YAMAHA YFM7FGPW PARTS CATALOGUE
YFM7FGPW (3B4A) U.S.A.
YFM7FGPW (3B4B) CANADA
YFM7FGPW (3B4C) EUROPE
YFM7FGPW (3B4D) OCEANIA
A2
1F3B4-100EK
2F3B4-100EK
()
YFM7FGPW
PARTS CATALOGUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, December 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A4
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
YB(*) YAMAHA BLACK 0033
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 USA U.S.A.
2 CAN CANADA
3 EUR EUROPE
4 OCE OCEANIA
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
3B4A
3B4B
3B4C
3B4D
Colouring
Type Code
A 0033
A 0033
A 0033
A 0033
Colour
Code
Colour Name
YAMA H A B L AC K YB
YAMA H A B L AC K YB
YAMA H A B L AC K YB
YAMA H A B L AC K YB
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
3B4A 010 U.S.A.
3B4B 010 CANADA
3B4C 010 EUROPE
3B4D 010
Production
Code No.
Country
(destination)
AUSTRALIA
NEW ZEALAND
Model
Code
Production
Code No.
Country
(destination)
A6
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B3
CRANKSHAFT & PISTON ....................................................B4
VALVE ...................................................................................B6
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B10
INTAKE .................................................................................B11
THROTTLE BODY ASSY 1 ................................................... B12
EXHAUST .............................................................................B14
CRANKCASE ........................................................................C2
CRANKCASE COVER 1 .......................................................C3
STARTER CLUTCH ..............................................................C5
CLUTCH ................................................................................C6
TRANSMISSION ...................................................................C8
MIDDLE DRIVE GEAR ..........................................................C10
SHIFT CAM & FORK .............................................................C12
SHIFT SHAFT .......................................................................C14
CHASSIS
FRAME ..................................................................................D2
FRONT FENDER ..................................................................D3
REAR FENDER .....................................................................D6
SIDE COVER ........................................................................D7
REAR ARM ...........................................................................D9
REAR SUSPENSION ............................................................D11
DRIVE SHAFT .......................................................................D12
FRONT DIFFERENTIAL ....................................................... D15
STEERING ............................................................................E3
FRONT SUSPENSION & WHEEL ........................................E5
FUEL TANK ...........................................................................E7
SEAT .....................................................................................E8
FRONT WHEEL .................................................................... E9
FRONT WHEEL 2 .................................................................E11
FRONT BRAKE CALIPER ....................................................E13
REAR WHEEL .......................................................................E15
REAR WHEEL 2 ....................................................................F3
REAR BRAKE CALIPER .......................................................F5
STEERING HANDLE & CABLE ............................................F7
FRONT MASTER CYLINDER ...............................................F9
CONTENTS
REAR MASTER CYLINDER ................................................. F10
STAND & FOOTREST .......................................................... F12
GUARD ................................................................................. F13
GENERATOR ....................................................................... F14
STARTING MOTOR ............................................................. F15
METER ................................................................................. G2
HEADLIGHT ......................................................................... G3
TAILLIGHT ............................................................................ G4
TAILLIGHT 2 ......................................................................... G5
ELECTRICAL 1 ..................................................................... G6
ELECTRICAL 2 ..................................................................... G9
GRAPHICS ........................................................................... G10
EMBLEM & LABEL 1 ............................................................ G11
EMBLEM & LABEL 2 ............................................................ G12
EMBLEM & LABEL 3 ............................................................ G13
EMBLEM & LABEL 4 ............................................................ G14
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–11101–00
4G0–11133–11
95612–08625
3B4–11181–00
90109–09003
90109–09002
90109–09005
91312–06030
94701–00420
93612–16254
3B4–11185–00
3B4–11165–00
371–11167–01
93210–96601
95022–06012
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 1 4 4 4 4
BOLT, STUD 4 4 4 4
GASKET, CYLINDER HEAD 1 1 1 1 1
BOLT 2222
BOLT 2222
BOLT 2222
BOLT 2222
PLUG, SPARK (NGK CPR7EA) 1 1 1 1
PIN, DOWEL 2 2 2 2
COVER, CYLINDER HEAD SIDE 1 1 1 1 1
PLATE, BREATHER 1 1 1 1
PIPE, BREATHER 2 1 1 1 1
O-RING 1 1 1 1
BOLT, FLANGE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
2
16
95022–06020
17
1S3–11186–00
18
93210–78544
19
95022–06020
20
3B4–11166–00
21
90467–140A4
22
90401–08004
23
90430–08119
24
90467–150A2
BOLT, FLANGE 2 2 2 2
COVER, CYLINDER HEAD SIDE 2 2 2 2 2
O-RING 2 2 2 2
BOLT, FLANGE 8 8 8 8
PIPE, BREATHER 1 1 1 1 1
CLIP 1111
BOLT, UNION 1111
GASKET 1 1 1 1
CLIP 1111
FIG. 2 CYLINDER
REF.
