is not connected, a fire or damage to the device or output circuit may
occur if the load is short-circuited or the circuit overloaded.

• If connecting an inductive load in parallel with AC Input Module, connect the surge
absorber in parallel with the inductive load to prevent surge voltage.

CAUTION

Failure to connect a surge absorber may result in damage to the AC Input Mod­ule.

• If connecting an inductive load to the AC Output Module, connect the surge
absorber in parallel with the inductive load to prevent surge voltage.

Failure to connect a surge absorber may result in damage to the AC Output
Module.

1-7

1 Introduction and Precautions

1.2.4 Wiring Precautions

CAUTION

CAUTION

CAUTION

CAUTION

• If connecting an inductive load in parallel with DC Input Module, connect the fly­wheel diode in parallel with the inductive load to prevent surge voltage.

Failure to connect a flywheel diode may result in damage to the DC Input Mod­ule.

• If connecting an inductive load to the DC Output Module, connect the flywheel
diode in parallel with the inductive load to prevent surge voltage.

Failure to connect a flywheel diode may result in damage to the DC Output
Module.

• If connecting a contact to an inductive load of the DC Output Module, connect the
flywheel diode in parallel with the inductive load to prevent surge voltage.

Failure to connect a flywheel diode may result in damage to the DC Output
Module.

• Insulation is not provided between the channels of the Analog Input Module.
To insulate all the analog signals connected to the Analog Input Module, use a com­mercial isolation amplifier for each channel.

Incorrect connections may cause damages and malfunctions of the Analog
Input Modules.

CAUTION

CAUTION

CAUTION

CAUTION

• The maximum allowable load current for Analog Output Modules (±10V, 2 chan-
nels) is ±5 mA (2 kΩ). The load resistance must be 2 kΩ or more.

Incorrect connection may cause the output signal to be overloaded, and result in
damages or malfunction of the Analog Output Module.

• The maximum allowable load current for Analog Output Modules (0 to10V, 2 chan­nels) is 5 mA (2 kΩ). The load resistance must be 2 kΩ or more.

Incorrect connection may cause the output signal to be overloaded, and result in
damages or malfunction of the Analog Output Module.

• The maximum allowable load current for Analog Output Modules (0 to 5V, 2 chan­nels) is 2.5 mA (2 kΩ). The load resistance must be 2 kΩ or more.

Incorrect connection may cause the output signal to be overloaded, and result in
damages or malfunction of the Analog Output Module.

• The maximum allowable load resistance for Analog Output Modules (4 mA to 20
mA, 2 channels) is 550 kΩ). The load resistance must be 550 kΩ or more.

Incorrect connection may cause the output signal to be overloaded, and result in
damages or malfunction of the Analog Output Module.

CAUTION

• If using Low Voltage Directive compliant products, always use round crimp termi­nals for M3 screws and mount insulation cover at each crimp when connecting
wires to wiring terminals.

If bare wires are used, an electric shock or a short-circuit may result if the wires
become loose.

1-8

1.2 Precautions

CAUTION

CAUTION

• Ground the shield of the shielded twisted-pair wire that connects to the Analog I/O
Module to one point (a resistance of 100 Ω max.).

Not grounding the shield of the shielded twisted-pair wire may result in malfunc­tion of the GL120 and GL130.

• Ground the ground terminal of the Analog Input Module to a resistance of 100 Ω
max.

Not grounding the ground terminal may result in malfunction of the GL120 and
GL130.

Power Supply Noise Reduction

• Prevent noise from penetrating into the product by installing an isolation trans­former or a noise filter for the external power supply.

Noise from power supply may result in malfunction of the GL120 and GL130.

• Do not install the GL120 and GL130 system components in the same control
panel as high-voltage or high-current circuits.

Here, high-voltage circuits are those with voltages of 600 VAC or 750 VDC
min. and high-current circuits are those with amperages of 800 A min.

1

• When installing the GL120 and GL130 system components in the same control
panel as low-voltage main circuits, separate the low-voltage circuits and related
devices as far as possible from the GL120 and GL130 system components and
wiring.

The recommended separation is 200 mm min. Here. low-voltage main circuits
are those with voltages up to 600 VAC or 750 VDC and amperages of 20 A
min.

• Do not bundle GL120 and GL130 wiring together with wiring for normal control
circuits.

Here, normal control circuits are those with voltages up to 600 VAC or 750
VDC and amperages up to 20 A.

Insert the Interface Cables Properly

• Insert the connectors of the various interface cables that are to be connected to
the GL120 and GL130 into the communication ports and secure them properly.

