Yamaha YZF600R User Manual
OWNER’S MANUAL
YZF600R
4TV-28199-E4
EAU00001
INTRODUCTION
Welcome to the Yamaha world of motorcycling!
As the owner of a YZF600R, you are benefiting from Yamaha’s vast experience in
and newest technology for the design and the manufacture of high-quality products,
which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all your
YZF600R’s advantages. The owner’s manual does not only instruct you in how to
operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help to keep your motorcycle in
the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put
safety first!
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
EAU00005
WARNING
CAUTION:
NOTE:
Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the
motorcycle.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
@
● This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing,
there may be minor discrepancies between your motorcycle and this manual. If there is any
question concerning this manual, please consult your Yamaha dealer.
@
IMPORTANT MANUAL INFORMATION
EW000002
WARNING
@
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
@
IMPORTANT MANUAL INFORMATION
YZF600R
OWNER’S MANUAL
© 1999 by Yamaha Motor Co., Ltd.
1st Edition, August 1999
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
EAU00008
EAU00009
TABLE OF CONTENTS
1 GIVE SAFETY THE RIGHT OF WAY
2 DESCRIPTION
3 INSTRUMENT AND CONTROL FUNCTIONS
4 PRE-OPERATION CHECKS
5 OPERATION AND IMPORTANT RIDING POINTS
6 PERIODIC MAINTENANCE AND MINOR REPAIR
7 MOTORCYCLE CARE AND STORAGE
8 SPECIFICATIONS
9 CONSUMER INFORMATION
INDEX
1
2
3
4
5
6
7
8
9
GIVE SAFETY THE RIGHT OF WAY
GIVE SAFETY THE RIGHT OF WAY................................................. 1-1
1
GIVE SAFETY THE RIGHT OF WAY
1-
EAU00021
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and
freedom. However, they also impose certain limits, which you must accept; even the best motorcycle
does not ignore the laws of physics.
1
Regular care and maintenance are essential for preserving your motorcycle’s value and operating
condition. Moreover, what is true for the motorcycle is also true for the rider: good performance
depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders - more than car drivers - must always be at their mental
and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take
dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and
passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant
synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet.
Optimum protective wear, however, should not encourage carelessness. Though full-coverage
helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will
always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to
take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely,
predictably and defensively - avoiding all dangers, including those caused by others.
Enjoy your ride!
1-1
DESCRIPTION
Left view............................................................................................. 2-1
Right view........................................................................................... 2-2
Controls/Instruments..........................................................................2-3
2
DESCRIPTION
2-
Left view
2
EAU00026
1.Air intake duct (page 6-17)
2.Fuel tank (page 3-11)
3.Rear shock absorber spring preload
adjusting ring (page 3-18)
4.Rear shock absorber rebound damping
force adjusting knob (page 3-18)
5.Rear shock absorber compression
damping force adjusting screw (page 3-19)
6.Storage compartment (page 3-15)
7.Helmet holder (page 3-15)
8.Grab bar
9.Shift pedal (page 3-10)
10.Radiator
2-1
Right view
DESCRIPTION
2
11.Luggage strap holders (page 3-21)
12.Rear brake fluid inspection window (page 6-25)
13.Coolant reservoir tank (page 6-12)
14.Front fork spring preload adjusting
bolt (page 3-16)
15.Front fork rebound damping force
adjusting screw (page 3-17)
16.Front fork compression damping
force adjusting screw (page 3-17)
17.Rear brake pedal (page 3-10)
2-2
DESCRIPTION
Controls/Instruments
2
18.Clutch lever (page 3-9)
19.Left handlebar switches (page 3-8)
20.Starter (choke) “ ” (page 3-13)
21.Speedometer (page 3-6)
22.Tachometer (page 3-6)
23.Coolant temperature gauge (page 3-8)
24.Right handlebar switches (page 3-9)
25.Front brake lever (page 3-10)
26.Throttle grip (page 6-18)
27.Main switch/steering lock (page 3-1)
2-3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock......................................3-1
Indicator lights ......................................................3-2
Oil level indicator circuit check..............................3-4
Fuel indicator circuit check ...................................3-5
Speedometer........................................................3-6
Tachometer...........................................................3-6
Diagnosis device...................................................3-7
Antitheft alarm (optional) ......................................3-7
Coolant temperature gauge..................................3-8
Handlebar switches ..............................................3-8
Clutch lever...........................................................3-9
Shift pedal...........................................................3-10
Front brake lever.................................................3-10
Rear brake pedal................................................3-10
Fuel tank cap ..................................................... 3-11
Fuel.................................................................... 3-11
Fuel tank breather hose (for Germany only)...... 3-13
Starter (choke) “ ”.......................................... 3-13
Seat.................................................................... 3-14
Helmet holder..................................................... 3-15
Storage compartment ........................................ 3-15
Front fork adjustment ......................................... 3-16
Rear shock absorber adjustment....................... 3-18
Recommended combinations of
the front fork and the rear shock absorber
settings............................................................. 3-20
Luggage strap holders....................................... 3-21
Sidestand........................................................... 3-21
Sidestand/clutch switch operation check............ 3-22
3
INSTRUMENT AND CONTROL FUNCTIONS
3-
3
EAU00029*
Main switch/steering lock
The main switch controls the ignition
and lighting systems. Its operation is
described below.
