YAMAHA YFM7FGPY, YFM700G PARTS CATALOGUE

1H43P-100E1
()
YFM7FGPY (43P2) CANADA
YFM7FGPY (43P3) EUROPE
YFM7FGPY (43P4) OCEANIA
YFM700G (43P1) JAPAN
YFM7FGPY/YFM700G
©2008 by Yamaha Motor Co., Ltd.
1st edition, June 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6. The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
9. Quantity Column Information
Abbreviation Colour Name Colour Code
DPBSN(*) DARK PURPLISH BLUE SOLID N 0891
PDG(*) PASTEL DEEP GREEN 00K0
RTR(*) ROMANTIQUE ROUGE 00TR
SMJ(*) BLACK METALLIC J 0906
Column No. Name Of Q’ty Column Destination
1 CAN CANADA
2 EUR EUROPE
3 OCE OCEANIA
4JPN JAPAN
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi-
cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
Colouring
Type Code
Colour
Code
Colour Name
Abbrevia-
tion
43P1
A00K0
PASTEL DEEP GREEN PDG
43P2
A00K0
PASTEL DEEP GREEN PDG
B 0906
BLACK METALLIC J SMJ
C00TR
ROMANTIQUE ROUGE RTR
D 0891
DARK PURPLISH BLUE SOLID N DPBSN
43P3
A00K0
PASTEL DEEP GREEN PDG
B 0906
BLACK METALLIC J SMJ
C00TR
ROMANTIQUE ROUGE RTR
D 0891
DARK PURPLISH BLUE SOLID N DPBSN
43P4
D 0891
DARK PURPLISH BLUE SOLID N DPBSN
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
Production
Code No.
Country
(destination)
43P1 020 JAPAN
43P2 010 CANADA
43P3 010 EUROPE
43P4 010
AUSTRALIA
NEW ZEALAND
Model
Code
Production
Code No.
Country
(destination)
CONTENTS
ENGINE
CYLINDER HEAD .................................................................1
CYLINDER ............................................................................2
CRANKSHAFT & PISTON ....................................................3
VALVE ...................................................................................5
CAMSHAFT & CHAIN ...........................................................6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP .............................................................................9
INTAKE .................................................................................10
THROTTLE BODY ASSY 1 ................................................... 11
EXHAUST .............................................................................12
CRANKCASE ........................................................................14
CRANKCASE COVER 1 .......................................................15
STARTER CLUTCH ..............................................................17
CLUTCH ................................................................................18
TRANSMISSION ...................................................................20
MIDDLE DRIVE GEAR ..........................................................22
SHIFT CAM & FORK .............................................................24
SHIFT SHAFT .......................................................................26
CHASSIS
