YAMAHA YFM250MC, YFM250M, YFM250 PARTS CATALOGUE 00

YFM250M

(4XE5)

U49

YFM250MC YFM250M YFM250

(4XE6) (4XE7) (4XE8)

CALIFORNIA

CANADA

EUROPE

204XE–100E1

FOREWORD

This Parts Catalogueis related to theparts forthemodel(s)inthebelowframe. When you are orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand part names correctly.

YFM250M(4XE5/4XE7),YFM250MC(4XE6),YFM250(4XE8)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS 2F5–83310–60 FRONT FLASHER LIGHT ASSY 2 115–83311–60 .BULB (6V–18W) 1 1M1–83309–60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR 3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

9. A part with “YMUS” in the remarks column can be obtained from YMUS (USA) and not from YAMAHAMOTOR CO.,LTD (JAPAN).

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS EW2–U5160–00 ENGINE HATCH COMP. 2 YMUS 90601–168U7 BAND, HOSE 1 YMUS

ADDRESS

YAMAHA MOTOR CORPORATION U.S.A. PARTS & ACCESSORY DIV . 6555 KATELLA AVENUE CYPRESS, CALIFORNIA 90630 U.S.A.

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

xxxx – xxx

(3) Model Label Affixing Location

a: Model Type Code b: Production Code No. c: Colouring Type

4TW1–010 A

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Code 4XE5 010 U49 4XE6 010 CALIFORNIA 4XE7 010 CANADA

4XE8

Production

Code No.

010 AUSTLARIA 010 FRANCE 010 ENGLAND 020 030

Country

(destination)

NEW ZEALAND

SOUTH AFRICA

Model

Code

Production

Code No.

(destination)

Country

(5) Colouning Information

Model Code

4XE5,6,7 A 00TR ROMANTIQUE ROUGE RTR

4XE5,6,7,8 B 00K0 PASTEL DEEP GREEN PDG

4XE5,6 C 0598

4XE8 D 0583

Colouring type

code

Colour

code

Colour Name

DARK GRAYISH YELLOW

SOLID 1

DEEP PURPLISH BULE

SOLID E

Abbrevi-

ation

DNYS1

DPBSE

FIG. 1 CYLINDER HEAD

REF. NO.

10 93612–16254 PIN, DOWEL 1 1 1 1 1 11 90430–12186 GASKET 1 1 1 1 1 12 90105–08195 BOLT, WASHER BASED 4 4 4 4 4 13 90201–08609 WASHER, PLATE 4 4 4 4 4 14 91317–08045 BOLT 2 2 2 2 2 15 90201–087G0 WASHER, PLATE 2 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 4BD–11101–02 CYLINDER HEAD ASSY 1 1 1 1 1 2 93440–10085 .CIRCLIP 2 2 2 2 2 3 90153–06029 .SCREW, HEXAGON 1 1 1 1 1 4 90430–06014 .GASKET 1 1 1 1 1 5 5H0–11133–11 .GUIDE, INTAKE VALVE 2 2 2 2 2 6 15A–11162–00 ABSORBER2 1 1 1 1 1 7 15A–11161–01 ABSORBER1 1 1 1 1 1 8 3GH–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1 1 9 99530–14016 PIN, DOWEL 2 2 2 2 2

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16 4BD–11160–00 BREATHER ASSY 1 1 1 1 1 17 4KB–11165–00 PLATE, BREATHER 1 1 1 1 1 18 4XE–11166–00 PIPE, BREATHER1 1 1 1 1 1 19 90467–14015 CLIP 1 1 1 1 1 20 93210–92448 O–RING 1 1 1 1 1 21 92017–06012 BOLT, BUTTON HEAD 2 2 2 2 2 22 93211–05471 O–RING 1 1 1 1 1 23 98507–06020 SCREW, PAN HEAD 2 2 2 2 2 24 3GC–11186–00 COVER, CYLINDER HEAD SIDE 2 1 1 1 1 1 25 3GC–11187–00 COVER, CYLINDER HEAD SIDE 3 1 1 1 1 1 26 93210–57634 O–RING 2 2 2 2 2 27 91317–06018 BOLT 5 5 5 5 5

FIG. 1 CYLINDER HEAD

REF. NO.

28 5H0–1111F–00 PLATE 1 1 1 1 1 29 97007–06012 BOLT 2 2 2 2 2 30 90215–06184 WASHER, LOCK 1 1 1 1 1 31 94701–00345 PLUG, SPARK (NGK DR7EA) 1 1 1 1 1 WITH RESISTER

PARTNO. DESCRIPTION REMARKS

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FIG. 2 CYLINDER

REF. NO.

