Yamaha YFM7FGPSEZ, YFM7FAPSEZ User Manual

Page 1
READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIRE ATTENTIVEMENT CE MANUEL!
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.
OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO
YFM7FGPSEZ
YFM7FAPSEZ
43P-28199-63
Page 2
PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ IMPRESO EN PAPEL RECICLADO
YAMAHA MOTOR CO., LTD.
PRINTED IN JAPAN
2009.07-0.3×1 CR (E,F,S)
Page 3
READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER’S MANUAL
YFM7FGPSEZ
YFM7FAPSEZ
43P-28199-63-E0
Page 4
EBU27855
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
EC Declaration of Conformity
conforming to Directive 98/37/EC, 2006/42/EC
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
YFM700FWAD (YFM7FGPSE) (JY4AM09W090027076–)
to which this declaration applies, conforms to the essential health and safety requirements of Directive 98/37/EC, 2006/42/EC
(If applicable)
and to the other relevant Directives of EEC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
YAMAHA MOTOR EUROPE N.V. Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
(YFM7FGPLE)
(Make, model)
2004/108/EC
ANSI/SVIA 1-2007
Signature
General Manager RV Engineering Division RV Operations
Date of Issue
Shinya Shimada
15 January, 2009
Page 5
EBU17170

INTRODUCTION

EBU17292
Congratulations on your purchase of the Yamaha YFM7FGPSEZ/YFM7FAPSEZ. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting rac­ing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech­niques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
Read this manual completely before operating your ATV. Make sure you understand all instructions.
Pay close attention to the warning and notice labels on the ATV.
This ATV should not be ridden by anyone under 16 years of age.
Page 6
EBU17330

IMPORTANT MANUAL INFORMATION

EBU17342
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN­JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential per­sonal injury hazards. Obey all safety messages that follow this sym­bol to avoid possible injury or death.
WARNING
NOTICE
TIP
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
* Product and specifications are subject to change without notice.
Page 7
EBU17350

IMPORTANT NOTICE

EBU17372
This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV on any paved surface, paved street, paved road or motorway. Please check your local riding laws and regulations before operating this ATV.
EBU17390
YFM7FGPSEZ/YFM7FAPSEZ
OWNERS MANUAL
©2009 by Yamaha Motor Co., Ltd.
1st edition, June 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan.
Page 8
EBU17420

TABLE OF CONTENTS

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning lights .............. 4-2
Multi-function display .................................. 4-5
Handlebar switches .................................... 4-7
Throttle lever ............................................ 4-13
Speed limiter ............................................ 4-13
Front brake lever ...................................... 4-14
Brake pedal and rear brake lever ............. 4-14
Drive select lever ...................................... 4-15
Fuel tank cap ............................................ 4-15
Fuel .......................................................... 4-16
Seat .......................................................... 4-18
Storage compartments .............................4-18
Front carrier ..............................................4-21
Rear carrier ...............................................4-21
Adjusting the front and rear shock
absorber assemblies ...............................4-21
Auxiliary DC jack .......................................4-23
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7
OPERATION...................................................6-1
Starting the engine ......................................6-1
Operating the drive select lever and
driving in reverse ......................................6-2
Engine break-in ...........................................6-4
Page 9
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW
WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-21
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-23
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ....................... 8-1
Periodic maintenance chart
for the emission control system ................ 8-3
General maintenance and
lubrication chart ........................................ 8-4
Removing and installing panels ..................8-8
Removing the radiator grills ......................8-19
Checking the spark plug ...........................8-20
Engine oil and oil filter cartridge ................8-22
Final gear oil .............................................8-26
Differential gear oil ....................................8-28
Coolant .....................................................8-31
Cleaning the air filter element ...................8-36
Cleaning the spark arrester ......................8-40
V-belt case drain plug ...............................8-42
Adjusting the throttle cable free play .........8-42
Valve clearance ........................................8-43
Adjusting the drive select lever safety
system cable ...........................................8-43
Brakes .......................................................8-43
Checking the front and rear brake pads ...8-44 Checking the rear brake hose
protectors ................................................8-45
Checking the brake fluid level ...................8-45
Changing the brake fluid ...........................8-47
Checking the front and rear brake lever
free play ..................................................8-47
Adjusting the brake pedal free play ..........8-48
Axle boots .................................................8-50
Checking and lubricating the cables .........8-50
Checking and lubricating the front and
rear brake levers .....................................8-51
Page 10
Checking and lubricating the brake
pedal ...................................................... 8-52
Checking the wheel hub bearings ............ 8-52
Checking the stabilizer bushes ................ 8-52
Lubricating the rear knuckle pivots ........... 8-53
Lubricating the steering shaft ................... 8-53
Battery ...................................................... 8-53
Replacing a fuse ...................................... 8-57
Replacing a headlight bulb ....................... 8-59
Adjusting a headlight beam ...................... 8-60
Replacing the tail/brake light bulb ............ 8-61
Removing a wheel .................................... 8-62
Installing a wheel ...................................... 8-62
Troubleshooting ....................................... 8-63
Troubleshooting charts ............................. 8-64
CLEANING AND STORAGE.......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers .............................. 11-1
Page 11
EBU29680

LOCATION OF THE WARNING AND SPECIFICATION LABELS

EBU27153
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace­ment label from your Yamaha dealer.
For Europe
123
1
4
6
10
11 12
9
5
7
8
1-1
Page 12
1
1
<
45 kg
( 99 lbs)
43P-2817R-00
4
<
5880 N
<
600 kgf
<
1322 lbf
<
147 N
<
15 kgf
<
33 lbf
43P-2817S-00
2
43P-2816P-00
3
<
85 kg
5
35.0 kPa
0.35 kgf/cm²
5.0 psi
30.0 kPa
0.30 kgf/cm²
4.4 psi
28P-2816M-M0
( 187 lbs)
43P-2817R-10
1-2
Page 13
6
9
1
YEAR OF CONSTRUCTION YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
7
8
: 2009
5PG-2817L-10
<
0.5 kg
( 1 lb )
43P-2816N-00
4D3-2816L-20
1-3
Page 14
10 11
1
43P-2816R-00
43P-2816S-00
12
1-4
Page 15
Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model.
Read the Owners manual.
ALWAYS use an approved helmet and protective gear.
NEVER permit children under age 6 to operate this ATV. Operation of this ATV by children under the age of 6 increases the risk of severe injury or death. Adult supervision required for children under age 16.
NEVER permit children under age 10 to operate this ATV. Operation of this ATV by children under the age of 10 increases the risk of severe injury or death. Adult supervision required for children under age 16.
NEVER permit children under age 12 to operate this ATV. Operation of this ATV by children under the age of 12 increases the risk of severe injury or death. Adult supervision required for children under age 16.
NEVER operate this ATV if you are under age 16. Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.
NEVER use on paved roads.
NEVER carry passengers.
1
1-5
Page 16
NEVER use with drugs or alcohol.
1
Adjust tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or
**.* kPa *.** kgf/cm²
*.* psi
death.
NEVER store fuel or flammable liquids.
**.* kPa *.** kgf/cm²
*.* psi
Turning the ATV in 4WD-LOCK (DIFF.LOCK) takes more effort. Operate at a slow speed and allow extra time and distance for maneuvers to avoid
This unit contains high-pressure nitrogen
loss of control.
gas. Mishandling can cause explosion. Do not incinerate, puncture or open.
This pictogram shows the loading limits and/or maximum load capacity for this ATV. Follow all load limits and other loading guidelines in this manual.
Use unleaded gasoline only.
Load may include the driver, passenger, human protective gear, accessories, goods, luggage, and all other load related items. Make sure you do not exceed the load limits. Overloading can cause loss of control. Loss of control can result in severe injury or death.
Measure tire pressure when tires are cold.
1-6
Page 17
This pictogram shows trailer Hitch Tow weight limit. (Combined weight of the trailer and all cargo in the trailer.) Overloading can cause loss of control. Loss of control can result in severe injury or death.
This pictogram shows trailer Hitch Tongue weight limit. (Weight on the trailer tongue.) Overloading can cause loss of control. Loss of control can result in severe injury or death.
1
1-7
Page 18
For Oceania
1
123
4
9
8
7
5
6
1-8
Page 19
1
LOAD LIMIT
45 kg{99 lbs}
3GC-24877-A0
4
MAXIMUM LOADING LIMIT
PULLING LOAD: 5880 N (600 kgf)
1322 lbf
TONGUE WEIGHT: 147 N ( 15 kgf)
33 lbf
1
43P-2151K-00
2
3
LOAD LIMIT
85 kg{187 lbs}
5
WARNING
NEVER ride as a passenger.
Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
3B4-2151H-00
4WV-24877-A0
1-9
Page 20
86
1
7
1-10
Page 21
9
1
1-11
Page 22
EBU17431