FRAME ..................................................................................28
FRONT FENDER ..................................................................30
REAR FENDER .....................................................................34
SIDE COVER ........................................................................35
REAR ARM ...........................................................................37
REAR SUSPENSION ............................................................39
DRIVE SHAFT .......................................................................40
FRONT DIFFERENTIAL ....................................................... 43
STEERING ............................................................................45
FRONT SUSPENSION & WHEEL ........................................47
FUEL TANK ...........................................................................49
SEAT .....................................................................................51
FRONT WHEEL .................................................................... 52
FRONT WHEEL 2 .................................................................54
FRONT BRAKE CALIPER ....................................................56
REAR WHEEL .......................................................................58
REAR WHEEL 2 ....................................................................60
REAR BRAKE CALIPER .......................................................62
STEERING HANDLE & CABLE ............................................64
FRONT MASTER CYLINDER ...............................................66
REAR MASTER CYLINDER ................................................. 67
STAND & FOOTREST .......................................................... 69
GUARD ................................................................................. 70
GENERATOR ....................................................................... 71
STARTING MOTOR ............................................................. 72
METER ................................................................................. 73
HEADLIGHT ......................................................................... 74
TAILLIGHT ............................................................................ 75
TAILLIGHT 2 ......................................................................... 76
ELECTRICAL 1 ..................................................................... 77
ELECTRICAL 2 ..................................................................... 80
GRAPHICS ........................................................................... 81
EMBLEM & LABEL 1 ............................................................ 82
EMBLEM & LABEL 2 ............................................................ 84
EMBLEM & LABEL 3 ............................................................ 85
