UTILITY VEHICLE
YTF2
LIT-19626-71-09
JW7-F8199-00
INTRODUCTION
Congratulations on your purchase of a
Yamaha utility vehicle. This manual contains information you will need for proper
operation, maintenance, and care of your
utility vehicle. A thorough understanding
of these simple instructions will help you
to obtain maximum enjoyment from your
new Yamaha.
If you have any questions about the
operation or maintenance of your utility
vehicle, please consult a Yamaha dealer.
YAMAHA GOLF-CAR COMPANY
YTF2 OWNER’S/OPERATOR’S
MANUAL
© 2009 by Yamaha Golf-Car Company
1st Edition
All rights reserved. Any reprinting
or unauthorized use without the
written permission of
Yamaha Golf-Car Company
is expressly prohibited.
Printed in U.S.A.
LIT-19626-71-09
JW7
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IMPORTANT MANUAL
TIP
TIP
NOTICE
!
INFORMATION
Particularly important information is
distinguished in this manual by the
following notations:
This is the safety alert symbol. It is
used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to
avoid possible injury or death.
A WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
A NOTICE indicates special precautions that must be taken to
avoid damage to the vehicle or
other property.
● Yamaha continually seeks
advancements in product design
and quality; therefore, while this
manual contains the most current
product information available at the
time of printing, there may be
minor discrepancies between your
utility vehicle and this manual. If
you have any questions concerning
this manual, please consult your
Yamaha dealer.
●
This manual should be considered
a permanent part of your utility
vehicle and should remain with the
vehicle when resold.
Read and understand this manual
completely before operating your
utility vehicle.
A TIP provides key information to
make procedures easier or clearer.
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CONTENTS
WARRANTY
IMPORTANT LABELS
OPERATOR SAFETY
SAFETY CONSIDERATIONS
CONTROLS
PRE-OPERATION CHECKS
OPERATION
MAINTENANCE
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3
4
5
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STORAGE
SPECIFICATIONS
WIRING
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WARRANTY
1
Yamaha Golf-Car Company hereby warrants that any
new Yamaha utility vehicle or any new Yamaha GolfCar Company transportation or specialty vehicle
2
purchased from an authorized Yamaha golf car dealer
in the United States will be free from defects in
material and workmanship for TWO years from date of
purchase, subject to the stated limitations.
3
DURING THE PERIOD OF WARRANTY any
authorized Yamaha golf car dealer will, free of
charge, repair or replace, at Yamaha’s option, any
part adjudged defective by Yamaha due to faulty
4
workmanship or material from the factory. Parts used
in warranty repairs will be warranted for the balance
of the vehicle’s warranty period. All parts replaced
under warranty become property of Yamaha Golf-Car
Company.
5
GENERAL EXCLUSIONS from this warranty shall
include any failures caused by:
a. Abnormal strain, neglect, or abuse, including lack
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of proper maintenance, and use contrary to the
Owner’s/Operator’s Manual instructions.
b. Accident or collision damage.
c. Installation of parts or accessories that are not
original equipment.
d. Fading, rust, or deterioration due to exposure or
ordinary wear and tear.
e. Modifications or alterations that affect the car ’s
condition, operation, performance, or durability, or
which makes the car serve a purpose other than
use as a utility or transportation vehicle.
f. Damage due to improper transportation.
g. Acts of God, i.e. lightning, hail damage, flooding,
fire, etc.
WARRANTY COVERAGE:
Year 1: The first year of warranty shall cover the entire
vehicle except for the Specific Exclusions
below.
Year 2: The second year of the warranty covers only
the electric motor, speed controller, battery
charger, and transaxle on electric powered
vehicles and the engine, clutch system
(except drive belt), and transaxle on gasoline
powered vehicles.
SPECIFIC EXCLUSIONS: Specific exclusions from
this warranty shall include any parts replaced due to
normal wear or routine maintenance, including oil and
air filter elements, tire wear, spark plugs, starter and
clutch drive belts. Any charges incurred in transporting
a vehicle or charger to and from an authorized Yamaha
golf car dealer for service or in performing field service
is also excluded from this warranty.
TRANSPORTATION VEHICLE WARRANTY
YAMAHA LIMITED 2-YEAR UTILITY AND
THE CUSTOMER’S RESPONSIBILITY under this
warranty shall be to:
1. Operate and maintain the vehicle and charger as
specified in the appropriate Owner’s/Operator’s
Manual;
2. Give notice to an authorized Yamaha golf car
dealer of any and all apparent defects within ten
(10) days after discovery, and make the vehicle or
charger available at that time for inspection and
repairs by the dealer’s authorized representative.