SAFETY INFORMATION

EBU27251
2
AN ATV IS NOT A TOY AND CAN BE HAZARD­OUS TO OPERATE.
An ATV handles differently from other vehicles, in­cluding motorcycles and cars. A collision or roll­over can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precau­tions. SEVERE INJURY OR DEATH can result if you do not follow these instructions:
Read this manual and all labels carefully and fol-
low the operating procedures described.
Never operate an ATV without proper training or
instruction.
Always follow the age recommendation:
– A child under 16 years old should never oper­ate an ATV with engine size greater than 90 cc.
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
Never carry a passenger on an ATV.
Always avoid operating an ATV on any paved
surfaces, including sidewalks, driveways, park­ing lots and paved streets.
Never operate an ATV on any paved street,
paved road or motorway.
Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make sure you know your countrys laws and regula­tions before you ride on unpaved public streets or roads.
Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a jacket, and long pants.
Never consume alcohol or drugs before or while
operating this ATV.
Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.
2-1
Page 23
Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al­ways follow the inspection and maintenance procedures and schedules described in this manual.
Always keep both hands on the handlebars and
both feet on the footboards of the ATV during operation.
Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or
loose terrain until you have learned and prac­ticed the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures for turning as
described in this manual. Practice turning at low speeds before attempting to turn at faster speeds and never turn at excessive speeds.
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures for climbing
hills as described in this manual. Check the ter­rain carefully before you start up any hill. Never climb hills with excessively slippery or loose sur­faces. Shift your weight forward. Never open the throttle suddenly. Never go over the top of a hill at high speed.
Always follow proper procedures for going down
hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the ve­hicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures for crossing
the side of a hill as described in this manual. Avoid hills with excessively slippery or loose sur­faces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech­nique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall­ing, use the proper gear range and maintain a
2
2-2
Page 24
steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight up-
2
hill. Turn the ATV around and remount, following the procedure described in this manual.
Always check for obstacles before operating in a
new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow proper procedures when operating over obsta­cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to re­duce the chance of skidding or sliding out of con­trol.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never modify an ATV through improper installa-
tion or use of accessories.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow in­structions in this manual for carrying cargo or pulling a trailer. Allow greater distance for brak­ing.
EWB00071
WARNING
Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nau­sea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly
2-3
Page 25
and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in en­closed or poorly ventilated areas. If you experi­ence any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages, or carports.
Do not run engine outdoors where engine
exhaust can be drawn into a building through openings such as windows and doors.
2
2-4
Page 26
EBU17680

DESCRIPTION

EBU17690

Left view

3
1. Radiator cap
2. Battery
3. Fuses
4. Air filter case
5. Spark arrester
6. Engine oil dipstick
7. Oil filter cartridge
8. Coolant reservoir
EBU17700

Right view

5
1. Rear shock absorber assembly spring preload adjusting ring
2. Rear storage compartment and tool kit
3. Fuel tank cap cover
4. Front shock absorber assembly spring preload adjusting ring
5. Spark plug
6. Brake pedal
7. V-belt case drain plug
3-1
Page 27
EBU17712

Controls and instruments

1. Drive select lever
2. Rear brake lever
3. Handlebar switches
4. Horn switch
5. Rear brake fluid reservoir
6. Multi-function display
7. Front brake fluid reservoir
8. On-Command four-wheel-drive/differential gear lock switch
9. Front brake lever
10.Throttle lever
11.Front storage compartment
12.Main switch
13.Auxiliary DC jack
TIP
The ATV you have purchased may differ slightly from the figures shown in this manual.
3
3-2
Page 28
EBU17733

INSTRUMENT AND CONTROL FUNCTIONS

EBU17760

Main switch

The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. The
4
headlights and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed.
OFF
All electrical systems are off. The key can be re­moved.
1. Main switch
4-1
Page 29
EBU26694

Indicator lights and warning lights

1. On-Command differential gear lock indicator light “DIFF. LOCK
2. Low-range indicator light “L
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Park indicator light “P”
7. On-Command four-wheel-drive/differential gear lock indicator “”/“”
8. Engine trouble warning light “”
9. Coolant temperature warning light “”
10.Electric Power Steering warning light “EPS”
EBU17990
Low-range indicator light “”
This indicator light comes on when the transmis­sion is in the low-range position.
EBU17980
High-range indicator light “”
This indicator light comes on when the transmis­sion is in the high-range position.
EBU17860
Neutral indicator light “”
This indicator light comes on when the transmis­sion is in the neutral position.
EBU17830
Reverse indicator light “”
This indicator light comes on when the transmis­sion is in the reverse position.
EBU17970
Park indicator light “”
This indicator light comes on when the transmis­sion is in the park position.
4
4-2
Page 30
EBU28664
Coolant temperature warning light “”
This warning light comes on when the engine over­heats. When this occurs during operation, stop the engine as soon as it is safe to do so and allow it to cool down for about 10 minutes. The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then
4
go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light re­mains on, have a Yamaha dealer check the electri­cal circuit.
ECB00891
NOTICE
The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec­ification.
The engine may also overheat if mud or dirt
has accumulated on the radiator (i.e., after riding in wet terrain). In this case, see page 8-19 for an explanation on how to access the radiator.
Start the engine after making sure that the
warning light is out. Continuous use while the warning light is on may cause damage to the engine.
EBU27284
Engine trouble warning light “”
This warning light comes on or flashes when an electrical circuit monitoring the engine is not work­ing correctly. When this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-7 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light re­mains on, have a Yamaha dealer check the electri­cal circuit.
EBU27543
Electric Power Steering warning light “EPS”
This warning light comes on when the key is turned to ON, and then goes off once the engine is start­ed. If the warning light remains on or comes on af-
4-3
Page 31
ter the engine is started, the EPS system may not be working correctly. When this occurs, have a Yamaha dealer check the EPS system. The electrical circuit of the warning light can be checked by turning the key to “ON. If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
TIP
If the engine is stopped using the engine stop
switch and the key is in the “ON” position, the EPS warning light comes on to indicate that the power assistance for the steering is not function­ing.
If the steering load is too heavy (i.e., excessive
steering use when the ATV is traveling at a slow speed), the power assist is reduced to protect the EPS motor from overheating.
EBU29621
On-Command four-wheel-drive indicator “”, On-Command differential gear lock indicator “” and indicator light “DIFF. LOCK
The On-Command four-wheel-drive indicator “” comes on when the On-Command four-wheel­drive switch is set to the “4WD” position.
The On-Command differential gear lock indicator “” and the On-Command differential gear lock indicator light DIFF. LOCK come on when the On-Command differential gear lock switch is set to the “LOCK” position.
TIP
Due to the synchronizing mechanism in the dif-
ferential gear case, the four-wheel-drive indica­tor may not come on until the ATV starts moving.
When the On-Command differential gear lock
switch is set to “LOCK”, the indicator “” and the indicator light DIFF. LOCK will flash until the differential gear is locked. If the indicator and the indicator light continue to flash, the differen­tial is not locked. In this case, start moving to al­low time for the differential to lock.
4
4-4
Page 32
EBU27298

Multi-function display

4
1. CLOCK button
2. RESET button
3. SELECT button
4. Speedometer
5. Fuel meter
6. Clock/Hour meter
7. Odometer/Tripmeter A/Tripmeter B
The multi-function display is equipped with the fol­lowing:
a speedometer
an odometer
two tripmeters (which show the distance trav-
eled since they were last set to zero)
a clock
an hour meter (which shows the total time the
engine has been running)
a fuel meter
a self-diagnosis device
Odometer and tripmeter modes
Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the trip- meter modes TRIP A and TRIP B in the follow­ing order: ODO TRIP A TRIP B ODO To reset a tripmeter, select it by pushing the “SE- LECT button, and then push the RESET button for at least three seconds. The tripmeters can be used to estimate the distance that can be traveled with a full tank of fuel. This information will enable you to plan future fuel stops.
TIP
Pushing and holding in the “SELECT” button, and turning the key to “ON” while the button is pushed, switches the display between “mph” and “km/h”.
Clock mode
Pushing the “CLOCK” button switches the display between the clock mode “CLOCK” and the hour meter mode “HOUR in the following order:
4-5
Page 33
CLOCK HOUR CLOCK
To set the clock
1. Set the display to the clock mode.
2. Push the “SELECT” button and “RESET” but­ton together for at least three seconds.
3. When the hour digits start flashing, push the RESET button to set the hours.
4. Push the “SELECT” button, and the minute digits will start flashing.
5. Push the “RESET” button to set the minutes.
6. Push the “SELECT” button and then release it to start the clock.
Fuel meter
The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear from “F” (full) towards “E” (empty) as the fuel level decreases. When the “E” segment disap­pears and the fuel level warning indicator flashes, refuel as soon as possible.
TIP
This fuel meter is equipped with a self-diagnosis system. If the electrical circuit is not working cor­rectly, all the display segments and fuel level warn­ing indicator will start flashing. If this occurs, have a Yamaha dealer check the electrical circuit.
4
1. Fuel level warning indicator
2. Fuel meter
3. “E” segment
4-6
Page 34
Self-diagnosis device
4
EBU18061