LOCK
The steering is locked in this position
and all electrical circuits are switched
off. The key can be removed in this position.
EAU00036
ON
Electrical circuits are switched on. The
engine can be started. The key cannot
be removed in this position.
EAU00038
To lock the steering, turn the handlebars all the way to the left. While pushing the key into the main switch, turn it
from “OFF” to “LOCK” and remove it.
To release the lock, turn the key to
“OFF” while pushing.
OFF
All electrical circuits are switched off.
The key can be removed in this position.
EAU00040
EAU00027
1. Push
2. Turn
EW000016
WARNING
@
Never turn the key to “OFF” or
“LOCK” when the motorcycle is
moving. The electrical circuits will
be switched off which may result in
loss of control or an accident. Be
sure the motorcycle is stopped before turning the key to “OFF” or
“LOCK”.
@
3-1
INSTRUMENT AND CONTROL FUNCTIONS
EAU01590
(Parking)
The steering is locked in this position,
and the taillight and auxiliary light come
on but all other circuits are off. The key
can be removed in this position.
To use the parking position, first lock
the steering, then turn the key to “ ”.
Do not use this position for an extended length of time as the battery may
discharge.
1. Neutral indicator light “ ”
2. Oil level indicator light “ ”
3. Fuel indicator light “ ”
4. Turn indicator light “ ”
5. High beam indicator light “ ”
EAU00056
Indicator lights
EAU00061
Neutral indicator light “ ”
This indicator comes on when the
transmission is in neutral.
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Oil level indicator light “ ”
This indicator comes on when the oil
level is low. This light circuit can be
checked by the procedure on page 3-4.
EC000000
CAUTION:
@
Do not run the motorcycle until you
know it has sufficient engine oil.
@
NOTE:
@
Even if the oil is filled to the specified
level, the indicator light may flicker
when riding on a slope or during sudden acceleration or deceleration, but
this is normal.
@
EAU01154
Fuel indicator light “ ”
When the fuel level drops below approximately 3.1 L, this light will come
on. When this light comes on, fill the
tank at the first opportunity. This light
circuit can be checked by the procedure on page 3-5.
3
3-2
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Neutral indicator light “ ”
2. Oil level indicator light “ ”
3. Fuel indicator light “ ”
4. Turn indicator light “ ”
5. High beam indicator light “ ”
EAU00057
Turn indicator light “ ”
This indicator flashes when the turn
switch is moved to the left or right.
EAU00063
High beam indicator light “ ”
This indicator comes on when the
headlight high beam is used.
3-3
CB-48E
INSTRUMENT AND CONTROL FUNCTIONS
EAU00071
Oil level indicator circuit check
Turn the main switch to “ON” and
the engine stop switch to “ ”.
Oil level indicator light
does not come on.
Put the transmission in neutral or
apply the clutch lever, then push
the start switch.
Oil level indicator light
comes on.
Engine oil level and
electrical circuit are OK.
Go ahead with riding.
Oil level indicator light
does not come on.
Ask a Yamaha dealer to
inspect electrical circuit.
3-4
Oil level indicator light
comes on.
Check engine oil level.
Oil level
is OK.
3
Oil level
is low.
Supply
engine oil.
INSTRUMENT AND CONTROL FUNCTIONS
Fuel indicator circuit check
CB-46E
Turn the main switch to “ON” and the
engine stop switch to “ ”.
EAU00085
Fuel indicator light does
3
not come on.
Put the transmission in neutral or
Fuel indicator light
comes on.
Check the fuel level.
apply the clutch lever, then push
the start switch.
Fuel indicator light
comes on.
Fuel level and electrical
circuit are OK.
Fuel indicator light
does not come on.
Ask a Yamaha dealer to
inspect electrical circuit.
Fuel level
is OK.
Fuel level
is low.
Supply fuel.
Go ahead with riding.
3-5
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Odometer
2. Reset knob
3. Trip odometer
EAU00095
Speedometer
The speedometer shows riding speed.
This speedometer is equipped with an
odometer and trip odometer. The trip
odometer can be reset to “0” with the
reset knob. Use the trip odometer to
estimate how far you can ride on a tank
of fuel. This information will enable you
to plan fuel stops in the future.