WARRANTY TRANSFER: This warranty is to the
original owner only and is not transferable.
YAMAHA GOLF-CAR COMPANY MAKES NO
OTHER WARRANTY OF ANY KIND, EXPRESSED
OR IMPLIED. ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE WHICH EXCEED THE
OBLIGATIONS AND TIME LIMITS STATED IN THIS
WARRANTY ARE HEREBY DISCLAIMED BY
YAMAHA GOLF-CAR COMPANY AND EXCLUDED
FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON
HOW LONG IMPLIED WARRANTY LASTS, SO
THE ABOVE LIMITATION MAY NOT APPLY TO
YOU. ALSO EXCLUDED FROM THIS WARRANTY
ARE ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES INCLUDING LOSS OF USE. SOME
STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE
EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS, WHICH VARY, FROM STATE TO STATE.
Yamaha Golf-Car Company,
NEWNAN, GEORGIA 30265-1320
EFFECTIVE DATE: 6/1/08 LIT-13710-U3-08
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IMPORTANT LABELS
1
INSTRUCTION
SAFETY AND
1
LABELS
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Y-1749
Read the following labels
carefully before operating
your utility vehicle, and
promptly replace any labels
which become damaged or
removed. Death or serious
personal injury can result
from failing to read and
comply with the safety
instruction labels.
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Y-1674a
Y-500b
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2-1
GASOLINE IS HIGHLY FLAMABLE AND
EXPLOSIVE.
A fire or explosion could
cause
SEVERE INJURY
or
DEATH.
L‘ESSENCE EST HAUTEMENT FLAMABLE ET EXPLOSIF.
Un feu ou une explosion pourraient provoquez la
BLESSURE SÉVÈRE
ou la
MORT.
OPERATION AT HIGHER SPEEDS
COULD CAUSE LOSS OF CONTROL
THAT COULD RESULT IN SEVERE
INJURY OR DEATH.
Do not tamper with
governor to increase
speed.
L'OPERATION A UNE PLUS HAUTE
VITESSE POURRAIT PROVOQUER LA
PERTE DE CONTROLE QUI POURRAIT
S'ENSUIVRE DANS LA BLESSURE
SERIEUSE, OU LA MORT.
Nes pas toucher au r
gulateur afin
d’augmenter la vitesse.
JW1-K8297-01
IMPORTANT LABELS
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Y-1 66 9a
JW7-F7768-00
JW1-K8297-01
ON
ON
égulateur afin
L'OPERATION A UNE PLUS HAUTE
VITESSE POURRAIT PROVOQUER LA
PERTE DE CONTROLE QUI POURRAIT
S'ENSUIVRE DANS LA BLESSURE
SERIEUSE, OU LA MORT.
Nes pas toucher au r
d’augmenter la vitesse.
OFF
• Drive straight up and down hills-driving across the side of hill increases the risk of overturn.
• Vehicle rated capacity (driver, passenger, cargo, trailer, and load) 1300lb (590kg) on level surface.
• This vehicle is recommended only for operators 16 or older with a valid motor vehicle license.
Adults must supervise use by minors. Check state laws for minimum age requirements.
• Locate and read Owners Manual. Follow all instructions and warnings.
MORT
ou la
Un feu ou une explosion pourraient provoquez la
BLESSURE SÉVÈRE
Garder étincelles, flammes et chaleur lion du
réservoir à essence et des tuyaux a carburant.
Ne pas ajouter d’essence pendant que le moteur
est chaud.
Ne pas modifier le système d’alimetation.
Toute révision doit être faite chez le fournissuer
L‘ESSENCE EST HAUTEMENT FLAMABLE ET EXPLOSIF.
OPERATION AT HIGHER SPEEDS
COULD CAUSE LOSS OF CONTROL
THAT COULD RESULT IN SEVERE
INJURY OR DEATH.
ou par du personnel qualifié.
Do not tamper with
governor to increase
speed.
OIL
WARNING
2
• Vehicle capacity: 1 operator and 1 passenger.
• Remain seated and hold on while in motion.
• Keep entire body inside vehicle.
• Passenger and cargo can affect vehicle handling.
IMPROPER USE CAN RESULT IN SEVERE INJURY OR DEATH.
YAMAHA
• Drive slowly in turns.
3
DEATH
or
A fire or explosion could
SEVERE INJURY
GASOLINE IS HIGHLY FLAMABLE AND
EXPLOSIVE.
cause
Keep heat, sparks, and open flame
away from fuel tank and fuel lines.
