YAMAHA YFZ450S PARTS CATALOGUE 04-1

YFZ450S (5TG4) U.S.A.,OCEANIA YFZ450S (5TG5) CANADA YFZ450S (5TG6) EUROPE
1C5TG-100EB
2C5TG-100EB
()
YFZ450S
©2004 by Yamaha Motor Co., Ltd.
1st edition, January 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
A5
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
SMJ(*) BLACK METALLIC J 0906
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 USA U.S.A.
2 CAN CANADA
3 EUR EUROPE
4 OCE AUSTRALIA, NEW ZEALAND
A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5TG4
5TG5
5TG6
Colouring
Type Code
A 0906
A 0906
A 0906
Colour
Code
Colour Name
BLACK METALLIC J SMJ
BLACK METALLIC J SMJ
BLACK METALLIC J SMJ
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5TG4
5TG5 010 CANADA
5TG6 010 EUROPE
Production
Code No.
010 U.S.A.
020
Country
(destination)
AUSTRALIA
NEW ZEALAND
Model
Code
Production
Code No.
Country
(destination)
A7

ENGINE

CYLINDER ............................................................................B2
CRANKSHAFT & PISTON ....................................................B4
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B10
INTAKE .................................................................................B12
CARBURETOR .....................................................................B14
EXHAUST .............................................................................C3
CRANKCASE ........................................................................C4
CRANKCASE COVER 1 .......................................................C5
STARTER ..............................................................................C7
CLUTCH ................................................................................C8
TRANSMISSION ...................................................................C10
SHIFT CAM & FORK .............................................................C12

CHASSIS

FRAME ..................................................................................C13
FRONT FENDER ..................................................................C15
REAR FENDER .....................................................................D2
OIL TANK ..............................................................................D4
REAR ARM ...........................................................................D6
REAR SUSPENSION ............................................................D8
STEERING ............................................................................D9
FRONT SUSPENSION & WHEEL ........................................D10
FUEL TANK ...........................................................................D12
SEAT .....................................................................................D13
FRONT WHEEL .................................................................... D14
FRONT BRAKE CALIPER ....................................................D15
REAR WHEEL .......................................................................E3
REAR BRAKE CALIPER .......................................................E4
STEERING HANDLE & CABLE ............................................E5
FRONT MASTER CYLINDER ...............................................E6
STAND & FOOTREST ..........................................................E7
REAR MASTER CYLINDER .................................................E8
GUARD .................................................................................E9
GENERATOR ........................................................................E10
STARTING MOTOR ..............................................................E11
HEADLIGHT ..........................................................................E12
TAILLIGHT ............................................................................E13
CONTENTS
TAILLIGHT 2 ......................................................................... E14
HANDLE SWITCH & LEVER ................................................ E15
ELECTRICAL 1 ..................................................................... F2