NO.
1
2
3
4
PART NO. DESCRIPTION
3B4–11311–00
1S3–11351–00
90119–10023
91312–06040
CYLINDER 1 1 1 1 1
GASKET, CYLINDER 1 1 1 1
BOLT, WITH WASHER 4 4 4 4
BOLT 2222
USA
CAN
EUR
OCE
REMARKS
B
3
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–11400–00
3B4–11401–09
3B4–11402–09
1S3–11681–00
93310–84017
1S3–11651–00
5KM–11536–10
5KM–11565–00
90501–220A1
93606–09002
99009–35400
90280–05001
90201–165H4
90179–16004
93306–30810
CRANKSHAFT ASSY 1 1 1 1
.CRANK SUB ASSY 1 1 1 1 1
.CRANK SUB ASSY 2 1 1 1 1
.PIN, CRANK 1 1 1 1 1
.BEARING 1111
.ROD, CONNECTING 1 1 1 1
GEAR, DRIVE (46T) 1 1 1 1
WASHER, BEARING COVER 1 1 1 1
SPRING, COMPRESSION 8 8 8 8
PIN, DOWEL 4 4 4 4
CIRCLIP 1 1 1 1
KEY, WOODRUFF 1111
WASHER, PLATE 1 1 1 1
NUT 1111
BEARING 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
4
16
1S3–11631–10
17
1S3–11603–10
18
5VK–11633–00
19
93450–24154
20
3B4–16181–00
21
3B4–11447–00
22
3B4–11454–00
23
3B4–11531–00
24
3B4–13354–00
25
90282–05007
26
90170–18003
27
90215–18001
PISTON (STD) 1 1 1 1
PISTON RING SET (STD) 1 1 1 1
PIN, PISTON 1 1 1 1
CIRCLIP 2 2 2 2
SPACER 1 1 1 1 1
SEAL, CRANK 2 2 2 2
WEIGHT 1 1 1 1 1
GEAR, BALANCE WEIGHT 1 1 1 1
SPROCKET, DRIVE 1 1 1 1
KEY, STRAIGHT 1 1 1 1
NUT 1111
WASHER, LOCK 1 1 1 1
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
28
29
PART NO. DESCRIPTION
93306–30534
93306–30438
BEARING 1 1 1 1
BEARING 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
5
FIG. 4 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
5VK–12111–00
5VK–12121–00
1S3–12113–00
3YF–12116–00
5H0–12119–00
3YF–12117–01
4G0–12118–00
5VK–12151–00
5VK–12161–00
5VK–12146–00
5XT–12159–00
90170–06128
VALVE, INTAKE 2 2 2 2
VALVE, EXHAUST 2 2 2 2
SPRING, VALVE INNER 4 4 4 4
SEAT, VALVE SPRING 4 4 4 4
SEAL, VALVE STEM 4 4 4 4
RETAINER, VALVE SPRING 4 4 4 4
COTTER, VALVE 8 8 8 8
ARM, VALVE ROCKER 1 1 1 1
ARM, VALVE ROCKER 2 1 1 1 1
SHAFT, ROCKER 2 2 2 2
SCREW, VALVE ADJUSTING 4 4 4 4
NUT 4444
USA
CAN
EUR
OCE
REMARKS
B
6
FIG. 5 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–12170–00
5VK–12284–00
1S3–12290–00
1S3–12280–00
90105–07004
93306–07209
5VK–1111F–00
90105–06078
1S3–12176–00
90105–07004
94591–57126
3B4–12231–01
3B4–12241–00
90105–06082
3TB–12210–00
CAMSHAFT ASSY 1 1 1 1 1
.PIN, DECOMPRESSION LEVER 1 1 1 1
.LEVER, DECOMPRESSION SPRING 1 1 1 1
.DECOMPRESSION ASSY 1 1 1 1
