YAMAHA YXR70FSP2Y PARTS CATALOGUE

YXR70FSP2Y (42S2) CANADA YXR70FSP2Y (42S3) EUROPE
2009/5/20
NEWS NO. DATE COMMENT
PE0-MC-080068 Oct.,27,2008 FIG.11 THROTTLE BODY ASSY 1 LIST/ILLUST. CORRECTION PE0-MC-090024 Apr.,28,2009 FIG.17 TRANSMISSION LIST/ILLUST. REVISION
1H42S-100E1
()
YXR70FSP2Y
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, July 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
YB(*) YAMAHA BLACK 0033
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 CAN CANADA
2 EUR EUROPE
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
42S2
42S3
Colouring
Type Code
S 0033
U 0033
U 0033
Colour
Code
Colour Name
YAMA H A B L AC K YB
YAMA H A B L AC K YB
YAMA H A B L AC K YB
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
42S2 010 CANADA
42S3 010 EUROPE
Production
Code No.
Country
(destination)
Model
Code
Production
Code No.
Country
(destination)
ENGINE
CYLINDER HEAD .................................................................1
CYLINDER ............................................................................ 2
CRANKSHAFT & PISTON ....................................................3
VALVE ...................................................................................5
CAMSHAFT & CHAIN ...........................................................6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP .............................................................................10
OIL PIPE ...............................................................................11
INTAKE .................................................................................12
THROTTLE BODY ASSY 1 ................................................... 14
EXHAUST .............................................................................15
CRANKCASE ........................................................................16
CRANKCASE COVER 1 .......................................................17
STARTER CLUTCH .............................................................. 19
CLUTCH ................................................................................20
TRANSMISSION ................................................................... 22
MIDDLE DRIVE GEAR ..........................................................24
SHIFT CAM & FORK .............................................................26
SHIFT SHAFT .......................................................................27
CHASSIS
FRAME ..................................................................................28
FRONT FENDER ..................................................................29
FENDER ................................................................................31
SIDE COVER ........................................................................32
REAR ARM ...........................................................................35
DRIVE SHAFT .......................................................................36
FRONT DIFFERENTIAL ....................................................... 39
REAR SUSPENSION ............................................................41
FRONT SUSPENSION & WHEEL ........................................42
STEERING ............................................................................43
FUEL TANK ...........................................................................44
SEAT .....................................................................................45
FRONT WHEEL ....................................................................47
FRONT WHEEL 2 .................................................................49
FRONT BRAKE CALIPER ....................................................51
REAR WHEEL .......................................................................52
REAR WHEEL 2 ....................................................................54
REAR BRAKE CALIPER .......................................................56
REAR BRAKE CALIPER 2 ....................................................57
CONTENTS
STAND & FOOTREST .......................................................... 59
REAR MASTER CYLINDER ................................................. 61
CARRIER .............................................................................. 63
GUARD ................................................................................. 65
GUARD 2 .............................................................................. 66
GENERATOR ....................................................................... 67
STARTING MOTOR ............................................................. 68
METER ................................................................................. 69
HEADLIGHT ......................................................................... 70
TAILLIGHT ............................................................................ 71
ELECTRICAL 1 ..................................................................... 72
ELECTRICAL 2 ..................................................................... 74
EMBLEM & LABEL 1 ............................................................ 76
EMBLEM & LABEL 2 ............................................................ 78
INDEX
NUMERICAL INDEX ............................................................. 79
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5B4–11102–00
4G0–11133–11
95612–08625
3B4–11181–00
90109–09003
90109–09002
90109–09005
91312–06030
94701–00420
93612–16254
5B4–11185–00
3B4–11165–00
371–11167–01
93210–96601
95022–06012
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 4 4
BOLT, STUD 4 4
GASKET, CYLINDER HEAD 1 1 1
BOLT 2 2
BOLT 2 2
BOLT 2 2
BOLT 2 2
PLUG, SPARK (NGK CPR7EA) 1 1
PIN, DOWEL 2 2
COVER, CYLINDER HEAD SIDE 1 1 1
PLATE, BREATHER 1 1
PIPE, BREATHER 2 1 1
O-RING 1 1
BOLT, FLANGE 2 2
CAN
EUR
REMARKS
16
95022–06020
17
1S3–11186–00
18
93210–78544
19
95022–06020
20
5B4–11166–00
21
90467–140A4
22
90401–08004
23
90430–08119
BOLT, FLANGE 2 2
COVER, CYLINDER HEAD SIDE 2 2 2
O-RING 2 2
BOLT, FLANGE 8 8
PIPE, BREATHER 1 1 1
CLIP 1 1
BOLT, UNION 1 1
GASKET 1 1
1
FIG. 2 CYLINDER
REF. NO.