EMBLEM & LABEL 4 ............................................................ 86
INDEX
NUMERICAL INDEX ............................................................. 87
1
FIG. 1 CYLINDER HEAD
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
16B–11102–00
CYLINDER HEAD ASSY 1 1 1 1
2
4G0–11133–11
.GUIDE, VALVE 1 4 4 4 4
3
95612–08625
BOLT, STUD 4 4 4 4
4
3B4–11181–00
GASKET, CYLINDER HEAD 1 1 1 1 1
5
90109–09003
BOLT 2222
6
90109–09002
BOLT 2222
7
90109–09005
BOLT 2222
8
91312–06030
BOLT 2222
9
94701–00423
PLUG, SPARK (NGK LMAR6A-9) 1 1 1
94703–00423
PLUG, SPARK (NGK LMAR6A-9) 1
10
93612–16254
PIN, DOWEL 2 2 2 2
11
3B4–11185–00
COVER, CYLINDER HEAD SIDE 1 1 1 1 1
12
3B4–11165–00
PLATE, BREATHER 1 1 1 1
13
371–11167–01
PIPE, BREATHER 2 1 1 1 1
14
93210–96601
O-RING 1 1 1 1
15
95022–06012
BOLT, FLANGE 2 2 2 2
16
95022–06020
BOLT, FLANGE 2 2 2 2
17
1S3–11186–00
COVER, CYLINDER HEAD SIDE 2 2 2 2 2
18
93210–78544
O-RING 2 2 2 2
19
95022–06020
BOLT, FLANGE 8 8 8 8
20
3B4–11166–01
PIPE, BREATHER 1 1 1 1 1
21
90467–140A4
CLIP 1111
22
90401–08004
BOLT, UNION 1111
23
90430–08119
GASKET 1 1 1 1
24
90467–150A2
CLIP 1111
2
FIG. 2 CYLINDER
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–11311–10
CYLINDER 1 1 1 1 1
2
1S3–11351–00
GASKET, CYLINDER 1 1 1 1
3
90119–10023
BOLT, WITH WASHER 4 4 4 4
4
91312–06040
BOLT 2222
3
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–11400–00
CRANKSHAFT ASSY 1 1 1 1
2
3B4–11401–09
.CRANK SUB ASSY 1 1 1 1 1
3
3B4–11402–09
.CRANK SUB ASSY 2 1 1 1 1
4
1S3–11681–00
.PIN, CRANK 1 1 1 1 1
5
93310–84017
.BEARING 1111
6
1S3–11651–00
.ROD, CONNECTING 1 1 1 1
7
5KM–11536–10
GEAR, DRIVE (46T) 1 1 1 1
8
5KM–11565–00
WASHER, BEARING COVER 1 1 1 1
9
90501–220A1
SPRING, COMPRESSION 8 8 8 8
10
93606–09002
PIN, DOWEL 4 4 4 4
11
99009–35400
CIRCLIP 1 1 1 1
12
90280–05001
KEY, WOODRUFF 1111
13
90201–16013
WASHER, PLATE 1 1 1 1
14
90179–16004
NUT 1111
15
93306–30810
BEARING 1 1 1 1
16
1S3–11631–10
PISTON (STD) 1 1 1 1
17
1S3–11603–10
PISTON RING SET (STD) 1 1 1 1
18
5VK–11633–00
PIN, PISTON 1 1 1 1
19
93450–24154
CIRCLIP 2 2 2 2
20
3B4–16181–00
SPACER 1 1 1 1 1
21
3B4–11447–00
SEAL, CRANK 2 2 2 2
22
3B4–11454–00
WEIGHT 1 1 1 1 1
23
3B4–11531–00
GEAR, BALANCE WEIGHT 1 1 1 1
24
3B4–13354–00
SPROCKET, DRIVE 1 1 1 1
25
90282–05007
KEY, STRAIGHT 1 1 1 1
26
90170–18003
NUT 1111
27
90215–18001
WASHER, LOCK 1 1 1 1
4
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
28
93306–30534
BEARING 1 1 1 1
29
93306–30438
BEARING 1 1 1 1
5
FIG. 4 VALVE
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
5VK–12111–00
VALVE, INTAKE 2 2 2 2
2
5VK–12121–00
VALVE, EXHAUST 2 2 2 2
3
5VK–12113–00
SPRING, VALVE INNER 4 4 4 4
4
3YF–12116–00
SEAT, VALVE SPRING 4 4 4 4
5
5H0–12119–00
SEAL, VALVE STEM 4 4 4 4
6
3YF–12117–01
RETAINER, VALVE SPRING 4 4 4 4
7
4G0–12118–00
COTTER, VALVE 8 8 8 8
8
