Yamaha YFM7RD, YFM7RSED, YFM700RD, YFM700RSED User Manual

Page 1
READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIRE ATTENTIVEMENT CE MANUEL!
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.
OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO
YFM7RD/YFM7RSED
YFM700RD/YFM700RSED
1PE-F8199-60
Page 2
PRINTED IN USA
2012.03-0.4×1 CR (E,F,S)
Page 3
READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER’S MANUAL
YFM7RD/YFM7RSED
YFM700RD/YFM700RSED
WARNING
This ATV should not be ridden by anyone under 16 years of age.
1PE-F8199-60-E0
Page 4
EBU29146
EN15997, ANSI/SVIA 1-2010
General Manager RV Engineering Division Business Development Operations YAMAHA MOTOR CO., LTD.
(YFM7RSE) (JY4AM47W0C0500101–)
YFM700R (YFM7R) (JY4AM46W0C0500101–)
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Eiji Kato
Date of Issue
to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
Manufacturer
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
Page 5
EBU17170

INTRODUCTION

EBU17322
Congratulations on your purchase of the Yamaha YFM7RD/YFM7RSED/YFM700RD/YFM700RSED. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high de­gree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech­niques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
Read this manual completely before operating your ATV. Make sure you understand all instructions.
Pay close attention to the warning and notice labels on the ATV.
This ATV should not be ridden by anyone under 16 years of age.
This ATV is a high-performance ATV for off-road use only, for sport-type recreational and competitive use
by experienced operators.
Page 6
EBU17330
WARNING
NOTICE
TIP

IMPORTANT MANUAL INFORMATION

EBU17342
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN­JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential per­sonal injury hazards. Obey all safety messages that follow this sym­bol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
* Product and specifications are subject to change without notice.
Page 7
EBU17350

IMPORTANT NOTICE

EBU17372
This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV on any paved surface, paved street, paved road or motorway. Please check your local riding laws and regulations before operating this ATV.
EBU17410
YFM7RD/YFM7RSED/
YFM700RD/YFM700RSED
OWNER’S MANUAL
©2012 by Yamaha Motor Co., Ltd.
1st edition, February 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in U.S.A.
Page 8
EBU17420

TABLE OF CONTENTS

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-2
Controls and instruments ............................ 3-3
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning lights .............. 4-2
Self-diagnosis device ................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-4
Speed limiter .............................................. 4-5
Clutch lever ................................................ 4-6
Brake lever (YFM7RD/YFM700RD) ............4-6
Brake lever
(YFM7RSED/YFM700RSED).................... 4-7
Brake pedal ................................................ 4-7
Parking brake lever .................................... 4-8
Shift pedal ...................................................4-9
Reverse knob “REV” ...................................4-9
Fuel tank cap ............................................4-10
Fuel ...........................................................4-10
Seat ..........................................................4-12
Adjusting the front shock absorber
assemblies (YFM7RD/YFM700RD).........4-13
Adjusting the front shock
absorber assemblies
(YFM7RSED/YFM700RSED) ..................4-15
Adjusting the rear shock absorber
assembly (YFM7RD/YFM700RD)............4-19
Adjusting the rear shock
absorber assembly
(YFM7RSED/YFM700RSED) ..................4-21
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-4
Engine oil ....................................................5-4
Coolant .......................................................5-4
Front and rear brakes .................................5-4
Throttle lever ...............................................5-5
Drive chain ..................................................5-5
Tires ............................................................5-5
Page 9
Chassis fasteners ....................................... 5-7
Instruments, lights and switches ................ 5-7
OPERATION .................................................. 6-1
Starting the engine ..................................... 6-1
Shifting ....................................................... 6-2
Operating the reverse knob and
driving in reverse ...................................... 6-4
Engine break-in .......................................... 6-5
Parking ....................................................... 6-6
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-7
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-18
CROSSING THROUGH SHALLOW
WATER ................................................... 7-19
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO............................................7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................8-1
Owner’s manual and tool kit .......................8-2
Periodic maintenance chart
for the emission control system ................8-3
General maintenance and lubrication
chart ..........................................................8-5
Removing and installing the panel ............8-10
Checking the spark plug ...........................8-10
Engine oil and oil filter element .................8-13
Coolant .....................................................8-17
Cleaning the air filter element ...................8-21
Cleaning the spark arrester ......................8-25
Adjusting the engine idling speed .............8-27
Adjusting the throttle lever free play .........8-28
Valve clearance ........................................8-29
Adjusting the reverse lock release
cable .......................................................8-29
Brakes .......................................................8-29
Checking the front and rear brake pads ...8-30
Checking the brake fluid level ...................8-31
Changing the brake fluid ...........................8-34
Checking the front brake lever free play ...8-34
Checking the brake pedal height ..............8-34
Adjusting the parking brake free play .......8-35
Page 10
Brake light switches ................................. 8-36
Adjusting the clutch lever free play .......... 8-37
Drive chain slack ...................................... 8-38
Lubricating the drive chain ....................... 8-40
Checking and lubricating the cables ........ 8-41
Checking and lubricating the brake and
clutch levers ........................................... 8-42
Checking the shift pedal ........................... 8-42
Checking and lubricating the brake
pedal ...................................................... 8-42
Checking the wheel hub bearings ............ 8-42
Lubricating the swingarm pivots ............... 8-43
Lubricating the rear suspension relay arm
and connecting arm pivoting points ........ 8-43
Lubricating the upper and lower arm
pivots ...................................................... 8-44
Lubricating the steering shaft ................... 8-45
Battery ...................................................... 8-46
Replacing a fuse ...................................... 8-48
Replacing a headlight bulb ....................... 8-50
Adjusting a headlight beam ...................... 8-52
Tail/brake light .......................................... 8-52
Removing a wheel .................................... 8-52
Installing a wheel ...................................... 8-53
Troubleshooting ....................................... 8-54
Troubleshooting charts ............................. 8-55
CLEANING AND STORAGE ..........................9-1
Cleaning ......................................................9-1
Storage .......................................................9-2
SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
Page 11
EBU29680
1
1
4
3
5
2
6
7

LOCATION OF THE WARNING AND SPECIFICATION LABELS

EBU30291
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace­ment label from your Yamaha dealer.
For Europe
1
1-1
Page 12
1
1HP-F2259-21
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
YFM700R
35.0 kW 192 kg
2012
1PE-F155A-00
YAMAHA
1HP-F811R-00
12
4
3
1-2
Page 13
1
3C2-F816P-00
YAMAHA
27.5 kPa
0.275 kgf/cm²
4.0 psi
27.5 kPa
0.275 kgf/cm²
4.0 psi
1PE-F816M-M0
1P0-F816R-00
YAMAHA
7
65
1-3
Page 14
Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check
Read the Owner’s manual.
ALWAYS use an approved helmet and protective gear.
For ATV Type 1 category Y12, use from 12 years old. Operation of this ATV by children under the age of 12 increases the risk of severe injury or death. Adult supervision required for children under age 16.
Use from 16 years old. Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.
NEVER use on paved roads.
NEVER carry passengers.
NEVER use with drugs or alcohol.
NEVER store fuel or flammable liquids.
the pictograms that apply to your model.
1
1-4
Page 15
**.* kPa *.** kgf/cm²
*.* psi
**.* kPa *.** kgf/cm²
*.* psi
This pictogram shows trailer Hitch Tow weight limit. (Combined weight of the trailer and all cargo in the trailer.) Overloading can cause loss of control. Loss of control can result in severe injury or death.
This unit contains high-pressure nitrogen gas. Mishandling can cause an explosion. Do not incinerate, puncture or open.
Use unleaded gasoline only.
Measure the tire pressure when the tires are cold.
Turning the ATV in 4WD-LOCK (“DIFF.LOCK”) takes more effort. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control.
Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or death.
This pictogram shows the loading limits and/or maximum load capacity for this ATV. Follow all load limits and other loading guidelines in this manual. Load may include the driver, passenger, human protective gear, accessories, goods, luggage, and all other load related items. Make sure you do not exceed the load limits. Overloading can cause loss of control. Loss of control can result in severe injury or death.
This pictogram shows trailer Hitch Tongue weight limit. (Weight on the trailer tongue.) Overloading can cause loss of control. Loss of control can result in severe injury or death.
1-5
1
Page 16
1
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
****** *** kW *** kg
****
1 2 3
4
1
2
3
4
Year of construction
Model Name
Max. Power
Mass In Running Order
1-6
Page 17
For Oceania
4
5
2
3
1
1
1
1-7
Page 18
1
1HP-F2259-21
WARNING
UNDER
16
Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.
NEVER operate this ATV if you are
under age 16.
1P0-F816L-00
YAMAHA
21
1-8
Page 19
1
WARNING
OPERATING TIRE PRESSURE: Set with tires cold
Recommended
:
Front
:
27.5
kPa,
Rear
:
27.5
kPa,
Minimum
:
Front
:
24.5
kPa,
Rear
:
24.5
kPa,
Never set tire pressure below minimum. It could cause the tire to dislodge from the rim.
LOADING
Maximum weight capacity
:
100 kg,
(220 lbs).
Includes weight of operator, cargo and accessories.
Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death.
4.0 psi
4.0 psi
3.6 psi
3.6 psi
( (
) () ()
)
1PE-F816M-00
WARNING
NEVER ride as a
passenger.
Passengers can cause
a loss of control, resulting in SEVERE INJURY or DEATH.
3C2-F151H-00
YAMAHA
WARNING
Improper ATV use can result in SEVERE INJURY or DEATH.
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
NEVER operate :
ALWAYS :
• without proper training or instruction.
• at speeds too fast for your skills or the conditions.
• on public roads-a collision can occur with another vehicle.
• with a passenger-passengers affect balance and steering and increase risk of losing control.
• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns.
• avoid paved surfaces-pavement may seriously affect handling and control.
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
4XE-F1568-10
YAMAHA
5
43
1-9
Page 20
EBU17431