PARTNO. DESCRIPTION REMARKS

1 4BD–11310–01 CYLINDER 1 1 1 1 1 2 93210–72529 O–RING 1 1 1 1 1 3 4BD–11351–00 GASKET, CYLINDER 1 1 1 1 1 4 93210–13361 O–RING 1 1 1 1 1 5 99530–14016 PIN, DOWEL 2 2 2 2 2 6 91317–06025 BOLT 2 2 2 2 2

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FIG. 3 CRANKSHAFT. PISTON

REF. NO.

10 4BD–11631–00–Y0 PISTON (STD) 1 1 1 1 1

11 4BD–11610–00 PISTON RING SET (STD) 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 29U–11400–01 CRANKSHAFT ASSY 1 1 1 1 1 2 29U–W1141–00 .CRANK 1 1 1 1 1 1 3 29U–11422–01 .CRANK 2 1 1 1 1 1 4 90331–09041 ..PLUG 1 1 1 1 1 5 5H0–11681–00 .PIN, CRANK 1 1 1 1 1 1 6 93310–530J3 .BEARING 1 1 1 1 1 7 29U–11651–00 .ROD, CONNECTING 1 1 1 1 1 8 93306–30611 BEARING 1 1 1 1 1 9 90280–03017 KEY, WOODRUFF 1 1 1 1 1

4BD–11636–00 PISTON (0.50MM O/S) 1 1 1 1 1 AP 4BD–11638–00 PISTON (1.00MM O/S) 1 1 1 1 1 AP

4BD–11610–20 PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP 4BD–11610–40 PISTON RING SET (1.00MM O/S) 1 1 1 1 1 AP

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12 29U–11633–00 PIN, PISTON 1 1 1 1 1 13 93450–17044 CIRCLIP 2 2 2 2 2 14 2HT–11536–00 GEAR, DRIVE 1 1 1 1 1 15 5H0–11531–00 GEAR, BALANCE WEIGHT (38T) 1 1 1 1 1 16 4BD–11454–00 WEIGHT 1 1 1 1 1 1 17 93306–30427 BEARING 2 2 2 2 2 18 90282–05013 KEY, STRAIGHT 1 1 1 1 1 19 90215–14205 WASHER, LOCK 1 1 1 1 1 20 90170–14284 NUT 1 1 1 1 1 21 90280–05048 KEY, WOODRUFF 1 1 1 1 1 22 90201–107F8 WASHER, PLATE 1 1 1 1 1 23 92907–10100 WASHER, SPRING 1 1 1 1 1

FIG. 3 CRANKSHAFT. PISTON

REF. NO.

24 90101–10568 BOLT 1 1 1 1 1 25 93210–16290 O–RING 1 1 1 1 1 26 99009–26400 CIRCLIP 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

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FIG. 4 VALVE

REF. NO.

10 5H0–12156–00 SHAFT, ROCKER 2 1 1 1 1 1 11 5H0–12146–00 SHAFT, ROCKER 1 1 1 1 1 12 93210–09165 O–RING 1 1 1 1 1 13 2NX–12159–00 SCREW, V ALVE ADJUSTING 2 2 2 2 2 14 90170–06128 NUT 2 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 5H0–12111–01 VALVE, INTAKE 1 1 1 1 1 2 5H0–12121–01 VALVE,EXHAUST 1 1 1 1 1 3 4G0–12116–01 SEAT, VALVE SPRING 2 2 2 2 2 4 4G0–12113–01 SPRING, VALVEINNER 2 2 2 2 2 YELLOW 5 4G0–12114–01 SPRING, VALVEOUTER 2 2 2 2 2 YELLOW 6 5H0–12119–00 SEAL, VALVE STEM 2 2 2 2 2 7 4G0–12117–00 RETAINER, VALVE SPRING 2 2 2 2 2 8 4G0–12118–00 COTTER, VALVE 4 4 4 4 4 9 29U–12151–00 ARM, VALVE ROCKER 2 2 2 2 2

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FIG. 5 CAMSHAFT. CHAIN

REF. NO.

