Yard-Man 12A-26MB455 Owner’s Manual

Safety • Assembly • Operation • Maintenance • Troubleshooting • Engine • Parts Lists • Warranty

A O A AL

YaRD-MaN

22-inch Rotary Mower- Model 26M

iMPORTANT

READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION

Warning: Thisunit isequippedwithaninternalcombustionengineandshouldnot beusedon or nearany unimprovedforest-covered,brush- coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwithasparkarrestermeetingapplicablelocalorstatelaws(if any). If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderbythe operator.IntheStateofCaliforniatheaboveisrequiredbylaw (Section4442ofthe CaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.Asparkarrester forthe mufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO.Box361131Cleveland,

Ohio44136-0019.

PRINTEDIN U.S.A.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019

FORMNO.769-02298A

2/28/2006

This Operator's Manual is an important part of your new lawn mower, it will help you assemble,

prepare and maintain the unit for best performance. Please read and understand what it says.

Table of Contents

Slope Gauge ....................................................... 3

Safe Operation Practices ................................... 4

Setup and Adjustment ....................................... 6

Operating Your Lawn Mower .............................. 8

Maintaining Your Lawn Mower ......................... 10

Trouble Shooting .............................................. 12

Off-Season Storage and Safety Labels .......... 13

Finding and Recording Model Number

BEFOREYOUBEGINASSEMBLINGYOURNEW EQUIPMENT,pleaselocatethe modelplateonthe

equipmentand copythe informationtothe sample modelplateprovidedtothe right.Youcanlocatethe

modelplateby standingat the operatingpositionand lookingdownatthe rearofthe deck.This information willbe necessaryto usethe manufacturer'sweb site,to obtainassistancefromthe CustomerSup- port Department,orwhencontactingan authorized

servicedealer.

Engine Appendix .............................................. 14

Engine Safe Operation Practices ................. 14

Operating Your Engine .................................. 16

Maintaining Your Engine ............................... 18

Parts List ........................................................... 22

Warranty ............................................ Back Cover

YaRD-MaN

www.yardman.com 330-220-4683

P. O. BOX 361131 CLEVELAND,OH 44136

800-800-731 0

Customer Support

Please do/VOTreturn the unit to the retailer from which it was purchased, without first

contacting Customer Support.

If you havedifficultyassemblingthis productor haveany questionsregardingthecontrols, operation,or maintenanceof this unit,youcan seek helpfrom the experts. Choosefrom the optionsbelow:

• Visit us on the web atwww.yardman.corn

• Call a CustomerSupport Representativeat1=800=800=7310.

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WARNING: EngineExhaust,some of its constituents, andcertain vehiclecompo- nentscontain or emit chemicals knownto Stateof Californiato cause cancer and

birth defects or other reproductiveharm.

DANGER: This machinewas built to beoperatedaccordingto the rulesfor safe operationin this manual.As with any type of powerequipment,carelessnessor error onthe part ofthe operatorcan result in seriousinjury.This machine is capable of amputatinghands andfeet andthrowingobjects.

Failureto observethe followingsafety instructionscould resultin serious injuryor death.

RNING

This symbol points out important safety

instructionswhich, if notfollowed, could

endangerthe personal

i safety and/or property

ofyourselfandothers. Readand follow all

instructionsinthis man- ualbeforeattempting to

operatethis machine. Failureto complywith

these instructionsmay

resultin personalinjury.

i When youseethis

symbol.

HEED iTS WARNING

Your

i Flesponsibility

I Restrictthe use i of this power machine

to personswho read.

understand

and followthewarnings

and instructions

in this manual

andon the machine.

Children

Tragicaccidentscanoccurifoperatorisnotalertto presence ofchildren.Childrenare oftenattractedtomowerand mowing activity.Theydo notunderstandthe dangers.Neverassume thatchildrenwill remainwhereyoulastsawthem.

1. Keepchildrenoutof the mowingareaand underwatchful careof a responsibleadultotherthanthe operator.

2. Bealert andturnmoweroffif achildentersthearea.

3. Beforeandwhilemovingbackwards,lookbehindanddown forsmallchildren.

4. Useextremecare whenapproachingblind corners, doorways,shrubs,trees,or otherobjectsthatmayobscure yourvisionofa childwhomayrunintothe mower.