5VK–12151–00
ARM, VALVE ROCKER 1 1 1 1
9
5VK–12161–00
ARM, VALVE ROCKER 2 1 1 1 1
10
5VK–12146–00
SHAFT, ROCKER 2 2 2 2
11
5XT–12159–00
SCREW, VALVE ADJUSTING 4 4 4 4
12
90170–06128
NUT 4444
6
FIG. 5 CAMSHAFT & CHAIN
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–12170–01
CAMSHAFT ASSY 1 1 1 1 1
2
5VK–12284–00
.PIN, DECOMPRESSION LEVER 1 1 1 1
3
1S3–12290–00
.LEVER, DECOMPRESSION SPRING 1 1 1 1
4
1S3–12280–01
.DECOMPRESSION ASSY 1 1 1 1
5
90105–07004
.BOLT, FLANGE 2 2 2 2
6
93306–07209
BEARING 1 1 1 1
7
5VK–1111F–00
PLATE 1 1 1 1
8
90105–06078
BOLT, FLANGE 2 2 2 2
9
1S3–12176–00
SPROCKET, CAM CHAIN 1 1 1 1
10
90105–07004
BOLT, FLANGE 2 2 2 2
11
94591–57126
CHAIN (98XRH2010-126M) 1 1 1 1
12
3B4–12231–01
GUIDE, STOPPER 1 1 1 1 1
13
3B4–12241–00
GUIDE, STOPPER 2 1 1 1 1
14
90105–06082
BOLT, FLANGE 2 2 2 2
15
3TB–12210–00
TENSIONER ASSY, CAM CHAIN 1 1 1 1
16
91312–06025
BOLT 2222
17
4DW–12213–00
GASKET, TENSIONER CASE 1 1 1 1
7
FIG. 6 WATER PUMP
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–12481–00
PIPE 1 1 1 1 1
2
91312–06012
BOLT 1111
3
93210–21190
O-RING 1 1 1 1
4
3B4–12577–00
HOSE 2 1 1 1 1
5
90450–32015
HOSE CLAMP ASSY 2 2 2 2
6
5KM–12469–00
JOINT 1 1 1 1 1
7
91312–06020
BOLT 2222
8
93210–33786
O-RING 1 1 1 1
9
3B4–12450–00
IMPELLER SHAFT ASSY 1 1 1 1
10
3B4–12422–00
COVER, HOUSING 1 1 1 1
11
95022–06030
BOLT, FLANGE 1 1 1 1
12
93306–00006
BEARING 1 1 1 1
13
5D3–1243K–00
PIPE, DRAIN 1 1 1 1
14
93101–10090
OIL SEAL 1 1 1 1
15
11H–12438–10
SEAL, MECHANICAL 1 1 1 1
16
99009–10400
CIRCLIP 1 1 1 1
17
3B4–12428–00
GASKET, HOUSING COVER 2 1 1 1 1
18
95022–06010
BOLT, FLANGE 2 2 2 2
19
90430–06014
GASKET 2 2 2 2
20
90445–07340
HOSE (L310) 1 1 1 1
21
90467–07093
CLIP 1111
22
93604–10011
PIN, DOWEL 2 2 2 2
23
95022–06050
BOLT, FLANGE 1 1 1 1
8
FIG. 7 RADIATOR & HOSE
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–12576–00
HOSE 1 1 1 1 1
2
90467–26189
CLIP 2222
3
3B4–12578–00
HOSE 3 1 1 1 1
4
90467–26189
CLIP 2222
5
3B4–12411–00
THERMOSTAT 1111
6
1S3–12413–00
COVER, THERMOSTAT 1 1 1 1
7
90430–06014
GASKET 1 1 1 1
8
95022–06010
BOLT, FLANGE 1 1 1 1
9
95022–06020
BOLT, FLANGE 1 1 1 1
10
95022–06045
BOLT, FLANGE 1 1 1 1
11
93210–41042
O-RING 1 1 1 1
12
28P–1240A–00
RADIATOR ASSY 1 1 1 1
13
28P–12405–00
.BLOWER ASSY 1 1 1 1
14
1AA–12535–00
.PLATE 4444
15
97017–06010
.BOLT 4 4 4 4
16
92907–06600
.WASHER, PLATE 4 4 4 4
17
22W–12462–00
CAP, RADIATOR 1 1 1 1
18
90480–15235
GROMMET 4 4 4 4
19
95802–06020
BOLT, FLANGE 2 2 2 2
20
90209–06012
WASHER 2 2 2 2
21
90387–06113
COLLAR 2222
9
FIG. 8 OIL PUMP
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–13300–00
OIL PUMP ASSY 1 1 1 1
2
3B4–13329–00
GASKET, PUMP COVER 1 1 1 1
3
95022–06040
BOLT, FLANGE 3 3 3 3
4
90340–14132
PLUG, STRAIGHT SCREW 1 1 1 1
5
214–11198–01
GASKET 1 1 1 1
6
5GH–13440–20
ELEMENT ASSY, OIL CLEANER 1 1 1 1
7
90401–20003
BOLT, UNION 1111
