YFM7FGY
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, June 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
YB(*) YAMAHA BLACK 0033
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 USA U.S.A.
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5C0C
Colouring
Type Code
A 0033
Colour
Code
Colour Name
YAMA H A B L AC K YB
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5C0C 010 U.S.A.
Production
Code No.
Country
(destination)
Model
Code
Production
Code No.
Country
(destination)
ENGINE
CYLINDER HEAD .................................................................1
CYLINDER ............................................................................2
CRANKSHAFT & PISTON ....................................................3
VALVE ...................................................................................5
CAMSHAFT & CHAIN ...........................................................6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP .............................................................................9
INTAKE .................................................................................10
THROTTLE BODY ASSY 1 ................................................... 11
EXHAUST .............................................................................12
CRANKCASE ........................................................................14
CRANKCASE COVER 1 .......................................................15
STARTER CLUTCH ..............................................................17
CLUTCH ................................................................................18
TRANSMISSION ...................................................................20
MIDDLE DRIVE GEAR ..........................................................22
SHIFT CAM & FORK .............................................................24
SHIFT SHAFT .......................................................................26
CHASSIS
FRAME ..................................................................................28
FRONT FENDER ..................................................................29
REAR FENDER .....................................................................32
SIDE COVER ........................................................................33
REAR ARM ...........................................................................35
REAR SUSPENSION ............................................................36
DRIVE SHAFT .......................................................................37
FRONT DIFFERENTIAL ....................................................... 40
STEERING ............................................................................42
FRONT SUSPENSION & WHEEL ........................................44
FUEL TANK ...........................................................................45
SEAT .....................................................................................47
FRONT WHEEL .................................................................... 48
FRONT WHEEL 2 .................................................................50
FRONT BRAKE CALIPER ....................................................52
REAR WHEEL .......................................................................54
REAR WHEEL 2 ....................................................................56
REAR BRAKE CALIPER .......................................................58
STEERING HANDLE & CABLE ............................................60
FRONT MASTER CYLINDER ...............................................62
CONTENTS
REAR MASTER CYLINDER ................................................. 63
STAND & FOOTREST .......................................................... 65
GUARD ................................................................................. 66
GENERATOR ....................................................................... 67
STARTING MOTOR ............................................................. 68
METER ................................................................................. 69
HEADLIGHT ......................................................................... 70