Improper insertion of interface cables may cause operational errors in the
GL120 and GL130.

1-9

1 Introduction and Precautions

1.2.4 Wiring Precautions

Select, Separate, and Lay External Wiring Correctly

• I/O lines connecting external devices to the 120-series I/O Modules must be
selected based on the following considerations: mechanical strength, resistance
to noise, wiring distance, signal voltage, and so on.

• I/O lines must be separated from power lines both inside and outside the control
panel to minimize the affects of noise. Faulty operation may result if I/O lines are
not sufficiently separated from power lines.

Example of external wiring separation

Power lines General control

circuit cables

Steel-plate separator

Digital I/O
signal cables

Analog I/O
signal cables

Pulse input
signal cables

1-10

1.2.5 Application Precautions

1.2 Precautions

WARNING

WARNING

WARNING

• Do not touch the Module terminals while the power is ON.

Touching live terminals may cause electric shock.

• Construct an emergency stop circuit and an interlock circuit outside of the GL120
and GL130.

The absence of emergency stop and interlock circuits may result in machine
damage or accidents should the GL120 or GL130 fail.

Install an Emergency Stop Circuit Outside the GL120 and GL130.

An emergency stop circuit for the control system should not be constructed
using the ladder programming in the GL120 and GL130. Always construct the
emergency stop circuit externally using a relay circuit, as shown in the figure
below.

Use an N.C. contact (mechanical contact) in the emergency stop switch. The
main power supply to the servo must be cut off by pressing the switch.

Failure to provide an emergency stop circuit as described above, may result in
failure of the emergency stop when input circuits fail or cables break, and may
cause machine damage or injury.

1

Controlpower
supplyOFF

Emergencystop

ESP-TBOX

Noisefilter

MC1

MC2

ControlpowersupplyON

MC1

ALM

r

SERVOPACK

t

r

s

t

ServoOFF

MC1

Noisefilter

MC1

ServoON

MC2

MEMOCONGL120,GL130

U
V
W

Z

MC2

Z

Surgeabsorber

ControlsignaltoMCModule

Encoder

Servomotor

1-11

1 Introduction and Precautions

1.2.5 Application Precautions

External Interlocks for the GL120 and GL130

WARNING

Externally connect an interlock to the GL120 and GL130 if there is any chance
that GL120 and GL130 failure could result in bodily harm or equipment damage.

Always use an external interlock system as shown in the following example
when reciprocal operations (e.g., forward and reverse directions) are being per­formed with a motor.

An interlock is generally programmed in the GL120 and GL130 ladder program
to ensure that forward and reverse signals are not simultaneously output. An
external interlock circuit must also be provided using the auxiliary contacts of
electromagnetic contactors.

CPU Module

Ladder logic program

Output program with
an interlock which
prohibit simultaneous
forward and reverse
runs

Output Module

R

F

Electric interlock using the auxiliary contacts
of electromagnetic contactors

F

Contact of over­current protection

R

device.

OL

CAUTION

CAUTION

F (Forward run)

R (Reverse run)

Induction motor

• When inserting or removing an AC I/O Module while the AC power supply is turned
ON, install a safety switch for each Module and always turn this safety switch OFF
to turn OFF the AC power supply to the Module.

Inserting or removing an AC I/O Module while AC power is being supplied may
result in an electric shock at touching the power supply terminals.

• When using a single-phase AC power supply (100/200 VAC) for driving the loads of
the Relay Contact Output Module, install a safety switch for each Module. Before
inserting or removing the Relay Contact Output Module, always turn this safety
switch OFF to turn OFF the AC power supply to the Module.

Inserting or removing a Relay Contact Output Module while AC power is being
supplied may result in an electric shock at touching the power supply terminals.

1-12

1.2 Precautions

CAUTION

• The following CPU Modules, Remote I/O Receiver Modules, and MEMOSOFT ver­sions are required to use DC 64-point I/O Modules.

Using a version that is not recommended may result in failure or malfunction.

Name Model

Name

CPU Module
(8 kW)

CPU Module
(16 kW)

CPU Module
(16 kW)

CPU Module
(32 kW)

CPU Module
(40 kW)

Remote I/O
Receiver
Module

MEMOSOFT FMSGL-AT3

CPU10 DDSCR-

CPU20 DDSCR-

CPU21 DDSCR-

CPU30 DDSCR-

CPU35 DDSCR-

RIOR­COAX

Model No. Version Number Location of

Version Number

A01 and later Module nameplate

120CPU14200

B05 and later Module nameplate

120CPU34100

A01 and later Module nameplate

120CPU34110

B05 and later Module nameplate

120CPU54100

A01 and later Module nameplate

120CPU154110

JAMSC­120CRR13100

(for English
DOS)

FMSGL-PP3E
(for P120
English version)

A10 and later Module nameplate

1.21 and later In the middle at the
bottom of the
MEMOSOFT
startup screen.