ELECTRICAL 2 ..................................................................... F5
EMBLEM & LABEL 1 ............................................................ F6
EMBLEM & LABEL 2 ............................................................ F7
EMBLEM & LABEL 3 ............................................................ F8
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5TA–11102–10
5TA–11133–10
5TA–11134–10
93440–10153
90105–06027
90340–12112
91808–16023
91808–16023
95027–06010
90430–06014
95617–06635
90116–08018
90338–18064
95707–08500
94701–00411
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 1 3 3 3 3
.GUIDE, VALVE 2 2 2 2 2
.CIRCLIP 5 5 5 5
.BOLT, FLANGE 10 10 10 10
.PLUG, STRAIGHT SCREW 1 1 1 1
.PIN, DOWEL 2 2 2 2
.PIN, DOWEL 2 2 2 2
BOLT, FLANGE 1 1 1 1
GASKET 1 1 1 1
BOLT, STUD 2 2 2 2
BOLT, STUD 1 1 1 1
PLUG 1111
NUT, FLANGE 1111
PLUG, SPARK (NGK R CR8E) 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
2
16
5TA–11181–00
17
90105–104A7
18
90105–106A3
19
90201–10025
20
5TA–11191–00
21
371–11167–01
22
5TG–11167–00
23
5TA–11193–00
24
90109–066F0
25
4KG–1111G–00
26
5TG–11166–00
27
90467–14015
GASKET, CYLINDER HEAD 1 1 1 1 1
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 2 2 2 2
WASHER, PLATE 4 4 4 4
COVER, CYLINDER HEAD 1 1 1 1 1
PIPE, BREATHER 2 1 1 1 1
PIPE, BREATHER 2 1 1 1 1
GASKET, HEAD COVER 1 1 1 1 1
BOLT 2222
RUBBER, MOUNT 1 2 2 2 2
PIPE, BREATHER 1 1 1 1 1
CLIP 1111
FIG. 1 CYLINDER
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
PART NO. DESCRIPTION
90445–11182
90467–11106
90501–08728
5TA–11351–00
90179–06500
93612–16254
95027–06035
5TG–11395–00
95827–06014
90109–06418
90430–06014
5TA–11311–01
HOSE (L300) 1 1 1 1
CLIP 2222
SPRING, COMPRESSION 1 1 1 1
GASKET, CYLINDER 1 1 1 1
NUT 2222
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 1 1 1 1
HOLDER 1111
BOLT, FLANGE 1 1 1 1
BOLT 1111
GASKET 1 1 1 1
CYLINDER 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
3
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5TG–11400–00
5TG–11412–00
5TG–11422–00
5TA–11681–00
93310–63437
5TG–11651–00
93306–30633
5TA–11536–00
5TA–11455–11
5BE–11454–00
5TA–11531–01
90149–06250
93306–20335
93311–62574
90170–14171
CRANKSHAFT ASSY 1 1 1 1
.CRANK 1 1 1 1 1
.CRANK 2 1 1 1 1
.PIN, CRANK 1 1 1 1 1
.BEARING 1111
.ROD, CONNECTING 1 1 1 1
BEARING 2 2 2 2
GEAR, DRIVE 1 1 1 1
SHAFT 1 1 1 1 1
.WEIGHT 1 1 1 1 1
.GEAR, BALANCE WEIGHT 1 1 1 1
.SCREW 3 3 3 3
BEARING 1 1 1 1
BEARING 1 1 1 1
NUT 1111
USA
CAN
EUR
OCE
REMARKS
B
4
16
90215–14287
17
90280–03006
18
5TG–11631–00
19
5TG–11603–00
20
99009–20500
21
5TG–11633–00
22
99009–20500
WASHER, LOCK 1 1 1 1
KEY, WOODRUFF 1111
PISTON (STD) 1 1 1 1
PISTON RING SET (STD) 1 1 1 1
CIRCLIP 1 1 1 1
PIN, PISTON 1 1 1 1
CIRCLIP 1 1 1 1
FIG. 3 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
5TA–12111–00
5TA–12112–00
5TA–12121–00
3GM–12126–00
5TA–12113–00
5TA–12114–00
5BE–12117–00
4GY–12117–00
1AA–12118–00
1WG–12118–00
33M–12119–00
4SV–12119–00
3LD–12168–00
VALVE, INTAKE 1 1 1 1
VALVE, INTAKE 2 2 2 2 2
VALVE, EXHAUST 2 2 2 2
SEAT, VALVE SPRING 2 5 5 5 5
SPRING, VALVE INNER 3 3 3 3
SPRING, VALVE OUTER 2 2 2 2
RETAINER, VALVE SPRING 3 3 3 3
RETAINER, VALVE SPRING 2 2 2 2
COTTER, VALVE 4 4 4 4
COTTER, VALVE 6 6 6 6
SEAL, VALVE STEM 2 2 2 2
SEAL, VALVE STEM 3 3 3 3
PAD, ADJUSTING (1.20) 5 5 5 5 UR
USA
CAN
EUR
OCE
REMARKS
B
5
3LD–12168–20
3LD–12168–40
3LD–12168–60
3LD–12168–80
3LD–12168–A0
3LD–12168–F0
3LD–12168–H1
3LD–12168–K1
3LD–12168–M1
3LD–12168–R1
3LD–12168–U1
3LD–12168–W1
3LD–12168–Y1
3LD–12169–11
PAD, ADJUSTING (1.25) 5 5 5 5 UR
PAD, ADJUSTING (1.30) 5 5 5 5 UR
PAD, ADJUSTING (1.35) 5 5 5 5 UR
PAD, ADJUSTING (1.40) 5 5 5 5 UR
PAD, ADJUSTING (1.45) 5 5 5 5 UR
PAD, ADJUSTING (1.50) 5 5 5 5 UR
PAD, ADJUSTING (1.55) 5 5 5 5 UR
PAD, ADJUSTING (1.60) 5 5 5 5 UR
PAD, ADJUSTING (1.65) 5 5 5 5 UR
PAD, ADJUSTING (1.70) 5 5 5 5 UR
PAD, ADJUSTING (1.75) 5 5 5 5 UR
PAD, ADJUSTING (1.80) 5 5 5 5 UR
PAD, ADJUSTING (1.85) 5 5 5 5 UR
PAD, ADJUSTING (1.90) 5 5 5 5 UR
FIG. 3 VALVE
REF. NO.