8
3B4–13355–00
SPROCKET, DRIVEN 1 1 1 1
9
95312–10600
NUT 1111
10
90215–10008
WASHER, LOCK 1 1 1 1
11
94580–31074
CHAIN (DID 25HT) 1 1 1 1
12
3B4–12221–00
GUIDE, STOPPER 3 1 1 1 1
13
90105–06082
BOLT, FLANGE 2 2 2 2
14
3B4–13171–00
PIPE, DELIVERY 2 1 1 1 1
15
90401–14118
BOLT, UNION 2222
16
90430–14043
GASKET 4 4 4 4
17
90401–10024
BOLT, UNION 1111
18
90430–10188
GASKET 2 2 2 2
19
91312–06012
BOLT 1111
20
25G–13490–00
RELIEF VALVE ASSY 1 1 1 1
21
93210–10096
O-RING 1 1 1 1
22
28P–13161–00
PIPE, DELIVERY 1 1 1 1 1
23
90401–08006
BOLT, UNION 2222
24
90430–08119
GASKET 4 4 4 4
10
FIG. 9 INTAKE
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–13586–00
JOINT, CARBURETOR 1 1 1 1 1
2
90450–72004
HOSE CLAMP ASSY 2 2 2 2
3
3B4–14411–20
CASE, AIR CLEANER 1 1 1 1 1
4
3B4–14402–02
CAP ASSY, AIR CLEANER 1 1 1 1
5
3B4–14453–00
JOINT, AIR CLEANER 1 1 1 1 1
6
3B4–14451–00
ELEMENT, AIR CLEANER 1 1 1 1
7
3B4–14472–00
PLATE, ELEMENT 1 1 1 1
8
3B4–14457–00
SEAL 1 1 1 1
9
3B4–14409–00
DAMPER 2222
10
3B4–14424–00
CLIP, CAP FITTING 6 6 6 6
11
8FP–85886–00
SENSOR, AIR TEMPERATURE 1 1 1 1
12
97702–50520
SCREW, TAPPING 1 1 1 1
13
59V–14457–00
SEAL 1 1 1 1
14
90467–220A1
CLIP 1111
15
91A20–07020
TUBE, FLEXIBLE VINYL (L200) 1 1 1 1
16
90467–10041
CLIP 1111
17
90338–08174
PLUG 1111
18
90450–59006
HOSE CLAMP ASSY 1 1 1 1
19
3B4–14455–00
BAND 1111
11
FIG. 10 THROTTLE BODY ASSY 1
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
43P–13750–00
THROTTLE BODY ASSY 1 1 1 1
2
8FP–13556–00
.GASKET, MANIFOLD 1 1 1 1
3
3B4–13761–00
.INJECTOR 1 1 1 1
4
28P–13543–00
.HOSE, AIR 1 1 1 1
5
5JW–14348–00
.PIPE 1 1 1 1 1
6
1C7–82380–00
.SENSOR, PRESSURE 1 1 1 1
7
92507–06010
.SCREW, PAN HEAD 2 2 2 2
8
98507–05010
.SCREW, PAN HEAD 2 2 2 2
9
3B4–85885–00
.THROTTLE SENSOR ASSY 1 1 1 1
10
8CC–14216–10
.SCREW 2 2 2 2
11
98507–06012
.SCREW, PAN HEAD 2 2 2 2
12
3B4–13160–00
.DELIVERY PIPE ASSY 1 1 1 1 1
13
91312–04006
.BOLT 3 3 3 3
14
1UY–14155–00
.GUIDE, CABLE 1 1 1 1
15
1S3–14161–00
.NUT, CABLE ADJUSTING 1 1 1 1
16
5LP–14147–00
.O-RING 1 1 1 1
12
FIG. 11 EXHAUST
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–14611–10
PIPE, EXHAUST 1 1 1 1 1
2
3B4–14627–10
COVER, EXHAUST 1 1 1 1
3
90183–060A2
.NUT, SPRING 2 2 2 2
4
3B4–14714–20
GASKET, MUFFLER 1 1 1 1
5
92012–06014
BOLT, BUTTON HEAD 5 5 5 5
6
90201–06076
WASHER, PLATE 5 5 5 5
7
90201–06019
WASHER, PLATE 5 5 5 5
8
90201–05019
WASHER, PLATE 5 5 5 5
9
92012–06016
BOLT, BUTTON HEAD 1 1 1 1
10
90201–06081
WASHER, PLATE 1 1 1 1
11
90480–17001
GROMMET 1 1 1 1
12
90387–08083
COLLAR 1111
13
90506–30006
SPRING, TENSION 2 2 2 2
14
3B4–14758–01
PROTECTOR, SILENCER 1 1 1 1
15
92012–06012
BOLT, BUTTON HEAD 2 2 2 2
16
92902–06200
WASHER 2 2 2 2
17
90201–05015
WASHER, PLATE 2 2 2 2
18
3B4–W1471–10
MUFFLER COMP. 1 1 1 1 1
19
5KM–27414–01
.DAMPER 1 1 1 1
20
3B4–14718–10
PROTECTOR, MUFFLER 1 1 1 1 1
21
90450–99010