SAFETY INFORMATION

EBU26684
2
AN ATV IS NOT A TOY AND CAN BE HAZARD­OUS TO OPERATE.
An ATV handles differently from other vehicles, in­cluding motorcycles and cars. A collision or roll­over can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precau­tions. SEVERE INJURY OR DEATH can result if you do not follow these instructions:
Read this manual and all labels carefully and fol-
low the operating procedures described.
Never operate an ATV without proper training or
instruction. Take a training course. Beginners should receive training from a certified instruc­tor. Contact an authorized ATV dealer to find out about the training courses nearest you.
Always follow the age recommendation:
– A child under 16 years old should never oper­ate an ATV with engine size greater than 90 cc.
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
Never carry a passenger on an ATV.
This vehicle is intended for off-road use only. Do
not operate on any paved surfaces such as: sidewalks, driveways, parking lots, paved roads, public streets or other motorway.
Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make sure you know your country’s laws and regula­tions before you ride on unpaved public streets or roads.
Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a jacket, and long pants.
Never consume alcohol or drugs before or while
operating this ATV.
2-1
Page 21
Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.
Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al­ways follow the inspection and maintenance procedures and schedules described in this manual.
Always keep both hands on the handlebars and
both feet on the footboards of the ATV during operation.
Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or
loose terrain until you have learned and prac­ticed the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures for turning as
described in this manual. Practice turning at low speeds before attempting to turn at faster speeds and never turn at excessive speeds.
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures for climbing
hills as described in this manual. Check the ter­rain carefully before you start up any hill. Never climb hills with excessively slippery or loose sur­faces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of a hill at high speed.
Always follow proper procedures for going down
hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the ve­hicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures for crossing
the side of a hill as described in this manual. Avoid hills with excessively slippery or loose sur­faces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech­nique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
2
2-2
Page 22
Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall­ing, use the proper gear and maintain a steady speed when climbing a hill. If you stall or roll
2
backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight up­hill. Turn the ATV around and remount, following the procedure described in this manual.
Always check for obstacles before operating in a
new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow proper procedures when operating over obsta­cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to re­duce the chance of skidding or sliding out of con­trol.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow in­structions in this manual for carrying cargo or pulling a trailer. Allow greater distance for brak­ing.
Do not operate your ATV during darkness un-
less it is equipped with a properly functioning headlight. Off-road riding is inherently danger­ous and additionally, off-road trails do not have streetlights to guide you.
Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in­form you on basic ATV maintenance. Certain maintenance can only be carried out by certified staff.
2-3
Page 23
In the event of an accident
1. If serious injuries are incurred, you may be safer staying next to your vehicle; it may shield you from oncoming riders. Depending on your injuries and position in the trail; you must make a judgment call as to whether you should move to a position off the trail. If you have sustained head, neck, or back injuries, or cannot feel your limbs, you should not move. Keep your helmet on and remain mo­tionless. Lie down next to your vehicle and wait for help.
2. If less serious injuries are incurred and you can walk, then move to a position off the trail. Check yourself for injuries and apply first aid as needed.
3. If your injuries are light, when safe to do so, move your vehicle off the trail to avoid colli­sions with oncoming riders. Check for injuries and apply first aid as necessary. If you can physically operate your vehicle, inspect your vehicle. If the vehicle is in safe operating con­dition and you can safely operate it, restart it and ride gently back to camp or other known location where you can receive medical atten-
tion. If necessary, contact your riding party or local authorities to let them know where you are and what has happened.
In the event of a breakdown
1. If your vehicle will not restart or is not in safe operating condition, turn off the main switch and engine stop switch. If the breakdown oc­curs at twilight or night, leave the main switch on so that your lights may warn other riders of your stopped vehicle.
2. Get out of danger. Check for oncoming vehi­cles and when safe, push your vehicle to the side of the trail or even off the main trail to avoid any possible collisions with oncoming riders. If you cannot move your vehicle by yourself, when safe, walk to the nearest van­tage point and signal an oncoming rider to help you push your vehicle to a safe place off the trail.
3. Inspect your vehicle for any immediate haz­ardous conditions. The most obvious hazard­ous conditions are leaking fuel and ungrounded or broken wiring. Visually check for broken wiring and leaking fuel. Leaking fuel can be confirmed by the odor of gasoline.
2
2-4
Page 24
4. Once immediate safety hazards are con­firmed not to exist, you may remove your hel­met to more closely inspect your vehicle. Check for external signs of wear, broken
2
parts, fluid leaks, cracks in the frame, suspen­sion damage, wheel damage, and so on. Fuel, oil, and coolant usually give off a noticeable odor.
5. If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (en­gine stop switch, main switch, and fuel cock), and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica­tions
While you may find aftermarket products similar in design and quality to genuine Yamaha accesso­ries, recognize that some aftermarket accessories or modifications are not suitable because of poten­tial safety hazards to you or others. Installing after­market products or having other modifications performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to
changes in the vehicle. Keep the following guide­lines in mind, as well as those provided under “Loading” when mounting accessories.
Never install accessories that would impair the
performance of your ATV. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance, limit suspension travel, steering travel or control operation.
Accessories fitted to the ATV can create instabil-
ity due to improper weight distribution.
Bulky or large accessories may seriously affect
the stability of the ATV.
Certain accessories can displace the operator
from his or her normal riding position. This im­proper position limits the freedom of movement of the operator and may limit control ability, therefore, such accessories are not recom­mended.
Use caution when adding electrical accessories.
If electrical accessories exceed the capacity of the ATV’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
2-5
Page 25
WARNING
EWB00072
Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nau­sea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in en­closed or poorly ventilated areas. If you experi­ence any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages, or carports.
Do not run engine outdoors where engine
exhaust can be drawn into a building through openings such as windows and doors.
2
2-6
Page 26
EBU17680
1
2
3
4
6,789 510

DESCRIPTION

EBU17690

Left view

3
1. Engine oil tank filler cap
2. Coolant reservoir
3. Idle adjusting screw
4. Fuses
5. Rear shock absorber assembly rebound damping force adjusting screw (YFM7RSED/YFM700RSED)
6. Rear shock absorber assembly compression damping force adjusting bolt (for fast compression damping) (YFM7RSED/YFM700RSED)
7. Rear shock absorber assembly compression damping force adjusting screw (for slow compression damping) (YFM7RSED/YFM700RSED)
8. Rear shock absorber assembly spring preload adjusting nut
9. Shift pedal
10.Engine oil tank drain bolt
3-1
Page 27
EBU17700
1 243 5 6 7 8,9,10
14
1315 11,12

Right view

1. Spark arrester
2. Air filter case
3. Battery
4. Rear brake fluid reservoir
5. Crankcase engine oil filler cap
6. Oil filter element
7. Spark plug
8. Front shock absorber assembly compression damping force adjusting bolt (for fast compression damping) (YFM7RSED/YFM700RSED)
9. Front shock absorber assembly compression damping force adjusting screw (for slow compression damping) (YFM7RSED/YFM700RSED)
10.Front shock absorber assembly spring preload adjusting nut (YFM7RSED/YFM700RSED)
11.Front shock absorber assembly spring preload adjusting ring (YFM7RD/YFM700RD)
12.Front shock absorber assembly rebound damping force adjusting screw (YFM7RSED/YFM700RSED)
13.Crankcase engine oil drain bolt
14.Brake pedal
15.Rear brake light switch
3
3-2
Page 28
EBU17712
TIP
1
2
3
4
5
6789

Controls and instruments

3
1. Clutch lever
2. Parking brake lever
3. Main switch
4. Front brake fluid reservoir
5. Brake lever
6. Throttle lever
7. Reverse knob
8. Fuel tank cap
9. Handlebar switches
The ATV you have purchased may differ slightly from the figures shown in this manual.
3-3
Page 29
EBU17734
OFFON
1

INSTRUMENT AND CONTROL FUNCTIONS

EBU29911

Main switch

The positions of the main switch are as follows:
“” (on)
All electrical systems are supplied with power. The headlights and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed.
” (off)
All electrical systems are off. The key can be re­moved.
4
1. Main switch
4-1
Page 30
EBU26695
NOTICE
12 345

Indicator lights and warning lights

4
1. Fuel level warning light “
2. Engine trouble warning light “
3. Coolant temperature warning light “
4. Reverse indicator light “R”
5. Neutral indicator light “N”
EBU17860
Neutral indicator light “
This indicator light comes on when the transmis­sion is in the neutral position.
EBU17830
Reverse indicator light “
This indicator light comes on when the transmis­sion is in the reverse position.
EBU29921
Coolant temperature warning light “
This warning light comes on when the engine over­heats. When this occurs during operation, stop the engine as soon as it is safe to do so and allow it to cool down for about 10 minutes. The electrical circuit of the warning light can be checked by turning the key to “ ” (on). The warn­ing light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ ” (on), or if the warning light remains on, have a Yamaha dealer check the elec­trical circuit.
ECB00010
The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec­ification.
Start the engine after making sure that the
warning light is out. Continuous use while the warning light is on may cause damage to the engine.
4-2
Page 31
EBU29931
NOTICE
Fuel level warning light “
This warning light comes on when the fuel level drops below approximately 2.9 L (0.77 US gal,
0.64 Imp.gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by setting the engine stop switch to “ ” and turning the key to “ ” (on). The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ ” (on), or if the warning light remains on, have a Yamaha dealer check the elec­trical circuit.
If the warning light does not come on initially when the key is turned to “ ” (on), or if the warning light remains on, have a Yamaha dealer check the elec­trical circuit.
EBU30760