1

* The nameplate is on the right side of the Module.

1-13

1 Introduction and Precautions

1.2.6 Maintenance

1.2.6 Maintenance

CAUTION

CAUTION

CAUTION

CAUTION

CAUTION

• Do not disassemble or modify Modules and Mounting Bases.

Failure to observe this caution may result in fire, product failure, or malfunction.

• Do not replace the built-in fuses of the AC 16-point Output Modules.

If the built-in fuses are replaced by anyone other than a Yaskawa-approved
technician, a failure or a malfunction may occur in the AC 16-point Output Mod­ules, and the guarantee is void.

• Do not replace the built-in fuses of the DC 8-point Output Modules.

If the built-in fuses are replaced by anyone other than a Yaskawa-approved
technician, a failure or malfunction may occur in the DC 8-point Output Modules,
and the guarantee is void.

• Do not replace the built-in fuses of the DC 32-point Output Modules.

If the built-in fuses are replaced by anyone other than a Yaskawa-approved
technician, a failure or malfunction may occur in the DC 32-point Output Mod­ules, and the guarantee is void.

• Do not replace the built-in fuses of the DC 64-point Output Modules.

CAUTION

If the built-in fuses are replaced by anyone other than a Yaskawa-approved
technician, a failure or malfunction may occur in the DC 64-point Output Mod­ules, and the guarantee is void.

• Do not replace the built-in fuses of the Register I/O Modules.

If the built-in fuses are replaced by anyone other than a Yaskawa-approved
technician, a failure or malfunction may occur in the Register I/O Modules, and
the guarantee is void.

1-14

1.3 Using This Manual

This manual is written for those who already have a basic knowledge of MEMOCON

PLCs. We recommended reading the MEMOCON GL120, GL130 Hardware User’s

Manual (manual No. SIEZ-C825-20.1) before attempting to read this manual.

• Meaning of Basic Terms

1.3 Using This Manual

In this manual, the following terms indicate the meanings as described below,

unless otherwise specified.

Terms Meaning Remarks

PLC Programmable (Logic) Controller Does not mean “personal

computer.”

PP Programming Panel −

GL120, GL130 MEMOCON GL120 and MEMOCON GL130

Programmable Controllers

AC I/O
Module

DC I/O
Module

Analog
I/O
Module

Register I/O Module Register Input Module −

AC input
Module

AC output
Module

DC input
Module

DC output
Module

Analog
input Module

Analog
output Module

100-VAC 16-point Input Module
200-VAC 16-point Input Module

100/200-VAC 8-point Output Module
100/200-VAC 16-point Output Module

Relay Contact 16-point Output Module*

12/24-VDC 16-point Input Module
12/24-VDC 32-point Input Module
12/24-VDC 64-point Input Module

12/24-VDC 8-point Output Module
12/24-VDC 16-point Output Module
12/24-VDC 32-point Output Module
12/24-VDC 64-point Output Module

Relay contact 16-point Output Module*

Analog Input Module (±10V, 4CH)
Analog Input Module (0 to 10V, 4CH)
Analog Input Module (4 to 20mA, 4CH)

Analog Output Module (±10V, 2CH)
Analog Output Module (0 to 10V, 2CH)
Analog Output Module (0 to 5V, 2CH)
Analog Output Module (4 to 20mA, 2CH)

Register Output Module

2

−

−

*1 When the AC load is
applied.

1

−

*2 When the DC load is
applied.

−

−

1

TERMS

• Description of Technical Terms

The bold technical terms in this manual are briefly explained in the Glossary

provided at the bottom of the page. An example is shown below.

Glossary

The following types of terms are described.

• Specific sequence control terms required for explanation of functions.

• Terms that are specific to programmable controllers and electronic devices.

1-15

Models and General Specifications of I/O Modules

This chapter describes the models and general specifications of I/O

Modules.

2.1 General Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - -2-2

2.2 I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-3

2.2.1 Models of I/O Modules - - - - - - - - - - - - - - - - - - - - - - - 2-3

2.2.2 Overview of I/O Module Specifications - - - - - - - - - - - - 2-5

2.2.3 Using I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - 2-10

2

2

2-1

2 Models and General Specifications of I/O Modules

2.1 General Specifications

This section gives the general specifications of I/O Modules.