Handlebar switches

1. Error code display
This model is equipped with a self-diagnosis de­vice for various electrical circuits. If a problem is detected in any of those circuits, the multi-function display will indicate an error code. If the multi-function display indicates an error code, note the code number, and then have a Yamaha dealer check the vehicle.
ECB00811
NOTICE
If the multi-function display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage.
1. Light switch / /OFF”
2. Start switch “”
3. Engine stop switch /
4. Override switch “OVERRIDE
5. Horn switch “”
EBU18080
Engine stop switch /
Set this switch to “” before starting the engine. The engine stop switch controls the ignition and stops the engine when it is running. Use this switch to stop the engine in an emergency situation. The engine will not start or run when this switch is set to “”.
4-7
Page 35
EBU18101
Start switch “”
Push this switch to crank the engine with the start­er. See the starting instructions on page 6-1 prior to starting the engine.
EBU18152
Light switch //OFF
Set this switch to “” to turn on the low beams and the taillight. Set the switch to “” to turn on the high beams and the taillight. Set the switch to OFF to turn off all the lights.
ECB00041
NOTICE
Do not use the headlights with the engine turned off for an extended period of time, oth­erwise the battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. See page 8-53 for battery charging information.
EBU18170
Horn switch “”
Press the switch to sound the horn.
EBU18190
Override switch “OVERRIDE”
4
1. Override switch “OVERRIDE”
Top speed is normally limited when operating in differential gear lock. If conditions require more en­gine power when riding forward, push and hold this switch to override the differential gear lock speed limiting function. (See page 4-10.) Releasing the switch restores the speed limiting function. While the override switch is pushed, the segments of the speedometer digits will appear as shown in the figure.
4-8
Page 36
4
TIP
If the digits of the speedometer appear as shown when the switch is NOT being pushed, this could indicate a malfunction in the electrical system. In this case, take the ATV to a Yamaha dealer at the first opportunity.
EWB00150
WARNING
Always ride at a slow speed when the ATV is in four-wheel-drive differential gear lock, and al­low extra time and distance for maneuvers. All wheels turn at the same speed when the dif­ferential is locked, so it takes more effort to turn the ATV. The effort needed to turn increas-
es with the riding speed. You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are trav­eling.
EBU26606
On-Command four-wheel-drive switch 2WD/4WD
EWB00163
WARNING
Always stop the ATV before changing from two-wheel drive to four-wheel drive and vice versa. The ATV handles differently in two­wheel drive than in four-wheel drive in some circumstances. Changing from two-wheel drive to four-wheel drive or vice versa while moving may cause the ATV to unexpectedly handle differently. This could distract the oper­ator and increase the risk of losing control and of causing an accident.
This ATV is equipped with a switch to change from two-wheel drive to four-wheel drive and vice versa. Select the appropriate drive according to the ter­rain and the conditions.
“2WD (two-wheel drive): Power is supplied to
the rear wheels.
4-9
Page 37
“4WD (four-wheel drive): Power is supplied to
the rear and front wheels. To change from two-wheel drive to four-wheel drive, stop the ATV and push the switch in to the 4WD position. Then, the four-wheel-drive indicator “” comes on in the multi-function dis- play. To change from four-wheel drive to two-wheel drive, stop the ATV and push the switch in to the 2WD position.
1
2WD
4WD
1. On-Command four-wheel-drive switch “2WD”/“4WD
EBU18255
On-Command differential gear lock switch 4WD/LOCK
EWB00131
WARNING
Always stop the ATV before changing from four-wheel drive to four-wheel-drive differen­tial gear lock or vice versa. The ATV handles differently in four-wheel drive than in differential gear lock in some circum­stances. Changing from four-wheel drive to dif­ferential gear lock or vice versa while moving may cause the ATV to handle differently unex­pectedly. This could distract the operator and increase the risk of losing control and causing an accident.
EWB00140
WARNING
Always ride at a slow speed when the ATV is in differential gear lock, and allow extra time and distance for maneuvers. All wheels turn at the same speed when the dif­ferential gear is locked, so it takes more effort to turn the ATV. The effort needed to turn in­creases with the riding speed. You may lose
4
4-10
Page 38
control and have an accident if you cannot make a sharp enough turn for the speed you are traveling.
2
1
This ATV is equipped with a switch allowing you to lock the differential gear when in four-wheel drive. Select the appropriate switch position according to the terrain and the conditions.
4
“4WD (four-wheel drive): Power is supplied to
the rear and front wheels.
“LOCK (four-wheel drive with the differential
gear locked): Power is supplied to the rear and front wheels and the differential gear is locked. Unlike in four-wheel drive, all wheels turn at the same speed.
2WD
4WD
1. On-Command four-wheel-drive switch “2WD”/“4WD”
2. On-Command differential gear lock switch “4WD”/“LOCK”
To lock the differential gear in four-wheel drive, make sure the On-Command four-wheel-drive switch is pushed in to the “4WD” position.
4-11
Page 39
1
2
1
2WD
4WD
(a)
1. Differential gear lock lever
2. On-Command four-wheel-drive switch “2WD”/“4WD
Stop the ATV, move the differential gear lock lever to position (a), and then push the differential gear lock switch in to the “LOCK” position. When the dif- ferential gear is locked, the differential gear lock in­dicator light DIFF. LOCK will come on along with the indicator “” in the multi-function display.
LOCK
4WD
1. On-Command differential gear lock switch “4WD”/“LOCK
To release the differential gear lock, stop the ATV and push the switch to the “4WD” position.
TIP
When the switch is set to “LOCK, the differential
gear lock indicator and indicator light will flash until the differential gear is locked.
When the indicator and indicator light are flash-
ing, turning the handlebar back and forth will help the differential gear lock to engage.
4-12
4
Page 40
Riding before the differential gear lock is proper-
ly engaged (e.g., when the indicator and indica­tor light are flashing) will cause the vehicle speed to be limited until engagement is com­plete.
When the ATV is in four-wheel-drive differential
gear lock, the maximum traveling speed is limit­ed to 35 km/h (22 mi/h). However, if conditions
4
require full engine power to be available, push and hold the override switch to disable the differ­ential gear lock speed limiter. (See page 4-8 for a detailed explanation of this switch.)
1. Throttle lever
2WD
4WD
1
EBU18282

Throttle lever

Once the engine is running, pushing the throttle le­ver will increase the engine speed. Regulate the speed of the ATV by varying the throttle position. Because the throttle is spring­loaded, the ATV will decelerate, and the engine will return to an idle any time the throttle lever is re­leased.
Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the lever is released.
EBU18323

Speed limiter

Your ATV is equipped with an adjustable speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum.
1. Loosen the locknut.
2. To increase the maximum engine power avail­able and the maximum speed of the ATV, turn the adjusting screw in direction (a). To de-
4-13
Page 41
crease the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (b). Do not turn the adjusting screw out more than 12 mm (0.47 in) or the throttle cable could be dam­aged. Always make sure the throttle lever free play is adjusted to 3.0–5.0 mm (0.12–0.20 in). (See page 8-42.) WARNING! Improper ad-
justment of the speed limiter and throttle could cause throttle cable damage or im­proper throttle operation. You could lose control, resulting in an accident.
3
1
(b)
(a)
1. Locknut
2. Adjusting screw
3. No more than 12 mm (0.47 in)
EBU18391

Front brake lever

The front brake lever is located on the right handle­bar. To apply the front brake, pull the brake lever toward the handlebar grip.
4
[EWB00241]
2
1. Front brake lever
EBU18442

Brake pedal and rear brake lever

The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar. To apply the rear brake, push down on the brake pedal or pull the brake lever toward the handlebar grip.
3. Tighten the locknut.
4-14
Page 42
4
1. Brake pedal
EBU18611

Drive select lever

The drive select lever is used to shift your ATV into the low-range, high-range, neutral, reverse and park positions. See the Operating the drive select lever and driving in reverse section on page 6-2 for the drive select lever operation.
1. Drive select lever
EBU27350

Fuel tank cap

1. Rear brake lever
To remove the fuel tank cap
Open the fuel tank cap cover, and then remove the fuel tank cap by turning it counterclockwise.
4-15
Page 43
1. Fuel tank cap cover
1. Fuel tank cap
To install the fuel tank cap
Install the fuel tank cap by turning it clockwise until a click is heard, and then close the fuel tank cap cover.
EBU18754