TAILLIGHT ............................................................................ 71
ELECTRICAL 1 ..................................................................... 72
GRAPHICS ........................................................................... 75
EMBLEM & LABEL 1 ............................................................ 76
INDEX
NUMERICAL INDEX ............................................................. 77
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
16B–11102–00
4G0–11133–11
95612–08625
3B4–11181–00
90109–09003
90109–09002
90109–09005
91312–06030
94701–00423
93612–16254
3B4–11185–00
3B4–11165–00
371–11167–01
93210–96601
95022–06012
CYLINDER HEAD ASSY 1
.GUIDE, VALVE 1 4
BOLT, STUD 4
GASKET, CYLINDER HEAD 1 1
BOLT 2
BOLT 2
BOLT 2
BOLT 2
PLUG, SPARK (NGK LMAR6A-9) 1
PIN, DOWEL 2
COVER, CYLINDER HEAD SIDE 1 1
PLATE, BREATHER 1
PIPE, BREATHER 2 1
O-RING 1
BOLT, FLANGE 2
USA
REMARKS
16
95022–06020
17
1S3–11186–00
18
93210–78544
19
95022–06020
20
3B4–11166–01
21
90467–140A4
22
90401–08004
23
90430–08119
24
90467–150A2
BOLT, FLANGE 2
COVER, CYLINDER HEAD SIDE 2 2
O-RING 2
BOLT, FLANGE 8
PIPE, BREATHER 1 1
CLIP 1
BOLT, UNION 1
GASKET 1
CLIP 1
1
FIG. 5 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–12170–01
5VK–12284–00
1S3–12290–00
1S3–12280–01
90105–07004
93306–07209
5VK–1111F–00
90105–06078
1S3–12176–00
90105–07004
94591–57126
3B4–12231–01
3B4–12241–00
90105–06082
3TB–12210–00
CAMSHAFT ASSY 1 1
.PIN, DECOMPRESSION LEVER 1
.LEVER, DECOMPRESSION SPRING 1
.DECOMPRESSION ASSY 1
.BOLT, FLANGE 2
BEARING 1
PLATE 1
BOLT, FLANGE 2
SPROCKET, CAM CHAIN 1
BOLT, FLANGE 2
CHAIN (98XRH2010-126M) 1
GUIDE, STOPPER 1 1
GUIDE, STOPPER 2 1
BOLT, FLANGE 2
TENSIONER ASSY, CAM CHAIN 1
USA
REMARKS
16
91312–06025
17
4DW–12213–00
BOLT 2
GASKET, TENSIONER CASE 1
6
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–13586–00
90450–72004
3B4–14411–20
3B4–14402–02
3B4–14453–00
3B4–14451–00
3B4–14472–00
3B4–14457–00
3B4–14409–00
3B4–14424–00
8FP–85886–00
97702–50520
59V–14457–00
90467–220A1
91A20–07020
JOINT, CARBURETOR 1 1
HOSE CLAMP ASSY 2
CASE, AIR CLEANER 1 1
CAP ASSY, AIR CLEANER 1
JOINT, AIR CLEANER 1 1
ELEMENT, AIR CLEANER 1
PLATE, ELEMENT 1
SEAL 1
DAMPER 2
CLIP, CAP FITTING 6
SENSOR, AIR TEMPERATURE 1
SCREW, TAPPING 1
SEAL 1
CLIP 1
TUBE, FLEXIBLE VINYL (L200) 1
USA
REMARKS
16
90467–10041
17
90338–08174
18
90450–59006
19
3B4–14455–00
CLIP 1
PLUG 1
HOSE CLAMP ASSY 1
BAND 1
10
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–15411–10
3B4–15451–00
99530–10116
90461–08004
95022–06030
95022–06050
3B4–15113–00
90110–05031
90340–36002
93210–357A3
90340–14011
93210–14369
3B4–15421–00
3B4–15453–00
3B4–15315–00
COVER, CRANKCASE 1 1
GASKET, CRANKCASE COVER 1 1
PIN, DOWEL 2
CLAMP 1
BOLT, FLANGE 11
BOLT, FLANGE 1
PLATE 1
BOLT, HEXAGON SOCKET HEAD 2
PLUG, STRAIGHT SCREW 1
O-RING 1
PLUG, STRAIGHT SCREW 1
O-RING 1
COVER, CRANKCASE 2 1
GASKET 1
SEAL, CRANKCASE 1
USA
REMARKS
16
95822–06030
17
3B4–15442–00
18
99530–10116
19
95822–06030
20
95822–06040
21
93306–20120
22
93101–12168
23
4WV–15381–00
24
95022–06016
25
3B4–15431–00
26
3B4–15379–00
27
90480–13018
BOLT, FLANGE 8
HOUSING, BEARING 1
PIN, DOWEL 2
BOLT, FLANGE 2
BOLT, FLANGE 2
BEARING 1
OIL SEAL 1
PLATE, BEARING COVER 1
BOLT, FLANGE 1
COVER, CRANKCASE 3 1
SEAL, CRANKCASE 1
GROMMET 1
15
FIG. 16 TRANSMISSION
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–17681–10
93306–00426
93306–07801
90387–26001
93210–26001
93102–42004
3B4–17421–00
3B4–17473–00
90201–25290
93310–32590
3B4–17253–00
93440–25084
3B4–17582–00
90387–250R3
3B4–17233–00
SHAFT, SECONDARY 1
BEARING 1
BEARING 2
COLLAR 1
O-RING 1
OIL SEAL 1
AXLE, DRIVE 1
STOPPER 1
WASHER, PLATE 1
BEARING 1
GEAR, REVERSE WHEEL 2 (28T) 1
CIRCLIP 1
GEAR, MIDDLE DRIVE (21T) 1
COLLAR 1
GEAR, LOW WHEEL (31T) 1
USA
REMARKS
16
90214–22007
17
93440–25084
18
3B4–17285–00
19
90201–20028
20
3B4–17223–10
21
90387–20021
22
90201–170U8
23
93306–20464
24
93306–20309
25
3B4–17432–00
26
3B4–17243–00
27
90201–150U6
WASHER, CLAW 2
CIRCLIP 2
CLUTCH, DOG 1
WASHER, PLATE 1
GEAR, HIGH WHEEL (29T) 1
COLLAR 1
WASHER, PLATE 1
BEARING 1
BEARING 1
AXLE, IDLE 1
GEAR, REVERSE WHEEL 1 (23T) 1
WASHER, PLATE 2
20