Item Specification

Environmental
Conditions

Mechanical
Operating
Conditions

Electrical
Operating
Conditions

Installation
Requirements

Ambient Operating Temperature 0 °C to 60 °C

Ambient Storage Temperature -25 C° to 85 °C (excluding battery)

Ambient Operating Humidity 30 % to 95 % RH (with no condensation)

Ambient Storage Humidity 5 % to 95 % RH (with no condensation)

Pollution Level Pollution level 1 (according to JIS B3502)

Corrosive Gas No corrosive gas

Operating Altitude Less than 2,000 m above sea level

Vibration Shock 10 to 57 Hz with half-amplitude of 0.075mm

Shock Resistance

Noise Resistance 1,500 V in either normal or common mode with pulse

Ground Ground to 100 Ω or less

Configuration Building-block, wall-mounted, or DIN track mounted

Cooling Method Natural cooling

Mass See specifications for individual I/O Modules.

External Dimensions See specifications for individual I/O Modules.

Table 2.1 General Specifications

57 to 150 Hz with fixed acceleration of 9.8 m/s
10 sweep times each in X, Y, and Z directions
(sweep time: 1 octave/min) (according to JIS B3502)

Peak acceleration of 147 m/s
and Z directions (according to JIS B3502)

widths of 100 ns and 1 µs and rise time of 1 ns (with
impulse noise simulator) (according to JIS B3502)

2

2

twice for 11 ms in X, Y,

2-2

2.2 I/O Modules

2.2 I/O Modules

This section describes various input modules and output modules.

2.2.1 Models of I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-3

2.2.2 Overview of I/O Module Specifications - - - - - - - - - - - - - - - - - - - - - - -2-5

2.2.3 Using I/O Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-10

2.2.1 Models of I/O Modules

Twenty models of I/O Modules are available.

Table 2.2 I/O Modules

Product Name Model Name Model No. Features Number

of slots

required

Digital
Input
Modules

Analog
Input
Modules

Digital
Output
Modules

100-VAC
16-point Input
Module

200-VAC
16-point Input
Module

12/24-VDC
16-point Input
Module

12/24-VDC
32-point Input
Module

12/24-VDC
64-point Input
Module

Analog Input
Module (±10V,

4 channels)

Analog Input
Module (0 to
10V, 4 chan­nels)

Analog Input
Module (4 to
20mA, 4 chan­nels)

100/200-VAC
8-point
Output Module

100/200-VAC
16-point
Output Module

12/24-VDC 8­point Output
Module

12/24-VDC
16-point Out­put Module
(sinking)

AC100IN-16P JAMSC-

120DAI54300

AC200IN-16P JAMSC-

120DAI74300

DC24IN-16P JAMSC-

120DDI34300

DC24IN-32P JAMSC-

120DDI35400

DC24IN-64P JAMSC-

120DDI36400

A/D-VOL­4CH

A/D 0-10V
4CH

A/D-CUR­4CH

ACOUT-8P JAMSC-

ACOUT-16P JAMSC-

DC24OUT-8P JAMSC-

DC24OUT­16PSN

JAMSC­120AVI02000

JAMSC­120AVI02100

JAMSC­120ACI02000

120DAO83000

120DAO84300

120DDO33000

JAMSC­120DDO34310

1) Used to input digital signals.

2) 100VAC, 16 points, 7mA (50Hz)

1) Used to input digital signals.

2) 200VAC, 16 points, 7mA (50Hz)

1) Used to input digital signals.

2) 12/24VDC, 16 points, 4mA (12VDC), 8mA
(24VDC)

1) Used to input digital signals.

2) 12/24VDC, 32 points, 2mA (12VDC), 4mA
(24VDC)

1) Used to input digital signals.

2) 12/24VDC, 64 points, 2mA (12VDC), 4mA
(24VDC)

1) Used to input analog signals.

2) -10 to 10V, 4 channels

1) Used to input analog signals.

2) 0 to 10V, 4 channels

1) Used to input analog signals.

2) 4 to 20mA/1 to 5V, 4 channels

1) Used to output digital signals.

2) 100/200VAC, 8 points, 1.0 A/point

1) Used to output digital signals.

2) 100/200VAC, 16 points, 0.3 A/point

1) Used to output digital signals.

2) 12/24VDC, 8 points, sourcing/sinking
outputs, 2.0 A/point

1) Used to output digital signals.