HOSE CLAMP ASSY 3 3 3 3
22
3B4–14752–00
PIPE, OUTLET 1 1 1 1
23
95022–06008
BOLT, FLANGE 3 3 3 3
24
3B4–1471C–00
PROTECTOR ASSY 1 1 1 1 1
25
3B4–1472C–00
PROTECTOR ASSY., 2 1 1 1 1
26
98502–06016
SCREW, PAN HEAD 6 6 6 6
27
3B4–1477U–00
STOPPER 1 1 1 1 1
13
FIG. 11 EXHAUST
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
28
3B4–14733–00
MAT 1 1 1 1 1
29
95822–08012
BOLT, FLANGE 2 2 2 2
30
3B4–14755–00
GASKET, SILENCER 1 1 1 1
31
95812–08040
BOLT, FLANGE 1 1 1 1
32
3B4–14759–00
WASHER 1 1 1 1
33
90179–08029
NUT 2222
34
95702–08500
NUT, WITH WASHER 2222
35
3YF–14613–01
GASKET, EXHAUST PIPE 2 2 2 2
14
FIG. 12 CRANKCASE
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–15100–24
CRANKCASE ASSY 1 1 1 1
2
99530–10116
.PIN, DOWEL 2 2 2 2
3
3B4–18581–00
SPACER, CAM SHAFT 1 1 1 1
4
90462–16003
CLAMP 1 1 1 1
5
90462–08049
CLAMP 1 1 1 1
6
95022–06030
BOLT, FLANGE 9 9 9 9
7
95022–06060
BOLT, FLANGE 4 4 4 4
8
91312–08040
BOLT 3333
9
3B4–15362–00
PLUG, OIL LEVEL 1 1 1 1
10
3B4–15112–01
PIPE, OIL 1 1 1 1
11
93210–21631
O-RING 1 1 1 1
12
91312–06012
BOLT 1111
13
3B4–15388–00
PLATE, BEARING COVER 1 1 1 1
14
90105–06082
BOLT, FLANGE 2 2 2 2
15
99530–14016
PIN, DOWEL 2 2 2 2
15
FIG. 13 CRANKCASE COVER 1
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–15411–10
COVER, CRANKCASE 1 1 1 1 1
2
3B4–15451–00
GASKET, CRANKCASE COVER 1 1 1 1 1
3
99530–10116
PIN, DOWEL 2 2 2 2
4
90461–08004
CLAMP 1 1 1 1
5
95022–06030
BOLT, FLANGE 11 11 11 11
6
95022–06050
BOLT, FLANGE 1 1 1 1
7
3B4–15113–00
PLATE 1 1 1 1
8
90110–05031
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
9
90340–36002
PLUG, STRAIGHT SCREW 1 1 1 1
10
93210–357A3
O-RING 1 1 1 1
11
90340–14011
PLUG, STRAIGHT SCREW 1 1 1 1
12
93210–14369
O-RING 1 1 1 1
13
3B4–15421–00
COVER, CRANKCASE 2 1 1 1 1
14
3B4–15453–00
GASKET 1 1 1 1
15
3B4–15315–00
SEAL, CRANKCASE 1 1 1 1
16
95822–06030
BOLT, FLANGE 8 8 8 8
17
3B4–15442–00
HOUSING, BEARING 1 1 1 1
18
99530–10116
PIN, DOWEL 2 2 2 2
19
95822–06030
BOLT, FLANGE 2 2 2 2
20
95822–06040
BOLT, FLANGE 2 2 2 2
21
93306–20120
BEARING 1 1 1 1
22
93101–12168
OIL SEAL 1 1 1 1
23
4WV–15381–00
PLATE, BEARING COVER 1 1 1 1
24
95022–06016
BOLT, FLANGE 1 1 1 1
25
3B4–15431–00
COVER, CRANKCASE 3 1 1 1 1
26
3B4–15379–00
SEAL, CRANKCASE 1 1 1 1
27
90480–13018
GROMMET 1 1 1 1
16
FIG. 13 CRANKCASE COVER 1
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
28
5KM–15351–00
PLUG, DRAIN 1111
29
95822–06020
BOLT, FLANGE 12 12 12 12
30
90462–08055
CLAMP 1 1 1 1
31
3B4–15471–00
DUCT, AIR 1 1 1 1
32
90480–13567
GROMMET 1 1 1 1
33
90460–85135
CLAMP, HOSE 2 2 2 2
34
3B4–15472–00
SEAL, AIR DUCT 1 1 1 1
35
3B4–15473–00
DUCT, AIR 1 1 1 1
36
1S3–82123–00
SEAT, BATTERY 2 2 2 2
37
90480–13398
GROMMET 1 1 1 1
38
3B4–15474–00
SEAL, AIR DUCT 1 1 1 1
39
90460–85135
CLAMP, HOSE 2 2 2 2
17
FIG. 14 STARTER CLUTCH
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–15515–00