.BOLT, FLANGE 2 2 2 2
BEARING 1 1 1 1
PLATE 1 1 1 1
BOLT, FLANGE 2 2 2 2
SPROCKET, CAM CHAIN 1 1 1 1
BOLT, FLANGE 2 2 2 2
CHAIN (98XRH2010-126M) 1 1 1 1
GUIDE, STOPPER 1 1 1 1 1
GUIDE, STOPPER 2 1 1 1 1
BOLT, FLANGE 2 2 2 2
TENSIONER ASSY, CAM CHAIN 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
7
16
91312–06025
17
4DW–12213–00
BOLT 2222
GASKET, TENSIONER CASE 1 1 1 1
FIG. 6 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–12481–00
91312–06012
93210–21190
3B4–12577–00
90450–32015
5KM–12469–00
91312–06020
93210–33786
3B4–12450–00
3B4–12422–00
95022–06030
93306–00006
5D3–1243K–00
93101–10090
11H–12438–10
PIPE 1 1 1 1 1
BOLT 1111
O-RING 1 1 1 1
HOSE 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
JOINT 1 1 1 1 1
BOLT 2222
O-RING 1 1 1 1
IMPELLER SHAFT ASSY 1 1 1 1
COVER, HOUSING 1 1 1 1
BOLT, FLANGE 1 1 1 1
BEARING 1 1 1 1
PIPE, DRAIN 1 1 1 1
OIL SEAL 1 1 1 1
SEAL, MECHANICAL 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
8
16
99009–10400
17
3B4–12428–00
18
95022–06010
19
90430–06014
20
90445–07340
21
90467–07093
22
93604–10011
23
95022–06050
CIRCLIP 1 1 1 1
GASKET, HOUSING COVER 2 1 1 1 1
BOLT, FLANGE 2 2 2 2
GASKET 2 2 2 2
HOSE (L310) 1 1 1 1
CLIP 1111
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 1 1 1 1
FIG. 7 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–12576–00
90467–26189
3B4–12578–00
90467–26189
3B4–12411–00
1S3–12413–00
90430–06014
95022–06010
95022–06020
95022–06045
93210–41042
3B4–1240A–00
3B4–12405–00
1AA–12535–00
97017–06010
HOSE 1 1 1 1 1
CLIP 2222
HOSE 3 1 1 1 1
CLIP 2222
THERMOSTAT 1111
COVER, THERMOSTAT 1 1 1 1
GASKET 1 1 1 1
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
O-RING 1 1 1 1
RADIATOR ASSY 1 1 1 1
.BLOWER ASSY 1 1 1 1
.PLATE 1111
.BOLT 4 4 4 4
USA
CAN
EUR
OCE
REMARKS
B
9
16
92907–06600
17
22W–12462–00
18
90480–15235
19
95802–06020
20
90209–06012
21
90387–06113
.WASHER, PLATE 4 4 4 4
CAP, RADIATOR 1 1 1 1
GROMMET 4 4 4 4
BOLT, FLANGE 2 2 2 2
WASHER 2 2 2 2
COLLAR 2222
FIG. 8 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–13300–00
3B4–13329–00
95022–06040
90340–14132
214–11198–01
5GH–13440–20
90401–20145
3B4–13355–00
95312–10600
90215–10008
94580–31074
3B4–12221–00
90105–06082
3B4–13171–00
90401–14118
OIL PUMP ASSY 1 1 1 1
GASKET, PUMP COVER 1 1 1 1
BOLT, FLANGE 3 3 3 3
PLUG, STRAIGHT SCREW 1 1 1 1
GASKET 1 1 1 1