5. Keepchildrenawayfromhotor runningengines.Theycan sufferburnsfroma hotmuffler.

6. Neverallowchildrenunder14yearsoldto operatea power mower.Children14yearsoldandovershouldreadand understandoperationinstructionsandsafetyrulesinthis manualandshouldbetrainedandsupervisedbya parent.

General Operation

1. Readthis operator'smanualcarefullyin its entiretybefore attemptingtoassemblethismachine.Read,understand,

andfollowall instructionsonthe machineandin the manual(s)beforeoperation.Becompletelyfamiliarwith

thecontrolsandthe properuseof this machinebefore operatingit.Keepthis manualin asafeplaceforfuture andregularreferenceandfororderingreplacementparts.

2. Thismachineisa precisionpieceof powerequipment, nota plaything.Therefore,exerciseextremecautionat all times.Yourunithas beendesignedto performonejob: to mowgrass.Do notuseit for anyotherpurpose.

3. Neverallow childrenunder14yearsoldto operatethis machine.Children14yearsoldandovershouldreadand

understandthe instructionsinthis manualandshould betrainedandsupervisedbya parent.Onlyresponsible

individualswhoarefamiliarwiththese rulesof safe operationshouldbeallowedto usethis machine.

4. Thoroughlyinspectthe areawherethe equipmentisto beused.Removeall stones,sticks,wire,bones,toysand otherforeignobjectswhichcouldbetripped overor picked upandthrownbythe blade.Thrownobjectscancause seriouspersonalinjury.Planyourmowingpatternto avoid dischargeof materialtowardroads,sidewalks,bystanders andthe like.Also,avoiddischargingmaterialagainsta wallorobstructionwhichmaycausedischargedmaterial toricochetbacktowardtheoperator.

5. Tohelpavoidbladecontactora thrownobjectinjury, stayinoperatorzone behindhandlesandkeepchildren, bystanders,helpers,and petsat least75feet frommower whileit is inoperation.Stop machineifanyoneenters

area.

6. Alwayswearsafetyglassesor safetygogglesduringopera- tionandwhileperforminganadjustmentor repairtoprotect youreyes.Thrownobjectswhich ricochetcancauseserious injurytothe eyes.

7. Wearsturdy,rough-soledworkshoesandclose-fitting slacksandshirts. Shirtsandpantsthatcoverthe armsand legsandsteel-toedshoesare recommended.Neveroperate thismachinein barefeet,sandals, slipperyor lightweight (e.g.canvas)shoes.

8. Do notputhandsorfeet nearrotatingpartsor undercutting deck.Contactwithbladecan amputatehandsandfeet.

9. A missingor damageddischargecovercancause blade contactor thrownobject injuries.

10.Manyinjuriesoccuras a resultofthe mowerbeing pulled overthefoot duringafall causedby slippingortripping. Do notholdontothe mowerifyouarefalling;releasethe handleimmediately.

11.Neverpullthe mowerbacktowardyouwhileyouare walking.Ifyoumustbackthe mowerawayfromawallor obstructionfirstlookdownand behindtoavoidtrippingand thenfollowthesesteps:

a. Stepbackfrommowertofully extendyourarms. b. Besureyouare wellbalancedwithsurefooting.

c. Pullthe mowerbackslowly,no morethanhalfway

towardyou.

d. Repeatthesestepsas needed.

12.Donotoperatethe mowerwhileunderthe influenceof alcoholordrugs.

13.Donotengage theself-propelledmechanismon unitsso equippedwhilestartingengine.

14.Thebladecontrolhandleis asafetydevice.Neverattempt tobypassitsoperation.Doingso makesthesafetydevice inoperativeandmayresult inpersonalinjurythrough contactwiththe rotatingblade.Thebladecontrolhandle mustoperateeasily in bothdirectionsandautomatically returntothe disengagedpositionwhenreleased.

15.Neveroperatethe mowerinwetgrass.Alwaysbesureof yourfooting. A slipand fallcancauseseriouspersonal injury.If youfeelyouare losingyourfooting,releasethe bladecontrolhandleimmediatelyandthe bladewillstop

rotatingwithinthreeseconds.