GEAR 3 (49T) 1 1 1 1
2
90201–286K9
WASHER, PLATE (T1.0) 1 1 1 1
3
3B4–15522–00
SHAFT 2 1 1 1 1
4
3B4–15517–00
GEAR, IDLER 2 (25T/15T) 1 1 1 1
5
1S3–15560–00
DAMPER ASSY 1 1 1 1
6
90380–10002
BUSH, SOLID 2 2 2 2
7
5KM–15590–00
STARTER ONE-WAY ASSY 1 1 1 1
8
90149–08018
SCREW 3 3 3 3
18
FIG. 15 CLUTCH
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–16611–00
CLUTCH HOUSING COMP. 1 1 1 1
2
3B4–16620–00
CLUTCH CARRIER ASSY 1 1 1 1
3
3B4–15163–00
HOUSING, BEARING 1 1 1 1 1
4
93316–01003
BEARING 1 1 1 1
5
93102–35004
OIL SEAL 1 1 1 1
6
99009–80500
CIRCLIP 1 1 1 1
7
93410–46079
CIRCLIP 1 1 1 1
8
93315–21813
BEARING 1 1 1 1
9
93450–24062
CIRCLIP 1 1 1 1
10
4SH–16664–00
BEARING, ONE WAY 1 1 1 1
11
90179–22021
NUT 1111
12
3B4–15463–00
GASKET, COVER PINION 2 1 1 1 1
13
99530–10116
PIN, DOWEL 2 2 2 2
14
95022–06030
BOLT, FLANGE 7 7 7 7
15
95022–06040
BOLT, FLANGE 2 2 2 2
16
3B4–17606–00
PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
17
93101–35001
.OIL SEAL 2 2 2 2
18
3B4–17632–00
WEIGHT 8888
19
3B4–17623–00
CAM 1 1 1 1
20
3B4–17653–00
SLIDER 4 4 4 4
21
3B4–17645–00
COLLAR 1111
22
93211–594A4
O-RING 1 1 1 1
23
4WV–17639–10
STOPPER 1 1 1 1
24
90157–04006
SCREW, PAN HEAD 8 8 8 8
25
90201–047R9
WASHER, PLATE 8 8 8 8
26
3B4–17641–00
V-BELT 1 1 1 1
27
3B4–17611–00
SHEAVE, PRIMARY FIXED 1 1 1 1
19
FIG. 15 CLUTCH
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
28
90201–190T7
WASHER, PLATE 1 1 1 1
29
90179–16005
NUT 1111
30
3B4–17660–00
SECONDARY FIXED SHEAVE COMP. 1 1 1 1
31
3B4–17670–00
SECONDARY SLIDING SHEAVE 1 1 1 1
32
93104–41119
OIL SEAL 2 2 2 2
33
93210–44545
O-RING 2 2 2 2
34
4CW–17664–00
PIN, GUIDE 4 4 4 4
35
90501–650A0
SPRING, COMPRESSION 1 1 1 1
36
4WV–17684–00
SEAT, SECONDARY SPRING 1 1 1 1
37
4WV–17644–00
SEAT,SPRING 1 1 1 1
38
90170–36279
NUT 1111
39
90179–16005
NUT 1111
20
FIG. 16 TRANSMISSION
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–17681–10
SHAFT, SECONDARY 1 1 1 1
2
93306–00426
BEARING 1 1 1 1
3
93306–07801
BEARING 2 2 2 2
4
90387–26001
COLLAR 1111
5
93210–26001
O-RING 1 1 1 1
6
93102–42004
OIL SEAL 1 1 1 1
7
3B4–17421–00
AXLE, DRIVE 1 1 1 1
8
3B4–17473–00
STOPPER 1 1 1 1
9
90201–25290
WASHER, PLATE 1 1 1 1
10
93310–32590
BEARING 1 1 1 1
11
3B4–17253–00
GEAR, REVERSE WHEEL 2 (28T) 1 1 1 1
12
93440–25084
CIRCLIP 1 1 1 1
13
3B4–17582–00
GEAR, MIDDLE DRIVE (21T) 1 1 1 1
14
90387–250R3
COLLAR 1111
15
3B4–17233–00
GEAR, LOW WHEEL (31T) 1 1 1 1
16
90214–22007
WASHER, CLAW 2 2 2 2
17
93440–25084
CIRCLIP 2 2 2 2
18
3B4–17285–00
CLUTCH, DOG 1 1 1 1
19
90201–20028
WASHER, PLATE 1 1 1 1
20
3B4–17223–10
GEAR, HIGH WHEEL (29T) 1 1 1 1
21
90387–20021
COLLAR 1111
22
90201–170U8
WASHER, PLATE 1 1 1 1
23
93306–20464
BEARING 1 1 1 1
24
93306–20309
BEARING 1 1 1 1
25
3B4–17432–00
AXLE, IDLE 1 1 1 1
26
3B4–17243–00
GEAR, REVERSE WHEEL 1 (23T) 1 1 1 1
27
90201–150U6
WASHER, PLATE 2 2 2 2