Do not add duel while engine is
running or hot.
Do not modify fuel system.
Services should be performed be
dealer or qualified personnel.
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IMPORTANT LABELS
4
Y-1606
5
Important Emissions Information
THIS EQUIPMENT CONFORMS TO 2008 CALIFORNIA EVP REGULATIONS FOR SMALL OFFROAD ENGINES UNDER 13CCR SECTION 2766(D). THIS ENGINE MEETS 2008 CALIFORNIA
EXH EMISSION REGULATIONS AND CONFORMS TO PHASE 2 U.S. EPA REGULATIONS FOR
SMALL OFF-ROAD ENGINES. EMISSIONS COMPLIANCE PERIOD: CATEGORY A (EPA)
EF:
SYMXS
DCM: Jan 2008
THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE
MAINTENANCE SPECIFICATIONS
IGNITION TIMING: 27 BTDC
NO OTHER ADJUSTMENTS NEEDED
02 46 8 10
Most Clean
Note: The lower the Air Index, the less Pollution
This engine is certified to be emissions compliant for the following use:
[ ] Moderate (125 hours) [ ] Intermediate (250 hours) [ X ] Extended (1000 hours)
Yamaha Golf-Car Company
3572 EB
The air index of this engine is 3
Check owner’s manual for further details.
DISPLACMENT: 357cc
EMISSION CONTROL SYSTEM: EM
ENGINE OIL: SAE 10W30
SPARK PLUG GAP: .028-031
EVAPORATIVE CODE: COYMX34A
Least Clean
Y-1599
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IMPORTANT LABELS
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JW7-F1696-00
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IMPROPERLY LOADING A TRAILER OR PULLING AN OBJECT CAN AFFECT HANDLING, STABILITY, AND RISK OF OVERTURN OR OTHER ACCIDENTS.
• Vehicle rated capacity: 1300lb (590kg) maximum including weight of operator, passenger, accessories, cargo, and (if applicable)
trailer tongue weight. G.V.W.=1700lbs (771kg)
• Secure load to prevent it from shifting.
• Never load more than 150lbs (68kg) tongue weight on the towing bracket.
• Do not tow more than 1000lbs (454kg) rolling weight (trailer plus cargo).
• Read Owner’s Manual before loading, towing, or pulling objects.
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IMPORTANT LABELS
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a
Y-1610
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Y-1673a
2-5
Y-851
THIS ENGINE MEETS **** - **** CALIFORNIA EMISSION REGULATIONS FOR OFF-ROAD ENGINES.
THIS ENGINE CONFORMS TO **(*****.******) U.S. EPA REGULATIONS FOR SMALL NONROAD ENGINES.
TIP
A
IMPORTANT LABELS
A
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UTILITY VEHICLE
SERIAL NUMBER
The utility vehicle serial number å is
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identified in the location shown.
The first three digits of the serial
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JWX-000000
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B
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I
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I
II I
I
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III
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II IIII
Y-1750
number are for model identification;
the remaining digits are the unit
production number. Keep a record
of these numbers for reference
when ordering parts from a Yamaha
dealer.
The engine serial number ∫ is
affixed in the location shown.
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ç Engine Information
SM-03-399a
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C
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2-6
Y-8 52
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OPERATOR SAFETY
Y-68
Yamaha utility vehicles are designed
to be simple to operate. However, be
sure to observe the following:
BEFORE OPERATING
THE UTILITY VEHICLE
l
Read this Owner’s/Operator’s
manual and all safety and instruction
labels on the utility vehicle before
operating.
l Perform the pre-operation checks
found in Section 6 of this manual.
l
Only authorized people should
drive the utility vehicle, from the
driver’s side only, and only in
designated areas.
l
Do not allow more than two
occupants per seat. This utility
vehicle is restricted to two
occupants.
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Never carry passengers in the
cargo bed.
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Do not operate the utility vehicle
while under the influence of alcohol or drugs; their effect on vision
and judgment make operating a
utility vehicle dangerous.
l
Do not operate the utility vehicle
on public streets, roads or highways unless allowed by law or
local regulating authority.
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Y-1751
WHILE OPERATING THE
UTILITY VEHICLE
l
Keep your entire body inside the
utility vehicle, remain seated and
hold on when the vehicle is in
motion.
l
Do not start the utility vehicle until
all occupants are seated.
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OPERATOR SAFETY
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Keep your hands on the steering
wheel and your eyes on the path
ahead.