16.Mowonlyin daylightor goodartificiallight.Walk,neverrun.

17.Stopthe bladewhencrossinggraveldrives,walksor roads.

18.Iftheequipmentshouldstartto vibrateabnormally,stopthe engineandcheckimmediatelyfor the cause.Vibrationis generallya warningoftrouble.

19.Shutthe engineoff andwait untilthe bladecomesto a completestopbeforeremovingthe grasscatcheror unclog- gingthechute. Thecuttingbladecontinuesto rotatefora fewseconds

after theengineisshutoff. Neverplaceanypart ofthe body

inthebladearea untilyouare surethe bladehasstopped rotating.

20. Neveroperatemowerwithoutpropertrailshield,discharge cover,grasscatcher,bladecontrolhandle,or othersafety

protectivedevicesin placeandworking.Neveroperate mowerwithdamagedsafetydevices.Failuretodo socan resultin personalinjury.

21. Mufflerandenginebecomehotandcan causeaburn.Do

nottouch.

22.Onlyuseparts andaccessoriesmadefor thismachineby

manufacturer.Failuretodo socanresult inpersonalinjury.

23. Ifsituationsoccurwhicharenotcoveredinthis manual,

usecareand goodjudgment.Contactyourdealerfor

assistance.Telephone1-800-800-7310for the nameofyour

nearestdealer.

Slope Operation

Slopesare amajorfactorrelatedto slipandfallaccidentswhich can resultinsevereinjury.Operationonslopesrequiresextra caution.Ifyoufeeluneasyon aslope,donotmowit.Foryour

safety,usetheslopegaugeincludedaspartofthis manualto

measureslopesbeforeoperatingthisunitona slopedor hilly

area.Iftheslopeisgreaterthan15degrees,donotmowit.

Do:

1. Mowacrossthe faceofslopes; neverup anddown. Exerciseextremecautionwhenchangingdirectionon

slopes.

2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich can causeyouto slipor trip. Tallgrasscanhideobstacles.

3. Alwaysbesureof yourfooting.A slip andfall cancause seriouspersonalinjury.If youfeelyouarelosingyour

balance,releasethebladecontrolhandleimmediately,and

the bladewill stoprotatingwithin 3seconds.

Do Not:

1. Donot mowneardrop-offs,ditchesorembankments,where you couldloseyour footingorbalance.

2. Donot mowslopesgreaterthan 15degreesasshownon the slopegauge.

3. Donot mowon wetgrass.Unstablefootingcouldcause slipping.

Service

Safe HandlingOf Gasoline:

1. To avoidpersonalinjuryorpropertydamageuseextreme care inhandlinggasoline.Gasolineisextremelyflammable andthevaporsare explosive.Seriouspersonalinjurycan occurwhengasolineis spilledonyourselforyourclothes whichcanignite.

2. Wash yourskin andchangeclothesimmediately.

3. Useonly anapprovedgasolinecontainer.

4. Neverfillcontainersinsidea vehicleoron atruckor trailer bedwitha plasticliner.Alwaysplacecontainersonthe

groundawayfromyourvehiclebeforefilling.

5. Removegas-poweredequipmentfromthetruck ortrailer

andrefuelit on theground.If thisis notpossible,thenrefuel suchequipmentonatrailerwitha portablecontainer,rather thanfroma gasolinedispensernozzle.

6. Keepthe nozzlein contactwiththe rimof thefueltank or

containeropeningat alltimesuntilfuelingis complete.Do

notuseanozzlelock-opendevice.

7. Extinguishallcigarettes,cigars,pipesand othersources

of ignition.

8. Neverfuelmachineindoorsbecauseflammablevaporswill

accumulatein thearea.

9. Neverremovegascap oradd fuelwhileengineishot or running. Allowengineto coolatleasttwominutesbefore refueling.

10.Neveroverfillfueltank. Filltankto nomorethan Y2inch belowbottomoffiller neckto provideforfuelexpansion.

11.Replacegasolinecapandtightensecurely.