Self-diagnosis device

This model is equipped with a self-diagnosis de­vice for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the ve­hicle.
ECB01180
4
EBU29942
Engine trouble warning light “
This warning light comes on or flashes when an electrical circuit monitoring the engine is not work­ing correctly. When this occurs, have a Yamaha dealer check the self-diagnosis system. The electrical circuit of the warning light can be checked by turning the key to “ ” (on). The warn­ing light should come on for a few seconds, and then go off.
To prevent engine damage, be sure to consult a Yamaha dealer as soon as possible if this oc­curs.
4-3
Page 32
EBU18061
NOTICE
1
2 3

Handlebar switches

4
EBU18101
Start switch “
Push this switch to crank the engine with the start­er. See the starting instructions on page 6-1 prior to starting the engine.
EBU18154
Light switch “ / /OFF”
Set this switch to “ ” to turn on the low beams and the taillight. Set the switch to “ ” to turn on the high beams and the taillight. Set the switch to “OFF” to turn off all the lights.
ECB00043
1. Light switch “ / /OFF”
2. Engine stop switch “ /
3. Start switch “
EBU18080
Engine stop switch “ /
Set this switch to “ ” before starting the engine. The engine stop switch controls the ignition and stops the engine when it is running. Use this switch to stop the engine in an emergency situation. The engine will not start or run when this switch is set to “ ”.
Do not use the headlights with the engine turned off for an extended period of time, oth­erwise the battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. (See page 8-46.)
EBU18282

Throttle lever

Once the engine is running, pushing the throttle le­ver will increase the engine speed.
4-4
Page 33
Regulate the speed of the ATV by varying the
1
throttle position. Because the throttle is spring­loaded, the ATV will decelerate, and the engine will return to an idle any time the throttle lever is re­leased.
1. Throttle lever
Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the lever is released.
EBU18323

Speed limiter

Your ATV is equipped with an adjustable speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum.
1. Loosen the locknut.
2. To increase the maximum engine power avail­able and the maximum speed of the ATV, turn the adjusting screw in direction (a). To de­crease the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (b). Do not turn the adjusting screw out more than 12 mm (0.47 in) or the throttle cable could be dam­aged. Always make sure the throttle lever free play is adjusted to 2.0–4.0 mm (0.08–0.16 in). (See page 8-28.) WARNING! Improper ad-
justment of the speed limiter and throttle could cause throttle cable damage or im­proper throttle operation. You could lose control, resulting in an accident.
[EWB00241]
4
4-5
Page 34
4
3
12
(a)
(b)
1. Locknut
2. Adjusting screw
3. No more than 12 mm (0.47 in)
3. Tighten the locknut.
EBU18382

Clutch lever

The clutch lever is located on the left handlebar and the ignition circuit cut-off system is incorporat­ed in the clutch lever holder. To disengage the clutch, pull the clutch lever toward the handlebar grip. To engage the clutch, release the clutch lever. The clutch lever should be pulled rapidly and re-
leased slowly for smooth clutch operation. (See page 6-1 for a description of the ignition circuit cut­off system.)
1. Clutch lever
EBU18411

Brake lever (YFM7RD/YFM700RD)

The brake lever is located at the right handlebar grip. To apply the front brake, pull the brake lever toward the handlebar grip.
4-6
Page 35
4
1
1. Brake lever
EBU18423

Brake lever (YFM7RSED/YFM700RSED)

The brake lever is located on the right handlebar. To apply the front brake, pull the brake lever to­ward the handlebar grip. The brake lever is equipped with a position adjust­ing bolt. To adjust the distance between the brake lever and the handlebar grip, hold the brake lever away from the handlebar so it does not contact the adjusting bolt, loosen the locknut, turn the adjust­ing bolt, and then tighten the locknut.
1. Brake lever
2. Locknut
3. Brake lever position adjusting bolt
4. Distance between brake lever and handlebar grip
EBU18432

Brake pedal

The brake pedal is located on the right side of the ATV. To apply the rear brake, push down on the brake pedal.
4-7
Page 36
4
1
1. Brake pedal
EBU18520

Parking brake lever

Use the parking brake before starting the engine or parking the ATV, especially on a slope. To apply the parking brake, move the parking brake lever in direction (a). To release the parking brake, move the parking brake lever in direction (b).
1. Parking brake lever (locked position)
1. Parking brake lever (unlocked position)
4-8
Page 37
WARNING
EWB00220
1
Always set the parking brake before starting
the engine. The ATV could start moving un­expectedly if the parking brake is not ap­plied. This could cause loss of control or a collision.
Always be sure you have released the park-
ing brake before you begin to ride. The brake could overheat if you ride the ATV without re­leasing the parking brake. You could lose braking performance which could cause an accident. You could also wear out the brakes prematurely.
EBU18540

Shift pedal

This ATV is equipped with a constant-mesh 5­speed forward and 1-speed reverse transmission. The shift pedal is located on the left side of the en­gine and is used in combination with the clutch when shifting.
4
1. Shift pedal
EBU18641

Reverse knob “REV”

The reverse knob is used to shift into reverse. See the “Operating the reverse knob and driving in re­verse” section on page 6-4 before operating this ATV in reverse.
4-9
Page 38
4
WARNING
1
1
1. Reverse knob “REV”
EBU18720

Fuel tank cap

Remove the fuel tank cap by turning it counter­clockwise.
1. Fuel tank cap
EBU18755

Fuel

Make sure there is sufficient gasoline in the tank.
EWB02521
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, fol­low these instructions.
1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Nev­er refuel while smoking, or while in the vicinity
4-10
Page 39
of sparks, open flames, or other sources of ig-
WARNING
1
2
nition such as the pilot lights of water heaters and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reach­es the bottom of the filler tube. Because fuel expands when it heats up, heat from the en­gine or the sun can cause fuel to spill out of the fuel tank.
1. Fuel tank filler tube
2. Maximum fuel level
Recommended fuel:
UNLEADED GASOLINE ONLY For Europe: Regular unleaded gasoline only with a research octane number of 95 or higher
Fuel tank capacity:
11.0 L (2.91 US gal, 2.42 Imp.gal)
Fuel reserve amount:
2.9 L (0.77 US gal, 0.64 Imp.gal)
3. Wipe up any spilled fuel immediately.
NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic
[ECB00981]
parts.
4. Turn the fuel tank cap fully clockwise to make sure it is securely closed.
EWB02531
Gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your
4
4-11
Page 40
doctor immediately. If gasoline spills on your
NOTICE
1
skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
ECB00070
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal
4
engine parts, such as the valves and piston rings, as well as to the exhaust system.
Your Yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 91 or higher (95 or higher for Europe). If knocking (or pinging) occurs, use a gasoline of a different brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
EBU29890