13
PART NO. DESCRIPTION
3LD–12169–31
PAD, ADJUSTING (1.95) 5 5 5 5 UR
USA
CAN
EUR
OCE
REMARKS
3LD–12169–50
3LD–12169–70
3LD–12169–90
3LD–12169–E0
3LD–12169–G0
3LD–12169–J0
3LD–12169–L0
3LD–12169–N0
3LD–12169–T0
14
3FV–12153–10
PAD, ADJUSTING (2.00) 5 5 5 5 UR
PAD, ADJUSTING (2.05) 5 5 5 5 UR
PAD, ADJUSTING (2.10) 5 5 5 5 UR
PAD, ADJUSTING (2.15) 5 5 5 5 UR
PAD, ADJUSTING (2.20) 5 5 5 5 UR
PAD, ADJUSTING (2.25) 5 5 5 5 UR
PAD, ADJUSTING (2.30) 5 5 5 5 UR
PAD, ADJUSTING (2.35) 5 5 5 5 UR
PAD, ADJUSTING (2.40) 5 5 5 5 UR
LIFTER, VALVE 5 5 5 5 YELLOW
B
6
FIG. 4 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
5TA–12170–00
5TG–12180–00
93440–41178
5BE–12241–00
94591–57118
5TA–12210–00
4FM–12213–00
95027–06025
5TA–12251–01
5TA–12252–00
5TG–12299–00
CAMSHAFT ASSY 1 1 1 1 1
CAMSHAFT ASSY 2 1 1 1 1
CIRCLIP 2 2 2 2
GUIDE, STOPPER 2 1 1 1 1
CHAIN (98XRH2010-118M) 1 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1
BOLT, FLANGE 2 2 2 2
DAMPER, CHAIN 1 1 1 1 1
DAMPER, CHAIN 2 1 1 1 1
BOLT, STOPPER 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
7
FIG. 5 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
5BE–12564–00
93210–19758
5GR–12458–00
5DJ–12451–00
90201–08512
93102–11008
93102–12106
93306–00105
5TG–12422–00
5TG–12439–00
93604–10011
90430–06014
95027–06030
PIPE, WATER 2 2 2 2
O-RING 2 2 2 2
SHAFT, IMPELLER 1 1 1 1
IMPELLER, WATER PUMP 1 1 1 1
WASHER, PLATE 1 1 1 1
OIL SEAL 1 1 1 1
OIL SEAL (SD 12-22-5 HS) 1 1 1 1
BEARING (B6001) 1 1 1 1
COVER, HOUSING 1 1 1 1
O-RING 1 1 1 1
PIN, DOWEL 2 2 2 2
GASKET 1 1 1 1
BOLT, FLANGE 4 4 4 4
USA
CAN
EUR
OCE
REMARKS
B
8
FIG. 6 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5TG–12576–00
90467–23109
5TG–12481–00
93210–16500
95027–06012
5TG–12577–00
5TG–12482–00
5TG–12461–00
5TG–12405–00
5SL–12462–00
90480–15235
90209–06174
90387–060A7
90387–0714B
95807–06020
HOSE 1 1 1 1 1
CLIP 4444
PIPE 1 1 1 1 1
O-RING 2 2 2 2
BOLT, FLANGE 2 2 2 2
HOSE 2 1 1 1 1
PIPE 2 1 1 1 1
RADIATOR ASSY 1 1 1 1
BLOWER ASSY 1 1 1 1
CAP, RADIATOR 1 1 1 1
GROMMET 4 4 4 4
WASHER 2 2 2 2
COLLAR 2222
COLLAR 2222
BOLT, FLANGE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
9
16
95807–06025
17
5TG–12467–00
18
90269–07076
BOLT, FLANGE 2 2 2 2
COVER, RADIATOR 1 1 1 1
RIVET 1111
FIG. 7 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5TA–13300–00
5TA–13320–00
93603–16219
93440–10153
93210–10197
99530–10114
99530–08012
90110–06058
91314–06030
5TA–13341–00
5BE–13342–00
99001–08600
99009–12400
90201–12166