12.Ifgasolineis spilled,wipeitoff theengineand equipment. Moveunitto anotherarea.Wait5 minutesbeforestarting engine.

13.Neverstorethe machineorfuel containernearanopen flame,sparkor pilot lightas onawater heater,space heater,furnace,clothesdryer,orothergas appliances.

14.Toreducefire hazard,keepmowerfreeofgrass, leaves, orotherdebrisbuild-up.Cleanupoil orfuelspillageand removeanyfuel soakeddebris.

15.Allowamowerto coolat least5 minutesbeforestoring.

GeneralService:

1. Neverrunanengineindoorsorin apoorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,anodorlessand deadlygas.

2. Beforecleaning,repairing,orinspecting,makecertainthe bladeandall movingpartshavestopped.Disconnectthe sparkplugwireandgroundagainsttheengineto prevent unintendedstarting.

3. Checkthebladeandenginemountingboltsatfrequent intervalsfor propertightness.Also,visuallyinspectbladefor damage(e.g.,bent,cracked,worn)Replacebladewiththe originalequipmentmanufacture's(O.E.M.)bladeonly,listed inthismanual."Useof partswhichdo notmeetthe original equipmentspecificationsmayleadto improperperformance andcompromisesafety!"

4. Mowerbladesaresharpandcancut.Wrapthebladeor wear gloves,anduseextracautionwhenservicingthem.

5. Keepallnuts,bolts,andscrewstightto besurethe equip- mentis insafeworkingcondition.

6. Nevertamperwithsafetydevices.Checktheirproperopera- tionregularly.

7. Afterstrikingaforeignobject,stopthe engine,discon- nectthesparkplugwireandgroundagainsttheengine. Thoroughlyinspectthemowerforanydamage.Repairthe damagebeforestartingandoperatingthemower.

8. Neverattempttomakeawheelorcuttingheightadjustment whiletheengineis running.

9. Grasscatchercomponents,dischargecover,andtrail shieldaresubjecttowear anddamagewhichcould expose movingpartsor allowobjectsto bethrown.Forsafety protection,frequentlycheckcomponentsandreplaceim- mediatelywithoriginal equipmentmanufacturer's(O.E.M.) partsonly,listedinthis manual."Useof partswhich do notmeetthe originalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!"

10.Donotchangetheenginegovernorsettingor overspeedthe engine.Thegovernorcontrolsthe maximumsafeoperating speedoftheengine.

11.Maintainorreplacesafetylabels,asnecessary.

12.Observeproperdisposallawsand regulations.Improper disposaloffluidsand materialscanharmtheenvironment.

WARNING

Thissymbol points out importantsafety instructionswhich, if notfollowed,could

endangerthe personal safety and/or property

ofyourself andothers.

Readand followall

instructions inthisman- ual before attemptingto

operatethis machine.

Failureto comply with

these instructionsmay result in personalinjury. Whenyousee this

symbol.

HEED iTS WARNING

Your

Responsibility

Restrictthe use

ofthis powermachine

to personswho read.

understand

and followthe warnings

and instructions

inthis manual

and on the machine.

T_:_ X

f 1. For shippingpurposes,thechutedeflectoron your

mowerisheldinan uprightpositionbya retainer. Removetheretaineras follows:

a. Push chutedeflectoruptowardsengine.Holding

deflectorinthisposition,removetheretainerand discard.SeeStep 1.

b. Lowerthechutedeflectorcarefullykeepingyour

fingersoutof theway.

discarded before operatingthe moWer.

NOTE:Your mower

sshippedwith the

handlein the higher

height position.

Step 1

Step 2

,_ WARNING: The chute retainer

must be removed and discarded before operating the mower.

Performthefollowingsequenceforhandlesetup: a. Liftthe upperhandleupfromfoldedpositionAand

pullitto extendedpositionBfollowingthearrowin Step2. Thehandleshouldclickinto thisposition.

b. Makesurethecarriageboltis seatedproperly

in thehandle.Tightenwingnutssecuringupper handletothe lowerhandle

3. If satisfiedwithheightof handle,tightenwingnuts atthe endsof thelowerhandleshownin Step3. For convenienceof operating,youmayadjustthehandle

heightby removingthewing nutsshownin Step3 and removingthelowerhandle.

a. Positioneachhandlebracketstudintothetop hole

in thelowerhandle.SeeStep3 inset.

b. Tightenthewingnuts.