2) 12/24VDC, 16 points, sinking outputs, 0.5
A/point, 1.0 A/4points

1

1

1

1

1

1

1

1

1

1

1

1

2

2-3

2 Models and General Specifications of I/O Modules

2.2.1 Models of I/O Modules

Table 2.2 I/O Modules

Product Name Model Name Model No. Features Number

of slots

required

Digital
Output
Modules

12/24-VDC
16-point Out­put Module

DC24OUT­16PSR

JAMSC­120DDO34320

1) Used to output digital signals.

2) 12/24VDC, 16 points, sourcing outputs,

0.5 A/point, 1.0 A/4points

1

(sourcing)

12/24-VDC
32-point Out­put Module

DC24OUT­32PSN

JAMSC­120DDO35410

1) Used to output digital signals.

2) 12/24VDC, 32 points, sinking outputs, 0.3
A/point, 0.4 A/4points

1

(sinking)

12/24-VDC
64-point Out­put Module

DC24OUT­64PSN

JAMSC­120DDO36410

1) Used to output digital signals.

2) 12/24VDC, 64 points, sinking outputs, 0.1
A/point

1

(sinking)

Relay Contact
16-point Out-

RELAY-16P JAMSC-

120DRA84300

1) Used to output digital signals.

2) Relay contacts, 16 points, 1.0 A/point

1

put Module

Analog
Output
Modules

Analog Out­put Module
(±10V, 2 chan-

D/A-VOL-2CH JAMSC-

120AVO01000

1) Used to output analog signals.

2) -10 to 10V, 2 channels

1

nels)

Analog Out­put Module

D/A 0-10V 2CH JAMSC-

120AVO01100

1) Used to output analog signals.

2) 0 to 10V, 2 channels

1

(0 to 10V, 2
channels)

Analog Out­put Module

D/A 0-5V 2CH JAMSC-

120AVO01200

1) Used to output analog signals.

2) 0 to 5V, 2 channels

1

(0 to 5V, 2
channels)

Analog Out­put Module

D/A-CUR- 2CH JAMSC-

120ACO01000

1) Used to output analog signals.

2) 4 to 20mA, 2 channels

1

(4 to 20mA, 2
channels)

Special
Purpose
Modules

Register Input
Module

REGISTER-IN JAMSC-

120RDI34410

1) Used to input a maximum of 8 sets (8
channel) or 16 sets (16 channel) of 16-bit
or BCD 4-digit values.

1

2) The data input cycle can be selected:
For 8 channels: 10/32/64/192/320 ms
For 16 channels: 20/64/128/384/640 ms

Register Out­put Module

REGISTER­OUT

JAMSC­120RDO34410

1) Used to output a maximum of 8 sets (8
channel) or 16 sets (16 channel) of 16-bit

1

or BCD 4-digit values.

2) Select the data output cycle.
For 8-channel: 32/64/192/320 ms
For 16-channel: 64/128/640 ms

Note: The 64-point I/O Modules are limited to versions for the CPU Module, remote I/O

Receiver Module and MEMOSOFT. Refer to 2.2.3 Using I/O Modules for details.

2-4

2.2.2 Overview of I/O Module Specifications

1) Digital Input Modules

a) Function

A Digital Input Module converts the digital signals coming from pushbutton switches,

limit switches, and digital switches into signals of appropriate voltage for PLC inter-

nal processing. The converted digital signals are stored by the CPU Module as input

relays and input registers in state memory.

b) Specifications

2.2 I/O Modules

The following table shows the main specifications of Digital Input Modules.

Table 2.3 Main Specifications of Digital Input Modules

Name Model

Name

100-VAC
16-point
Input
Module

200-VAC
16-point
Input
Module

12/24­VDC 16­point Input
Module

12/24­VDC 32­point Input
Module

12/24­VDC 64­point Input
Module

Other Specifications

1) Slots required: 1

2) Width: 40.3 mm Height: 130 mm Depth: 103.9 mm

3) Approx. mass
16-point Input Module: 250 g
32-point Input Module: 250 g
64-point Input Module: 300 g

4) Field connections
16-point Input Module: terminal block
32-point Input Module: connector
64-point Input Module: connector

5) Number of points per common
16-point Input Module: 8 points per common
32-point Input Module: 16 points per common
64-point Input Module: 16 points per common

AC100IN­16P

AC200IN­16P

DC24IN­16P

DC24IN­32P

DC24IN­64P

Model No. Rated

Vol t-

age

JAMSC­120DAI54
300

JAMSC­120DAI74
300

JAMSC­120DDI34
300

JAMSC­120DDI35
400

JAMSC­120DDI36
400

100
VAC

200
VAC

12/24
VDC

12/24
VDC

12/24
VDC

Rated

Current

7 mA
(50Hz)