1. Tachometer
2. Red zone
EAU00101
Tachometer
This model is equipped with an electric
tachometer so the rider can monitor the
engine speed and keep it within the
ideal power range.
CAUTION:
@
Do not operate in the red zone.
Red zone: 13,200 r/min and above
@
3-6
EC000003
INSTRUMENT AND CONTROL FUNCTIONS
Diagnosis device
This model is equipped with a self diagnosis for the following circuits:
●
Throttle Position Sensor (T.P.S.)
circuit
●
Fuel indicator light circuit
If some trouble should occur in any of
3
these circuits, the tachometer will repeatedly display as follows:
CB-53E
0 r/min
for
3 seconds
Use this chart to identify what circuit is
faulty according to the specified r/min
displayed.
CB-60E
Specified r/min Faulty circuit
3,000 r/min
8,000 r/min Fuel indicator light
Specified r/min for
the faulty circuit
for 2.5 seconds
(see chart below)
Throttle Position Sensor
(T.P.S.)
EAU00105
Current
engine
r/min for
3 seconds
If the tachometer displays as described
above, take note of the specified r/min
and then take your motorcycle to a
Yamaha dealer for repair.
EC000004
CAUTION:
@
To prevent engine damage, be sure
to consult a Yamaha dealer as soon
as possible if the tachometer displays a repeated change in r/min.
@
EAU00109
Antitheft alarm (optional)
An antitheft alarm can be equipped to
this motorcycle. Consult your Yamaha
dealer to obtain and install the alarm.
3-7
1. Coolant temperature gauge
2. Red zone
EAU01652
Coolant temperature gauge
This gauge indicates the coolant temperature when the main switch is on.
The engine operating temperature will
vary with changes in weather and engine load. If the needle points to the red
zone or higher, stop your motorcycle
and let the engine cool. (See page 6-41
for details.)
CAUTION:
@
When the engine is overheated, do
not continue riding.
@
EC000002
INSTRUMENT AND CONTROL FUNCTIONS
Turn signal switch
To signal a right-hand turn, push the
switch to “ ”. To signal a left-hand
turn, push the switch to “ ”. Once the
switch is released it will return to the
center position. To cancel the signal,
push the switch in after it has returned
to the center position.
1. Pass switch “PASS”
2. Dimmer switch
3. Turn signal switch
4. Horn switch “ ”
EAU00118
Handlebar switches
EAU00120
Pass switch “PASS”
Press the switch to operate the passing
light.
EAU00121
Dimmer switch
Turn the switch to “ ” for the high
beam and to “ ” for the low beam.
Horn switch “ ”
Press the switch to sound the horn.
EAU00127
3
EAU00129
3-8
INSTRUMENT AND CONTROL FUNCTIONS
Start switch “ ”
The starter motor cranks the engine
when pushing the start switch.
CAUTION:
@
See starting instructions prior to
starting the engine.
3
@
EAU00143
EC000005
1. Engine stop switch
2. Lights switch
3. Start switch “ ”
EAU00138
Engine stop switch
The engine stop switch is a safety device for use in an emergency such as
when the motorcycle overturns or if
trouble occurs in the throttle system.
Turn the switch to “ ” to start the engine. In case of emergency, turn the
switch to “ ” to stop the engine.
EAU00134
Lights switch
Turning the light switch to “ ”, turns
on the auxiliary light, meter lights and
taillight. Turning the light switch to
“ ” turns the headlight on also.
1. Clutch lever
EAU00152
Clutch lever
The clutch lever is located on the left
handlebar, and the ignition circuit cutoff system is incorporated in the clutch
lever holder. Pull the clutch lever to the
handlebar to disengage the clutch, and
release the lever to engage the clutch.
The lever should be pulled rapidly and
released slowly for smooth clutch operation. (Refer to the engine starting procedures for a description of the ignition
circuit cut-off system.)
3-9
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Shift pedal 1. Arrow mark
EAU00157
Shift pedal
2. Brake lever adjusting dial
3. Front brake lever
a. Lever distance
This motorcycle is equipped with a constant-mesh 6-speed transmission.
The shift pedal is located on the left
side of the engine and is used in combination with the clutch when shifting.
Front brake lever
The front brake lever is located on the
right handlebar and is equipped with a
brake lever adjusting dial. To activate
the front brake, pull the lever toward
the handlebar.
To adjust the front brake lever position,
turn the brake lever adjusting dial while
pulling the lever forward. Make sure the
setting on the brake lever adjusting dial
is aligned with the arrow mark.
3-10
EAU00161
1. Rear brake pedal
EAU00162
Rear brake pedal
The rear brake pedal is on the right
side of the motorcycle. Press down on
the brake pedal to apply the rear brake.