1
2
3
4
PART NO. DESCRIPTION
3B4–11311–10
1S3–11351–00
90119–10023
91312–06040
CYLINDER 1 1 1
GASKET, CYLINDER 1 1
BOLT, WITH WASHER 4 4
BOLT 2 2
CAN
EUR
REMARKS
2
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–11400–00
3B4–11401–09
3B4–11402–09
1S3–11681–00
93310–84017
1S3–11651–00
5KM–11536–10
5KM–11565–00
90501–220A1
93606–09002
99009–35400
90280–05001
90201–16013
90179–16004
93306–30810
CRANKSHAFT ASSY 1 1
.CRANK SUB ASSY 1 1 1
.CRANK SUB ASSY 2 1 1
.PIN, CRANK 1 1 1
.BEARING 1 1
.ROD, CONNECTING 1 1
GEAR, DRIVE (46T) 1 1
WASHER, BEARING COVER 1 1
SPRING, COMPRESSION 8 8
PIN, DOWEL 4 4
CIRCLIP 1 1
KEY, WOODRUFF 1 1
WASHER, PLATE 1 1
NUT 1 1
BEARING 1 1
CAN
EUR
REMARKS
16
1S3–11631–10
17
1S3–11603–10
18
5VK–11633–00
19
93450–24154
20
3B4–16181–00
21
3B4–11447–00
22
3B4–11454–00
23
3B4–11531–00
24
3B4–13354–00
25
90282–05007
26
90170–18003
27
90215–18001
PISTON (STD) 1 1
PISTON RING SET (STD) 1 1
PIN, PISTON 1 1
CIRCLIP 2 2
SPACER 1 1 1
SEAL, CRANK 2 2
WEIGHT 1 1 1
GEAR, BALANCE WEIGHT 1 1
SPROCKET, DRIVE 1 1
KEY, STRAIGHT 1 1
NUT 1 1
WASHER, LOCK 1 1
3
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
28
29
PART NO. DESCRIPTION
93306–30534
93306–30438
BEARING 1 1
BEARING 1 1
CAN
EUR
REMARKS
4
FIG. 4 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
5VK–12111–00
5VK–12121–00
5VK–12113–00
3YF–12116–00
5H0–12119–00
3YF–12117–01
4G0–12118–00
5VK–12151–00
5VK–12161–00
5VK–12146–00
5XT–12159–00
90170–06128
VALVE, INTAKE 2 2
VALVE, EXHAUST 2 2
SPRING, VALVE INNER 4 4
SEAT, VALVE SPRING 4 4
SEAL, VALVE STEM 4 4
RETAINER, VALVE SPRING 4 4
COTTER, VALVE 8 8
ARM, VALVE ROCKER 1 1
ARM, VALVE ROCKER 2 1 1
SHAFT, ROCKER 2 2
SCREW, VALVE ADJUSTING 4 4
NUT 4 4
CAN
EUR
REMARKS
5
FIG. 5 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5B4–12170–00
5VK–12284–00
1S3–12290–00
1S3–12280–01
90105–07004
93306–07209
5VK–1111F–00
90105–06078
1S3–12176–00
90105–07004
94591–57126
3B4–12231–01
3B4–12241–00
90105–06082
3TB–12210–00
CAMSHAFT ASSY 1 1 1
.PIN, DECOMPRESSION LEVER 1 1
.LEVER, DECOMPRESSION SPRING 1 1
.DECOMPRESSION ASSY 1 1
.BOLT, FLANGE 2 2
BEARING 1 1
PLATE 1 1
BOLT, FLANGE 2 2
SPROCKET, CAM CHAIN 1 1
BOLT, FLANGE 2 2
CHAIN (98XRH2010-126M) 1 1
GUIDE, STOPPER 1 1 1
GUIDE, STOPPER 2 1 1
BOLT, FLANGE 2 2
TENSIONER ASSY, CAM CHAIN 1 1
CAN
EUR
REMARKS
16
91312–06025
17
4DW–12213–00
18
5B4–13898–00
BOLT 2 2
GASKET, TENSIONER CASE 1 1
HOLDER 1 1
6
FIG. 6 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5B4–12481–00
91312–06012
93210–21190
5B4–12577–00
90450–32015
5KM–12469–00
91312–06020
93210–33786
3B4–12450–00
5B4–12422–00
95022–06030
93306–00006
5D3–1243K–00