Seat

To remove the seat
Push the seat lock lever backward and pull up the seat at the rear.
1. Seat lock lever
To install the seat
Fit the slot in the seat onto the projection on the fuel tank, insert the projection on the front of the seat into the seat holder, and then push on the seat at the rear. Make sure that the seat is securely fit­ted.
4-12
Page 41
WARNING
EWB00400
1
2
3
2
Always adjust the shock absorber assemblies on the left and right side to the same setting. Uneven adjustment can cause poor handling and loss of stability, which could lead to an ac­cident.
1. Slot
2. Projection
3. Seat holder
EBU18993
Adjusting the front shock absorber as­semblies (YFM7RD/YFM700RD)
The spring preload can be adjusted to suit the rid­er’s weight and the riding conditions.
Adjust the spring preload as follows. Turn the spring preload adjusting ring in direction (a) to increase the spring preload and thereby harden the suspension, and in direction (b) to de­crease the spring preload and thereby soften the suspension. Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber.
4-13
4
Page 42
4
TIP
(a)
(b)
1
1. Spring preload adjusting ring
2. Position indicator
A special wrench can be obtained at a Yamaha dealer to make this adjustment.
1. Special wrench
Spring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
5
4-14
Page 43
EBU30050
WARNING
NOTICE
TIP
Adjusting the front shock absorber as­semblies (YFM7RSED/YFM700RSED)
These shock absorber assemblies are equipped with a spring preload adjusting nut, a rebound damping force adjusting screw, with a compres­sion damping force adjusting bolt (for fast com­pression damping), and a compression damping force adjusting screw (for slow compression damp­ing).
EWB02491
Suspension components become hot during
operation. Never touch the compression damping force adjusting bolt and screw, the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled.
Always adjust the shock absorber assem-
blies on the left and right side to the same setting. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident.
ECB00090
Never turn an adjusting mechanism beyond the minimum and maximum settings.
Although the total number of clicks or turns of a damping force adjusting mechanism may not ex­actly match the following specifications due to small differences in production, the actual number of clicks or turns always represents the entire ad­justing range. To obtain a precise adjustment, it would be advisable to check the number of clicks or turns of each damping force adjusting mecha­nism and to modify the specifications as neces­sary.
Spring preload
1. Loosen the locknut.
2. Turn the spring preload adjusting nut in direc­tion (a) to increase the spring preload and thereby harden the suspension, and in direc­tion (b) to decrease the spring preload and thereby soften the suspension.
4
4-15
Page 44
4
TIP
2
1
3
(a)
(b)
1
1. Spring preload adjusting nut
2. Locknut
3. Special wrench
A special wrench can be obtained at a Yamaha
dealer to make this adjustment.
The spring preload setting is determined by
measuring distance A, shown in the illustration. The shorter distance A is, the higher the spring preload; the longer distance A is, the lower the spring preload. With each complete turn of the adjusting nut, distance A is changed by 1.5 mm (0.06 in).
Spring preload setting:
Minimum (soft):
Distance A = 263.0 mm (10.35 in)
Standard:
Distance A = 260.0 mm (10.24 in)
Maximum (hard):
Distance A = 251.0 mm (9.88 in)
1. Distance A
3. Tighten the locknut to the specified torque.
NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque.
[ECB00081]
4-16
Page 45
Tightening torque:
1
(a)
(b)
Locknut:
42 Nm (4.2 m·kgf, 30 ft·lbf)
Rebound damping force
Turn the rebound damping force adjusting screw in direction (a) to increase the rebound damping force and thereby harden the damping, and in di­rection (b) to decrease the rebound damping force and thereby soften the damping.
1. Rebound damping force adjusting screw
Rebound damping setting:
Minimum (soft):
20 click(s) in direction (b)*
Standard:
12 click(s) in direction (b)*
Maximum (hard):
3 click(s) in direction (b)*
* With the adjusting screw fully turned in di-
rection (a)
Compression damping force
Compression damping force (for fast compression damping) To increase the compression damping force and thereby harden the compression damping, turn the compression damping force adjusting bolt in direc­tion (a). To decrease the compression damping force and thereby soften the compression damp­ing, turn the adjusting bolt in direction (b).
4
4-17
Page 46
4
1
(a)
(b)
1
1
(a)
(b)
1
1. Compression damping force adjusting bolt (for fast compression damping)
Compression damping setting (for fast com­pression damping):
Minimum (soft):
4 turn(s) out from the fully turned in posi­tion
Standard:
2 turn(s) out from the fully turned in posi­tion
Maximum (hard):
Adjusting bolt fully turned in
Compression damping force (for slow compres­sion damping) To increase the compression damping force and thereby harden the compression damping, turn the compression damping force adjusting screw in di­rection (a). To decrease the compression damping force and thereby soften the compression damp­ing, turn the adjusting screw in direction (b).
1. Compression damping force adjusting screw (for slow compression damping)
4-18
Page 47
WARNING
NOTICE
Compression damping setting (for slow com­pression damping):
Minimum (soft):
16 click(s) in direction (b)*
Standard:
10 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned in di-
rection (a)
EWB00410
These shock absorber assemblies contain highly pressurized nitrogen gas. Read and un­derstand the following information before han­dling the shock absorber assemblies.
Do not tamper with or attempt to open the
cylinder assemblies.
Do not subject the shock absorber assem-
blies to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure.
Do not deform or damage the cylinders in
any way. Cylinder damage will result in poor damping performance.
Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha deal­er for any service.
EBU19044
Adjusting the rear shock absorber as­sembly (YFM7RD/YFM700RD)
The spring preload can be adjusted to suit the rid­er’s weight and the riding conditions.
ECB01090
Never turn the adjusting mechanism beyond the minimum and maximum settings.
Adjust the spring preload as follows.
1. Loosen the locknut.
2. Turn the spring preload adjusting nut in direc­tion (a) to increase the spring preload and thereby harden the suspension, and in direc­tion (b) to decrease the spring preload and thereby soften the suspension.
4
4-19
Page 48
4
TIP
1
(b)
(a)
2
3
1
1. Spring preload adjusting nut
2. Locknut
3. Special wrench
A special wrench can be obtained at a Yamaha
dealer to make this adjustment.
The spring preload setting is determined by
measuring distance A, shown in the illustration. The shorter distance A is, the higher the spring preload; the longer distance A is, the lower the spring preload. With each complete turn of the adjusting nut, distance A is changed by 1.5 mm (0.06 in).
Spring preload setting:
Minimum (soft):
Distance A = 243.0 mm (9.57 in)
Standard:
Distance A = 233.0 mm (9.17 in)
Maximum (hard):
Distance A = 228.0 mm (8.98 in)
1. Distance A
3. Tighten the locknut to the specified torque.
NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque.
[ECB00081]
4-20
Page 49
WARNING
WARNING
NOTICE
Tightening torque:
Locknut:
42 Nm (4.2 m·kgf, 30 ft·lbf)
EWB00450
This shock absorber assembly contains highly pressurized nitrogen gas. If the shock absorb­er assembly is damaged, it could explode causing injury or property damage. Shock ab­sorber cylinder damage could also result in poor handling which could cause an accident.
Do not tamper with or attempt to open the
cylinder assembly.
Do not subject the shock absorber assembly
to an open flame or other high heat.
Do not deform or damage the cylinder in any
way.
Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha deal­er for any service.
EBU30041
Adjusting the rear shock absorber as­sembly (YFM7RSED/YFM700RSED)
This shock absorber assembly is equipped with a spring preload adjusting nut, a rebound damping force adjusting screw, with a compression damp­ing force adjusting bolt (for fast compression damping), and a compression damping force ad­justing screw (for slow compression damping).
EWB02680
Suspension components become hot during operation. Never touch the compression damping force adjusting bolt and screw, the re­bound damping force adjusting screw or the oil reservoir with your bare hand or skin until the suspension components have cooled.
ECB00090
Never turn an adjusting mechanism beyond the minimum and maximum settings.
4
4-21
Page 50
TIP
Although the total number of clicks or turns of a
TIP
1
(b)
(a)
2
3
damping force adjusting mechanism may not ex­actly match the following specifications due to small differences in production, the actual number of clicks or turns always represents the entire ad­justing range. To obtain a precise adjustment, it would be advisable to check the number of clicks
4
or turns of each damping force adjusting mecha­nism and to modify the specifications as neces­sary.
Spring preload
1. Loosen the locknut.
2. Turn the spring preload adjusting nut in direc­tion (a) to increase the spring preload and thereby harden the suspension, and in direc­tion (b) to decrease the spring preload and thereby soften the suspension.
1. Spring preload adjusting nut
2. Locknut
3. Special wrench
A special wrench can be obtained at a Yamaha
dealer to make this adjustment.
The spring preload setting is determined by
measuring distance A, shown in the illustration. The shorter distance A is, the higher the spring preload; the longer distance A is, the lower the spring preload. With each complete turn of the adjusting nut, distance A is changed by 1.5 mm (0.06 in).
4-22
Page 51
Spring preload setting:
1
1
(b) (a)
Minimum (soft):
Distance A = 243.0 mm (9.57 in)
Standard:
Distance A = 233.0 mm (9.17 in)
Maximum (hard):
Distance A = 228.0 mm (8.98 in)
1. Distance A
Tightening torque:
Locknut:
42 Nm (4.2 m·kgf, 30 ft·lbf)
Rebound damping force
Turn the rebound damping force adjusting screw in direction (a) to increase the rebound damping force and thereby harden the damping, and in di­rection (b) to decrease the rebound damping force and thereby soften the damping.
4
3. Tighten the locknut to the specified torque.
NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque.
[ECB00081]
1. Rebound damping force adjusting screw
4-23
Page 52
Rebound damping setting:
1
(b)
(a)
1
Minimum (soft):
20 click(s) in direction (b)*
Standard:
13 click(s) in direction (b)*
Maximum (hard):
3 click(s) in direction (b)*
4
* With the adjusting screw fully turned in di-
rection (a)
Compression damping force
Compression damping force (for fast compression damping) To increase the compression damping force and thereby harden the compression damping, turn the compression damping force adjusting bolt in direc­tion (a). To decrease the compression damping force and thereby soften the compression damp­ing, turn the adjusting bolt in direction (b).
1. Compression damping force adjusting bolt (for fast compression damping)
Compression damping setting (for fast com­pression damping):
Minimum (soft):
4 turn(s) out from the fully turned in posi­tion
Standard:
2 turn(s) out from the fully turned in posi­tion
Maximum (hard):
Adjusting bolt fully turned in
4-24
Page 53
Compression damping force (for slow compres-
WARNING
1
(b)
(a)
1
sion damping) To increase the compression damping force and thereby harden the compression damping, turn the compression damping force adjusting screw in di­rection (a). To decrease the compression damping force and thereby soften the compression damp­ing, turn the adjusting screw in direction (b).
1. Compression damping force adjusting screw (for slow compression damping)
Compression damping setting (for slow com­pression damping):
Minimum (soft):
16 click(s) in direction (b)*
Standard:
11 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned in di-
rection (a)
EWB00430
This shock absorber assembly contains highly pressurized nitrogen gas. Read and under­stand the following information before han­dling the shock absorber assembly.
Do not tamper with or attempt to open the
cylinder assembly.
Do not subject the shock absorber assembly
to an open flame or other high heat source. This may cause the unit to explode due to ex­cessive gas pressure.
Do not deform or damage the cylinder in any
way. Cylinder damage will result in poor damping performance.
4
4-25
Page 54
Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha deal­er for any service.
4
4-26
Page 55
EBU19201
WARNING

PRE-OPERATION CHECKS

EBU19224
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
EWB00481
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip­ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Fuel
Engine oil
Coolant
• Check fuel level in fuel tank, and add recommended fuel if neces­sary.
• Check fuel line for leakage. Correct if necessary.
• Check oil level in engine oil tank, and add recommended oil to spec­ified level if necessary.
• Check ATV for oil leakage. Correct if necessary.
• Check coolant level in reservoir, and add recommended coolant to specified level if necessary.
• Check cooling system for leakage. Correct if necessary.
4-10, 5-4
5-4, 8-13
5-4, 8-17
5
5-1
Page 56
ITEM ROUTINE PAGE
• Check operation. If soft or spongy, have Yamaha dealer bleed hy­draulic system.
Front brake
Rear brake
5
Clutch
Throttle lever
Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-41
Drive chain
Wheels and tires
Shift pedal
Brake pedal
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary.
• Check operation. If soft or spongy, have Yamaha dealer bleed hy­draulic system.
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary.
• Check operation, and correct if necessary.
• Lubricate cable if necessary.
• Check lever free play, and adjust if necessary.
• Make sure that operation is smooth. Lubricate cable and lever hous­ing if necessary.
• Check lever free play, and adjust if necessary.
• Check chain slack, and adjust if necessary.
• Check chain condition. Lubricate if necessary.
• Check wheel condition, and replace if damaged.
• Check tire condition and tread depth. Replace if necessary.
• Check air pressure. Correct if necessary.
• Make sure that operation is smooth.
• Correct if necessary.
• Make sure that operation is smooth. Lubricate pedal pivoting point if necessary.
5-4, 8-30, 8-31, 8-34
5-4, 8-30, 8-31, 8-34
8-37
5-5, 8-28
5-5, 8-38, 8-40
5-5
8-42
8-42
5-2
Page 57
ITEM ROUTINE PAGE
Brake and clutch levers
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and switches
• Make sure that operation is smooth. Lubricate lever pivoting points if necessary.
• Check operation, and correct if necessary. 5-7
8-42
5
5-3
Page 58
EBU19541
TIP