7 mA
(50Hz)

4 mA
(12 VDC)
8 mA
(24 VDC)

2 mA
(12 VDC)
4 mA
(24 VDC)

2 mA
(12 VDC)
4 mA
(24 VDC)

Input

Imped-

ance

14.3 kΩ
(50 Hz)

12.5 kΩ
(60 Hz)

28.6 kΩ
(50 Hz)

23.1 kΩ
(60 Hz)

3.0 kΩ OFF→ON:

5.6 kΩ OFF→ON:

5.6 kΩ OFF→ON:

Input

Delay

Times

OFF→ON:
Max. 20 ms
ON→OFF:
Max. 35 ms

OFF→ON:
Max. 20 ms
ON→OFF:
Max. 35 ms

Max. 5 ms
ON→OFF:
Max. 5 ms

Max. 5 ms
ON→OFF:
Max. 5 ms

Max. 5 ms
ON→OFF:
Max. 5 ms

Num-

ber of

inputs

16 With all points

16 With all points

16 With all points

32 With all points

64 With all points

Internal

Current Con-

sumption

ON: 90 mA

ON: 90 mA

ON: 100 mA

ON: 80 mA

ON: 100 mA

Maxi-

mum

Heat-

ing

Value

2.0 W Per-

3.5 W Per-

3.7 W Per-

3.6 W Per-

7.0 W Per-

Hot

Swap-

ping

mitted

mitted

mitted

mitted

mitted

2

2-5

2 Models and General Specifications of I/O Modules

2.2.2 Overview of I/O Module Specifications

2) Analog Input Modules

a) Function

An Analog Input Module converts the analog signals coming from weight sensors,

temperature sensors, etc., into numeric data appropriate for PLC internal process-

ing. The converted numeric data is stored by the CPU Module as the input registers

in state memory.

b) Specifications

The following table shows the main specifications of the Analog Input Modules.

Table 2.4 Main Specifications of Analog Input Modules

Name Model

Name

Analog
Input
Module

A/D­VOL-

4CH
(±10 V, 4
channels)

Analog
Input
Module

A/D

0-10V

4CH
(0 to
10 V,
4 chan­nels)

Analog
Input
Module (4

A/D-

CUR-

4CH
to 20 mA,
4 chan­nels)

Other Specifications

1) Slots required: 1

2) Approx. mass: 300 g

3) Width: 40.3 mm Height: 130 mm Depth: 103.9 mm

4) Field connections: Terminal block

Model

No.

JAMSC­120AVI
02000

JAMSC­120AVI
02100

JAMSC­120ACI
02000

Input
Signal
Range

-10 to
+10 V

0 to
+10 V

Current
input:
4 to 20
mA

Voltage
input:
1 to 5 V

Overall

Accuracy

±0.5% F.S.
(25°C)

±1.0% F.S.
(0 to 60°C)

±0.5% F.S.
(25°C)

±1.0% F.S.
(0 to 60°C)

±0.5% F.S.
(25 °C)

±1.0% F.S.
(0 to 60°C)

Resolution

0 to 4000
mode: 12 bits,
binary between
0 and 4000

± 2000 mode:
12 bits, 2’s
complement
between -2000
and +2000

12 bits, binary
between 0 and
4000

12 bits, binary
between 0 and
4000

and Data

Typ es

Num-

nels

Internal
Current

Con-

sump-

tion

Input

Impedance

ber of
Chan-

1 MΩ min. 4 450

mA

1 MΩ min. 4 450

mA

Current
input: 250 Ω

4 450

mA
voltage
input: 1 MΩ
min.

Maxi-

mum

Heat-

Hot

Swap-

ping

ing

Value

2.3 W Per­mitted

2.3 W Per­mitted

2.3 W Per­mitted

2-6

3) Digital Output Modules

a) Function

A Digital Output Module converts the numeric data stored in output registers or the

ON/OFF state of the output coil in the state memory of the CPU Module into digital

signals for control of indicators, electromagnetic switches, relays, solenoid valves,

numeric indicators, etc.

b) Specifications

The following table shows the main specifications of Digital Output Modules.