21
FIG. 16 TRANSMISSION
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
28
93440–15012
CIRCLIP 2 2 2 2
29
3B4–17520–00
DRIVE PINION ASSY (41T) 1 1 1 1
30
93306–30438
BEARING 1 1 1 1
22
FIG. 17 MIDDLE DRIVE GEAR
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–17521–00
HOUSING, BEARING 1 1 1 1
2
93306–30537
BEARING 1 1 1 1
3
11H–15383–02
PLATE, BEARING COVER 2 2 2 2
4
90149–08013
SCREW 4 4 4 4
5
5KM–17531–50
SHIM, PINION (0.5T) 2 2 2 2 UR
5KM–17531–60
SHIM, PINION (0.55T) 2 2 2 2 UR
5KM–17531–70
SHIM, PINION (0.6T) 2 2 2 2 UR
5KM–17531–80
SHIM, PINION (0.7T) 2 2 2 2 UR
5KM–17531–90
SHIM, PINION (0.8T) 2 2 2 2 UR
5KM–17531–A0
SHIM, PINION (0.9T) 2 2 2 2 UR
5KM–17531–B0
SHIM, PINION (1.0T) 2 2 2 2 UR
6
90179–22013
NUT 1111
7
90110–08091
BOLT, HEXAGON SOCKET HEAD 4 4 4 4
8
3B4–17530–00
PINION SET 1 1 1 1
9
3B4–17551–00
HOUSING, BEARING 1 1 1 1
10
93306–37206
BEARING 1 1 1 1
11
90179–60001
NUT 1111
12
93306–20654
BEARING 1 1 1 1
13
93102–30010
OIL SEAL 1 1 1 1
14
3B4–17832–10
COUPLING 1 1 1 1
15
90201–16021
WASHER, PLATE 1 1 1 1
16
90179–16006
NUT 1111
17
93210–78544
O-RING 1 1 1 1
18
97022–08030
BOLT 4444
19
92902–08600
WASHER, PLATE 4 4 4 4
20
3B4–17531–00
SHIM, PINION (0.1T) 2 2 2 2 UR
3B4–17531–10
SHIM, PINION (0.15T) 2 2 2 2 UR
23
FIG. 17 MIDDLE DRIVE GEAR
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
20
3B4–17531–20
SHIM, PINION (0.2T) 2 2 2 2 UR
3B4–17531–30
SHIM, PINION (0.3T) 2 2 2 2 UR
3B4–17531–40
SHIM, PINION (0.4T) 2 2 2 2 UR
3B4–17531–50
SHIM, PINION (0.5T) 2 2 2 2 UR
3B4–17531–60
SHIM, PINION (0.6T) 2 2 2 2 UR
21
3B4–1755A–00
MIDDLE DRIVEN SHAFT ASSY 1 1 1 1
22
3B4–17832–10
COUPLING 1 1 1 1
23
90201–16021
WASHER, PLATE 1 1 1 1
24
90179–16006
NUT 1111
25
90179–55660
NUT 1111
26
93102–30010
OIL SEAL 1 1 1 1
24
FIG. 18 SHIFT CAM & FORK
REF.
NO.
PART NO. DESCRIPTION
CAN
EUR
OCE
JPN
REMARKS
1
3B4–18540–20
SHIFT CAM ASSY 1 1 1 1
2
5KM–18171–00
.CAM, LEVER 1 1 1 1
3
90508–32132
.SPRING, TORSION 1 1 1 1
4
3B4–18331–00
.PLATE, SHIFT CAM 1 1 1 1
5
90201–20792
.WASHER, PLATE 1 1 1 1
6
93410–20038
.CIRCLIP 1 1 1 1
7
93604–18100
.PIN, DOWEL 1 1 1 1
8
90501–06022
.SPRING, COMPRESSION 1 1 1 1
9
5KM–18542–00
.POINT, NEUTRAL 1 1 1 1
10
4UN–18566–00
.PLATE, SIDE 2 1 1 1 1
11
90149–05016
.SCREW 1 1 1 1
12
3B4–18511–10
FORK, SHIFT 1 1 1 1 1
13
3B4–18512–10
FORK, SHIFT 2 1 1 1 1
14
3B4–18531–00
BAR, SHIFT FORK GUIDE 1 1 1 1 1
15
90501–140A2
SPRING, COMPRESSION 1 1 1 1
16
99009–12400
CIRCLIP 2 2 2 2
17
93503–08007
BALL 1111
18
90501–10353
SPRING, COMPRESSION 1 1 1 1
19
90105–14003
BOLT, FLANGE 1 1 1 1
20
90430–14194
GASKET 1 1 1 1
21
3B4–18318–00
SHAFT, SHIFTER 1 1 1 1
22
28P–18140–00
STOPPER LEVER ASSY 1 1 1 1
23
90201–127J6
WASHER, PLATE 1 1 1 1
24
99009–12400
CIRCLIP 1 1 1 1
25
90109–14002
BOLT 1111
26
1J7–18547–00
STOPPER, CAM 1 1 1 1
27
90430–14043
GASKET 1 1 1 1
Loading...
+ 67 hidden pages