Fuel

Make sure that there is sufficient fuel in the tank. (See page 4-10.)
EBU19560

Engine oil

Make sure that the engine oil is at the specified lev­el. Add oil as necessary. (See page 8-13.)
EBU19631
5

Coolant

Make sure that the coolant is at the specified level. Add coolant as necessary. (See page 8-17.)
Check for correct brake pedal height. (See page
8-34.) If the pedal height is incorrect, have a Yamaha dealer adjust it.
Check the operation of the lever and pedal. They
should move smoothly and there should be a firm feeling when the brakes are applied. If not, have a Yamaha dealer check the brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary. (See page 8-31.)
Specified brake fluid:
DOT 4
The coolant level must be checked on a cold en­gine since the level varies with engine tempera­ture.
EBU19712

Front and rear brakes

Brake lever and brake pedal
Check that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer check the brake system.
Brake fluid leakage
Check to see if any brake fluid is leaking out of the pipe joints or brake fluid reservoirs. Apply the brakes firmly for one minute. If there is any leak­age, have a Yamaha dealer check the brake sys­tem.
Brake operation
Test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, check the brake pads for wear. (See page 8-30.)
5-4
Page 59
EBU19761

Throttle lever

Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
EBU19770

Drive chain

Check the condition of the drive chain and check the drive chain slack. Lubricate and adjust the drive chain as necessary. (See page 8-38.)
EBU19814

Tires

Check tire pressure regularly to make sure it is at the recommended specifications. Also check for wear and damage.
Tire pressure
Use the low-pressure tire gauge to check and ad­just tire pressures when the tires are cold. Tire pressures must be equal on both sides.
WARNING! Operation of this vehicle with im­proper tire pressure may cause severe injury or death from loss of control or rollover. Tire pressure below the minimum specified could
also cause the tire to dislodge from the rim un­der severe riding conditions.
[EWB02541] Set tire
pressures to the following specifications:
Recommended tire pressure:
Front
27.5 kPa (0.275 kgf/cm², 4.0 psi)
Rear
27.5 kPa (0.275 kgf/cm², 4.0 psi)
Minimum tire pressure:
Front
24.5 kPa (0.245 kgf/cm², 3.6 psi)
Rear
24.5 kPa (0.245 kgf/cm², 3.6 psi)
Maximum tire seating pressure:
Front
250 kPa (2.5 kgf/cm², 36 psi)
Rear
250 kPa (2.5 kgf/cm², 36 psi)
The low-pressure tire gauge is included as stan­dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.
5
5-5
Page 60
5
WARNING
1. Low-pressure tire gauge
1. Tire wear limit
Tire wear limit
When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire.
Tire information
This ATV is equipped with tubeless tires with valves.
EWB02551
Use of improper tires on this ATV may cause loss of control, increasing your risk of an acci­dent.
After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Manufacturing Corporation of America.
5-6
Page 61
Front:
Manufacturer/model:
MAXXIS/M971Y Bias
Size:
AT21 x 7-10
Ty p e:
Tu b el e ss
Rear:
Manufacturer/model:
MAXXIS/M976Y Bias
Size:
AT20 x 10-9
Ty p e:
Tu b el e ss
Aftermarket tires and rims
The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate.
EBU19840

Chassis fasteners

Make sure that all nuts, bolts and screws are prop­erly tightened.
EBU19850

Instruments, lights and switches

Check that all instruments, lights and switches are working properly. Correct if necessary.
5
5-7
Page 62
EBU19881
WARNING
NOTICE
NOTICE
TIP

OPERATION

EBU19901
Read the Owner’s Manual carefully before riding the ATV. If there is a control or function you do not understand, ask your Yamaha dealer.
EWB00631
Read the Owner’s Manual carefully to become familiar with all controls in order to help pre-
6
vent any loss of control, which could cause an accident or injury.
EBU29952

Starting the engine

ECB00150
See the “Engine break-in” section on page 6-5 prior to operating the engine for the first time.
1. Set the parking brake.
2. Turn the key to “ ” (on) and the engine stop switch to “ ”. The following warning lights should come on for a few seconds, then go off.
Coolant temperature warning light
Fuel level warning light
Engine trouble warning light
ECB00824
If a warning light does not go off, see page 4-2 for the corresponding warning light circuit check. To avoid possible damage, do not oper­ate the ATV if a warning light stays on.
3. Shift the transmission into neutral. The neutral indicator light should come on, if it does not come on, have a Yamaha dealer check the electrical circuit.
This model is equipped with an ignition circuit cut­off system. The engine can be started under the following conditions.
The transmission is in neutral.
The clutch is disengaged with the transmission
in gear. However, it is recommended to shift into neutral before starting the engine.
6-1
Page 63
TIP
NOTICE
2
3
4
5
N
1
R
1
2
3
4. Completely close the throttle lever and start the engine by pushing the start switch.
If the engine fails to start, release the start switch, then push it again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 10 seconds on each attempt.
ECB00163
For maximum engine life, never accelerate hard when the engine is cold!
EBU20533

Shifting

This ATV has a 5-speed forward and 1-speed re­verse transmission. The transmission allows you to control the amount of power you have available at a given speed or for starting, accelerating, climb­ing hills, etc. To shift into neutral, release the throttle lever, ap­ply the clutch, and then repeatedly depress the shift pedal until it stops.
When it stops, it will be in first gear. Raise the pedal slightly to reach the neutral position, and then re­lease the clutch.
6
1. Shift pedal
2. Neutral position
3. Reverse position
EBU20593
To start out and accelerate
1. Release the throttle lever, apply the front or rear brake, and then release the parking brake.
2. Pull the clutch lever to disengage the clutch.
6-2
Page 64
3. Shift into first gear, and then release the
WARNING
NOTICE
brake. NOTICE: Always close the throttle before shifting gears, otherwise damage to the engine and drive train may result.
[ECB00201]
4. Open the throttle gradually and at the same time, release the clutch lever slowly.
WARNING! Opening the throttle abruptly or releasing the clutch lever too quickly could make the ATV wheelie, which would increase the chance of an accident, includ-
6
ing an overturn.
5. Once the ATV has attained adequate speed,
[EWB00731]
release the throttle, and at the same time, quickly pull in the clutch lever.
6. Shift the transmission into second gear. (Make sure not to shift the transmission into neutral.)
7. Open the throttle part way and gradually re­lease the clutch lever.
8. Follow the same procedure when shifting to the next higher gear.
EBU20650
To decelerate
When slowing down or stopping, release the throt­tle and apply the brakes smoothly and evenly. As you slow down, shift to a lower gear. Be sure that the engine has sufficiently slowed before engaging a lower gear. Improper use of the brakes or shifting can cause the tires to lose traction, reducing con­trol and increasing the possibility of an accident.
EWB00710
Make sure the engine has sufficiently slowed before shifting to a lower gear. Engaging a low­er gear when the engine speed is too high could make the wheels stop rotating and lose traction. This could cause loss of control, an accident and injury. It could also cause engine or drive train damage.
ECB00180
Even with the transmission in the neutral po-
sition, do not coast for long periods of time with the engine off, and do not tow the ATV for long distances. The transmission is prop-
6-3
Page 65
erly lubricated only when the engine is run-
WARNING
NOTICE
2
1
ning. Inadequate lubrication may damage the transmission.
Always use the clutch when changing gears.
The engine, transmission and drive train are not designed to withstand the shock of forced shifting and can be damaged by shift­ing without using the clutch.
EBU20501

Operating the reverse knob and driving in reverse

EWB00720
Improper operation in reverse could make you hit an obstacle or even a person behind you, resulting in serious injury. When you shift into reverse, make sure there are no people or ob­stacles behind you. When it is safe to proceed, go slowly.
ECB00170
Before shifting, stop the ATV, otherwise the transmission may be damaged.
1. Bring the ATV to a complete stop, apply the clutch lever, and then shift the transmission into first gear.
2. While applying the brake pedal, turn the re­verse knob clockwise with your right hand.
3. Apply the clutch lever and shift the transmis­sion into reverse by pressing down on the shift pedal, and then release the reverse knob.
6
1. Reverse knob “REV”
2. Shift pedal
6-4
Page 66
TIP
When in reverse, the reverse indicator light should
TIP
NOTICE
come on. If the indicator light does not come on, have a Yamaha dealer check the electrical circuit.
4. Check behind you for people or obstacles, and then release the brake pedal.
5. Open the throttle lever gradually and release the clutch lever slowly. Continue to watch to the rear while backing.
EBU20672
6