Fuel

Make sure there is sufficient gasoline in the tank.
EWB02521
WARNING
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, fol­low these instructions.
1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Nev­er refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ig­nition such as the pilot lights of water heaters and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reach­es the bottom of the filler tube. Because fuel
4
4-16
Page 44
expands when it heats up, heat from the en­gine or the sun can cause fuel to spill out of the fuel tank.
4
1. Maximum fuel level
2. Fuel tank filler tube
Recommended fuel:
UNLEADED GASOLINE ONLY For Europe: Regular unleaded gasoline only with a research octane number of 91 or high­er
Fuel tank capacity:
20.0 L (5.28 US gal, 4.40 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)
3. Wipe up any spilled fuel immediately.
NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.
[ECB00981]
4. Turn the fuel tank cap fully clockwise to make sure it is securely closed.
EWB02531
WARNING
Gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
ECB00070
NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
4-17
Page 45
Your Yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 91 or higher. If knocking (or pinging) oc­curs, use a gasoline of a different brand. Use of un­leaded fuel will extend spark plug life and reduce maintenance costs.
EBU18881

Seat

To remove the seat
Pull the seat lock lever upward and pull up the seat at the rear.
1. Seat
2. Seat lock lever
To install the seat
Insert the projections on the front of the seat into the seat holders and push down on the seat at the rear. Make sure that the seat is securely fitted.
4
1. Projection
2. Seat holder
EBU27362

Storage compartments

This ATV is equipped with two storage compart­ments.
4-18
Page 46
ECB00830
NOTICE
Do not store metal or sharply edged objects, like tools, in the storage compartments. If they must be stored, wrap them in appropriate cushion material to prevent damaging the stor­age compartments.
4
The front storage compartment is located at the front right side of the ATV. To access the storage compartment, remove the storage compartment cover by turning it counterclockwise.
1. Front storage compartment cover
1. Front storage compartment
The rear storage compartment is located under the seat. (See page 4-18.) To access the storage com­partment, remove the storage compartment cover.
4-19
Page 47
When storing any documents in the storage com­partments, be sure to wrap them in a plastic bag so that they will not get wet. When washing the ATV, be careful not to let any water enter the storage compartments.
Do not exceed the load limit of 0.5 kg (1 lb) for
the front storage compartment or 2.0 kg (4 lb) for the rear storage compartment.
Do not exceed the maximum load of 220.0 kg
(485 lb) for the ATV.
4
1. Rear storage compartment cover
1. Rear storage compartment
TIP
A drain plug is fitted at the bottom of each storage compartment. If any water collects in a storage compartment, remove the drain plug, drain the wa­ter, and then install the drain plug.
4-20
Page 48
4
1. Storage compartment drain plug
1. Storage compartment drain plug
EBU18962

Front carrier

Do not exceed the load limit of 45.0 kg (99 lb) for
the front carrier.
Do not exceed the maximum load of 220.0 kg
(485 lb) for the ATV.
EBU18972

Rear carrier

Do not exceed the load limit of 85.0 kg (187 lb)
for the rear carrier.
Do not exceed the maximum load of 220.0 kg
(485 lb) for the ATV.
EBU19145
Adjusting the front and rear shock ab­sorber assemblies
The spring preload can be adjusted to suit the rid­ers weight and the riding conditions.
EWB00400
WARNING
Always adjust the shock absorber assemblies on the left and right side to the same setting. Uneven adjustment can cause poor handling and loss of stability, which could lead to an ac­cident.
4-21
Page 49
Adjust the spring preload as follows. Turn the spring preload adjusting ring in direction (a) to increase the spring preload and thereby harden the suspension, and in direction (b) to de­crease the spring preload and thereby soften the suspension.
1. Spring preload adjusting ring
2. Position indicator
TIP
A special wrench can be obtained at a Yamaha dealer to make this adjustment.
4
1. Special wrench
Spring preload setting:
Minimum (soft):
1
Standard:
3
Maximum (hard):
5
4-22
Page 50
EBU19182

Auxiliary DC jack

The auxiliary DC jack is located at the front right side of the ATV. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running and the light switch is set to “OFF”.
1. Set the light switch to “OFF”.
4
2. Start the engine. (See page 6-1.)
3. Open the auxiliary DC jack cap, and then in­sert the accessory power plug into the jack.
1. Auxiliary DC jack cap
1. Auxiliary DC jack
Maximum rated capacity for the auxiliary DC jack:
DC 12 V, 10 A (120 W)
4. When the auxiliary DC jack is not being used, cover it with the cap.
ECB00120
NOTICE
Do not use accessories requiring more than
the above maximum capacity. This may overload the circuit and cause the fuse to blow.
4-23
Page 51
If accessories are used without the engine
running or with the headlights turned on, the battery will lose its charge and engine start­ing may become difficult.
Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot because the jack can be damaged.
4
4-24
Page 52
EBU19201

PRE-OPERATION CHECKS

EBU19224
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owners Manual.
EWB00481
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip­ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
5
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Fuel
Engine oil
Final gear oil Check ATV for oil leakage. Correct if necessary. 5-3, 8-26 Differential gear oil Check ATV for oil leakage. Correct if necessary. 5-3, 8-28
Coolant
Check fuel level in fuel tank, and add recommended fuel if neces­sary.
Check fuel line for leakage. Correct if necessary.
Check oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary.
Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
Check cooling system for leakage. Correct if necessary.
4-16, 5-3
5-3, 8-22
5-3, 8-31
5-1
Page 53
ITEM ROUTINE PAGE
Check operation. If soft or spongy, have Yamaha dealer bleed hy­draulic system.
Front brake
Rear brake
Throttle lever
Control cables Make sure that operation is smooth. Lubricate if necessary. 8-50
Wheels and tires
Brake pedal
Brake levers
Axle boots Check for cracks or damage, and replace if necessary. 8-50 Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. 5-7 Instruments, lights and
switches
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.
Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check pedal free play, and adjust if necessary.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.
Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.
Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.
Make sure that operation is smooth. Lubricate lever pivoting points if necessary.
Check operation, and correct if necessary. 5-7
5-3, 8-44, 8-45, 8-47
5-3, 8-44, 8-45, 8-47,
8-48
5-4, 8-42
5-4
8-52
8-51
5
5-2
Page 54
EBU19541

Fuel

Make sure that there is sufficient fuel in the tank. (See page 4-16.)
EBU19560

Engine oil

Make sure that the engine oil is at the specified lev­el. Add oil as necessary. (See page 8-22.)
EBU19590
5

Final gear oil

Make sure that the final gear oil is at the specified level. Add oil as necessary. (See page 8-26.)
EBU19600

Differential gear oil

Make sure that the differential gear oil is at the specified level. Add oil as necessary. (See page 8-28.)
EBU19631

Coolant

Make sure that the coolant is at the specified level. Add coolant as necessary. (See page 8-31.)
TIP
The coolant level must be checked on a cold en­gine since the level varies with engine tempera­ture.
EBU29081

Front and rear brakes

Brake levers and brake pedal
Check that there is no free play in the front and
rear brake levers. If there is free play, have a Yamaha dealer check the brake system.
Check for correct free play in the brake pedal. If
the free play is incorrect, adjust it. (See page 8-48.)
Check the operation of the brake levers and
pedal. They should move smoothly and there should be a firm feeling when the brakes are ap­plied. If not, have a Yamaha dealer check the brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary. (See page 8-45.)
5-3
Page 55
Recommended brake fluid:
DOT 4
Brake fluid leakage
Check to see if any brake fluid is leaking out of the pipe joints or brake fluid reservoirs. Apply the brakes firmly for one minute. If a lever moves slow­ly inward, there may be a leak in the brake system. If there is any leakage, the brake system should be checked by a Yamaha dealer.
Brake operation
Test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, check the brake pads for wear. (See page 8-44.)
EBU19761

Throttle lever

Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
EBU19794

Tires

Check tire pressure regularly to make sure it is at the recommended specifications. Also check for wear and damage.
Tire pressure
Use the low-pressure tire gauge to check and ad­just tire pressures when the tires are cold. Tire pressures must be equal on both sides.
WARNING! Operation of this vehicle with im­proper tire pressure may cause severe injury or death from loss of control or rollover. Tire pressure below the minimum specified could also cause the tire to dislodge from the rim un­der severe riding conditions.
pressures to the following specifications:
[EWB02541] Set tire
5
5-4
Page 56
Recommended tire pressure:
Front
35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear
30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum tire pressure:
Front
32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear
5
27.0 kPa (0.270 kgf/cm², 4.0 psi)
Maximum tire seating pressure:
Front
250 kPa (2.5 kgf/cm², 36 psi)
Rear
250 kPa (2.5 kgf/cm², 36 psi)
The low-pressure tire gauge is included as stan­dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.
1. Low-pressure tire gauge
Tire wear limit
When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire.
5-5
Page 57
1. Tire wear limit
Tire information
This ATV is equipped with tubeless tires with valves.
EWB02551
WARNING
Use of improper tires on this ATV may cause loss of control, increasing your risk of an acci­dent.
After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
Front:
Manufacturer/model:
YFM7FAPSEZ CHENG SHIN/C828-4P YFM7FGPSEZ DUNLOP/KT421
Size:
AT25 x 8-12
Type:
Tu b el e ss
Rear:
Manufacturer/model:
YFM7FAPSEZ CHENG SHIN/C828-4P YFM7FGPSEZ DUNLOP/KT425
Size:
AT25 x 10-12
Type:
Tu b el e ss
Aftermarket tires and rims
The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate.
5
5-6
Page 58
EBU19840

