YAMAHA YFS200S PARTS CATALOGUE 04

YFS200S (5VM3) U49, OCEANIA
YFS200S (5VM4) CANADA, FRANCE
YF200S (5VM3) JAPAN

1C5VM-100E1

2C5VM-100E1

()

YFS200S/YF200S

PARTS CATALOGUE

©2003 by Yamaha Motor Co., Ltd.

1st edition, April 2003

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A5

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

BWS1(*) BLUISH WHITE SOLID 1 0892

YB(*) YAMAHA BLACK 0033

NTR NATIVE RED 006W

S8 SILVER 8 0895

SL SILVER 0035

WW WHITE 0036

FOREWORD

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1U49 U49

2 CAN CANADA

3 FRA FRANCE

4 OCE AUSTRALIA, NEW ZEALAND

5JPN JAPAN

A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5VM3

5VM4

Colouring

Type Code

A 0583

B 0892

A 0583

B 0892

C 0033

Colour

Code

Colour Name

DEEP PURPLISH BLUE SOLID E DPBSE

BLUISH WHITE SOLID 1 BWS1

DEEP PURPLISH BLUE SOLID E DPBSE

BLUISH WHITE SOLID 1 BWS1

YAMA H A B L AC K YB

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5VM3

5VM4

Production

Code No.