10 3GC–12210–10 TENSIONER ASSY, CAM CHAIN 1 1 1 1 1 11 4FM–12213–00 GASKET, TENSIONER CASE 1 1 1 1 1 12 95027–06025 BOLT, FLANGE 2 2 2 2 2 13 97027–06016 BOLT 2 2 2 2 2 14 92907–06600 WASHER, PLATE 2 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 5H0–12171–02 CAMSHAFT 1 1 1 1 1 1 2 5H0–12176–00 SPROCKET, CAM CHAIN (40T) 1 1 1 1 1 3 93604–10011 PIN, DOWEL 1 1 1 1 1 4 90101–10303 BOLT 1 1 1 1 1 5 90201–10591 WASHER, PLATE 1 1 1 1 1 6 90387–251T0 COLLAR 1 1 1 1 1 7 94580–41104 CHAIN 1 1 1 1 1 8 5H0–12231–00 GUIDE, STOPPER 1 1 1 1 1 1 9 5N0–12241–00 GUIDE, STOPPER 2 1 1 1 1 1

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FIG. 6 INTAKE

REF. NO.

10 4XE–E4438–00 CLIP, DRAIN CLEANER 1 1 1 1 1 (YMUS) 11 4XE–E4450–00 ELEMENT ASSY, AIR CLEANER 1 1 1 1 1 (YMUS) 12 31A–14419–00 PIPE 1 1 1 1 1 13 90460–56105 CLAMP, HOSE 1 1 1 1 1 14 4XE–E4453–00 JOINT, AIR CLEANER 1 1 1 1 1 1 (YMUS) 15 4XE–E4437–00 DUCT 1 1 1 1 1 (YMUS)

PARTNO. DESCRIPTION REMARKS

1 4XE–13586–00 JOINT, CARBURETOR 1 1 1 1 1 1 2 93210–35537 O–RING 1 1 1 1 1 3 91317–06020 BOLT 2 2 2 2 2 4 90450–49020 HOSE CLAMP ASSY 1 1 1 1 1 5 4XE–E4411–00 CASE, AIR CLEANER 1 1 1 1 1 1 (YMUS) 6 JN6–E4424–00 CLIP, CAP FITTING 3 3 3 3 3 (YMUS) 7 4XE–E4462–00 SEAL 1 1 1 1 1 (YMUS) 8 4XE–E4412–00 CAP, CLEANER CASE 1 1 1 1 1 1 (YMUS) 9 4XE–E4457–00 SEAL 1 1 1 1 1 (YMUS)

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16 90460–58124 CLAMP, HOSE 1 1 1 1 1 17 90460–56105 CLAMP, HOSE 1 1 1 1 1 18 4XE–1442F–00 PROTECTOR 1 1 1 1 1 19 4XE–2179T–00 PLATE, EPA 3(CALIFORNIA) 1 20 4BD–2631F–00 GUIDE 1 1 1 1 1

FIG. 7 OIL PUMP

REF. NO.

10 5H0–13440–00 ELEMENT ASSY ,OIL CLEANER 1 1 1 1 1 11 15A–13447–00 COVER, OIL ELEMENT 1 1 1 1 1 12 93210–54175 O–RING 1 1 1 1 1 13 91317–06020 BOLT 2 2 2 2 2 14 91317–06115 BOLT 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 2HT–13300–00 OIL PUMP ASSY 1 1 1 1 1 2 21V–13326–00 .GEAR, PUMP DRIVEN 2 (41T) 1 1 1 1 1 3 93603–12030 .PIN, DOWEL 1 1 1 1 1 4 4BE–13329–00 GASKET, PUMP COVER 1 1 1 1 1 5 98707–06030 SCREW, FLAT HEAD 3 3 3 3 3 6 51Y–13411–00 STRAINER, OIL 1 1 1 1 1 7 90501–18576 SPRING, COMPRESSION 1 1 1 1 1 8 5H0–15351–00 PLUG, DRAIN 1 1 1 1 1 9 93210–347A1 O–RING 1 1 1 1 1

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FIG. 8 CARBURETOR

REF. NO.

10 4G0–14142–42 .JET, PILOT (# 42.5) 1 1 1 1 1 11 620–14231–19 .JET, MAIN (# 95) 1 1 1 1 1 12 137–14153–00 .WASHER, MAIN JET 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 4XE–14140–01 CARB. SUB ASSY 1 1

4XE–14140–11 CARB. SUB ASSY 1

4XE–14140–21 CARB. SUB ASSY 1 1 2 4XE–14933–00 .SPRING, DIAPHRAGM 1 1 1 1 1 3 4WU–14940–00 .DIAPHRAGM ASSY 1 1 1 1 1 4 4XE–1490J–00 .NEEDLE SET 1 1 1 1