Chassis fasteners

Make sure that all nuts, bolts and screws are prop­erly tightened.
EBU19850

Instruments, lights and switches

Check that all instruments, lights and switches are working properly. Correct if necessary.
5
5-7
Page 59
EBU19880

OPERATION

EBU19901
Read the Owners Manual carefully before riding the ATV. If there is a control or function you do not understand, ask your Yamaha dealer.
EWB00631
WARNING
Read the Owners Manual carefully to become familiar with all controls in order to help pre­vent any loss of control, which could cause an accident or injury.
EBU27345

Starting the engine

ECB00150
NOTICE
See the Engine break-in section on page 6-4 prior to operating the engine for the first time.
1. Turn the key to “ON” and the engine stop switch to “”. The following warning lights should come on for a few seconds, then go off.
Coolant temperature warning light
Engine trouble warning light
The EPS warning light should come on, then go off when the engine is started.
ECB00824
NOTICE
If a warning light does not go off, see page 4-2 for the corresponding warning light circuit check. To avoid possible damage, do not oper­ate the ATV if a warning light stays on.
6
2. Apply the brake pedal, and then shift the drive select lever into the neutral or park position. The corresponding indicator light should come on. If the indicator light does not come on, have a Yamaha dealer check the electrical circuit.
TIP
This model is equipped with an ignition circuit cut­off system. The engine can be started under the following conditions:
The drive select lever is in the neutral or park po-
sition.
6-1
Page 60
The rear brake lever or brake pedal is applied
with the drive select lever in any position. How­ever, it is recommended to shift into the neutral or park position before starting the engine.
3. Apply the rear brake lever or brake pedal.
4. Completely close the throttle lever and start the engine by pushing the start switch.
NOTICE: For maximum engine life, never accelerate hard when the engine is cold!
[ECB00162]
TIP
6
If the engine fails to start, release the start switch, then push it again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 10 seconds on each attempt.
EBU20441

Operating the drive select lever and driving in reverse

ECB00170
NOTICE
Before shifting, stop the ATV, otherwise the transmission may be damaged.
Shifting: Neutral to High-range and High-range to Low-range
1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov­ing the drive select lever along the shift guide.
TIP
Make sure that the drive select lever is completely shifted into position.
6-2
Page 61
2
L
3
H
4
N
5
R
6
P
1. Drive select lever
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
6. P (Park)
3. Release the brake pedal, and then open the throttle lever gradually.
Shifting: Neutral to Reverse and Reverse to Park
EWB00720
WARNING
Improper operation in reverse could make you hit an obstacle or even a person behind you, resulting in serious injury. When you shift into
reverse, make sure there are no people or ob­stacles behind you. When it is safe to proceed, go slowly.
1. Bring the ATV to a complete stop.
2. Apply the brake pedal. The drive select lever cannot be shifted into or from reverse or park without applying the brake pedal.
3. Shift from neutral to reverse or from reverse to park and vice versa by moving the drive select lever along the shift guide.
6
6-3
Page 62
1. Drive select lever
6
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
6. P (Park)
TIP
When in reverse, the reverse indicator light
should come on. If the indicator light does not come on, have a Yamaha dealer check the elec­trical circuit.
Due to the synchronizing mechanism in the en-
gine, the indicator light may not come on until the ATV starts moving.
4. Check behind for people or obstacles, and
2
L
then release the brake pedal.
5. Open the throttle lever gradually and continue
3
H
4
N
5
R
6
P
to watch to the rear while backing.
EBU20682

Engine break-in

TIP
For ATVs equipped with an odometer or an hour
meter, follow the figures given in km (mi) or the figures given in hours.
For ATVs not equipped with an odometer or
hour meter, follow the figures given in hours.
There is never a more important period in the life of your engine than the first 320 km (200 mi) or 20 hours of riding. For this reason, you should read the following material carefully. Since the engine is brand new, do not put an ex­cessive load on it for the first 320 km (200 mi) or 20 hours. The various parts in the engine wear and polish themselves to the correct operating clear­ances. During this period, prolonged full-throttle operation or any condition that might result in en­gine overheating must be avoided.
6-4
Page 63
0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary the speed of the ATV regularly. Do not operate it at one set throttle position.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev the engine freely, but do not use full throttle at any time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
ECB00220
NOTICE
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the ATV.
EBU27321

Parking

When parking the ATV, stop the engine, and shift the drive select lever into the park position.
EBU29900

Parking on a slope

EWB00860
WARNING
Avoid parking on hills or other inclines. Park­ing on a hill or other incline could cause the ATV to roll out of control, increasing the chance of an accident. If you must park on an incline, place the ATV transversely across the incline, stop the engine, shift the drive select lever to the park position, and then block the front and rear wheels with rocks or other ob­jects. Do not park the ATV at all on hills that are so steep you could not walk up them easily.
1. Bring the ATV to a stop by applying the brakes.
2. Stop the engine.
3. With the brake pedal applied, shift the drive select lever to the park position.
6
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6
EBU20910

Accessories and loading

EBU20921
Genuine Yamaha Accessories
Choosing accessories for your ATV is an important decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your ATV. Many companies with no con­nection to Yamaha manufacture parts and acces­sories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies pro­duce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by
Yamaha or modifications not specifically recom­mended by Yamaha, even if sold and installed by a Yamaha dealer.
Aftermarket parts, accessories, and modifica­tions
While you may find aftermarket products similar in design and quality to genuine Yamaha Accesso­ries, recognize that some aftermarket accessories or modifications are not suitable because of poten­tial safety hazards to you or others. Installing after­market products or having other modifications performed to your ATV that change any of the ve­hicles design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following in mind when considering an accessory or operating an ATV which has acces­sories.
Accessories should be rigidly and securely
mounted. An accessory which can shift position or come off while you are riding could affect your ability to control the ATV.
Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam­ples include (but are not limited to) a heavy or
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bulky object attached to the handlebars which could make steering difficult, an accessory that limits your ability to move around on the seat, or one that limits your view.
Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than it does without accessories.
EBU27571
Loading
EWB00820
WARNING
Never exceed the stated load capacity for this ATV. Overloading this ATV or carrying or tow­ing cargo improperly could cause changes in ATV handling which could lead to an accident. Cargo should be properly distributed and se­curely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater dis­tance for braking.
Cargo or a trailer can change the stability and han­dling of an ATV. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind:
Never exceed the weight limits shown. An over-
loaded ATV can be unstable.
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, cargo, accessories, and tongue):
220.0 kg (485 lb)
Front carrier :
45.0 kg (99 lb)
Rear carrier:
85.0 kg (187 lb)
Front storage compartment:
0.5 kg (1 lb)
Rear storage compartment:
2.0 kg (4 lb)
Trailer hitch:
Pulling load (total weight of trailer and car­go):
5880 N (600 kgf, 1322 lbf) Tongue weight (vertical weight on trailer hitch point):
147 N (15 kgf, 33 lbf)
Do not exceed the maximum tongue weight.
You can measure tongue weight with a bath­room scale. Put the tongue of the loaded trailer on the scale with the tongue at hitch height. Ad-
6-7
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just the load in the trailer, if necessary, to reduce the weight on the hitch. If you are carrying cargo and towing a trailer, include the tongue weight in the maximum ATV load limit.
Load cargo on the carriers as close to the center
of the ATV as possible. Put cargo at the rear of the front carrier, at the front of the rear carrier, and center it.
Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A shifting load can cause an accident.
Make sure the load does not interfere with con-
6
trols or your ability to see where you are going.
Ride more slowly than you would without a load.
The more weight you carry, the slower you should go. Although conditions vary, it is good practice not to exceed low range whenever you are carrying heavier loads or when towing a trail­er.
Allow more braking distance. A heavier ATV
takes longer to stop.
Avoid making sharp turns unless at very slow
speeds.
Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability and handling of the ATV.
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EBU21141

RIDING YOUR ATV

7
7-1
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EBU27417

GETTING TO KNOW YOUR ATV

This ATV is mainly for utility use, but may also be used for recreation. This section, Riding your ATV, provides general ATV riding instructions for recre­ational riding. The skills and techniques described in this section, however, are appropriate for all types of riding. Riding your ATV requires special skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Riding your new ATV can be a very enjoyable ac-
7
tivity, providing you with hours of pleasure. But it is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely. Before you begin to ride, be sure you have read this Owners Manual completely and un­derstand the operation of the controls. Pay partic­ular attention to the safety information on pages 2-1–2-4. Also read all warning and notice labels on your ATV.