ELEMENT ASSY, OIL CLEANER 1 1 1 1
BOLT, UNION 1111
SPROCKET, DRIVEN 1 1 1 1
NUT 1111
WASHER, LOCK 1 1 1 1
CHAIN 1111
GUIDE, STOPPER 3 1 1 1 1
BOLT, FLANGE 2 2 2 2
PIPE, DELIVERY 2 1 1 1 1
BOLT, UNION 2222
USA
CAN
EUR
OCE
REMARKS
B
10
16
90430–14043
17
90401–10015
18
90430–10188
19
91312–06012
20
25G–13490–00
21
93210–10096
GASKET 4 4 4 4
BOLT, UNION 1111
GASKET 2 2 2 2
BOLT 1111
RELIEF VALVE ASSY 1 1 1 1
O-RING 1 1 1 1
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–13586–00
90450–72002
3B4–14411–00
3B4–14402–00
3B4–14453–00
3B4–14451–00
3B4–14472–00
3B4–14457–00
3B4–14409–00
3B4–14424–00
8FP–85886–00
97702–50520
59V–14457–00
90467–220A1
91A20–07020
JOINT, CARBURETOR 1 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
CASE, AIR CLEANER 1 1 1 1 1
CAP CASE ASSY 1 1 1 1
JOINT, AIR CLEANER 1 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
PLATE, ELEMENT 1 1 1 1
SEAL 1 1 1 1
DAMPER 2222
CLIP, CAP FITTING 6 6 6 6
SENSOR, AIR TEMPERATURE 1 1 1 1
SCREW, TAPPING 1 1 1 1
SEAL 1 1 1 1
CLIP 1111
TUBE, FLEXIBLE VINYL 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
11
16
90467–10041
17
90338–08174
18
90450–59006
19
3B4–14455–00
CLIP 1111
PLUG 1111
HOSE CLAMP ASSY 1 1 1 1
BAND 1111
FIG. 10 THROTTLE BODY ASSY 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–13750–01
5FL–85885–02
8FP–13556–00
3B4–13761–00
1C7–82380–00
5JW–14348–00
98507–06010
8CC–14216–10
3B4–13160–00
98507–06012
98507–05012
3B4–14503–00
1S3–13493–00
4BH–14134–00
1S3–14161–00
THROTTLE BODY ASSY 1 1 1 1
.THROTTLE SENSOR ASSY 1 1 1 1
.GASKET, MANIFOLD 1 1 1 1
.INJECTOR ASSY 1 1 1 1
.SENSOR, PRESSURE 1 1 1 1
.PIPE 1 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.SCREW 2 2 2 2
.DELIVERY PIPE ASSY 1 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.SCREW, PAN HEAD 2 2 2 2
.ADJUST SCREW SET 1 1 1 1
.PLUNGER 1111
.SPRING, AIR ADJUSTING 1 1 1 1
.NUT, CABLE ADJUSTING 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
12
16
91312–04006
17
5LP–14147–00
18
1UY–14155–00
19
3B4–13543–00
20
90467–09006
21
3B4–14413–00
22
97002–06012
23
3B4–1243A–00
24
90445–12006
25
90467–110A2
26
3B4–13545–00
27
90467–140A4
.BOLT 3 3 3 3
.O-RING 1 1 1 1
.GUIDE, CABLE 1 1 1 1
.HOSE, AIR 1 1 1 1
.CLIP 1 1 1 1
STAY 1111
BOLT 1111
HOSE 1 1 1 1 1
HOSE (L630) 1 1 1 1
CLIP 4444
HOSE 1 1 1 1 1
CLIP 2222
FIG. 10 THROTTLE BODY ASSY 1
REF.
NO.