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
@
This tank cap cannot be closed unless
the key is in the lock. The key cannot
be removed if the cap is not locked
properly.
@
WARNING
3
1. Lock cover
2. Open
EAU02935
Fuel tank cap
To open
Open the lock cover. Insert the key and
turn it 1/4 turn clockwise. The lock will
be released and the cap can be
opened.
To close
Push the tank cap into position with the
key inserted. To remove the key, turn it
counterclockwise to the original position. Then, close the lock cover.
@
Be sure the cap is properly installed
and locked in place before riding the
motorcycle.
@
EW000023
1. Filler tube
2. Fuel level
EAU01183
Fuel
Make sure there is sufficient fuel in the
tank. Fill the fuel tank to the bottom of
the filler tube as shown in the illustration.
WA R NING
@
Do not overfill the fuel tank. Avoid
spilling fuel on the hot engine. Do
not fill the fuel tank above the bottom of the filler tube or it may overflow when the fuel heats up later and
expands.
@
EW000130
3-11
INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
@
Always wipe off spilled fuel im-
●
mediately with a dry and clean
soft cloth. Fuel may deteriorate
painted surfaces or plastic
parts.
(For Germany only)
●
The fuel tank cap equipped on
German models is specially designed. Always use the correct
cap whenever replacement is
necessary.
@
EAU00186
EAU00191
Recommended fuel:
Regular unleaded gasoline with a
research octane number of 91 or
higher.
Fuel tank capacity:
Total:
19 L
Reserve:
3.1 L
NOTE:
@
If knocking or pinging occurs, use a different brand of gasoline or higher octane grade.
@
3
3-12
INSTRUMENT AND CONTROL FUNCTIONS
EAU00196
Fuel tank breather hose
(for Germany only)
This model is equipped with a fuel tank
breather hose. Before using this motorcycle, be sure to:
●
Check hose connection.
●
3
Check hose for cracks or damage.
Replace if damaged.
●
Make sure the end of the hose is
not blocked. Clean it if necessary.
1. Fuel tank breather hose
1. Starter (choke) “ ”
EAU02973
Starter (choke) “ ”
Starting a cold engine requires a richer
air-fuel mixture. A separate starter circuit supplies this mixture.
Move in direction a to turn on the
starter (choke).
Move in direction b to turn off the
starter (choke).
3-13
ECA00038
CAUTION:
@
Do not use the starter (choke) for
more than 3 minutes as the exhaust
pipe may discolor from excessive
heat. Also, longer use of the starter
(choke) will cause afterburning. If afterburning occurs, turn off the
starter (choke).
@
INSTRUMENT AND CONTROL FUNCTIONS
1. Open 1. Seat holder
EAU01591*
Seat
To remove the seat, insert the key into
the helmet holder lock and turn it as
shown. Then, lift the seat upward.
2. Projection (× 2)
To install the seat, insert the projections on the front of the seat into the
seat holder, then push the seat down.
NOTE:
@
Make sure that the seat is securely fitted.
@
3
3-14
INSTRUMENT AND CONTROL FUNCTIONS
3
When storing this Owner’s manual or
other documents in the compartment,
be sure to put them in a vinyl bag so
they do not get wet. When washing the
motorcycle, be careful not to flood this
compartment with water.
1. Helmet holder
2. Open
EAU00261
Helmet holder
To open the helmet holder, insert the
key in the lock and turn it as shown. To
lock the helmet holder, turn the key to
its original position.
WARNING
@
Never ride with a helmet in the helmet holder. The helmet may hit objects, causing loss of control and
possibly an accident.
@
EW000030
1. U-LOCK
2. Strap (× 3)
EAU01688
Storage compartment
This compartment is designed to store
a genuine Yamaha U-LOCK. (Other
locks may not fit.) Be sure the lock is
fastened securely with the straps when
storing it in the compartment.
To prevent losing the straps, be sure to
secure them even when a U-LOCK is
not being stored in the compartment.
3-15
EAU01862*
Front fork adjustment
This front fork is equipped with spring
preload and damping force adjusters.
WARNING
@
Each fork leg must be set to the
same pressure. Uneven setting can
cause poor handling and loss of stability.
@
EW000037
INSTRUMENT AND CONTROL FUNCTIONS
1. Spring preload adjusting bolt 1. Setting
Adjusting spring preload
Turn the adjusting bolt in direction
to increase spring preload and in direction b to decrease spring preload.
Align the preferred setting with the top
of the front fork cap bolt.
EC000013
CAUTION:
@
The grooves are provided to show
the adjustment level. Always keep
the adjustment level equal on both
fork legs.
@
2. Front fork cap bolt
CI-18E
a
Adjusting
position
Hard
1234 5 678
Stan-
dard
3
Soft
3-16
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