93101–10090
11H–12438–10
PIPE 1 1 1
BOLT 1 1
O-RING 1 1
HOSE 2 1 1
HOSE CLAMP ASSY 2 2
JOINT 1 1 1
BOLT 2 2
O-RING 1 1
IMPELLER SHAFT ASSY 1 1
COVER, HOUSING 1 1
BOLT, FLANGE 1 1
BEARING 1 1
PIPE, DRAIN 1 1
OIL SEAL 1 1
SEAL, MECHANICAL 1 1
CAN
EUR
REMARKS
16
99009–10400
17
3B4–12428–00
18
95022–06010
19
90430–06014
20
90445–07340
21
90467–07093
22
93604–10011
23
95022–06050
24
95022–06050
CIRCLIP 1 1
GASKET, HOUSING COVER 2 1 1
BOLT, FLANGE 2 2
GASKET 2 2
HOSE (L310) 1 1
CLIP 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 1 1
BOLT, FLANGE 1 1
7
FIG. 7 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–12411–00
5B4–12413–00
90430–06014
95022–06010
95022–06020
93210–41042
5UG–E2576–00
5B4–E2577–00
5B4–E2579–00
5B4–E2564–00
5B4–E2483–00
90467–26189
90461–12800
90105–06833
90464–20005
THERMOSTAT 1 1
COVER, THERMOSTAT 1 1
GASKET 1 1
BOLT, FLANGE 1 1
BOLT, FLANGE 2 2
O-RING 1 1
HOSE 1 2 2
HOSE 2 1 1
HOSE 4 1 1
PIPE, WATER 1 1
PIPE 3 1 1
CLIP 8 8
CLAMP 2 2
BOLT, FLANGE 2 2
CLAMP 2 2
CAN
EUR
REMARKS
16
5B4–E2461–00
17
5B4–E2405–00
18
5B4–E2675–00
19
5B4–E244E–00
20
5B4–E2623–00
21
5B4–E2462–00
22
5B4–E3470–00
23
5B4–E2662–00
24
95702–06500
25
90480–15363
26
90105–06833
27
90201–06033
RADIATOR ASSY 1 1
BLOWER ASSY 1 1
BOLT, BLOWER HOLDING 4 4
BRACKET 1 2 2
BOLT 4 4
CAP, RADIATOR 1 1
OIL COOLER ASSY 1 1
.COLLAR 1 4 4
NUT, FLANGE 4 4
GROMMET 2 2
BOLT, FLANGE 2 2
WASHER, PLATE 2 2
8
FIG. 7 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
PART NO. DESCRIPTION
90387–06131
90480–17800
5B4–F1871–00
1AA–21815–00
1AA–21874–00
5B4–F247A–00
90464–10833
5B4–F247B–00
90464–29179
90119–06868
90467–08003
COLLAR 2 2
GROMMET 2 2
TANK, RECOVERY 1 1
CAP 1 1
.GASKET 1 1
HOSE 1 1 1
CLAMP 1 1
HOSE 2 1 1
CLAMP 1 1
BOLT, WITH WASHER 2 2
CLIP 3 3
CAN
EUR
REMARKS
9
FIG. 8 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–13300–00
3B4–13329–00
95022–06040
90340–14132
214–11198–01
5GH–13440–20
90401–20162
5UG–13461–00
1YW–13497–00
90501–082E3
92902–06600
93420–13073
93210–57428
3B4–12221–00
90105–06082
OIL PUMP ASSY 1 1
GASKET, PUMP COVER 1 1
BOLT, FLANGE 3 3
PLUG, STRAIGHT SCREW 1 1
GASKET 1 1
ELEMENT ASSY, OIL CLEANER 1 1
BOLT, UNION 1 1
PLATE, ADAPTOR 1 1
PLUG 1 1
SPRING, COMPRESSION 1 1
WASHER, PLATE 1 1
CIRCLIP 1 1
O-RING 1 1
GUIDE, STOPPER 3 1 1
BOLT, FLANGE 2 2
CAN
EUR
REMARKS
16
3B4–13355–00
17
95312–10600
18
90215–10008
19
94580–31074
20
3B4–13171–00
21
90401–14118
22
90430–14043
23
90401–10015
24
90430–10188
25
91312–06012
26
25G–13490–00
27
93210–10096
SPROCKET, DRIVEN 1 1
NUT 1 1
WASHER, LOCK 1 1
CHAIN (DID 25HT) 1 1
PIPE, DELIVERY 2 1 1
BOLT, UNION 2 2
GASKET 4 4
BOLT, UNION 1 1