Engine break-in

For ATVs equipped with an odometer or an hour
meter, follow the figures given in km (mi) or the figures given in hours.
For ATVs not equipped with an odometer or
hour meter, follow the figures given in hours.
There is never a more important period in the life of your engine than the first 320 km (200 mi) or 20 hours of riding. For this reason, you should read the following material carefully.
Since the engine is brand new, do not put an ex­cessive load on it for the first 320 km (200 mi) or 20 hours. The various parts in the engine wear and polish themselves to the correct operating clear­ances. During this period, prolonged full-throttle operation or any condition that might result in en­gine overheating must be avoided.
0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary the speed of the ATV regularly. Do not operate it at one set throttle position.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev the engine through the gears freely, but do not use full throttle at any time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
ECB00220
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the ATV.
6-5
Page 67
EBU26761
WARNING

Parking

When parking the ATV, shift into first gear, stop the engine, and then apply the parking brake.
1. Parking brake lever (locked position)
EBU20904

Parking on a slope

EWB00851
Avoid parking on hills or other inclines. Park­ing on a hill or other incline could cause the ATV to roll out of control, increasing the chance of an accident. If you must park on an incline, place the ATV transversely across the
incline, shift into first gear, stop the engine, ap­ply the parking brake, and then block the front and rear wheels with rocks or other objects. Never park the ATV on hills that are too steep to walk up easily.
1. Bring the ATV to a stop by applying the front brake, shift into first gear, and then stop the engine.
2. With the front and rear brakes applied, apply the parking brake.
3. Release the front and rear brakes.
6
6-6
Page 68
EBU20910

Accessories and loading

EBU20921
Genuine Yamaha Accessories
Choosing accessories for your ATV is an important decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your ATV. Many companies with no con­nection to Yamaha manufacture parts and acces­sories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the
6
products that these aftermarket companies pro­duce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recom­mended by Yamaha, even if sold and installed by a Yamaha dealer.
Aftermarket parts, accessories, and modifica­tions
While you may find aftermarket products similar in design and quality to genuine Yamaha Accesso­ries, recognize that some aftermarket accessories or modifications are not suitable because of poten­tial safety hazards to you or others. Installing after-
market products or having other modifications performed to your ATV that change any of the ve­hicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following in mind when considering an accessory or operating an ATV which has acces­sories.
Accessories should be rigidly and securely
mounted. An accessory which can shift position or come off while you are riding could affect your ability to control the ATV.
Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam­ples include (but are not limited to) a heavy or bulky object attached to the handlebars which could make steering difficult, an accessory that limits your ability to move around on the seat, or one that limits your view.
Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than it does without accessories.
6-7
Page 69
EBU20941
WARNING
Loading
EWB00820
Never exceed the stated load capacity for this ATV. Overloading this ATV or carrying or tow­ing cargo improperly could cause changes in ATV handling which could lead to an accident. Cargo should be properly distributed and se­curely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater dis­tance for braking.
As originally equipped, this ATV is not designed to carry cargo or tow a trailer. If you choose to add ac­cessories so that you can carry cargo or tow a trail­er, you must use common sense and good judgment as the stability and handling of an ATV can be changed. When adding accessories, keep the following points in mind:
Never exceed the weight limits shown. An over-
loaded ATV can be unstable.
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, cargo, accessories, and tongue):
100.0 kg (220 lb)
If you are carrying cargo and towing a trailer, in-
clude the tongue weight in the maximum ATV load limit.
Load cargo on the carriers as close to the center
of the ATV as possible. Put cargo at the rear of the front carrier, at the front of the rear carrier, and center it.
Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A shifting load can cause an accident.
Make sure the load does not interfere with con-
trols or your ability to see where you are going.
Ride more slowly than you would without a load.
The more weight you carry, the slower you should go. Although conditions vary, it is good practice not to exceed 2nd gear whenever you are carrying heavier loads or when towing a trail­er.
Allow more braking distance. A heavier ATV
takes longer to stop.
Avoid making sharp turns unless at very slow
speeds.
Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability and handling of the ATV.
6
6-8
Page 70
7
EBU21141

RIDING YOUR ATV

7-1
Page 71
EBU21617
WARNING

GETTING TO KNOW YOUR ATV

This ATV is intended for recreational use by expe­rienced operators only. This section, Riding your ATV, provides general ATV riding instructions for recreational riding. The skills and techniques de­scribed in this section, however, are appropriate for all types of riding. Riding your ATV requires special skills acquired through practice over a pe­riod of time. Take the time to learn the basic tech­niques well before attempting more difficult maneuvers. Riding your new ATV can be a very enjoyable ac­tivity, providing you with hours of pleasure. But it is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely. Before you begin to ride, be sure you have read this Owner’s Manual completely and un­derstand the operation of the controls. Pay partic­ular attention to the safety information on pages 2-1–2-6. Also read all warning and notice labels on your ATV.

RIDE WITH CARE AND GOOD JUDGMENT

Get training if you are inexperienced.
EWB01381
Do not operate this ATV or allow anyone else
to operate it without proper instruction. The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
Do not operate this ATV at speeds too fast
for your skills or the conditions, as this in­creases your chances of losing control of the ATV and an accident. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experi­ence.
Beginning and inexperienced operators should regularly practice the skills and the operating tech­niques described in this Owner’s Manual.
7
7-2
Page 72
Riding your ATV requires skills acquired
WARNING
through practice over a period of time.
Do not attempt to operate at maximum perfor­mance until you are totally familiar with the ATV’s handling and performance characteristics. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Become fa­miliar with this ATV at slow speeds first, even if you are an experienced operator.
Not recommended for children under 16 years of age.
EWB01390
7
A child under 16 should never operate an ATV with engine size greater than 90 cc. Use by chil­dren of ATVs that are not recommended for their age can lead to severe injury or death of the child.
This ATV is designed to carry the operator only – passengers prohibited.
The long seat is to allow the operator to shift posi­tion as needed during operation. It is not for carry­ing passengers. WARNING! Never carry a
passenger. Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV. You could have an accident, resulting in severe injury or death to you and/or your passenger.
[EWB01401]
7-3
Page 73
proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident.
[EWB01411]
Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. WARNING!
Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
[EWB02611]
Apparel
Always wear the following to reduce risk of injury in an accident:
Approved motorcycle helmet that fits properly
Eye protection (goggles, helmet face shield, or
protective eyewear)
Over-the-ankle boots, gloves, long-sleeved shirt
or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident. WARNING! Operating without an ap-
7
7-4
Page 74
1. Protective clothing
2. Goggles
3. Gloves
4. Boots
7
5. Helmet
Do not operate after or while consuming alco­hol or drugs.
The operator’s performance capability is reduced by the influence of alcohol or drugs. Consuming al­cohol or drugs could seriously affect your judg­ment, cause you to react more slowly, and affect your balance and perception. WARNING! Never
consume alcohol or drugs before or while driv­ing this ATV. You increase your chance of an accident.
[EWB01421]
Pre-operation checks
Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Perform the pre-operation checks listed on page 5-1. Always follow the inspection and maintenance procedures and schedules described in the Own­er’s Manual. WARNING! Failure to inspect the
ATV before operating it and to maintain it prop­erly increases the possibility of an accident or equipment damage.
[EWB01431]
Speed limiter
For riders less experienced with this model, the throttle lever housing is equipped with a speed lim­iter. The speed limiter keeps the throttle from fully
7-5
Page 75
opening, even when the throttle lever is pushed to
WARNING
12
the maximum. Turning in the adjusting screw limits the maximum engine power available and de­creases the maximum speed of the ATV. Turning in the adjusting screw decreases top speed, and turning it out increases top speed. (See page 4-5.)
Do not exceed the maximum loading limits
for the vehicle (see “MAXIMUM LOADING LIMIT” below or vehicle labeling).
Make sure the load does not interfere with
your control or ability to see where you are going.
Reduce speed and allow more room to stop.
A heavier vehicle takes longer to stop.
Avoid hills and rough terrain. Choose terrain
carefully. Use extreme caution when towing or carrying a load on inclines.
Turn gradually and go slowly.
1. Locknut
2. Adjusting screw
Loading and accessories
EWB00972
Improper loading or towing can increase the risk of loss of control, an overturn, or other ac­cident. To reduce the risk of an accident:
As originally equipped, this ATV is not designed to carry cargo or tow a trailer. If you choose to add ac­cessories to carry cargo, you must use common sense and good judgment. Use extra caution when riding the ATV with addi­tional loads, such as accessories or cargo. The ATV’s handling may be adversely affected. Re­duce your speed when adding additional loads.
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of cargo, rider, accessories, and tongue):
100.0 kg (220 lb)
7-6
7
Page 76
During operation
Always keep your feet on the footrests during op­eration; otherwise, they may contact the rear wheels. WARNING! Removing even one hand
or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the rear wheels, which could in­jure you or cause an accident.
[EWB02660]
7
Avoid wheelies and jumping. WARNING! At­tempting wheelies, jumps, and other stunts in­creases the chance of an accident, including an overturn. Never attempt stunts, such as wheelies or jumps. Don’t try to show off.
[EWB01481]
Modifications and accessories
Never modify this ATV through improper installa­tion or use of accessories or other modification. All parts and accessories added to this ATV should be genuine Yamaha or equivalent components de­signed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an authorized ATV dealer.
7-7
Page 77
WARNING! Operating this ATV with improper
WARNING
modifications may cause changes in handling which in some situations could lead to an acci-
[EWB01491]
dent.
Exhaust system
EWB01501
Dry grass or brush or other combustible ma-
terial accumulated around the engine area
could catch fire. Do not operate, idle, or park
the ATV in dry grass or other dry ground cov-
er. Keep the engine area free of dry grass,
brush, or other combustible material.
Someone touching the exhaust system dur-
ing or after operation could be burned. Do
not touch the hot exhaust system. Do not
park the ATV in a place where others might
be likely to touch it.
The muffler and other engine parts become ex­tremely hot during operation and remain hot after the engine has stopped. To reduce the risk of fire during operation or after leaving the ATV, do not let brush, grass and other materials collect under the vehicle, near the muffler or exhaust pipe, or next to other hot parts. Check under the vehicle after op-
erating in areas where combustible materials may have collected. Do not idle or park the vehicle in long dry grass or other dry ground cover. To prevent burns, avoid touching the exhaust sys­tem. Park the ATV in a place where pedestrians or children are not likely to touch it.
7
7-8
Page 78