010 U49

020

030 JAPAN

010 CANADA

020 FRANCE

AUSTRALIA

NEW ZEALAND

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

A7

ENGINE

CYLINDER HEAD .................................................................B2

CRANKSHAFT & PISTON ....................................................B3

OIL PUMP .............................................................................B5

INTAKE .................................................................................B6

CARBURETOR .....................................................................B7

EXHAUST .............................................................................B9

CRANKCASE ........................................................................B10

CRANKCASE COVER 1 .......................................................B11

STARTER CLUTCH ..............................................................B12

CLUTCH ................................................................................B13

TRANSMISSION ...................................................................B14

SHIFT CAM & FORK .............................................................C2

SHIFT SHAFT .......................................................................C3

CHASSIS

FRAME ..................................................................................C4

FRONT FENDER ..................................................................C5

REAR FENDER .....................................................................C6

OIL TANK ..............................................................................C7

REAR ARM ...........................................................................C8

REAR SUSPENSION ............................................................C9

STEERING ............................................................................C11

FRONT SUSPENSION & WHEEL ........................................C12

FUEL TANK ...........................................................................C14

SEAT .....................................................................................C15

FRONT WHEEL .................................................................... D2

FRONT BRAKE CALIPER ....................................................D4

REAR WHEEL .......................................................................D5

REAR BRAKE CALIPER .......................................................D7

STEERING HANDLE & CABLE ............................................D8

FRONT MASTER CYLINDER ...............................................D10

STAND & FOOTREST ..........................................................D11

REAR MASTER CYLINDER .................................................D12

GUARD .................................................................................D13

GENERATOR ........................................................................D14

HEADLIGHT ..........................................................................D15

TAILLIGHT ............................................................................E2

HANDLE SWITCH & LEVER ................................................E3

ELECTRICAL 1 .....................................................................E4

ELECTRICAL 2 .....................................................................E5

EMBLEM & LABEL 1 ............................................................. E6

CONTENTS

EMBLEM & LABEL 2 ............................................................ E8

EMBLEM & LABEL 3 ............................................................ E10

EMBLEM & LABEL 4 ............................................................ E12

EMBLEM & LABEL 5 ............................................................ E14

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

PART NO. DESCRIPTION

2XJ–11111–00

3R9–11162–00

1K6–11128–00

90116–08394

95317–08600

90201–08649

94701–00204

HEAD, CYLINDER 1 1 1 1 1 1

ABSORBER 2 2 2 2 2 2

ABSORBER 4 2 2 2 2 2

BOLT, STUD 6 6 6 6 6

NUT 66666

WASHER, PLATE 6 6 6 6 6

PLUG, SPARK (NGK BR8ES) 1 1 1 1

U49

CAN

FRA

OCE

REMARKS

JPN

94703–00204

8

2XJ–11181–00

9

2XJ–11311–02

10

3R9–11162–00

11

3R6–11162–00

12

3JM–11351–01

13

10V–1131E–00

14

90116–08318

15

90116–08388

16

99530–10114

17

90179–08299

PLUG, SPARK (NGK BR8ES) 1

GASKET, CYLINDER HEAD 1 1 1 1 1 1

CYLINDER 1 1 1 1 1 1

ABSORBER 2 2 2 2 2 2

ABSORBER 2 4 4 4 4 4

GASKET, CYLINDER 1 1 1 1 1

HOLDER 1 11111

BOLT, STUD 2 2 2 2 2