GASKET 2 2
BOLT 1 1
RELIEF VALVE ASSY 1 1
O-RING 1 1
10
FIG. 9 OIL PIPE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
93210–10197
91312–06016
5B4–13416–00
5B4–13418–00
90450–22001
5B4–E3406–00
90462–15800
90105–06832
90450–22001
5B4–E3405–00
90462–15800
90105–06832
O-RING 2 2
BOLT 4 4
PIPE, OIL 1 1 1
PIPE, OIL 2 1 1
HOSE CLAMP ASSY 2 2
OIL PIPE COMP. 2 1 1
CLAMP 2 2
BOLT, FLANGE 2 2
HOSE CLAMP ASSY 2 2
OIL PIPE COMP. 1 1 1
CLAMP 2 2
BOLT, FLANGE 2 2
CAN
EUR
REMARKS
11
FIG. 10 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5B4–13586–00
90450–72004
90450–72004
90467–15012
90450–59009
5B4–E4453–00
5B4–E4455–00
5B4–E443A–00
5B4–E4325–00
5B4–E4247–00
5B4–E4163–00
5B4–E4248–00
5B4–E4442–00
5B4–E4426–00
5B4–E4449–00
JOINT, CARBURETOR 1 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
HOSE CLAMP ASSY 1 1
JOINT, AIR CLEANER 1 1 1
BAND 1 1
DUCT 1 1
SCREW, PAN HEAD 16 16
PLATE 1 1 1
SPACER 1 1
PLATE 2 1 1
SPACER 1 1
DAMPER 2 1 1
COLLAR 1 1
CAN
EUR
REMARKS
16
5B4–E4429–00
17
5B4–E442F–00
18
5B4–E4409–00
19
8FP–85886–00
20
97702–50520
21
5BF–1443E–00
22
90467–160A4
23
90109–06172
24
5B4–E4454–00
25
5B4–E4455–00
26
5B4–E4411–00
27
5B4–E4412–00
SCREW 1 1
PROTECTOR 1 1
DAMPER 1 1
SENSOR, AIR TEMPERATURE 1 1
SCREW, TAPPING 1 1
PIPE, DRAIN 1 1
CLIP 1 1
BOLT 4 4
JOINT 1 1
BAND 2 2
CASE, AIR CLEANER 1 1 1
CAP, CLEANER CASE 1 1 1
12
FIG. 10 INTAKE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
PART NO. DESCRIPTION
5B4–E4437–00
5B4–E4451–00
5B4–E4472–00
5B4–E4457–00
3B4–14424–00
59V–14457–00
90467–220A1
90105–06833
90387–08073
5B4–E246E–00
5UG–F3483–00
90464–10233
DUCT 1 1
ELEMENT, AIR CLEANER 1 1
PLATE, ELEMENT 1 1
SEAL 1 1
CLIP, CAP FITTING 5 5
SEAL 1 1
CLIP 1 1
BOLT, FLANGE 4 4
COLLAR 4 4
COVER 2 1 1
RIVET 2 2
CLAMP 2 2
CAN
EUR
REMARKS
13
FIG. 11 THROTTLE BODY ASSY 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5B4–13750–00
1S3–14161–00
5LP–14147–00
92507–06012
8CC–14216–10
3B4–85885–00
8FP–13556–00
92507–06010
2C0–82380–10
5UG–14293–00
98507–04006
1S4–14216–00
1UY–14155–00
5YP–14562–00
5B4–13761–00
THROTTLE BODY ASSY 1 1
.NUT, CABLE ADJUSTING 1 1
.O-RING 1 1
.SCREW, PAN HEAD 2 2
.SCREW 2 2
.THROTTLE SENSOR ASSY 1 1
.GASKET, MANIFOLD 1 1
.SCREW, PAN HEAD 2 2
.SENSOR, PRESSURE 1 1
.COVER 1 1 1
.SCREW, PAN HEAD 3 3
.SCREW 3 3
.GUIDE, CABLE 1 1
.O-RING 1 1
.INJECTOR ASSY 1 1
CAN
EUR
REMARKS
14
FIG. 12 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5B4–E4611–00
3B4–14714–00
90506–26010
5B4–E4621–00
3B4–14714–00
90506–26010
5B4–E4710–00
5B4–E4752–00
5B4–E4755–00
5B4–E4719–00
95812–08014
5UG–14737–00
5B4–F1440–00
5VY–27424–00
95802–08045
PIPE, EXHAUST 1 1 1