2.2 I/O Modules

Name Model

100/200­VAC
8-point
Output
Module

100/200­VAC
16-point
Output
Module

12/24-VDC
8-point
Output
Module

12/24-VDC
16-point
Output
Module
(sinking)

12/24-VDC
16-point
Output
Module
(sourcing)

12/24-VDC
32-point
Output
Module
(sinking)

12/24-VDC
64-point
Output
Module
(sinking)

Relay con­tact
16-point
Output
Module

ACOUT

-8P

ACOUT

-16P

DC24O
UT-8P

DC24O
UT­16PSN

DC24O
UT­16PSR

DC24O
UT­32PSN

DC24O
UT­64PSN

RELAY­16P

Name

Table 2.5 Main Specifications of Digital Output Modules

Model No. Rated

Vol t-

age

JAMSC­120DAO83
000

JAMSC­120DAO84
300

JAMSC­120DDO33
000

JAMSC­120DDO34
310

JAMSC­120DDO34
320

JAMSC­120DDO35
410

JAMSC­120DDO36
410

JAMSC­120DRA84
300

100/
200
VAC

100/
200
VAC

12/24
VDC

12/24
VDC

12/24
VDC

12/24
VDC

12/24
VDC

Relay
contact

Load

Current

1.0 A/
point

0.6 A/
point

2.0 A/
point

0.5 A/
point,

1.0 A/
4 points

0.5 A/
point,

1.0 A/
4 points

0.3 A/
point,

0.4 A/
4 points

0.1 A/
point

1.0 A/
point

Remarks Output

Delay

Times

Unpro­tected
outputs

Unpro­tected
outputs

Short-cir­cuit pro­tection

Sourcing/
sinking
outputs

Unpro­tected
outputs

Sinking
outputs

Unpro­tected
outputs

Sourcing
outputs

Unpro­tected
outputs

Sinking
outputs

Unpro­tected
output

Sinking
outputs

Unpro­tected
outputs

OFF→ON:
Max. 5 ms
ON→OFF:
1/2 cycle +
5 ms max.

OFF→ON:
Max. 5 ms
ON→OFF:
1/2 cycle +
5 ms max.

OFF→ON:
Max. 3 ms
ON→OFF:
Max. 5 ms

OFF→ON:
Max. 1 ms
ON→OFF:
Max. 1 ms

OFF→ON:
Max. 1 ms
ON→OFF:
Max. 1 ms

OFF→ON:
Max. 1 ms
ON→OFF:
Max. 1 ms

OFF→ON:
Max. 1 ms
ON→OFF:
Max. 1 ms

OFF→ON:
Max. 10 ms
ON→OFF:
Max. 15 ms

Num

ber

of
Out­puts

8 With all

16 With all

8 With all

16 With all

16 With all

32 With all

64 With all

16 With all

Internal

Current Con-

sumption

points ON:
150 mA

points ON:
300 mA

points ON:
220 mA

points ON:
220 mA

points ON:
300 mA

points ON:
330 mA

points ON:
650 mA

points ON:
610 mA

Maxi­mum
Heat-

ing

Val ue

9.0 W Per-

5.5 W Per-

1.6 W Per-

7.1 W Per-

7.5 W Per-

6.5 W Per-

13.0 W Per-

3.1 W Per-

Hot

Swap

ping

mit­ted

mit­ted

mit­ted

mit­ted

mit­ted

mit­ted

mit­ted

mit­ted

2

2-7

2 Models and General Specifications of I/O Modules

2.2.2 Overview of I/O Module Specifications

Table 2.5 Main Specifications of Digital Output Modules

Name Model

Name

Model No. Rated

Vol t-

Load

Current

Remarks Output

age

Other Specifications

1) Slots required: 1

2) Width: 40.3 mm Height: 130 mm Depth: 103.9 mm

3) Approx. mass
AC Output Module: 300 g
DC Output Module (8-point, 16-point, 32-point): 250 g
DC Output Module (64-point): 300 g
Relay Contact Output Module: 300 g

4) Field connections

8-point Output Module: terminal block
16-point Output Module: terminal block
32-point Output Module: connector
64-point Output Module: connector
Relay Contact Output Module: terminal block

5) Number of points per common

8-point Output Module: Independent outputs
16-point Output Module: 8 points per common
32-point Output Module: 16 points per common
64-point Output Module: 16 points per common
Relay Contact Output Module: 8 points per common

Delay

Times

Num

ber

of
Out­puts

Internal

Current Con-

sumption

Maxi-

mum
Heat-

ing

Value

Hot

Swap

ping

2-8

4) Analog Output Module

a) Function

An Analog Output Module converts the numeric data stored in output registers in the

state memory of the CPU Module into analog signals for control of heaters, pumps,

PID adjusters, inverters, etc.

b) Specifications

The following table shows the main specifications of the Analog Output Modules.