4XE–1490J–10 .NEEDLE SET 1 5 4WU–14141–42 .NOZZLE, MAIN 1 1 1 1 1 6 98507–04012 .SCREW, PAN HEAD 4 4 4 4 4 7 12R–14191–00 .PLUG, DRAIN 1 1 1 1 1 8 26H–1490H–00 .DIAPHRAGM SET 5 1 1 1 1 1 9 4RF–14105–00 .PILOT SCREW SET 1 1 1 1 1

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13 2VA–14185–00 .FLOAT 1 1 1 1 1 14 537–14186–00 .PIN, FLOAT 1 1 1 1 1 15 1UY–14107–20 .NEEDLE VALVE SET 1 1 1 1 1 16 2LN–14147–00 .O–RING 1 1 1 1 1 17 1J7–14994–00 .NET, FILTER 1 1 1 1 1 18 1UY–14565–00 .SCREW 2 2 2 2 2 19 2LN–14565–00 .SCREW 1 1 1 1 1 20 2J2–14197–00 .PIPE 1 1 1 1 1 21 98507–04008 .SCREW, PAN HEAD 4 4 4 4 4 22 4KB–14993–00 .PLUNGER, STARTER 1 1 1 1 1 23 2A2–14172–16 .PILOT JET, AIR (1.6) 1 1 1 1 1 24 2VA–14103–00 .THROTTLE SCREW SET 1 1 1 1 1

FIG. 8 CARBURETOR

REF. NO.

25 4KB–14193–20 .PIPE 1 1 1 1 1 26 4XE–14937–00 .CLIP 1 1 1 1 1 27 4KB–14285–00 .WASHER 1 1 1 1 1 28 22U–14952–00 .WASHER 1 1 1 1 1 29 522–14161–00 .NUT ,CABLE ADJUSTING 1 1 1 1 1 30 4XE–14480–00 COVER SUB ASSY 1 1 1 1 1 31 4KB–14147–00 .O–RING 1 1 1 1 1 32 1UY–14565–00 SCREW 4 4 4 4 4 33 1UY–14155–00 GUIDE, CABLE 1 1 1 1 1 34 24W–14193–00 PIPE 1 1 1 1 1 35 91A20–07010 TUBE, FLEXIBLE VINYL 1 1 1 1 1

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FIG. 9 EXHAUST

REF. NO.

10 3YF–14714–00 GASKET, MUFFLER 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 4XE–E4611–00 PIPE, EXHAUST 1 1 1 1 1 1 (YMUS) 2 4XE–E4628–00 PROTECTOR, EXHAUST PIPE 1 1 1 1 1 (YMUS) 3 95027–06008 BOLT, FLANGE 2 2 2 2 2 4 4XE–E4612–00 NUT, RING 1 1 1 1 1 (YMUS) 5 4XE–E4710–00 MUFFLER ASSY 1 1 1 1 1 1 (YMUS) 6 4BE–14613–00 GASKET, EXHAUST PIPE 1 1 1 1 1 7 9131P–06020 BOLT 2 2 2 2 2 (YMUS) 8 90105–08887 BOLT, WASHER BASED 2 2 2 2 2 (YMUS) 9 90201–088P7 WASHER, PLATE 2 2 2 2 2 (YMUS)

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FIG. 10 CRANKCASE

REF. NO.

10 91317–06160 BOLT 1 1 1 1 1 11 98507–06075 SCREW, PAN HEAD 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 4BD–15100–12 CRANKCASE ASSY 1 1 1 1 1 2 91317–06035 .BOLT 4 4 4 4 4 3 99530–10014 .PIN, DOWEL 2 2 2 2 2 4 91317–06085 .BOLT 1 1 1 1 1 5 99530–12016 .PIN, DOWEL 2 2 2 2 2 6 98507–06030 SCREW, PAN HEAD 7 7 7 7 7 7 98507–06040 SCREW, PAN HEAD 1 1 1 1 1 8 98507–06060 SCREW, PAN HEAD 1 1 1 1 1 9 98507–06085 SCREW, PAN HEAD 1 1 1 1 1

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FIG. 11 CRANKCASE COVER 1

REF. NO.