GASKET, MUFFLER 1 1
SPRING, TENSION 3 3
PIPE, EXHAUST 2 1 1
GASKET, MUFFLER 1 1
SPRING, TENSION 2 2
MUFFLER ASSY 1 1 1
.PIPE, OUTLET 1 1
.GASKET, SILENCER 1 1
.BOLT, MUFFLER 3 3
BOLT, FLANGE 4 4
DAMPER, MUFFLER 1 1
MUFF. STAY SUB-KUMI 2 2
DAMPER, FOOTREST 2 4 4
BOLT, FLANGE 2 2
CAN
EUR
REMARKS
16
90201–08034
17
90387–08039
18
95702–08500
19
3YF–14613–01
WASHER, PLATE 2 2
COLLAR 2 2
NUT, WITH WASHER 4 4
GASKET, EXHAUST PIPE 2 2
15
FIG. 13 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
3B4–15100–24
99530–10116
3B4–18581–00
95022–06030
95022–06060
91312–08040
5B4–15362–00
5B4–15112–00
93210–21631
91312–06012
3B4–15388–00
90105–06082
99530–14016
CRANKCASE ASSY 1 1
.PIN, DOWEL 2 2
SPACER, CAM SHAFT 1 1
BOLT, FLANGE 9 9
BOLT, FLANGE 4 4
BOLT 3 3
PLUG, OIL LEVEL 1 1
PIPE, OIL 1 1
O-RING 1 1
BOLT 1 1
PLATE, BEARING COVER 1 1
BOLT, FLANGE 2 2
PIN, DOWEL 2 2
CAN
EUR
REMARKS
16
FIG. 14 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–15411–01
3B4–15451–00
99530–10116
95022–06030
3B4–15113–00
90110–05031
90340–36002
93210–357A3
90340–14011
93210–14369
5B4–15421–00
3B4–15453–00
3B4–15315–00
95822–06030
3B4–15442–00
COVER, CRANKCASE 1 1 1
GASKET, CRANKCASE COVER 1 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 11 11
PLATE 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
COVER, CRANKCASE 2 1 1
GASKET 1 1
SEAL, CRANKCASE 1 1
BOLT, FLANGE 8 8
HOUSING, BEARING 1 1
CAN
EUR
REMARKS
16
99530–10116
17
95822–06030
18
95822–06040
19
93306–20120
20
93101–12168
21
4WV–15381–00
22
95022–06016
23
5B4–15431–01
24
3B4–15379–00
25
90480–13018
26
5KM–15351–00
27
95822–06020
PIN, DOWEL 2 2
BOLT, FLANGE 2 2
BOLT, FLANGE 2 2
BEARING 1 1
OIL SEAL 1 1
PLATE, BEARING COVER 1 1
BOLT, FLANGE 1 1
COVER, CRANKCASE 3 1 1
SEAL, CRANKCASE 1 1
GROMMET 1 1
PLUG, DRAIN 1 1
BOLT, FLANGE 12 12
17
FIG. 14 CRANKCASE COVER 1
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
2P5–15199–00
95822–06012
90462–10049
5B4–13487–00
5B4–E5471–00
5B4–E5499–00
90269–06800
5B4–F3421–00
5BF–1443E–00
90467–16195
90269–06800
5B4–E5474–00
90460–85135
5B4–E5475–00
5B4–E5379–00
BRACKET 1 1
BOLT, FLANGE 2 2
CLAMP 1 1
GUIDE, OIL HOSE 1 1
DUCT, AIR 1 1
PROTECTOR, COVER 1 1
RIVET 3 3
PLATE, DAMPER 1 1 1
PIPE, DRAIN 1 1
CLIP 1 1
RIVET 1 1
SEAL, AIR DUCT 1 1
CLAMP, HOSE 2 2
DUCT, AIR 1 1
SEAL, CRANKCASE 1 1
CAN
EUR
REMARKS
43
90460–85135
44
90109–06172
45
5B4–E5470–00
46
90269–08813
47
5B4–E5472–00
48
90460–85135
CLAMP, HOSE 2 2
BOLT 2 2
AIR DUCT ASSY 1 1
RIVET 2 2
SEAL, AIR DUCT 1 1
CLAMP, HOSE 2 2
18
FIG. 15 STARTER CLUTCH
REF. NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
3B4–15515–00
90201–286K9
3B4–15522–00