RIDE WITH CARE AND GOOD JUDGMENT

Get training if you are inexperienced.
EWB01381
WARNING
Do not operate this ATV or allow anyone else
to operate it without proper instruction. The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
Do not operate this ATV at speeds too fast
for your skills or the conditions, as this in­creases your chances of losing control of the ATV and an accident. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experi­ence.
Beginning and inexperienced operators should regularly practice the skills and the operating tech­niques described in this Owners Manual.
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Riding your ATV requires skills acquired through practice over a period of time.
Do not attempt to operate at maximum perfor­mance until you are totally familiar with the ATV’s handling and performance characteristics. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Become fa­miliar with this ATV at slow speeds first, even if you are an experienced operator.
Not recommended for children under 16 years of age.
EWB01390
WARNING
A child under 16 should never operate an ATV with engine size greater than 90 cc. Use by chil­dren of ATVs that are not recommended for their age can lead to severe injury or death of the child.
This ATV is designed to carry the operator and cargo only – passengers prohibited.
The long seat is to allow the operator to shift posi­tion as needed during operation. It is not for carry­ing passengers. WARNING! Never carry a
passenger. Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV. You could have an accident, resulting in severe injury or death to you and/or your passenger.
[EWB01401]
7
7-3
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Apparel
Always wear the following to reduce risk of injury in an accident:
Approved motorcycle helmet that fits properly
Eye protection (goggles, helmet face shield, or
protective eyewear)
Over-the-ankle boots, gloves, long-sleeved shirt
or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident. WARNING! Operating without an ap-
proved motorcycle helmet increases your chances of a severe head injury or death in the
7
event of an accident.
[EWB01411]
Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. WARNING!
Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
[EWB02611]
7-4
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1. Protective clothing
2. Goggles
3. Gloves
4. Boots
5. Helmet
Do not operate after or while consuming alco­hol or drugs.
The operator’s performance capability is reduced by the influence of alcohol or drugs. Consuming al­cohol or drugs could seriously affect your judg­ment, cause you to react more slowly, and affect your balance and perception. WARNING! Never
consume alcohol or drugs before or while driv­ing this ATV. You increase your chance of an accident.
[EWB01421]
Pre-operation checks
Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Perform the pre-operation checks listed on page 5-1. Always follow the inspection and maintenance procedures and schedules described in the Own­ers Manual. WARNING! Failure to inspect the
ATV before operating it and to maintain it prop­erly increases the possibility of an accident or equipment damage.
[EWB01431]
Speed limiter
For riders less experienced with this model, the throttle lever housing is equipped with a speed lim­iter. The speed limiter keeps the throttle from fully
7-5
7
Page 72
opening, even when the throttle lever is pushed to the maximum. Turning in the adjusting screw limits the maximum engine power available and de­creases the maximum speed of the ATV. Turning in the adjusting screw decreases top speed, and turning it out increases top speed. (See page 4-13.)
7
1. Adjusting screw
Loading and accessories
EWB01461
WARNING
Improper loading or towing can increase the risk of loss of control, an overturn, or other ac­cident. To reduce the risk of an accident:
Do not exceed the maximum loading limits
for the vehicle (see box in this section or ve-
hicle labeling).
Keep weight on racks centered side to side,
and as low as possible. Be sure cargo is se-
cured – a loose load could change handling
unexpectedly.
Make sure the load does not interfere with
your control or ability to see where you are
1
going.
Tie down cargo in the trailer securely. Make
sure cargo in the trailer cannot move around.
A shifting load can cause an accident.
Reduce speed and allow more room to stop.
A heavier vehicle takes longer to stop.
Avoid hills and rough terrain. Choose terrain
carefully. Use extreme caution when towing
or carrying a load on inclines.
Turn gradually and go slowly.
Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judgment when carrying cargo or towing a trailer.
7-6
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MAXIMUM LOADING LIMIT
ATV loading limit (total weight of cargo, rider, accessories, and tongue):
220.0 kg (485 lb)
Front carrier :
45.0 kg (99 lb)
Rear carrier:
85.0 kg (187 lb)
Front storage compartment:
0.5 kg (1 lb)
Rear storage compartment:
2.0 kg (4 lb)
Trailer hitch:
Pulling load (total weight of trailer and car­go):
5880 N (600 kgf, 1322 lbf) Tongue weight (vertical weight on trailer hitch point):
147 N (15 kgf, 33 lbf)
Drive more slowly than you would without a load. The more weight you carry, the slower you should go. Although conditions vary, it is good practice to drive slowly (shift into first gear or low drive if avail­able on this model) whenever you are carrying heavier loads or when towing a trailer.
During operation
Always keep your feet on the footboards during op­eration; otherwise, they may contact the rear wheels. WARNING! Removing even one hand
or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV. If you remove a foot from a footboard, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
[EWB01471]
Avoid wheelies and jumping. WARNING! At-
tempting wheelies, jumps, and other stunts in­creases the chance of an accident, including
7-7
7
Page 74
an overturn. Never attempt stunts, such as wheelies or jumps. Dont try to show off.
[EWB01481]
7
Modifications and accessories
Never modify this ATV through improper installa­tion or use of accessories or other modification. All parts and accessories added to this ATV should be genuine Yamaha or equivalent components de­signed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an authorized ATV dealer.
WARNING! Operating this ATV with improper modifications may cause changes in handling which in some situations could lead to an acci­dent.
[EWB01491]
Exhaust system
EWB01501
WARNING
Dry grass or brush or other combustible ma-
terial accumulated around the engine area could catch fire. Do not operate, idle, or park the ATV in dry grass or other dry ground cov­er. Keep the engine area free of dry grass, brush, or other combustible material.
Someone touching the exhaust system dur-
ing or after operation could be burned. Do not touch the hot exhaust system. Do not park the ATV in a place where others might be likely to touch it.
The muffler and other engine parts become ex­tremely hot during operation and remain hot after the engine has stopped. To reduce the risk of fire during operation or after leaving the ATV, do not let brush, grass and other materials collect under the vehicle, near the muffler or exhaust pipe, or next to other hot parts. Check under the vehicle after op­erating in areas where combustible materials may have collected. Do not idle or park the vehicle in long dry grass or other dry ground cover.
7-8
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To prevent burns, avoid touching the exhaust sys­tem. Park the ATV in a place where pedestrians or children are not likely to touch it.

BE CAREFUL WHERE YOU RIDE

This ATV is designed for use on unpaved surfaces only. WARNING! Paved surfaces may seriously
affect handling and control of the ATV, and may cause the ATV to go out of control. Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets.
[EWB01511]
While riding on unpaved public streets or roads may be legal in your area, such operation can in­crease the risk of collision with other vehicles. Watch carefully for other vehicles. Make sure you
7-9
7
Page 76
know your country’s laws and regulations before you ride on unpaved public streets or roads. Do not ride on any paved public street, road or motorway.
WARNING! Never operate this ATV on any paved street, paved road or motorway. You can collide with another vehicle.
[EWB01521]
7
ful when operating on unfamiliar terrain. Al­ways be alert to changing terrain conditions when operating the ATV.
[EWB01531]
Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the ATV to upset. WARNING!
The ATV could go out of control if you do not have enough time to react to hidden rocks, bumps, or holes. Go slowly and be extra care-
Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills nec­essary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
WARNING! Failure to use extra care when op­erating on excessively rough, slippery, or
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loose terrain could cause loss of traction or ATV control, which could result in an accident, including an overturn.
[EWB01541]
When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch. WARNING! You could collide
with another vehicle if operating in areas where you cannot easily be seen. Mount a caution flag on the ATV to make you more visible. Watch carefully for other vehicles.
[EWB01551]
Do not ride in areas posted no trespassing”. Do not ride on private property without getting per­mission.
7-11
7
Page 78
Select a large, flat, unpaved area to become famil­iar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before trying more difficult terrain. Shift to the park position and follow the instruction on page 6-1 to start the engine. Once it has warmed up you are ready to begin riding your ATV. With the engine idling, shift the drive select lever into the low-range position or the high-range posi­tion. Apply the throttle slowly and smoothly. The centrifugal clutch will engage and you will start to accelerate. If the throttle is applied too abruptly,
7
the front wheels may lift off the ground, resulting in a loss of directional control. Avoid higher speeds until you are thoroughly familiar with the operation of your ATV. When slowing down or stopping, release the throt­tle and apply the brakes smoothly and evenly. Im­proper use of the brakes can cause the tires to lose traction, reducing control and increasing the possi­bility of an accident.
ECB00251
NOTICE
Do not shift from low-range to high-range or vice versa without coming to a complete stop. Damage to the engine or drive train may occur.