28
PART NO. DESCRIPTION
90467–090A3
CLIP 1111
USA
CAN
EUR
OCE
REMARKS
B
13
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–14611–00
3B4–14627–00
90183–060A2
92012–06016
90201–06036
90201–05022
90201–05019
3B4–14714–00
90506–26010
3B4–14758–00
92012–06012
92902–06200
90201–05015
3B4–W1471–00
3B4–27414–00
PIPE, EXHAUST 1 1 1 1 1
COVER, EXHAUST 1 1 1 1
.NUT, SPRING 2 2 2 2
BOLT, BUTTON HEAD 4 4 4 4
WASHER, PLATE 4 4 4 4
WASHER, PLATE 4 4 4 4
WASHER, PLATE 4 4 4 4
GASKET, MUFFLER 1 1 1 1
SPRING, TENSION 2 2 2 2
PROTECTOR, SILENCER 1 1 1 1
BOLT, BUTTON HEAD 2 2 2 2
WASHER 2 2 2 2
WASHER, PLATE 2 2 2 2
MUFFLER COMP. 1 1 1 1 1
.DAMPER, FOOTREST 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
14
16
3B4–14718–00
17
95822–06016
18
90201–06036
19
90387–06140
20
90480–01021
21
90201–05037
22
3B4–14752–00
23
95022–06008
24
3B4–1471C–00
25
3B4–1472C–00
26
98502–06016
27
3B4–1477U–00
PROTECTOR, MUFFLER 1 1 1 1 1
BOLT, FLANGE 6 6 6 6
WASHER, PLATE 6 6 6 6
COLLAR 6666
GROMMET 6 6 6 6
WASHER, PLATE 6 6 6 6
PIPE, OUTLET 1 1 1 1
BOLT, FLANGE 3 3 3 3
PROTECTOR ASSY 1 1 1 1 1
PROTECTOR ASSY., 2 1 1 1 1
SCREW, PAN HEAD 6 6 6 6
STOPPER 1 1 1 1 1
FIG. 11 EXHAUST
REF.
NO.
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
3B4–14733–00
95822–08012
3B4–14755–00
95812–08040
90201–080E4
90179–08023
95702–08500
3YF–14613–01
MAT 1 1 1 1 1
BOLT, FLANGE 2 2 2 2
GASKET, SILENCER 1 1 1 1
BOLT, FLANGE 1 1 1 1
WASHER, PLATE 1 1 1 1
NUT 2222
NUT, FLANGE 2222
GASKET, EXHAUST PIPE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
15
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–15100–02
99530–10116
3B4–18581–00
90462–10041
90462–08049
95022–06030
95022–06060
91312–08040
3B4–15362–00
3B4–15112–00
93210–21631
91312–06012
3B4–15388–00
90105–06082
99530–14016
CRANKCASE ASSY 1 1 1 1
.PIN, DOWEL 2 2 2 2
SPACER, CAM SHAFT 1 1 1 1
CLAMP 1 1 1 1
CLAMP 1 1 1 1
BOLT, FLANGE 9 9 9 9
BOLT, FLANGE 4 4 4 4
BOLT 2222
PLUG, OIL LEVEL 1 1 1 1
PIPE, OIL 1 1 1 1
O-RING 1 1 1 1
BOLT 1111
PLATE, BEARING COVER 1 1 1 1
BOLT, FLANGE 2 2 2 2
PIN, DOWEL 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
C
2
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–15411–00
3B4–15451–00
99530–10116
90462–08050
95022–06030
95022–06050
3B4–15113–00
90110–05031
90340–36002
93210–357A3
90340–14011
93210–14369
3B4–15421–00
3B4–15453–00
3B4–15315–00
COVER, CRANKCASE 1 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1 1
PIN, DOWEL 2 2 2 2
CLAMP 1 1 1 1
BOLT, FLANGE 11 11 11 11
BOLT, FLANGE 1 1 1 1
PLATE 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
COVER, CRANKCASE 2 1 1 1 1
GASKET 1 1 1 1
SEAL, CRANKCASE 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
3
16
95822–06030
17
3B4–15442–00