3B4–15517–00
1S3–15560–00
90380–10002
5KM–15590–00
90149–08018
GEAR 3 (49T) 1 1
WASHER, PLATE (T1.0) 1 1
SHAFT 2 1 1
GEAR, IDLER 2 (25T/15T) 1 1
DAMPER ASSY 1 1
BUSH, SOLID 2 2
STARTER ONE-WAY ASSY 1 1
SCREW 3 3
CAN
EUR
REMARKS
19
FIG. 16 CLUTCH
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–16611–00
3B4–16620–00
3B4–15163–00
93316–01003
93102–35004
99009–80500
93410–46079
93315–21813
93450–24062
4SH–16664–00
90179–22021
3B4–15463–00
99530–10116
95022–06030
95022–06040
CLUTCH HOUSING COMP. 1 1
CLUTCH CARRIER ASSY 1 1
HOUSING, BEARING 1 1 1
BEARING 1 1
OIL SEAL 1 1
CIRCLIP 1 1
CIRCLIP 1 1
BEARING 1 1
CIRCLIP 1 1
BEARING, ONE WAY 1 1
NUT 1 1
GASKET, COVER PINION 2 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 7 7
BOLT, FLANGE 2 2
CAN
EUR
REMARKS
16
5B4–17606–00
17
93101–35001
18
5B4–17632–00
19
3B4–17623–00
20
3B4–17653–00
21
3B4–17645–00
22
93211–594A4
23
4WV–17639–10
24
90157–04006
25
90201–047R9
26
5B4–17641–00
27
5B4–17611–00
PRIMARY SLIDING SHEAVE COMP. 1 1
.OIL SEAL 2 2
WEIGHT 8 8
CAM 1 1
SLIDER 4 4
COLLAR 1 1
O-RING 1 1
STOPPER 1 1
SCREW, PAN HEAD 8 8
WASHER, PLATE 8 8
V-BELT 1 1
SHEAVE, PRIMARY FIXED 1 1
20
FIG. 16 CLUTCH
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO. DESCRIPTION
90201–190T7
90179–16005
3B4–17660–00
3B4–17670–00
93104–41119
93210–44545
4CW–17664–00
90501–650A0
4WV–17684–00
4WV–17644–00
90170–36279
2P5–17649–00
5B4–17679–00
90179–16005
WASHER, PLATE 1 1
NUT 1 1
SECONDARY FIXED SHEAVE COMP. 1 1
SECONDARY SLIDING SHEAVE 1 1
OIL SEAL 2 2
O-RING 2 2
PIN, GUIDE 4 4
SPRING, COMPRESSION 1 1
SEAT, SECONDARY SPRING 1 1
SEAT,SPRING 1 1
NUT 1 1
SPACER 1 1
FAN 1 1
NUT 1 1
CAN
EUR
REMARKS
21
FIG. 17 TRANSMISSION
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5B4–17681–00
93306–00426
93306–07801
90387–26001
93210–26001
93102–42004
3B4–17421–00
3B4–17473–00
90201–25290
93310–32590
3B4–17253–00
93440–25084
3B4–17582–00
90387–250R3
3B4–17233–00
SHAFT, SECONDARY 1 1
BEARING 1 1
BEARING 2 2
COLLAR 1 1
O-RING 1 1
OIL SEAL 1 1
AXLE, DRIVE 1 1
STOPPER 1 1
WASHER, PLATE 1 1
BEARING 1 1
GEAR, REVERSE WHEEL 2 (28T) 1 1
CIRCLIP 1 1
GEAR, MIDDLE DRIVE (21T) 1 1
COLLAR 1 1
GEAR, LOW WHEEL (31T) 1 1
CAN
EUR
REMARKS
16
90214–22007
17
93440–25084
18
5B4–17285–00
19
90201–20028
20
5B4–17223–00
21
90387–20021
22
90201–170U8
23
93306–20464
24
93306–20309
25
3B4–17432–00
26
3B4–17243–00
27
90201–150U6
WASHER, CLAW 2 2
CIRCLIP 2 2
CLUTCH, DOG 1 1
WASHER, PLATE 1 1
GEAR, HIGH WHEEL (31T) 1 1
COLLAR 1 1
WASHER, PLATE 1 1
BEARING 1 1
BEARING 1 1
AXLE, IDLE 1 1
GEAR, REVERSE WHEEL 1 (23T) 1 1
WASHER, PLATE 2 2
22
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