Table 2.6 Main Specifications of Analog Output Modules

2.2 I/O Modules

Name Model

Name

Analog
Output
Module
(±10 V, 2
channels)

Analog
Output
Module (0
to 10 V, 2
channels)

Analog
Output
Module (0
to 5 V, 2
channels)

Analog
Output
Module (4
to 20 mA,
2 chan­nels)

Other Specifications

1) Slots required: 1

2) Approx. mass : 350 g

3) Width: 40.3 mm Height: 130 mm Depth: 103.9 mm

4) Field connection: Terminal block

D/A­VOL­2CH

D/A
0-10V
2CH

D/A
0-5V
2CH

D/A­CUR­2CH

Model

No.

JAMSC­120AVO
01000

JAMSC­120AVO
01100

JAMSC­120AVO
01200

JAMSC­120AC
O01000

Output

Signal
Range

-10 to
+10 V

0 to +10 V±0.2% F.S.

0 to +5 V±0.2% F.S.

4 to 20 mA±0.2% F.S.

Overall

Accuracy

±0.2% F.S.
(25 °C)

±0.5% F.S.
(0 to
60 °C)

(25 °C)
±0.5% F.S.
(0 to 60 °C)

(25 °C)
±0.5% F.S.
(0 to 60 °C)

(25 °C)
±0.5% F.S.
(0 to 60 °C)

Resolution and

Data Types

0 to 4000 mode:
12 bits, binary
between 0 and
4000

±2000 mode: 12
bits, 2’s comple­ments between

-2000 and
+2000

12 bits, binary
between 0 and
4000

12 bits, binary
between 0 and
4000

12 bits, binary
between 0 and
4000

Maxi-

mum

Permis-

sible
Load

Current

±5 mA,
2 kΩ
min.

5 mA,
2 kΩ
min.

2.5 mA,
2 kΩ
min.

550 Ω
max.

Num­ber of
Chan-

nels

2 400

2 400

2 400

2 500

Inter-

nal Cur-

rent

Con-

sump-

tion

mA

mA

mA

mA

Maxi­mum
Heat-

ing

Val ue

2.0 W Permit-

2.0 W Permit-

2.0 W Permit-

2.5 W Permit-

Hot

Swap-

ping

ted

ted

ted

ted

2

2-9

2 Models and General Specifications of I/O Modules

2.2.3 Using I/O Modules

2.2.3 Using I/O Modules

1) Installation Location of I/O Modules

(1) I/O Modules can be mounted to any slot of the Mounting Base of any Rack.

Each I/O Module occupies one slot.

(2) The following diagram shows an example on where to mount I/O Modules.

EXAMPLE

1234 5 7

PS10 DODI

1 2 3 4 5 7 10 11 12

05

PS10: Power Supply Module (7 A)
PS05: Power Supply Module (3 A)
CPU30: CPU Module (32 kW)

DI: 12/24-VDC 16-point Input Module
DO: 12/24-VDC 16-point Output Module

CPU30

MP

DI DI DI DI DI DO DO DO DO

6

DI

689

89

MC20

10

MC20

MC20: 4-axis Motion Module
EXP: Expander Module
MB12: 12 slot Mounting Base
W0100-02: Rack-to-rack I/O Cable (0.2 m)

Fig. 2.1 Example of Mounting I/O Modules

2) Versions Supporting 64-point I/O Modules

11 12

EXP

EXPDIPS

Slot No.

Rack 1 (CPU Rack)

MB12

W0100-02

Rack 2

MB12

The following CPU Modules, Remote I/O Receiver Modules, and MEMOSOFT ver-

sions are required to user 64-point I/O Modules.

Table 2.7 Versions Supporting 64-point I/O Modules

Name Model

Name

CPU Module

CPU10 DDSCR-120CPU14200 A01 and later Module nameplate

(8 kw)

CPU Module

CPU20 DDSCR-120CPU34100 B05 and later Module nameplate

(16 kw)

CPU Module

CPU21 DDSCR-120CPU34110 A01 and later Module nameplate

(16 kw)

CPU Module

CPU30 DDSCR-120CPU54100 B05 and later Module nameplate

(32 kw)

CPU Module

CPU35 DDSCR-120CPU54110 A01 and later Module nameplate

(40 kw)

Remote I/O
Receiver

RIOR­COAX

Module

MEMOSOFT FMSGL-AT3

Model No. Version Number Location of Ver-

sion Number

DDSCR-120CRR13100 A10 and later Module nameplate

1.21 and later In the middle at the

(for English DOS)

FMSGL-PP3E
(for P120 English version)

bottom of the
MEMOSOFT
startup screen

Note: The nameplate is on the right side of the Module.

2-10