5TA–13412–00
OIL PUMP ASSY 1 1 1 1
ROTOR ASSY 2 1 1 1 1
PIN, DOWEL 1 1 1 1
CIRCLIP 1 1 1 1
O-RING 1 1 1 1
PIN, DOWEL 1 1 1 1
PIN, DOWEL 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
BOLT 1111
GEAR, OIL PUMP IDLE 1 1 1 1
SHAFT, IDLE GEAR 1 1 1 1
CIRCLIP 1 1 1 1
CIRCLIP 1 1 1 1
WASHER, PLATE 1 1 1 1
HOUSING, STRAINER 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
10
16
5BE–13411–00
17
95027–06025
18
5TA–13440–00
19
5BE–13447–10
20
93210–47675
21
93210–07135
22
90109–065G2
23
95027–06065
24
95027–06020
25
5TG–13161–00
26
90401–10159
27
90430–10188
STRAINER, OIL 1 1 1 1
BOLT, FLANGE 2 2 2 2
ELEMENT ASSY, OIL CLEANER 1 1 1 1
COVER, OIL ELEMENT 1 1 1 1
O-RING 1 1 1 1
O-RING 3 3 3 3
BOLT 1111
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
PIPE, DELIVERY 1 1 1 1 1
BOLT, UNION 1111
GASKET 2 2 2 2
FIG. 7 OIL PUMP
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90401–08038
90430–08119
5TG–13171–00
93210–07003
93210–09008
93210–12759
95027–06012
5TG–13416–00
93210–10197
99530–10114
95027–06025
5TG–13418–00
90450–22017
93210–10197
99530–10114
BOLT, UNION 2222
GASKET 4 4 4 4
PIPE, DELIVERY 2 1 1 1 1
O-RING 1 1 1 1
O-RING 1 1 1 1
O-RING 1 1 1 1
BOLT, FLANGE 1 1 1 1
PIPE, OIL 1 1 1 1 1
O-RING 1 1 1 1
PIN, DOWEL 1 1 1 1
BOLT, FLANGE 1 1 1 1
PIPE, OIL 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
O-RING 1 1 1 1
PIN, DOWEL 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
11
43
95027–06025
BOLT, FLANGE 1 1 1 1
FIG. 8 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5TA–13597–00
90450–57004
90450–59002
90450–61001
5TG–14411–00
5TG–14453–00
5GH–14436–00
5TG–14451–00
5TG–14458–00
5TG–14479–00
5TG–14412–00
4FU–14452–00
90450–99064
5TG–1442F–00
90267–48138
JOINT, CARBURETOR 3 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
CASE, AIR CLEANER 1 1 1 1 1
JOINT, AIR CLEANER 1 1 1 1 1
HOOK 3333
ELEMENT, AIR CLEANER 1 1 1 1
GUIDE 1 1 1 1
FUNNEL 1 1 1 1
CAP, CLEANER CASE 1 1 1 1 1
SEAL 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
PROTECTOR 1 1 1 1
RIVET, BLIND 5 5 5 5
USA
CAN
EUR
OCE
REMARKS
B
12
16
90201–043H7
17
5TG–14459–00
18
4ES–14462–00
19
59V–14457–00
20
90467–22080
21
90209–06096
22
90122–06002
23
5TG–14409–00
24
31A–14435–00
25
90387–08023
26
90105–06044
27
5TG–2179T–00
WASHER, PLATE 5 5 5 5
HOLDER, GUIDE 1 1 1 1
SEAL 1 1 1 1
SEAL 1 1 1 1
CLIP 1111
WASHER 1 1 1 1
BOLT, WING 1111
DAMPER 2222
GROMMET 1 1 1 1
COLLAR 4444
BOLT, FLANGE 4 4 4 4
PLATE, EPA 3(CALIFORNIA) 1
FIG. 8 INTAKE
REF. NO.