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Use extra care in congested areas
or when backing up. Always back
up slowly, and watch carefully.
l
Avoid starting or stopping abruptly.
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Vary the speed of the utility vehicle
to match the terrain of the course.
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Avoid turning the steering wheel
too sharply at higher speeds.
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Y-1752
Y-1753
Y-1754
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Always drive slowly straight up or
straight down slopes – never at an
angle.
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Do not brake abruptly when carrying loads in the cargo bed or when
towing a trailer.
l
Do not run the engine indoors.
Exhaust gas is poisonous.
l
Do not make any modification or
addition which affects capacity or
safe operation, or make any
changes not in accordance with
the owner’s/operator’s manual.
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SAFETY CONSIDERATIONS
Like all machines, utility vehicles can
cause injury if improperly used or
maintained. This section contains
broad safety practices required for
safe operation. Before vehicles are
operated, personnel should establish
any additional safety practices that
may be required for safe operation.
Experience has shown that utility
vehicles are safe when operated in
accordance with the safety warnings
affixed to every utility vehicle. This
safe operation is enhanced when
utility vehicles are used according to
the safety rules and practices established to meet the terrain and conditions of the course they are used on.
The information contained here is
intended for authorized personnel
responsible for utility vehicle safety.
If you are responsible for the operation and maintenance of this utility
vehicle, we encourage you to implement a safety program.
DRIVER
QUALIFICATIONS
Allow only authorized people to operate utility vehicles. It is recommended that only people who possess a
valid motor vehicle driver’s license
be allowed to operate utility vehicles.
Place operation and safety
instructions recommended by the
utility vehicle manufacturer, along
with the safety rules, in a conspicuous place near the utility vehicle storage area. It is also recommended
that the following warning sign be
posted in a conspicuous location:
JW7
Do not operate utility vehicles
when under the influence of
alcohol or drugs. Death or serious
personal injury can result from
failing to comply with this
warning instruction.
SAFETY SURVEY
Perform safety surveys regularly to
identify hazardous areas where utility vehicles should not be operated.
HAZARD PREVENTION
The following hazards must be
made safe:
l
Steep Grades. Where steep
grades exist, restrict utility vehicles
to designated utility vehicle pathways where possible. In addition,
identify steep grades with a
suitable warning sign like:
Descend steep grades slowly with
foot on brake. Death or serious
personal injury can result from
failing to comply with this
warning instruction.
l
Sharp Turns, Blind Corners,
Bridge Approaches. Chain or
rope off these potentially
hazardous areas or identify them
with a suitable warning describing
the nature of the hazard and the
proper precautions to be taken to
avoid the hazard.
l
Wet Areas. Wet grass may cause
a utility vehicle to lose traction and
may affect stability. Reduce speed
in wet areas or during periods of
inclement weather.
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SAFETY CONSIDERATIONS
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Loose Terrain. Loose terrain may
1
cause a utility vehicle to lose traction and may affect stability. Repair
loose terrain, chain or rope off
these areas, or identify loose
2
terrain with a suitable warning.
l
Utility Vehicle and Pedestrian
Interference. Reroute utility vehicle
3
traffic or pedestrian traffic in
congested areas wherever possible
to prevent accidents. If it is
impractical to reroute traffic, erect
4
warning signs to warn pedestrians
of utility vehicle traffic, and to warn
utility vehicle operators to drive
5
slowly, use caution and watch for
pedestrians.
ACCESSORIES AND
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LOADING
Accessories
7
Accessories can affect the handling
and control of your vehicle. Keep the
following in mind when considering
an accessory or operating a utility
8
vehicle which has accessories.
l
Choose only accessories designed
9
for your utility vehicle. Your
Yamaha dealer has a variety of
genuine Yamaha accessories.
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Other accessories may also be
available on the market. However,
it is not possible for Yamaha to test
all non-Yamaha accessories, nor
have any control over the quality or
suitability of them. Choose a genuine Yamaha accessory, or one
that is equivalent in design and
quality.
l
Accessories should be rigidly and
securely mounted. An accessory
which can shift position or come off
4-2
while you are operating could
affect your ability to control the utility vehicle.
l
Do not mount an accessory where
it could interfere with your ability to
control the utility vehicle. Examples
include (but are not limited to) an
object that limits your ability to turn
the steering wheel or one that limits your view.
l
Use extra caution when driving a
utility vehicle with accessories. The
utility vehicle may handle differently
than it does without accessories.