4. Insertpostoncabletiesintoholesprovidedon the lowerhandle.Pullcabletie tightandtrimexcess.See Step4.

NOTE: Eachendof

the lower handle must

beplaced in the same relativeoosition.

IMPORTANT

This unit isshipped without gasolineor oil

in the engine. Fill up

gasoline and oil as

instructedintheengine

operation section

BEFOREoperating

your mower.

Step 3 Step 4

5. RopeguideSetupasfollowsinStep5: a. Holdthebladecontrolagainsttheupperhandle.

b. Slowlypullstarterropeoutof engine. c. Slipstarterropeintothe ropeguide.

d. Tightenropeguidewingnut.

6. Eachwheelhasa heightadjustmentlevertochange thecuttingheightofthe mower.

a. Depressheightadjustmentlevertowardswheel. b. Slidelevertodesiredpositionfora changein

cuttingheight.SeeStep6.

c. Releaselevertowardsdeck.

7. Installmulchingbaffleonthe rightsideofthemower followingthestepsbelow:

a. Lift upandholdthe side-dischargechutedeflector

andinsertbottomlipof themulchingbaffleinside thechuteopeningSeeStep7.

b. Snaphooksd the mulchingbaffleoverthe hinge

pinofthe chutedeflector.Thehooksmustsnap intoplaceon thehingepin, lockingthemulching

bafflefirmlyontomower.Releasechutedeflector.

Step 5

CUTTINGHEIGHT Step 6

Allwheels must be

placedinthesame relativeposition. For

roughor unevenlawns, movethe heightadjust-

mentleverto a higher position,Thiswill stop

scalping of grass.

Step 6

MULCHING BAFFLE

Step 7

Forproperassembly, installbottom lipinside

chute opening before

placinghooks overthe hingepin.

iMPORTANT

Thisunit isshipped

without gasoline or oil

in the engine.Fill up gasolineandoil as

instructedinthe engine operationsection BEFOREoperating

yourmower.

Step 7

WARNING

Know Your Lawn Mower

Control

Drive Control

Control

Recoil

Starter

GasolineFill

Mulching

The blade control mechanism is a

safety device. Never attempt to bypass its

operations.

I Use extreme care

when handling gasoline.Gasoline is

extremely flammable and the vapors are

explosive. Never fuel the machine indoors

or while the engine

is hot or running. Extinguish cigarettes,

cigars, pipes and other sources of

ignition.

Keep hands and feet

away from the chute area on cutting deck.

Referto warning label onthe unit.

Figure 1

Nowthatyouhavesetupyourlawnmower,it'simportant tobecomeacquaintedwith itscontrolsandfeatures.

Blade Control

Thebladecontrolis attachedtothe upperhandleof themower.Depressand squeezeitagainsttheupper handletooperatetheunit. Releaseittostopengineand

blade.

,__ WARNING:Thisblade control mecha-

nism isasafetydevice. Neverattempt to bypass itsoperations.

Drive Control

Thedrivecontrolislocatedonthe undersideofthe upperhandleand isusedtoengagethe drive.Squeeze

itagainstthe upperhandleto engagethedrive; release itto slowdownor stopmowerfrompropelling.

Mulching Baffle

insteadof collectingthegrassclippingsinthegrass catcher,yourmowerhas theoptionof recirculatingthe clippingsbacktothe lawn.Removegrasscatcher(if applicable),andoperatewiththe mulchingbaffleonly forthispurpose.

Cutting Height Adjustment Levers

Oneadjustmentleveris locatedon eachwheelandis usedto adjustthecuttingheight.All fourleversmustbe atthe samepositiontoensurea uniformcut.

Height Adjustment

Levers

Recoil Starter

Therecoilstarteris attachedtotherightupperhandle. Standbehindthe unitand pullthe recoilstarterropeto

startthe unit.

Choke Control

Thechokecontrolislocatedonthe leftsideofthe handle andwhenactivated,closesthe chokeplateonthe

carburetorandaidsin startingtheengine.