BOLT, STUD 2 2 2 2 2

PIN, DOWEL 2 2 2 2 2

NUT 44444

B

2

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

37F–11400–00

37F–11412–00

37F–11422–00

43G–11651–00

37F–11681–00

90209–22248

93310–522L4

2XJ–11631–01–97

CRANKSHAFT ASSY 1 1 1 1 1

.CRANK 1 11111

.CRANK 2 11111

.ROD, CONNECTING 1 1 1 1 1

.PIN, CRANK 1 1 1 1 1 1

.WASHER 2 2 2 2 2

.BEARING 11111

PISTON (STD) 1 1 1 1 1

U49

CAN

FRA

OCE

REMARKS

JPN

2XJ–11635–01

2XJ–11636–01

9

3JM–11601–00

3JM–11601–10

3JM–11601–20

10

93310–316H6

11

4L0–11633–00

12

93450–17044

13

93306–20562

14

93306–30556

15

93102–25331

16

93103–32099

17

90387–206K3

18

90280–03017

19

90282–05047

20

10V–11536–01

21

37F–11454–00

PISTON (0.25MM O/S) 1 1 1 1 1 AP

PISTON (0.50MM O/S) 1 1 1 1 1 AP

PISTON RING SET (STD) 1 1 1 1 1

PISTON RING SET (0.25MM O/S) 1 1 1 1 1 AP

PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP

BEARING 1 1 1 1 1

PIN, PISTON 1 1 1 1 1

CIRCLIP 22222

BEARING 1 1 1 1 1

BEARING 1 1 1 1 1

OIL SEAL 11111

OIL SEAL 11111

COLLAR 11111

KEY, WOODRUFF 11111

KEY, STRAIGHT 1 1 1 1 1

GEAR, DRIVE (43T) 1 1 1 1 1

WEIGHT 1 11111

B

3

22

93306–20211

23

93306–20335

BEARING (6202SH2-C3) 1 1 1 1 1

BEARING 1 1 1 1 1

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

24

25

26

27

PART NO. DESCRIPTION

90282–05013

37F–11530–00

90215–12235

90170–12337

KEY, STRAIGHT 1 1 1 1 1

BALANCER WEIGHT GEAR COMP. 1 1 1 1 1

WASHER, LOCK 1 1 1 1 1

NUT 11111

U49

CAN

FRA

OCE

REMARKS

JPN

B

4

FIG. 3 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

2XJ–13100–00

90445–054F8

90468–02033

90430–04004

98907–04008

10V–13175–00

90201–08624

126–13116–01

98507–05014

93101–10001

137–13176–00

10V–13178–01

93603–22028

93430–08007

90468–02033

OIL PUMP ASSY 1 1 1 1 1

.HOSE 11111

.CLIP 11111

.GASKET 1 1 1 1 1

.SCREW, BIND 11111

SHAFT, WORM 11111

WASHER, PLATE 1 1 1 1 1

GASKET, PUMP CASE 1 1 1 1 1

SCREW, PAN HEAD 2 2 2 2 2

OIL SEAL 11111

METAL, WORM SHAFT OUTER 1 1 1 1 1

GEAR, PUMP DRIVE 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

CIRCLIP 22222

CLIP 11111

U49

CAN

FRA

OCE

REMARKS

JPN

B

5

16

90468–15020

CLIP 11111

FIG. 4 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

2HF–13610–01

2HF–13613–00

58T–13616–01

98517–03008

92907–03100

3JM–13621–00

2XJ–13565–00

97007–06025

92907–06600

90450–44046

90460–49058

2XJ–14453–00

2XJ–14477–00

2XJ–14459–00

95607–05100

REED VALVE ASSY 1 1 1 1 1

.REED, VALVE 2 2 2 2 2

.STOPPER, REED VALVE 2 2 2 2 2

.SCREW, PAN HEAD 4 4 4 4 4

.WASHER, SPRING 4 4 4 4 4

GASKET, VALVE SEAT 1 1 1 1 1

JOINT, CARBURETOR 1 1 1 1 1

BOLT 44444

WASHER, PLATE 4 4 4 4 4

HOSE CLAMP ASSY 1 1 1 1 1

CLAMP, HOSE 1 1 1 1 1

JOINT, AIR CLEANER 1 1 1 1 1 1

PLATE 11111

HOLDER, GUIDE 1 1 1 1 1

NUT, U 66666

U49

CAN

FRA

OCE

REMARKS

JPN

B

6

16

2XJ–14451–00

17

2XJ–14458–00

18

90209–06096

19

98507–06060

20

2XJ–14412–01

21

15A–14462–00

22

90159–06085

23

2XJ–14437–00

24

90460–56105

25

59V–14457–00

26

90467–22080

ELEMENT, AIR CLEANER 1 1 1 1 1

GUIDE 11111

WASHER 1 1 1 1 1

SCREW, PAN HEAD 1 1 1 1 1

CAP, CLEANER CASE 1 1 1 1 1 1

SEAL 1 1 1 1 1

SCREW, WITH WASHER 4 4 4 4 4

DUCT 1 1 1 1 1

CLAMP, HOSE 1 1 1 1 1

SEAL 1 1 1 1 1

CLIP 11111

FIG. 5 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5VM–14101–00

304–14184–00

260–14142–32

98502–04008

2MA–14107–28

4L0–14185–00

537–14186–00

2XJ–14112–20

137–14143–46

137–14153–00

4L0–14141–46

2NL–14197–00

98502–04016

92990–04100

4L0–14197–00

CARBURETOR ASSY 1 1 1 1 1 1

.GASKET, FLOAT CHAMBER 1 1 1 1 1

.JET, PILOT (# 32.5) 1 1 1 1 1

.SCREW, PAN HEAD 1 1 1 1 1

.NEEDLE VALVE SET 1 1 1 1 1

.FLOAT 11111

.PIN, FLOAT 1 1 1 1 1

.VALVE, THROTTLE 1 1 1 1 1 1

.JET, MAIN (#230) 1 1 1 1 1

.WASHER, MAIN JET 1 1 1 1 1

.NOZZLE, MAIN 1 1 1 1 1

.PIPE 1 1 1 1 1

.SCREW, PAN HEAD 4 4 4 4 4

.WASHER, SPRING 4 4 4 4 4

.PIPE 2 2 2 2 2

U49

CAN

FRA

OCE

REMARKS

JPN

B

7

16

2GU–14153–00

17

248–14131–00

18

12R–14191–00

19

2GU–14952–00

20

10W–14104–00

21

500–14146–00

22

2GU–14171–00

23

558–14147–00

24

2GU–14161–00

25

98502–05008

26

92990–05100

27

2GU–14243–00

.RING 11111

.SPRING, THROTTLE VALVE 1 1 1 1 1

.PLUG, DRAIN 1 1 1 1 1

.WASHER 1 1 1 1 1

.AIR SCREW SET 1 1 1 1 1

.PLATE 11111

.PLUNGER, STARTER 1 1 1 1 1

.O-RING 1 1 1 1 1

.NUT, CABLE ADJUSTING 1 1 1 1 1

.SCREW, PAN HEAD 1 1 1 1 1

.WASHER, SPRING 1 1 1 1 1

.PLATE 11111

FIG. 5 CARBURETOR

REF.
NO.