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
5TG–15370–00
90105–06044
90387–07789
90201–06557
5TG–1531A–00
90501–100A0
90467–14015
5TG–1532A–00
5TG–14419–00
BREATHER ASSY 1 1 1 1
BOLT, FLANGE 2 2 2 2
COLLAR 2222
WASHER, PLATE 2 2 2 2
HOSE, BREATHER 1 1 1 1 1
SPRING, COMPRESSION 1 1 1 1
CLIP 2222
HOSE, BREATHER 2 1 1 1 1
PIPE 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
13
FIG. 9 CARBURETOR
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5TG–14101–00
5JG–14959–00
91316–04012
688–14592–00
98502–04012
90202–08045
5JG–14951–00
5JG–14522–00
5JG–14388–00
3TJ–14267–40
5JG–14546–01
4FN–14997–00
3TJ–14159–40
5JG–14521–00
5JG–14275–00
CARBURETOR ASSY 1 1 1 1 1
.GASKET 1 1 1 1
.BOLT 2 2 2 2
.SCREW 5 5 5 5
.SCREW, PAN HEAD 4 4 4 4
.WASHER, PLATE 1 1 1 1
.WASHER 1 1 1 1
.SCREW, ADJUST 1 1 1 1
.VALVE, VACUUM CONTROL 1 1 1 1
.ROLLER 1 1 1 1
.VALVE, NEEDLE 1 1 1 1
.SEAL 1 1 1 1
.CLIP 1 1 1 1
.SCREW, ADJUST 1 1 1 1
.SPRING 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
14
16
5JG–14264–00
17
5JG–14947–00
18
4MX–14948–04
19
3TJ–1494F–23
20
5TA–14943–27
21
4SR–14985–00
22
676–14548–00
23
4MX–14392–00
24
633–14159–00
25
5JG–14984–00
26
3TJ–14191–40
27
3TJ–14293–40
.COLLAR 1 1 1 1
.NOZZLE, MAIN 1 1 1 1
.JET, SLOW (#42) 1 1 1 1
.JET (#90) 1111
.JET, MAIN (#100) 1 1 1 1
.FLOAT 1111
.PIN, FLOAT ARM 1 1 1 1
.VALVE, NEEDLE 1 1 1 1
.CLIP 1 1 1 1
.GASKET, FLOAT CHAMBER 1 1 1 1
.PLUG, DRAIN 1 1 1 1
.COVER 1 1 1 1 1
FIG. 9 CARBURETOR
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
5JG–14940–17
3TJ–14536–40
3TJ–14933–40
6H4–14561–00
5TA–14371–00
5TA–14335–00
5TA–14997–00
5NX–14562–00
5NX–14216–00
4MX–14561–00
4MX–14115–00
3TJ–14137–40
5BE–14146–00
5JG–14346–00
5JG–14565–00
.DIAPHRAGM ASSY 1 1 1 1
.GASKET 2 2 2 2
.SPRING, DIAPHRAGM 1 1 1 1
.O-RING 1 1 1 1
.PLUNGER, STARTER 1 1 1 1
.SPRING, PLUNGER 1 1 1 1
.SEAL 1 1 1 1
.O-RING 2 2 2 2
.SCREW 1 1 1 1
.O-RING 1 1 1 1
.PLUG, SCREW 1 1 1 1
.CLIP 3 3 3 3
.PLATE 1111
.PLATE 1111
.SCREW 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
15
43
5JG–14531–00
44
5JG–14591–00
45
5PA–14146–00
46
5TG–8259A–00
47
5TG–85885–00
48
5TG–14916–V1
49
5TG–14923–40
50
3TJ–14160–40
51
3TJ–14562–40
52
3TJ–14952–40
53
5TG–14171–00
54
5TG–14225–00
.SPRING, ADJUST SCREW 1 1 1 1
.SCREW 1 1 1 1
.PLATE 1111
.SWITCH, CARBURETOR 1 1 1 1
.THROTTLE SENSOR ASSY 1 1 1 1
.NEEDLE 1111
.SCREW, PILOT 1 1 1 1
.COIL, SPRING 1 1 1 1
.O-RING 1 1 1 1
.WASHER 1 1 1 1
.PLUNGER, STARTER 1 1 1 1
.CAP 1111
FIG. 9 CARBURETOR
REF. NO.