10 98507–06060 SCREW, PAN HEAD 1 1 1 1 1 11 4BD–15462–00 GASKET, CRANKCASE COVER 3 1 1 1 1 1 12 99530–12016 PIN, DOWEL 2 2 2 2 2 13 98507–06040 SCREW, PAN HEAD 3 3 3 3 3 14 4BD–15431–02 COVER, CRANKCASE 3 1 1 1 1 1 15 4BD–15317–00 SPACER, ENGINE MOUNT 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 4BD–15451–01 GASKET, CRANKCASE COVER 1 1 1 1 1 1 2 99530–12016 PIN, DOWEL 2 2 2 2 2 3 4BD–15787–10 ADAPTOR 1 1 1 1 1 4 93103–28141 OIL SEAL 1 1 1 1 1 5 93306–07801 BEARING 1 1 1 1 1 6 21V–15719–00 WASHER, THRUST 1 1 1 1 1 7 98707–05016 SCREW, FLAT HEAD 3 3 3 3 3 8 98507–06025 SCREW, PAN HEAD 5 5 5 5 5 9 98507–06040 SCREW, PAN HEAD 2 2 2 2 2

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16 99530–12016 PIN, DOWEL 2 2 2 2 2 17 98507–06040 SCREW, PAN HEAD 2 2 2 2 2 18 21V–15499–00 PROTECTOR, COVER 1 1 1 1 1 19 98907–06014 SCREW, BIND 3 3 3 3 3 20 4BD–15463–01 GASKET, CARBURETOR COVER 2 1 1 1 1 1 21 98507–06070 SCREW, PAN HEAD 5 5 5 5 5 22 98507–06040 SCREW, PAN HEAD 1 1 1 1 1 23 98507–06080 SCREW, PAN HEAD 1 1 1 1 1 24 1UY–15362–01 PLUG, OIL LEVEL 1 1 1 1 1 25 93210–19123 O–RING 1 1 1 1 1 26 93306–20313 BEARING (B6203C4) 1 1 1 1 1 27 93101–17113 OIL SEAL 1 1 1 1 1

FIG. 11 CRANKCASE COVER 1

REF. NO.

28 21V–15381–00 PLATE, BEARING COVER 1 1 1 1 1 29 98707–06018 SCREW, FLAT HEAD 3 3 3 3 3

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FIG. 12 STARTER

REF. NO.

10 4XE–E5715–00 .SPRING, FRICTION 1 1 1 1 1 (YMUS) 11 4XE–E5716–00 .PLATE, DRIVE 1 1 1 1 1 (YMUS) 12 4XE–E5793–00 .SCREW 1 1 1 1 1 (YMUS) 13 4XE–E5755–00 .HANDLE, STARTER 1 1 1 1 1 (YMUS) 14 4XE–E5779–00 .COVER 1 1 1 1 1 (YMUS) 15 98507–06020 SCREW, PAN HEAD 6 6 6 6 6

PARTNO. DESCRIPTION REMARKS

1 4XE–E5710–00 STARTER ASSY 1 1 1 1 1 (YMUS) 2 4XE–E5711–00 .CASE, STARTER 1 1 1 1 1 (YMUS) 3 4XE–E5789–00 .DAMPER 1 1 1 1 1 (YMUS) 4 4XE–E5713–00 .SPRING, STARTER 1 1 1 1 1 (YMUS) 5 4XE–E5714–00 .DRUM, SHEAVE 1 1 1 1 1 (YMUS) 6 4XE–E5751–00 .WIRE, STARTER 1 1 1 1 1 (YMUS) 7 4XE–E5767–00 .SPRING 2 2 2 2 2 (YMUS) 8 4XE–E5741–00 .PAWL, DRIVE 2 2 2 2 2 (YMUS) 9 4XE–E5744–00 .CIRCLIP 2 2 2 2 2 (YMUS)

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16 4XE–15723–00 PULLEY, ST ARTER 1 1 1 1 1

FIG. 13 STARTER CLUTCH

REF. NO.

10 93615–12088 .PIN, DOWEL 3 3 3 3 3 11 91317–08016 BOLT 3 3 3 3 3

PARTNO. DESCRIPTION REMARKS

1 2HT–15512–00 GEAR, IDLER 1 1 1 1 1 1 2 2HT–15521–00 SHAFT 1 1 1 1 1 1 3 90201–12166 WASHER, PLATE 2 2 2 2 2 4 99009–12400 CIRCLIP 2 2 2 2 2 5 5H0–15517–00 GEAR, IDLER 2 (56T) 1 1 1 1 1 6 90201–25290 WASHER, PLATE 1 1 1 1 1 7 4H7–15580–10 STARTER CLUTCH OUTER ASSY 1 1 1 1 1 8 90501–04596 .SPRING, COMPRESSION 3 3 3 3 3 9 1J7–15583–01 .CAP, STARTER CLUTCH SPRING 3 3 3 3 3

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