BE CAREFUL WHERE YOU RIDE

This ATV is designed for use on unpaved surfaces only. WARNING! Paved surfaces may seriously
affect handling and control of the ATV, and may cause the ATV to go out of control. Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets.
[EWB01511]
7
While riding on unpaved public streets or roads may be legal in your area, such operation can in­crease the risk of collision with other vehicles.
Watch carefully for other vehicles. Make sure you know your country’s laws and regulations before you ride on unpaved public streets or roads. Do not ride on any paved public street, road or motorway.
WARNING! Never operate this ATV on any paved street, paved road or motorway. You can collide with another vehicle.
[EWB01521]
Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the ATV to upset. WARNING!
The ATV could go out of control if you do not
7-9
Page 79
have enough time to react to hidden rocks, bumps, or holes. Go slowly and be extra care­ful when operating on unfamiliar terrain. Al­ways be alert to changing terrain conditions when operating the ATV.
[EWB01531]
Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills nec­essary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
WARNING! Failure to use extra care when op­erating on excessively rough, slippery, or
loose terrain could cause loss of traction or ATV control, which could result in an accident, including an overturn.
[EWB01541]
When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch. WARNING! You could collide
with another vehicle if operating in areas where you cannot easily be seen. Mount a caution flag on the ATV to make you more visible. Watch carefully for other vehicles.
[EWB01551]
7
7-10
Page 80
Do not ride in areas posted “no trespassing”. Do not ride on private property without getting per-
7
mission.
Select a large, flat, unpaved area to become famil­iar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before trying more difficult terrain. Set the parking brake and follow the instruction on page 6-1 to start the engine. Once it has warmed up you are ready to begin riding your ATV. As you get on the ATV, be sure not to accidentally move the shift pedal. With the engine idling, pull the clutch lever to disengage the clutch and shift into 1st gear, and then release the parking brake. Open the throttle gradually, and at the same time, re­lease the clutch lever slowly. Once the ATV has at­tained adequate speed, release the throttle lever and at the same time, quickly pull in the clutch le­ver and shift into 2nd gear. Open the throttle part way and gradually release the clutch. WARNING!
If the throttle is applied too abruptly or if the throttle is not released during shifting, or if the shift pedal is not released before applying the throttle, the front wheels may lift off the ground, resulting in a loss of directional con-
7-11
Page 81
[EWB02631] NOTICE: Do not shift gears without
WARNING
trol. releasing the throttle. Damage to the engine or drive train may occur.
[ECB01071]
Use this same procedure as you move into the higher gears. Be sure to coordinate the use of the throttle and shift pedal properly. Avoid higher speeds until you are thoroughly famil­iar with the operation of your ATV. When slowing down or stopping, release the throt­tle and apply the brakes smoothly and evenly. As you slow down, shift to a lower gear. Be sure that the engine has sufficiently slowed before engaging a lower gear. Improper use of the brakes or shifting can cause the tires to lose traction, reducing con­trol and increasing the possibility of an accident.

TURNING YOUR ATV

EWB01771
Always follow proper procedures for turning as described in this Owner’s Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at speeds too fast for your skills or the conditions. ATV could go out of control, causing a collision or overturn.
To achieve maximum traction on unpaved surfac­es, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning tech­nique must be used to allow the ATV to make turns quickly and easily. It is essential that this skill be learned first at low speed. As you approach a curve, slow down and begin to turn the handlebars in the desired direction. As you do so, put your weight on the footrest to the outside of the turn (opposite your desired direction) and lean your upper body into the turn. Use the throttle to maintain an even speed through the turn. This maneuver will let the wheel on the inside of the turn slip slightly, allowing the ATV to make the turn properly.
7
7-12
Page 82
7
WARNING
1. Lean towards inside of turn.
2. Support your weight on the outer footrest.
Once you have learned this technique, you should be able to perform it at higher speeds or in tighter curves. Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body move­ments, or too much speed for the sharpness of the turn may cause the ATV to tip. If the ATV begins to tip over to the outside while negotiating a turn, lean more to the inside. It may also be necessary to gradually let off on the throttle and steer to the out­side of the turn to avoid tipping over. Remember: Avoid higher speeds until you are thoroughly familiar with the operation of your ATV.

CLIMBING UPHILL

EWB01591
This procedure should be practiced at slow speed many times in a large unpaved area with no obsta­cles. If an incorrect technique is used, your ATV may continue to go straight. If the ATV doesn’t turn, come to a stop and then practice the proce­dure again. If the riding surface is slippery or loose, it may help to position more of your weight over the front wheels by moving forward on the seat.
Climbing hills improperly can cause overturns or loss of control. Use proper riding tech­niques described in this Owner’s Manual.
Never operate the ATV on hills too steep for
the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills.
Always check the terrain carefully before
you start up any hill. Never climb hills with excessively slippery or loose surfaces.
7-13
Page 83
Shift your weight forward.
Never open the throttle suddenly or make
sudden gear changes. The ATV could flip
over backwards.
Never go over the top of any hill at high
speed. An obstacle, a sharp drop, or another
vehicle or person could be on the other side
of the hill.
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
nique as described in the Owner’s Manual on
level ground. Be very careful when turning
on any hill.
Avoid crossing the side of a steep hill if pos-
sible. When crossing the side of a hill, shift
your weight to the uphill side of the ATV.
7
7-14
Page 84
7
Do not attempt to climb hills until you have mas­tered basic maneuvers on flat ground. Always check the terrain carefully before attempting any hill. In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control. To climb a hill, you need traction, momentum, and steady throttle. Travel fast enough to maintain mo­mentum, but not so fast that you cannot react to changes in the terrain as you climb.
It is important when climbing a hill to make sure that your weight is transferred forward on the ATV. This can be accomplished by leaning forward and, on steeper inclines, standing on the footrests and leaning forward over the handlebars. Whenever possible, ride straight up hills. Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side – there could be another person, an obstacle, or a sharp drop-off. Use common sense and remember that some hills are too steep for you to climb or de­scend. If you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion (provided you have the room to do so) and go down the hill. If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the ATV on the up­hill side. Physically turn the ATV around and then descend the hill.
7-15
Page 85
If you start to roll backwards, DO NOT apply the
WARNING
rear brake, and apply the front brake gradually. The ATV could easily tip over backwards. When fully stopped, apply the rear brake as well, and then lock the parking brake. Dismount the ATV im­mediately on the uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner’s Manual. WARNING! Stalling, rolling backwards
or improperly dismounting while climbing a hill could result in ATV overturning. If you cannot control the ATV, dismount immediately on the uphill side.
[EWB01802]
7

RIDING DOWNHILL

EWB01131
Going down a hill improperly could cause overturns or loss of control. Always follow proper procedures for going down hills as de­scribed in this Owner’s Manual.
Always check the terrain carefully before
you start down any hill.
7-16
Page 86
Never operate the ATV on hills too steep for
the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills.
Shift your weight backward and to the up
side of the hill.
Never go down a hill at high speed.
Avoid going down a hill at an angle that
would cause the ATV to lean sharply to one side. Go straight down the hill where possi­ble.
Improper braking can cause the wheels on
the uphill side to come off the ground or cause loss of traction. Gradually apply only
7
the rear brake when going downhill.
When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as pos­sible. Move back on the seat and sit with your arms straight. Choose a low gear which will allow the en­gine compression to do most of the braking for you. Use caution while descending a hill with loose or slippery surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. Gradual­ly apply only the rear brake.
Whenever possible, ride your ATV straight down­hill. Avoid sharp angles which could allow the ATV to tip or roll over. Carefully choose your path and ride no faster than you will be able to react to ob­stacles which may appear.
7-17
Page 87

CROSSING A SLOPE

WARNING
EWB01632
Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to overturn.
Always follow proper procedures as de-
scribed in the Owner’s Manual.
Avoid hills with excessively slippery or loose
surfaces.
Avoid crossing the side of a steep hill.
Shift your weight to the uphill side of the
ATV.
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
nique as described in the Owner’s Manual on
level ground. Be very careful when turning
on any hill.
Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface. Avoid slopes with slip­pery surfaces or rough terrain that may upset your balance.
As you travel across a slope, lean your body in the uphill direction. It may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill. When riding on slopes, be sure not to make sharp turns either up or down hill. If your ATV does begin to tip over, gradually steer in the downhill direction if there are no obstacles in your path. As you regain proper balance, gradually steer again in the direction you wish to travel.
7
7-18
Page 88

CROSSING THROUGH SHALLOW WATER

WARNING
EWB01641
Operating this vehicle through deep or fast­flowing water can lead to loss of control or an overturn. To reduce your risk of drowning or other injuries, use care when crossing through water. Never operate this ATV water deeper than the depth specified in your Owner’s Man­ual, as tires may float, increasing the risk of an overturn.
The ATV can be used to cross slow moving, shal­low water of up to a maximum of 35 cm (14 in) in
7
depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV. Drive slowly and care­fully.
Test your brakes after leaving the water. If neces­sary, apply them several times to let friction dry out the linings. Do not continue to ride your ATV with­out verifying that you have regained proper braking ability. WARNING! Wet brakes may have re-
duced stopping ability, which could cause loss of control.
[EWB02621]
7-19
Page 89
WARNING
1. Air filter case check hose
1
After riding your ATV in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case. NOTICE: Undrained
water can cause damage or improper opera-
[ECB00841]
tion.
Wash the ATV in fresh water if it has been operat­ed in salt water or muddy conditions.