Loading
Cargo or a trailer can change the
stability and handling of a utility vehicle. You must use common sense
and good judgment when carrying
cargo or towing a trailer. Keep the
following points in mind:
l
Never exceed the weight limits
shown on page 10-1. An overloaded utility vehicle can be
unstable.
l
Do not exceed the maximum
tongue weight. You can measure
tongue weight with a bathroom
scale. Put the tongue of the loaded
trailer on the scale with the tongue
at hitch height. Adjust the load in
the trailer, if necessary, to reduce
the weight on hitch. If you are carrying cargo and towing a trailer,
include the tongue weight in the
maximum vehicle load limit.
l
Load cargo in the cargo bed as
close to the center of the vehicle
as possible.
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SAFETY CONSIDERATIONS
l
Tie down cargo securely in the trailer.
Make sure cargo in the trailer cannot
move around. A shifting load can
cause an accident.
l
Make sure the load does not interfere with controls or your ability to
see where you are going.
l
Drive more slowly than you would
without a load. The more weight you
carry, the slower you should go.
Although conditions vary, it is good
practice not to exceed low range
whenever you are carrying heavier
loads or when towing a trailer.
l
Allow more braking distance. A
heavier vehicle takes longer to stop.
l
Avoid making sharp turns unless at
very slow speeds.
l
Avoid hills and rough terrain.
Choose terrain carefully. Added
weight affects the stability and
handling of the utility vehicle.
l
Overloading this utility vehicle or
carrying or towing cargo improperly could result in a hazard.
l
This could cause changes in
utility vehicle handling which
could lead to an accident.
l
Never exceed the stated load
capacity for this utility vehicle.
l
Cargo should be properly distributed and securely attached.
l
Reduce speed when carrying
cargo or pulling a trailer. Allow
greater distance for braking.
MAINTENANCE
REQUIRED FOR UTILITY
VEHICLE SAFETY
Practice the following to help ensure
the safety of utility vehicle operators:
l
Preventative Maintenance.
Perform all scheduled maintenance in accordance with manufacturer’s recommendations to
provide a safe, properly operating
utility vehicle.
l
Personnel. Allow only qualified,
trained, and authorized personnel
to inspect, adjust and maintain
utility vehicles.
l
Parts and Materials. Use only
replacement parts and materials
recommended by the manufacturer.
l
Ventilation. Properly ventilate all
maintenance and storage areas
in accordance with applicable fire
codes and ordinances to avoid fire
hazards. Ventilation is required
to remove flammable vapors and
fumes from gasoline powered
vehicle storage areas. Ventilation
is also required to remove hydrogen gas from the vehicle storage
areas during the battery charging
process.
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SAFETY CONSIDERATIONS
SAFETY PRECAUTIONS
1
DURING MAINTENANCE
When performing maintenance, follow
all safety instructions contained in the
2
manufacturer’s operation and service
manuals, as well as the following
safety procedures:
3
l
Properly immobilize utility vehicle
before beginning any maintenance.
4
l
Properly block chassis before
working underneath utility vehicle.
l
Before disconnecting any part of the
5
fuel system, drain the applicable
part of the system to prevent fuel
leaks.
6
l
Avoid fire hazards, and have
appropriate fire protection
equipment available.
7
l
Before performing any maintenance,
disable the vehicle’s electrical system in accordance with the manu-
8
facturer’s instructions.
l
Use only properly insulated tools
when working on electrically
9
powered utility vehicles or around
batteries.
l
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Maintain all safety devices, including brakes, steering mechanisms,
warning devices and governors, in
a safe operating condition. Do not
modify these safety devices as
supplied by the manufacturer.
l
Record all maintenance performed
in a maintenance record log by
date, name of person performing
maintenance and type of
maintenance. Periodically inspect
maintenance log to ensure
accurate and complete entries.
l
Maintain in a legible condition all
nameplates, warnings, and
instructions provided by the
manufacturer.
l
If new nameplates, warnings or
instructions are needed, contact
your Yamaha dealer.
FUEL HANDLING/
STORAGE AND
BATTERY CHARGING
Take the following precautions to
ensure maintenance worker safety:
l
Supervise the storage and
handling of liquid fuels in
accordance with applicable fire
and safety requirements.
l
Only use battery charging facilities
and procedures that are in
accordance with applicable
ordinances and regulations.
l
Periodically inspect fueling to be
certain that applicable safety
codes, regulations and
procedures are being followed.
l
After each maintenance or repair,
the vehicle must be driven by a
qualified, trained and authorized
person – in an area free of
pedestrian traffic – to ensure proper
operation and adjustment.
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