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO. DESCRIPTION
5TG–14591–00
5TG–14935–00
5TG–14197–00
5TG–14987–00
5TG–14417–00
5TG–14418–00
5TG–14959–00
5TG–14561–00
5TG–14255–00
5TG–14335–00
5TA–14293–00
5TA–14227–00
5TA–14239–00
5TA–14987–00
3TJ–14137–40
.SCREW 1 1 1 1
.SPRING 1 1 1 1
.PIPE 1 1 1 1
.HOSE 1 1 1 1
.COVER 1 1 1 1 1
.COVER 2 1 1 1 1
.GASKET 1 1 1 1
.O-RING 1 1 1 1
.PLATE 1111
.SPRING, PLUNGER 1 1 1 1
COVER 1 1 1 1 1
GASKET 1 1 1 1
SEAL 1 1 1 1
HOSE 1111
CLIP 1111
USA
CAN
EUR
OCE
REMARKS
C
2
70
5TA–14428–00
71
24W–14193–00
72
91A20–07004
73
5TG–24311–00
74
90467–12053
75
90464–13133
76
90467–10038
BOLT 2222
PIPE 1 1 1 1
TUBE, FLEXIBLE VINYL 1 1 1 1
PIPE, FUEL 1 1 1 1 1
CLIP 1111
CLAMP 1 1 1 1
CLIP 1111
FIG. 10 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5TG–14611–00
5TG–14628–00
90201–05015
98980–06010
92990–06200
3VD–14613–01
91317–08020
5TG–14711–00
90105–10147
92990–10600
5TG–14752–00
95027–06008
8FA–14714–10
5TG–14718–00
90201–05015
PIPE, EXHAUST 1 1 1 1 1
PROTECTOR, EXHAUST PIPE 1 1 1 1
WASHER, PLATE 6 6 6 6
SCREW, BIND 3 3 3 3
WASHER, PLAIN 3 3 3 3
GASKET, EXHAUST PIPE 1 1 1 1
BOLT 1111
MUFFLER 1 1 1 1 1
.BOLT, FLANGE 1 1 1 1
.WASHER, PLATE 1 1 1 1
PIPE, OUTLET 1 1 1 1
BOLT, FLANGE 1 1 1 1
GASKET, MUFFLER 1 1 1 1
PROTECTOR, MUFFLER 1 1 1 1 1
WASHER, PLATE 4 4 4 4
USA
CAN
EUR
OCE
REMARKS
C
3
16
98907–06010
17
92907–06200
18
5TG–14787–00
19
90110–06134
20
5BE–14788–00
21
95817–08025
22
90201–08326
SCREW, BIND 2 2 2 2
WASHER 2 2 2 2
CAP, SILENCER 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 3 3 3 3
BAND, SILENCER 1 1 1 1
BOLT, FLANGE 2 2 2 2
WASHER, PLATE 2 2 2 2
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