28

29

30

31

32

33

PART NO. DESCRIPTION

5VM–1490J–00

3JM–8259E–00

2GU–2633K–00

98507–03010

92907–03100

92907–03600

.NEEDLE SET 11111

SWITCH ASSY 1 1 1 1 1

WIRE, INNER 1 1 1 1 1 1

SCREW, PAN HEAD 3 3 3 3 3

WASHER, SPRING 3 3 3 3 3

WASHER 3 3 3 3 3

U49

CAN

FRA

OCE

REMARKS

JPN

B

8

FIG. 6 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

2XJ–14610–00

2XJ–14718–00

98907–06010

4BD–14766–00

90206–06090

3PA–14613–10

90116–08042

90179–08270

565–14771–00

95817–06012

2XJ–14753–00

1W2–14714–00

90460–37026

95817–08016

2XJ–14752–00

EXHAUST PIPE ASSY 1 1 1 1 1 1

PROTECTOR, MUFFLER 1 11111

SCREW, BIND 2 2 2 2 2

WASHER, PROTECTOR 4 4 4 4 4

WASHER, WAVE 2 2 2 2 2

GASKET, EXHAUST PIPE 1 1 1 1 1

BOLT, STUD 2 2 2 2 2

NUT 22222

STAY, MUFFLER 1 11111

BOLT, FLANGE 2 2 2 2 2

SILENCER, EXHAUST 1 1 1 1 1

GASKET, MUFFLER 11111

CLAMP, HOSE 2 2 2 2 2

BOLT, FLANGE 2 2 2 2 2

PIPE, OUTLET 1 1 1 1 1

U49

CAN

FRA

OCE

REMARKS

JPN

B

9

16

2XJ–14755–10

17

98907–06010

GASKET, SILENCER 1 1 1 1 1

SCREW, BIND 3 3 3 3 3

FIG. 7 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

2XJ–15111–01

2XJ–15121–00

99530–12016

98507–06045

98507–06060

90340–12059

90201–12172

37F–15128–00

98507–08010

98507–06030

98507–06075

92907–06600

90480–01209

90338–09206

137–13115–01

CRANKCASE 1 1 1 1 1 1

CRANKCASE 2 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

SCREW, PAN HEAD 8 8 8 8 8

SCREW, PAN HEAD 1 1 1 1 1

PLUG, STRAIGHT SCREW 1 1 1 1 1

WASHER, PLATE 1 1 1 1 1

HOLDER 11111

SCREW, PAN HEAD 1 1 1 1 1

SCREW, PAN HEAD 1 1 1 1 1

SCREW, PAN HEAD 2 2 2 2 2

WASHER, PLATE 2 2 2 2 2

GROMMET 11111

PLUG 11111

CONNECTOR, SUCTION PIPE 1 1 1 1 1

U49

CAN

FRA

OCE

REMARKS

JPN

B

10

16

90445–09019

17

90201–166L5

HOSE 11111

WASHER, PLATE 2 2 2 2 2

FIG. 8 CRANKCASE COVER 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

2XJ–15411–00

2XJ–15379–00

98507–06030

90465–10069

2XJ–15420–00

99530–10014

3JM–15451–11

95027–06030

95027–06035

37F–15416–00

98507–06030

3Y1–15363–00

93210–19123

5VM–13174–00

COVER, CRANKCASE 1 1 1 1 1 1

SEAL, CRANKCASE 1 1 1 1 1

SCREW, PAN HEAD 5 5 5 5 5

CLAMP 11111

CRANKCASE COVER ASSY 2 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

GASKET, CRANKCASE COVER 1 1 1 1 1 1

BOLT, FLANGE 6 6 6 6 6

BOLT, FLANGE 2 2 2 2 2

COVER, OIL PUMP 1 1 1 1 1

SCREW, PAN HEAD 4 4 4 4 4

PLUG, OIL 1 1 1 1 1

O-RING 1 1 1 1 1

HOLDER, OIL PIPE 1 1 1 1 1

U49

CAN

FRA

OCE

REMARKS

JPN

B

11

FIG. 9 STARTER CLUTCH

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

PART NO. DESCRIPTION

10V–15660–00

10V–15641–00

90468–26048

90201–200J7

90508–26667

10V–15666–00

10V–15651–00

90201–154E8

99009–15400

2XJ–15620–10