Gas and Oil Fill-Up

1. Addoilprovidedbeforestartingunitfor thefirsttime outof thebox.Followengineoperationsectionfor

this.

2. Servicethe enginewithgasolineasinstructedinthe engineoperationsection.

__L ARNING:Useextremecarewhenhan-

dling gasoline.Gasolineis extremely flammableand the vapors areexplosive.

Neverfuel the machine indoorsor while the engine is hot or running. Extinguish

cigarettes, cigars, pipesandother sources of ignition.

,,,

_ ARNING:Theoperationof any lawn if

mowercanresult inforeign objects being thrownintothe eyes,whichcan

damageyoureyesseverely.Always

wearsafetyglasseswhileoperating

the mower,or whileperforming any adjustmentsor repairson it.

Starting Engine

WARNING:Besureno one otherthan

,_i_ theoperatorisstandingnearthe lawn

mowerwhilestartingengine or operat-

ingmower.Neverrun engineindoors orin enclosed,poorly ventilatedareas. Engine exhaustcontainscarbon monox- ide,an odorlessand deadly gas. Keep

hands, feet,hair and loose clothing awayfrom any moving partson engine

and lawnmower.

WARNING:Alwayskeep hands and feet clear of equipment

movingparts. Do not use a pres- surized startingfluid. Vaporsare

flammable.

1. Pullout thechokeknob locatedon theleftsideof the upperhandle.SeeFigure2.

NOTE:Useof thechokemaybe necessaryiftheengine iswarmor theair temperatureishigh.

2. Standingbehindthe mower,depressthebladecontrol and holditagainstthe upperhandle.

3. Pullthe startergriplightlyuntilresistanceisfelt, thenpullrapidlytoovercomecompression,prevent kickbackandstartengine.Repeatif necessary.See

Figure2.

IMPORTANT:Donotallowthestartergriptosnap backagainsttheropeguide.Returnitgentlyto prevent damagetothe starter.

4. Whenenginewarmsup,pushinthechokeknob.See

Figure2.

Stopping Engine

1. Releasebladecontrolto stoptheengineand blade.

UsingYour Lawn Mower

_ ARNING:Neveroperate your mower

without eitherthe rear door orthe entire

grass catcher assembly firmly secured.

Figure 2

Besurelawnisclearofstones,sticks,wire,orother objectswhichcoulddamagelawnmoweror engine.

Suchobjectscouldbeaccidentlythrownbythemower inanydirectionandcauseseriouspersonalinjuryto the operatorandothers.

WARNING:ifyou strike aforeign object,stopthe engine.Remove spark plug boot from the spark plug, thoroughly inspectmowerfor any damage,and repair damagebefore restartingandoperating.Extensive vibration ofmowerduring operation isan indicationofdamage.The unit should be promptly inspectedand

repaired.

1. Oncetheengineisrunning,squeezethedrive controlagainsttheupperhandleto propelmower.

2. Forbest results,do notcut wetgrass.

3. Fora healthierlawn,nevercut offmorethan one- thirdof thetotallengthofthe grass.

Using as Mulcher

Formulchinggrass,removethegrasscatcher(if apllicable)andinstallmulchingbafflefollowinginstruc- tionsonpage7.

1. Foreffectivemulching,do notcut wetgrass.

2. Newor thick grassmayrequirea narrowercut. Adjustgroundspeedaccordingtoconditionoflawn.

3. If thegrasshasbeenallowedto growinexcessof 4 inches,mulchingisnot recommended.Usethe grasscatcherto bagclippingsinstead.

Mower

WARNING

The operation of any

lawn mower can result inforeign objects

being thrown into

the eyes, which can damage your eyes

severely. Always wear safety glasseswhile

operating the mower, or while performing any adjustments or

repairs on it.

Be sureno one other

than the operator is

standing near the lawn mower while starting

engine or operating

mower. Never run

engine indoorsor

n enclosed, poorly

ventilated areas. En-

gineexhaust contains carbon monoxide, an

odorless and deadly gas. Keep hands,feet,

hair and loose clothing

away from any moving

partson engine and lawn mower.

+ 19 hidden pages