TURNING YOUR ATV

EWB01771
WARNING
Always follow proper procedures for turning as described in this Owners Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at speeds too fast for your skills or the conditions. ATV could go out of control, causing a collision or overturn.
To achieve maximum traction on unpaved surfac­es, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning tech­nique must be used to allow the ATV to make turns quickly and easily. It is essential that this skill be learned first at low speed.
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As you approach a curve, slow down and begin to turn the handlebars in the desired direction. As you do so, put your weight on the footboard to the out­side of the turn (opposite your desired direction) and lean your upper body into the turn. Use the throttle to maintain an even speed through the turn. This maneuver will let the wheel on the inside of the turn slip slightly, allowing the ATV to make the turn properly.
1. Lean towards inside of turn.
2. Support your weight on the outer footboard.
This procedure should be practiced at slow speed many times in a large unpaved area with no obsta­cles. If an incorrect technique is used, your ATV
may continue to go straight. If the ATV doesn’t turn, come to a stop and then practice the proce­dure again. If the riding surface is slippery or loose, it may help to position more of your weight over the front wheels by moving forward on the seat. Once you have learned this technique, you should be able to perform it at higher speeds or in tighter curves. Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body move­ments, or too much speed for the sharpness of the turn may cause the ATV to tip. If the ATV begins to tip over to the outside while negotiating a turn, lean more to the inside. It may also be necessary to gradually let off on the throttle and steer to the out­side of the turn to avoid tipping over. Remember: Avoid higher speeds until you are thoroughly familiar with the operation of your ATV.

CLIMBING UPHILL

EWB01671
WARNING
Climbing hills improperly can cause overturns or loss of control. Use proper riding tech­niques described in this Owners Manual.
7-13
7
Page 80
Never operate the ATV on hills too steep for
the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills.
Always check the terrain carefully before
you start up any hill. Never climb hills with excessively slippery or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly. The ATV
could flip over backwards.
Never go over the top of any hill at high
speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
7
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech­nique as described in the Owners Manual on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if pos-
sible. When crossing the side of a hill, shift your weight to the uphill side of the ATV.
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Do not attempt to climb hills until you have mas­tered basic maneuvers on flat ground. Always check the terrain carefully before attempting any hill. In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control. To climb a hill, you need traction, momentum, and steady throttle. For more traction and control for climbing steeper and/or rougher slopes, select 4WD or 4WD-LOCK (DIFF. LOCK). Travel fast enough to maintain momentum, but not so fast that you cannot react to changes in the terrain as you climb. It is important when climbing a hill to make sure that your weight is transferred forward on the ATV. This can be accomplished by leaning forward and, on steeper inclines, standing on the footboards and leaning forward over the handlebars. Whenev­er possible, ride straight up hills. Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side – there could be another person, an obstacle, or a sharp drop-off. Use common sense and remember that some hills are too steep for you to climb or de­scend.
If you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion (provided you have the room to do so) and go down the hill. If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the ATV on the up­hill side. Physically turn the ATV around and then descend the hill. If you start to roll backwards, DO NOT apply either brake abruptly. If you are in “2WD”, apply only the front brake. When fully stopped, apply the rear brake as well, and then shift to the park position. If you are in “4WD”, because all wheels are intercon­nected by the drive train, applying either brake will brake all wheels, therefore, avoid sudden applica­tion of either the front or rear brake as the wheels on the uphill side could come off the ground. The ATV could easily tip over backwards. Apply both the front and rear brakes gradually. When fully stopped, lock shift to the park position and dis­mount the ATV immediately on the uphill side. Dis­mount on uphill side or to a side if pointed straight
7
7-15
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uphill. Turn the ATV around and remount, following the procedure described in the Owners Manual.
WARNING! Stalling, rolling backwards or im­properly dismounting while climbing a hill could result in ATV overturning. If you cannot control the ATV, dismount immediately on the uphill side.
[EWB01802]
7

RIDING DOWNHILL

EWB01621
WARNING
Going down a hill improperly could cause overturns or loss of control. Always follow proper procedures for going down hills as de­scribed in this Owners Manual.
Always check the terrain carefully before
you start down any hill.
Never operate the ATV on hills too steep for
the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills.
Shift your weight backward and to the up
side of the hill.
Never go down a hill at high speed.
Avoid going down a hill at an angle that
would cause the ATV to lean sharply to one side. Go straight down the hill where possi­ble.
Improper braking can cause the wheels on
the uphill side to come off the ground or cause loss of traction. Apply brakes gradual­ly. If in “2WD”, apply only the rear brake.
When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as pos­sible. Move back on the seat and sit with your arms straight. Engine compression will do most of the braking for you. For maximum engine compres­sion braking effect, select the low-range position and change to “4WD before beginning to descend the hill.
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Use caution while descending a hill with loose or slippery surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. When this ATV is in “4WD”, all wheels (front and rear) are interconnected by the drive train. This means that applying either the front brake or the rear brake will brake all wheels. When descending hills, using either brake lever or the brake pedal will brake the wheels on the downhill side. Avoid sud­den application of either the front or rear brake be­cause the wheels on the uphill side could come off the ground. Apply both the front and rear brakes gradually. Whenever possible, ride your ATV straight down­hill. Avoid sharp angles which could allow the ATV to tip or roll over. Carefully choose your path and ride no faster than you will be able to react to ob­stacles which may appear.
7

CROSSING A SLOPE

EWB01632
WARNING
Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to overturn.
Always follow proper procedures as de-
scribed in the Owners Manual.
Avoid hills with excessively slippery or loose
surfaces.
Avoid crossing the side of a steep hill.
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Page 84
Shift your weight to the uphill side of the
ATV.
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech­nique as described in the Owners Manual on level ground. Be very careful when turning on any hill.
Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface. Avoid slopes with slip­pery surfaces or rough terrain that may upset your
7
balance. As you travel across a slope, lean your body in the uphill direction. It may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill. When riding on slopes, be sure not to make sharp turns either up or down hill. If your ATV does begin to tip over, gradually steer in the downhill direction if there are no obstacles in your path. As you regain proper balance, gradually steer again in the direction you wish to travel.

CROSSING THROUGH SHALLOW WATER

EWB01641
WARNING
Operating this vehicle through deep or fast­flowing water can lead to loss of control or an overturn. To reduce your risk of drowning or other injuries, use care when crossing through water. Never operate this ATV water deeper than the depth specified in your Owners Man­ual, as tires may float, increasing the risk of an overturn.
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The ATV can be used to cross slow moving, shal­low water of up to a maximum of 35 cm (14 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV. Drive slowly and care­fully.
Test your brakes after leaving the water. If neces­sary, apply them several times to let friction dry out the linings. Do not continue to ride your ATV with­out verifying that you have regained proper braking
ability. WARNING! Wet brakes may have re-
duced stopping ability, which could cause loss of control.
[EWB02621]
After riding your ATV in water, be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case. Also, remove the drain plugs from the front and rear storage compart­ments and the V-belt case to drain any water that may have accumulated. NOTICE: Undrained wa-
ter can cause damage or improper operation.
[ECB00841]
Wash the ATV in fresh water if it has been operat­ed in salt water or muddy conditions.
7
7-19
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1. Air filter case check hose
7
1. Storage compartment drain plug
1. Air filter case check hose
1. Storage compartment drain plug
7-20
Page 87
1. V-belt case drain plug

RIDING OVER ROUGH TERRAIN

EWB01651
WARNING
Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never at­tempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owners Manual.
Riding over rough terrain should be done with cau­tion. Look out for obstacles which could cause damage to the ATV or could lead to an upset or ac-
cident. Be sure to keep your feet firmly mounted on the footboards at all times. Avoid jumping the ATV as loss of control and damage to the ATV may re­sult.

SLIDING AND SKIDDING

EWB01662
WARNING
Skidding or sliding improperly may cause you to lose control of this ATV. You may also re­gain traction unexpectedly, which may cause the ATV to overturn.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth terrain.
On extremely slippery surfaces, such as ice,
go slowly and be very cautious in order to re­duce the chance of skidding or sliding out of control.
Care should be used when riding on loose or slip­pery surfaces since the ATV may slide. If unex­pected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, positioning your weight over the front wheels will sometimes help.
7-21
7
Page 88
If the rear wheels of your ATV start to slide side­ways, control can usually be regained (if there is
7
room to do so) by steering in the direction of the slide. Applying the brakes or accelerating is not recommended until you have corrected the slide.
With practice, over a period of time, skill at con­trolled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are re­duced. Bear in mind that sliding maneuvers should always be avoided on extremely slippery surfaces such as ice, since all control may be lost.

WHAT TO DO IF...