RIDING OVER ROUGH TERRAIN

EWB01651
Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never at­tempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owner’s Manual.
Riding over rough terrain should be done with cau­tion. Look out for obstacles which could cause damage to the ATV or could lead to an upset or ac-
7-20
7
Page 90
cident. Be sure to keep your feet firmly mounted on
WARNING
the footrests at all times. Avoid jumping the ATV as loss of control and damage to the ATV may result.

SLIDING AND SKIDDING

EWB01662
Skidding or sliding improperly may cause you to lose control of this ATV. You may also re­gain traction unexpectedly, which may cause the ATV to overturn.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth terrain.
7
On extremely slippery surfaces, such as ice,
go slowly and be very cautious in order to re­duce the chance of skidding or sliding out of control.
Care should be used when riding on loose or slip­pery surfaces since the ATV may slide. If unex­pected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, positioning your weight over the front wheels will sometimes help.
If the rear wheels of your ATV start to slide side­ways, control can usually be regained (if there is room to do so) by steering in the direction of the slide. Applying the brakes or accelerating is not recommended until you have corrected the slide.
7-21
Page 91
With practice, over a period of time, skill at con­trolled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are re­duced. Bear in mind that sliding maneuvers should always be avoided on extremely slippery surfaces such as ice, since all control may be lost.

WHAT TO DO IF...

This section is designed to be a reference guide only. Be sure to read each section on riding tech­niques completely.

WHAT TO DO...

If your ATV doesn’t turn when you want it to:
Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footrest to the outside of the turn. Position your weight over the front wheels for better control. (See page 7-12.)
If your ATV begins to tip while turning:
Lean more into the turn to regain balance. If nec­essary, gradually let off the throttle and/or steer to the outside of the turn. (See page 7-12.)
If your ATV starts to slide sideways:
Steer in the direction of the slide if you have the room. Applying the brakes or accelerating is not recommended until you have corrected the slide. (See page 7-21.)
If your ATV can’t make it up a hill you are trying
to climb: Turn the ATV around if you still have forward speed. If not, stop, dismount on the uphill side of the ATV and physically turn the ATV around. If the ATV starts to slip backwards, DO NOT USE THE REAR BRAKE – the ATV may tip over on top of you. Dismount the ATV on the uphill side. (See page 7-13.)
7
7-22
Page 92
If your ATV is traversing a sloping surface:
Be sure to ride with your weight positioned to­wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance. If you discover that the ATV is going to tip over, dismount on the uphill side. (See page 7-18.)
If your ATV encounters shallow water:
Ride slowly and carefully through slow moving water, watching for obstacles. Be sure to let wa­ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water. Do not continue to
7
ride your ATV until you have regained adequate braking ability. (See page 7-19.)
7-23
Page 93
EBU28783
WARNING
WARNING
WARNING

PERIODIC MAINTENANCE AND ADJUSTMENT

EBU21674
Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most effi­cient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubri­cation are explained on the following pages.
EWB01841
Failure to properly maintain the vehicle or per­forming maintenance activities incorrectly may increase your risk of injury or death during ser­vice or while using the vehicle. If you are not fa­miliar with vehicle service, have a Yamaha dealer perform the service.
EWB02562
Turn off the engine when performing mainte­nance unless otherwise specified.
A running engine has moving parts that can
catch on body parts or clothing and electri-
cal parts that can cause shocks or fires.
Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-6 for more information about carbon monoxide.
EWB02690
Brake discs, calipers, drums, and linings can become very hot during use. To avoid possible burns, let brake components cool before touching them.
The intervals given in the periodic maintenance charts should be considered as a general guide under normal riding conditions. However, DE­PENDING ON THE WEATHER, TERRAIN, GEO­GRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTERVALS MAY NEED TO BE SHORTENED.
8
8-1
Page 94
EBU27111
TIP
1
2
1
2
3

Owner’s manual and tool kit

Be sure to put this owner’s manual in the plastic bag and to always carry it as well as the owner’s tool kit and the low-pressure tire gauge in their re­spective compartments under the seat.
8
1. Owner’s manual
2. Owner’s tool kit
3. Low-pressure tire gauge
The service information included in this manual and the tools provided in the owner’s tool kit are in­tended to assist you in the performance of preven­tive maintenance and minor repairs. However,
additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you.
8-2
Page 95
EBU21743
TIP

Periodic maintenance chart for the emission control system

For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
INITIAL EVERY
NO. ITEM
1 * Fuel line
2 Spark plug
3 * Valves • Check valve clearance and adjust if necessary. √√√ 4 * Fuel injection • Check and adjust engine idle speed. √√√√√
Crankcase breather
5 *
system
CHECK OR MAINTENANCE
JOB
• Check fuel hoses for cracks or other damage, and replace if necessary.
• Check condition and clean, regap, or replace if necessary.
• Check breather hose for cracks or other damage, and replace if necessary.
Whichev­er comes
first
month136612
km
320
(mi)
(200)
hours 20 80 160 160 320
1300 (800)
√√√√√
2500
(1600)
2500
(1600)
√√√
√√√
5000
(3200)
8
8-3
Page 96
INITIAL EVERY
NO. ITEM
6 * Exhaust system
7 Spark arrester • Clean. √√√
CHECK OR MAINTENANCE
JOB
• Check for leakage and replace gasket(s) if neces­sary.
• Check for looseness and tighten all screw clamps and joints if necessary.
Whichev­er comes
first
month136612
km
320
(mi)
(200)
hours 20 80 160 160 320
1300
(800)
2500
(1600)
2500
(1600)
√√√
8
5000
(3200)
8-4
Page 97
TIP
EBU21865

General maintenance and lubrication chart

For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
INITIAL EVERY
NO. ITEM
1 Air filter element • Clean and replace if necessary.
2 * Clutch • Check operation and adjust if necessary. √√√
3 * Front brake
4 * Rear brake
CHECK OR MAINTENANCE
JOB
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and correct if necessary.
• Replace brake pads. Whenever worn to the limit
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and correct if necessary.
• Replace brake pads. Whenever worn to the limit
Whichev­er comes
first
8-5
month136612
km
320
(mi)
(200)
hours 20 80 160 160 320
Every 20–40 hours (more often in wet or
1300 (800)
√√√√√
√√√√√
2500
(1600)
dusty areas)
2500
(1600)
5000
(3200)
8
Page 98
INITIAL EVERY
NO. ITEM
5 * Brake hoses
6 * Parki ng bra ke • Check operation and adjust if necessary. √√√√√
7 * Wheels
8 * Tires
8
9 * Wheel hub bearings
10 * Swingarm pivots
Upper and lower
11 *
arm pivots
12 Drive chain
13 * Drive chain roller • Check for wear and replace if necessary. √√√
CHECK OR MAINTENANCE
JOB
• Check for cracks or other damage, and replace if necessary.
• Replace. Every 4 years
• Check runout and for damage, and replace if nec­essary.
• Check tread depth and for damage, and replace if necessary.
• Check air pressure and balance, and correct if necessary.
• Check for looseness or damage, and replace if necessary.
• Check operation and for excessive play, and re­place bearings if necessary.
• Lubricate with lithium-soap-based grease.
• Lubricate with lithium-soap-based grease. √√√
• Check chain slack and adjust if necessary.
• Check rear wheel alignment and correct if neces­sary.
• Clean and lubricate.
Whichev­er comes
first
8-6
month136612
km
320
(mi)
(200)
hours 20 80 160 160 320
1300
(800)
√√√
√√√
√√√
√√√√√
2500
(1600)
√√√√
2500
(1600)
√√√
5000
(3200)
Page 99
INITIAL EVERY
NO. ITEM
14 * Chassis fasteners
15 *
16 *
17 * Steering shaft • Lubricate with lithium-soap-based grease. √√√
18 * Steering system
19 * Engine mount
20 Engine oil
21
22 Cooling system
Shock absorber as­semblies
Rear suspension re­lay arm and con­necting arm pivoting points
Engine oil filter ele­ment
CHECK OR MAINTENANCE
JOB
• Make sure that all nuts, bolts, and screws are properly tightened.
• Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
• Check operation and correct if necessary.
• Lubricate with lithium-soap-based grease.
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
• Check for cracks or other damage, and replace if necessary.
• Change.
• Check ATV for oil leakage, and correct if neces­sary.
• Replace. √√√
• Check coolant level and ATV for coolant leakage, and correct if necessary.
• Replace coolant. Every 2 years
Whichev­er comes
first
month136612
km
320
(mi)
(200)
hours 20 80 160 160 320
1300 (800)
√√√√√
√√√√√
√√√
√√√√√
2500
(1600)
√√√√
2500
(1600)
√√√
√√√
5000
(3200)
8
8-7
Page 100
TIP
INITIAL EVERY
NO. ITEM
Moving parts and
23 *
cables
Reverse lock re-
24 *
lease cable
25 * Throttle lever
Front and rear brake
26 *
switches
8
27 * Lights and switches
EBU23071
Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
CHECK OR MAINTENANCE
JOB
• Lubricate. √√√√
• Check operation and adjust or replace if neces­sary.
• Check operation.
• Check throttle lever free play, and adjust if neces­sary.
• Lubricate cable and lever housing.
• Check operation and correct if necessary. √√√√√
• Check operation and correct if necessary.
• Adjust headlight beams.
Whichev­er comes
first
month136612
km
320
(mi)
(200)
hours 20 80 160 160 320
1300
(800)
√√√√√
√√√√√
2500
(1600)
2500
(1600)
√√√
muddy areas, or at full-throttle.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
5000
(3200)
8-8
Loading...