18
99530–10116
19
95822–06030
20
95822–06040
21
93306–20120
22
93101–12168
23
4WV–15381–00
24
95022–06016
25
3B4–15431–00
26
3B4–15379–00
27
90480–13018
BOLT, FLANGE 8 8 8 8
HOUSING, BEARING 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 2 2 2 2
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
PLATE, BEARING COVER 1 1 1 1
BOLT, FLANGE 1 1 1 1
COVER, CRANKCASE 3 1 1 1 1
SEAL, CRANKCASE 1 1 1 1
GROMMET 1 1 1 1
FIG. 13 CRANKCASE COVER 1
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO. DESCRIPTION
5KM–15351–00
95822–06020
90462–08055
3B4–15471–00
5EJ–2414H–00
90480–13567
90460–85135
3B4–15472–00
90183–060A5
3B4–15473–00
1S3–82123–00
90480–13398
3B4–15474–00
90460–85135
PLUG, DRAIN 1111
BOLT, FLANGE 12 12 12 12
CLAMP 1 1 1 1
DUCT, AIR 1 1 1 1
DAMPER, PLATE 1 1 1 1 1
GROMMET 1 1 1 1
CLAMP, HOSE 2 2 2 2
SEAL, AIR DUCT 1 1 1 1
NUT, SPRING 1 1 1 1
DUCT, AIR 1 1 1 1
SEAT, BATTERY 2 2 2 2
GROMMET 1 1 1 1
SEAL, AIR DUCT 1 1 1 1
CLAMP, HOSE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
C
4
FIG. 14 STARTER CLUTCH
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
3B4–15515–00
90201–286K9
3B4–15522–00
3B4–15517–00
1S3–15560–00
90380–10002
5KM–15590–00
90149–08018
GEAR 3 (49T) 1 1 1 1
WASHER, PLATE 1 1 1 1
SHAFT 2 1 1 1 1
GEAR, IDLER 2 (25T/15T) 1 1 1 1
DAMPER ASSY 1 1 1 1
BUSH, SOLID 2 2 2 2
STARTER ONE-WAY ASSY 1 1 1 1
SCREW 3 3 3 3
USA
CAN
EUR
OCE
REMARKS
C
5
FIG. 15 CLUTCH
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–16611–00
3B4–16620–00
3B4–15163–00
93316–01003
93102–35004
99009–80500
93410–46079
93315–21813
93450–24062
4SH–16664–00
90179–22021
3B4–15463–00
99530–10116
95022–06030
95022–06040
CLUTCH HOUSING COMP. 1 1 1 1
CLUTCH CARRIER ASSY 1 1 1 1
HOUSING, BEARING 1 1 1 1 1
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
CIRCLIP 1 1 1 1
CIRCLIP 1 1 1 1
BEARING 1 1 1 1
CIRCLIP 1 1 1 1
BEARING, ONE WAY 1 1 1 1
NUT 1111
GASKET, COVER PINION 2 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 7 7 7 7
BOLT, FLANGE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
C
6
16
3B4–17606–00
17
93101–35001
18
3B4–17632–00
19
3B4–17623–00
20
3B4–17653–00
21
3B4–17645–00
22
93211–594A4
23
4WV–17639–10
24
90157–04006
25
90201–047R9
26
3B4–17641–00
27
3B4–17611–00
PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
.OIL SEAL 2 2 2 2
WEIGHT 8888
CAM 1 1 1 1
SLIDER 4 4 4 4
COLLAR 1111
O-RING 1 1 1 1
STOPPER 1 1 1 1
SCREW, PAN HEAD 8 8 8 8
WASHER, PLATE 8 8 8 8
V-BELT 1 1 1 1
SHEAVE, PRIMARY FIXED 1 1 1 1
FIG. 15 CLUTCH
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
PART NO. DESCRIPTION
90201–190T7
90179–16005
3B4–17660–00
3B4–17670–00
93104–41119
93210–44545
4CW–17664–00
90501–650A0
4WV–17684–00
4WV–17644–00
90170–36279