90179–12659

93109–20014

KICK AXLE ASSY 1 1 1 1 1

GEAR, KICK (23T) 1 1 1 1 1

CLIP 11111

WASHER, PLATE 1 1 1 1 1

SPRING, TORSION 1 1 1 1 1

SPACER 11111

GEAR, KICK IDLE (29T) 1 1 1 1 1

WASHER, PLATE (T=1.0) 2 2 2 2 2

CIRCLIP 22222

KICK CRANK ASSY 1 1 1 1 1

NUT 11111

OIL SEAL 11111

U49

CAN

FRA

OCE

REMARKS

JPN

B

12

FIG. 10 CLUTCH

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

3JM–16150–01

37F–16371–01

1V1–16324–00

4V0–16321–00

2TV–16154–00

37F–16351–00

90501–20568

90119–05001

1HX–16331–00

1HX–16383–00

2JK–16111–01

90179–12567

90208–18046

90201–180P2

90215–12271

PRIMARY DRIVEN GEAR COMP. 1 1 1 1 1

BOSS, CLUTCH 1 1 1 1 1

PLATE, CLUTCH 1 6 6 6 6 6

PLATE, FRICTION 6 6 6 6 6

PLATE, THRUST 1 1 1 1 1 1

PLATE, PRESSURE 1 1 1 1 1 1

SPRING, COMPRESSION 5 5 5 5 5

BOLT, WITH WASHER 5 5 5 5 5

PLATE, FRICTION 2 1 1 1 1 1

SPRING, CLUTCH BOSS 1 1 1 1 1

GEAR, PRIMARY DRIVE (22T) 1 1 1 1 1

NUT 11111

WASHER, CONICAL SPRING 1 1 1 1 1

WASHER, PLATE 1 1 1 1 1

WASHER, LOCK 1 1 1 1 1

U49

CAN

FRA

OCE

REMARKS

JPN

B

13

16

90170–12370

17

1W1–16358–01

18

1W1–16356–02

19

92907–06200

20

95307–06600

21

93503–16003

22

2J5–16357–00

23

37F–16380–02

24

90508–20555

25

90201–14217

26

93104–14004

27

93315–21429

NUT 11111

PLATE, PUSH 1 1 1 1 1

ROD, PUSH 1 1 1 1 1 1

WASHER 1 1 1 1 1

NUT 11111

BALL 11111

ROD, PUSH 2 1 1 1 1 1

PUSH LEVER ASSY 1 1 1 1 1

SPRING, TORSION 1 1 1 1 1

WASHER, PLATE 1 1 1 1 1

OIL SEAL 11111

BEARING 1 1 1 1 1

FIG. 11 TRANSMISSION

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

2XJ–17411–00

2XJ–17151–00

2XJ–17131–00

2XJ–17161–00

2XJ–17121–00

90201–20266

90201–206L6

90209–16133

93410–20038

93306–20431

93311–31576

37F–17421–01

2XJ–17211–00

2XJ–17251–00

2XJ–17231–00

AXLE, MAIN 11111

GEAR, 5TH PINION (18T) 1 1 1 1 1

GEAR, 3RD-4TH PINION (15T/16T) 1 1 1 1 1

GEAR, 6TH PINION (21T) 1 1 1 1 1

GEAR, 2ND PINION (14T) 1 1 1 1 1

WASHER, PLATE (T=1.0) 1 1 1 1 1

WASHER, PLATE 1 1 1 1 1

WASHER 1 1 1 1 1

CIRCLIP 33333

BEARING (B6204Z) 1 1 1 1 1

BEARING 1 1 1 1 1

AXLE, DRIVE 1 1 1 1 1

GEAR, 1ST WHEEL (34T) 1 1 1 1 1

GEAR, 5TH WHEEL (19T) 1 1 1 1 1

GEAR, 3RD WHEEL (25T) 1 1 1 1 1

U49

CAN

FRA

OCE

REMARKS

JPN

B

14

16

2XJ–17241–00

17

2XJ–17261–00

18

2XJ–17221–01

19

90201–150J4

20

93440–15012

21

90209–18135

22

93410–22039

23

90201–22555

24

93311–51554

25

93306–30438

26

93102–20143

27

93832–13164

GEAR, 4TH WHEEL (20T) 1 1 1 1 1

GEAR, 6TH WHEEL (19T) 1 1 1 1 1

GEAR, 2ND WHEEL (31T) 1 1 1 1 1

WASHER, PLATE 1 1 1 1 1

CIRCLIP 11111

WASHER 2 2 2 2 2

CIRCLIP 44444

WASHER, PLATE 1 1 1 1 1

BEARING 1 1 1 1 1

BEARING 1 1 1 1 1

OIL SEAL 11111

SPROCKET, DRIVE (13T) 1 1 1 1 1