This section is designed to be a reference guide only. Be sure to read each section on riding tech­niques completely.
7-22
Page 89

WHAT TO DO...

If your ATV doesn’t turn when you want it to:
Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footboard to the outside of the turn. Position your weight over the front wheels for better control. (See page 7-12.)
If your ATV begins to tip while turning:
Lean more into the turn to regain balance. If nec­essary, gradually let off the throttle and/or steer to the outside of the turn. (See page 7-12.)
If your ATV starts to slide sideways:
Steer in the direction of the slide if you have the room. Applying the brakes or accelerating is not recommended until you have corrected the slide. (See page 7-21.)
If your ATV cant make it up a hill you are trying
to climb: Turn the ATV around if you still have forward speed. If not, stop, dismount on the uphill side of the ATV and physically turn the ATV around. If the ATV starts to slip backwards, DO NOT USE THE REAR BRAKE IF THE ATV IS IN “2WD” – the ATV may tip over on top of you. Dismount the ATV on the uphill side. (See page 7-13.)
If your ATV is traversing a sloping surface:
Be sure to ride with your weight positioned to­wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance. If you discover that the ATV is going to tip over, dismount on the uphill side. (See page 7-17.)
If your ATV encounters shallow water:
Ride slowly and carefully through slow moving water, watching for obstacles. Be sure to let wa­ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water. Do not continue to ride your ATV until you have regained adequate braking ability. (See page 7-18.)
7
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EBU28783

PERIODIC MAINTENANCE AND ADJUSTMENT

EBU21671
Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most effi­cient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubri­cation are explained on the following pages.
EWB01841
WARNING
Failure to properly maintain the vehicle or per­forming maintenance activities incorrectly may increase your risk of injury or death during ser-
8
vice or while using the vehicle. If you are not fa­miliar with vehicle service, have a Yamaha dealer perform the service.
EWB02561
WARNING
Turn off the engine when performing mainte­nance unless otherwise specified.
A running engine has moving parts that can
catch on body parts or clothing and electri­cal parts that can cause shocks or fires.
Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-1 for more information about carbon monoxide.
The intervals given in the periodic maintenance and lubrication chart should be considered as a general guide under normal riding conditions. However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTER­VALS MAY NEED TO BE SHORTENED.
EBU27111

Owners manual and tool kit

Be sure to put this owners manual in the plastic bag and to always carry it as well as the owner’s tool kit and the low-pressure tire gauge in their re­spective compartments under the seat.
8-1
Page 91
1. Owner’s manual
2. Low-pressure tire gauge
3. Owner’s tool kit
The service information included in this manual and the tools provided in the owners tool kit are in­tended to assist you in the performance of preven­tive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
TIP
If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you.
8
8-2
Page 92
EBU21743

Periodic maintenance chart for the emission control system

TIP
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
INITIAL EVERY
NO. ITEM
CHECK OR MAINTENANCE
JOB
Whichev­er comes
first
8
1 * Fuel line
2 Spark plug
3 * Valves Check valve clearance and adjust if necessary. √√√
Crankcase breather
4 *
system
5 * Exhaust system
6 Spark arrester Clean. √√√
Check fuel hoses for cracks or other damage, and replace if necessary.
Check condition and clean, regap, or replace if necessary.
Check breather hose for cracks or other damage, and replace if necessary.
Check for leakage and replace gasket(s) if neces­sary.
Check for looseness and tighten all screw clamps and joints if necessary.
month136612
km
(mi)
hours 20 80 160 160 320
320
(200)
1300 (800)
√√√√√
2500
(1600)
2500
(1600)
√√√
√√√
√√√
5000
(3200)
8-3
Page 93
EBU21865

General maintenance and lubrication chart

TIP
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isnt used for a long period of time, the month maintenance intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
INITIAL EVERY
NO. ITEM
1 Air filter element Clean and replace if necessary.
2 * Front brake
3 * Rear brake
CHECK OR MAINTENANCE
JOB
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
Replace brake pads. Whenever worn to the limit
Check operation and correct if necessary.
Check brake pedal free play and adjust if neces-
sary.
Check fluid level and ATV for fluid leakage, and correct if necessary.
Replace brake pads. Whenever worn to the limit
Whichev­er comes
first
month136612
km
(mi)
hours 20 80 160 160 320
320
(200)
Every 20–40 hours (more often in wet or
1300 (800)
√√√√√
√√√√√
2500
(1600)
dusty areas)
2500
(1600)
5000
(3200)
8
8-4
Page 94
INITIAL EVERY
NO. ITEM
4 * Brake hoses
Rear brake hose
5 *
protectors
6 * Wheels
7 * Tires
8
8 * Wheel hub bearings
9 * V-b elt
10 * Chassis fasteners
11 *
12 * Stabilizer bushes
13 * Rear knuckle pivots Lubricate with lithium-soap-based grease. √√√ 14 * Steering shaft Lubricate with lithium-soap-based grease. √√√
15 * Steering system
Shock absorber as­semblies
CHECK OR MAINTENANCE
JOB
Check for cracks or other damage, and replace if necessary.
Replace. Every 4 years
Check for wear, cracks or other damage, and re-
place if necessary.
Check runout and for damage, and replace if nec­essary.
Check tread depth and for damage, and replace if necessary.
Check air pressure and balance, and correct if necessary.
Check for looseness or damage, and replace if necessary.
Check for wear, cracks or other damage, and re­place if necessary.
Make sure that all nuts, bolts, and screws are properly tightened.
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
Check for cracks or other damage, and replace if
necessary.
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
Whichev­er comes
first
8-5
month136612
km
(mi)
hours 20 80 160 160 320
320
(200)
1300 (800)
√√√√√
√√√
√√√
√√√
√√√
√√√√√
√√√√√
2500
(1600)
√√√√
2500
(1600)
√√√
√√√
5000
(3200)
Page 95
NO. ITEM
16 * Engine mount
17 * Axle boots
18 Engine oil
Engine oil filter car-
19
tridge
20 Differential gear oil
21 Final gear oil
22 Cooling system
Moving parts and
23 *
cables Drive select lever
24 *
safety system cable
INITIAL EVERY
CHECK OR MAINTENANCE
JOB
Check for cracks or other damage, and replace if necessary.
Check for cracks or other damage, and replace if necessary.
Change.
Check ATV for oil leakage, and correct if neces-
sary.
Replace. √√√
Change.
Check ATV for oil leakage, and correct if neces-
sary.
Change.
Check ATV for oil leakage, and correct if neces-
sary.
Check coolant level and ATV for coolant leakage, and correct if necessary.
Replace coolant. Every 2 years
Lubricate. √√√√
Check operation and adjust or replace if neces-
sary.
Whichev­er comes
first
month136612
km
(mi)
hours 20 80 160 160 320
320
(200)
1300 (800)
√√√√√
√√√
√√
√√
√√√√√
2500
(1600)
2500
(1600)
√√√
√√√
5000
(3200)
8
8-6
Page 96
INITIAL EVERY
NO. ITEM
25 *
26 *
27 * Lights and switches
EBU23071
8
TIP
Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
Throttle lever hous­ing and cable
Front and rear brake switches
CHECK OR MAINTENANCE
JOB
Check operation and correct if necessary.
Check throttle cable free play and adjust if neces-
sary.
Lubricate throttle lever housing and cable.
Check operation and correct if necessary. √√√√√
Check operation and correct if necessary.
Adjust headlight beams.
Whichev­er comes
first
month136612
km
(mi)
hours 20 80 160 160 320
320
(200)
1300 (800)
√√√√√
√√√√√
2500
(1600)
2500
(1600)
muddy areas, or at full-throttle.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
5000
(3200)
8-7
Page 97
EBU23090

Removing and installing panels

The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
13
1. Panel A
2. Panel B
3. Panel C
4. Panel D
5. Panel F
6. Panel G
12 3
4
2
1. Panel E
2. Panel H
3. Panel I
EBU27382
8
56
Panel A
To remove the panel Pull upward on the areas shown.
8-8
Page 98
1. Panel A
To install the panel Place the panel in the original position.
8
Panel B
To remove the panel
1. Remove panel A.
2. Remove the front carrier by removing the bolts.
1. Carrier bolt (under the fenders)
8-9
Page 99
1. Carrier bolt (top)
1. Front carrier stay bolt
3. Remove the front carrier stays by removing the bolts.
1. Front carrier stay
4. Remove the quick fasteners, and then pull the panel upward to remove it.
8
8-10
Page 100
1. Panel B
2. Quick fastener
To install the panel
1. Place the panel in the original position, and
8
then install the quick fasteners.
2. Install the front carrier stays by installing the bolts and tightening them to the specified torque.
Tightening torque:
Front carrier stay bolt:
34 Nm (3.4 m·kgf, 24 ft·lbf)
3. Install the front carrier by installing the bolts and tightening them to the specified torques.
8-11
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