90179–16005
WASHER, PLATE 1 1 1 1
NUT 1111
SECONDARY FIXED SHEAVE COMP. 1 1 1 1
SECONDARY SLIDING SHEAVE 1 1 1 1
OIL SEAL 2 2 2 2
O-RING 2 2 2 2
PIN, GUIDE 4 4 4 4
SPRING, COMPRESSION 1 1 1 1
SEAT, SECONDARY SPRING 1 1 1 1
SEAT,SPRING 1 1 1 1
NUT 1111
NUT 1111
USA
CAN
EUR
OCE
REMARKS
C
7
FIG. 16 TRANSMISSION
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3B4–17681–00
93306–00426
93306–07801
90387–26001
93210–26001
93102–42004
3B4–17421–00
3B4–17473–00
90201–25290
93310–32590
3B4–17253–00
93440–25084
3B4–17582–00
90387–250R3
3B4–17233–00
SHAFT, SECONDARY 1 1 1 1
BEARING 1 1 1 1
BEARING 2 2 2 2
COLLAR 1111
O-RING 1 1 1 1
OIL SEAL 1 1 1 1
AXLE, DRIVE 1 1 1 1
STOPPER 1 1 1 1
WASHER, PLATE 1 1 1 1
BEARING 1 1 1 1
GEAR, REVERSE WHEEL 2 (28T) 1 1 1 1
CIRCLIP 1 1 1 1
GEAR, MIDDLE DRIVE (21T) 1 1 1 1
COLLAR 1111
GEAR, LOW WHEEL (31T) 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
8
16
90209–22082
17
93440–25084
18
3B4–17285–00
19
90201–20278
20
3B4–17223–00
21
90387–20021
22
90201–170U8
23
93306–20464
24
93306–20309
25
3B4–17432–00
26
3B4–17243–00
27
90201–150U6
WASHER (T=0.5) 2 2 2 2
CIRCLIP 2 2 2 2
CLUTCH, DOG 1 1 1 1
WASHER, PLATE 1 1 1 1
GEAR, HIGH WHEEL (29T) 1 1 1 1
COLLAR 1111
WASHER, PLATE 1 1 1 1
BEARING 1 1 1 1
BEARING 1 1 1 1
AXLE, IDLE 1 1 1 1
GEAR, REVERSE WHEEL 1 (23T) 1 1 1 1
WASHER, PLATE 2 2 2 2
FIG. 16 TRANSMISSION
REF.
NO.
28
29
30
PART NO. DESCRIPTION
93440–15012
3B4–17520–00
93306–30438
CIRCLIP 2 2 2 2
DRIVE PINION ASSY (41T) 1 1 1 1
BEARING 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
9
FIG. 17 MIDDLE DRIVE GEAR
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
3B4–17521–00
93306–30537
11H–15383–02
90149–08013
5KM–17531–50
HOUSING, BEARING 1 1 1 1
BEARING 1 1 1 1
PLATE, BEARING COVER 2 2 2 2
SCREW 4 4 4 4
SHIM, PINION (0.5T) 2 2 2 2 UR
USA
CAN
EUR
OCE
REMARKS
5KM–17531–60
5KM–17531–70
5KM–17531–80
5KM–17531–90
5KM–17531–A0
5KM–17531–B0
6
90179–22013
7
90105–08129
8
3B4–17530–00
9
3B4–17551–00
10
93306–37206
11
90179–60001
12
93306–20654
13
93102–30010
14
3B4–17832–00
15
90201–16021
16
90179–16006
SHIM, PINION (0.55T) 2 2 2 2 UR
SHIM, PINION (0.6T) 2 2 2 2 UR
SHIM, PINION (0.7T) 2 2 2 2 UR
SHIM, PINION (0.8T) 2 2 2 2 UR
SHIM, PINION (0.9T) 2 2 2 2 UR
SHIM, PINION (1.0T) 2 2 2 2 UR
NUT 1111
BOLT, FLANGE 4 4 4 4
PINION SET 1 1 1 1
HOUSING, BEARING 1 1 1 1
BEARING 1 1 1 1
NUT 1111
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
COUPLING 1 1 1 1
WASHER, PLATE 1 1 1 1
NUT 1111
C
10
17
93210–78544
18
97022–08030
19
92902–08600
20
3B4–17531–00
3B4–17531–10
O-RING 1 1 1 1
BOLT 4444
WASHER, PLATE 4 4 4 4
SHIM, PINION (0.1T) 2 2 2 2 UR
SHIM, PINION (0.15T) 2 2 2 2 UR
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