YAMAHA XVZ13TFM PARTS CATALOGUE 00-1

XVZ13TF
(5JC2)
EUROPE
XVZ13TFM
(5JL2)
A2
AUSTRALIA
205JC300E4
PARTS CATALOGUE
2002 by Yamaha Motor Co., Ltd.
1st Edition, May 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
XVZ13TF/XVZ13TFM(5JC2/5JL2)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F58331060 FRONT FLASHER LIGHT ASSY 2
1158331160 .BULB (6V−18W) 1
1M18330960 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N42411000X5 .FUEL TANK COMP. 2 MXR
3J12424010 .GRAPHIC, FUEL TANK 1 for MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross−refer the “model code − production code No.” in the catalogue to the “model code production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code Production Code Number of Model Listed in This Parts Catalog
Model
Code
5JC2
5JL2 010 AUSTRALIA
Production
Code No.
020 AUSTRIA
030 BELGIUM
040 DENMARK
050 SPAIN
060 FINLAND
080 ENGLAND
090 GREECE
100 ITALY
110 HOLLAND
120 NORWAY
130 PORTUGAL
140 SWEDEN
Country
(destination)
Model
Code
Production
Code No.
(destination)
Country
(5) Colouring Information
Model
Code
5JC2/ 5JL2
5JC2 B 0676 LIGHT GREENISH GRAY METALLIC 6 LGNM6
Colouring type
code
A 0580 VIVID RED COCKTAIL 7 VRC7
Colour
code
Colour Name
A6
Abbrevi-
ation
FIG. 1 CYLINDER HEAD
REF. NO.
10 9321018322 O−RING 1 1
11 9321021631 O−RING 1 1
12 9025403008 PIN, SPRING 1 1
13 4XY1110110 CYLINDER HEAD ASSY 1 1
14 26H−11133−10 .GUIDE, INTAKE VALVE 8 8
15 93440−12117 .CIRCLIP 8 8
PART NO. DESCRIPTION REMARKS
1 4XY1110100 CYLINDER HEAD ASSY 1 1
2 26H−11133−10 .GUIDE, INTAKE VALVE 8 8
3 93440−12117 .CIRCLIP 8 8
4 9180816023 .PIN, DOWEL 16 16
5 9010506153 .BOLT, FLANGE 16 16
6 9034018101 .PLUG, STRAIGHT SCREW 3 3
7 9561708620 .BOLT, STUD 4 4
8 26H−12469−01 JOINT 1 1 1
9 9321016629 O−RING 1 1
5JC2
5JL2
B2
16 9180816023 .PIN, DOWEL 16 16
17 9010506153 .BOLT, FLANGE 16 16
18 9034018101 .PLUG, STRAIGHT SCREW 3 3
19 9561708620 .BOLT, STUD 4 4
20 26H−12469−01 JOINT 1 1 1
21 9321016629 O−RING 1 1
22 9321018322 O−RING 1 1
23 9321021631 O−RING 1 1
24 9025403008 PIN, SPRING 1 1
25 9470100241 PLUG, SPARK (NGK DPR8EA−9) 4 4 UR
9470100242 PLUG, SPARK (ND X24EPR−U9) 4 4 UR
26 1NL−11181−00 GASKET, CYLINDER HEAD 1 2 2
FIG. 1 CYLINDER HEAD
REF. NO.
27 9953014016 PIN, DOWEL 4 4
28 9017910414 NUT 16 16
29 90201102G9 WASHER, PLATE 16 16
30 4NK11191−00 COVER, CYLINDER HEAD 1 1 1
31 4NK11191−00 COVER, CYLINDER HEAD 1 1 1
32 90109−066F0 BOLT 16 16
33 4KG1111G00 RUBBER, MOUNT 1 16 16
34 9033810150 PLUG 16 16
35 4NK11193−00 GASKET, HEAD COVER 1 2 2
36 4NK11186−00 COVER, CYLINDER HEAD SIDE 2 1 1
37 4NK15316−00 DAMPER, ENGINE MOUNT 1 3 3
38 4NK11195−00 GASKET 1 1
39 4XY1118700 COVER, CYLINDER HEAD SIDE 3 1 1
40 4NK15316−00 DAMPER, ENGINE MOUNT 1 3 3
41 4NK11185−00 COVER, CYLINDER HEAD SIDE 1 1 1
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
B3
42 4NK15316−00 DAMPER, ENGINE MOUNT 1 3 3
43 4NK11195−00 GASKET 1 1
44 4XY1111H00 COVER, CYLINDER HEAD SIDE 4 1 1
45 4NK15316−00 DAMPER, ENGINE MOUNT 1 3 3
46 9131406020 BOLT 12 12
47 4NK1111M00 COVER 1 2 2
48 4NK1111N00 COVER 2 2 2
49 4NK1111P00 COVER 3 2 2
50 4NK1111R00 COVER 4 2 2
51 9201406014 BOLT, BUTTON HEAD 12 12
52 9201406030 BOLT, BUTTON HEAD 4 4
53 4NK11152−00 BRACKET, CYLINDER HEAD COVER 1 1
FIG. 1 CYLINDER HEAD
REF. NO.
54 4NK11142−00 BRACKET, CYLINDER HEAD COVER 2 1 1
55 4XY1115200 BRACKET, CYLINDER HEAD COVER 1 1
56 4XY1118A00 COVER 1 1
57 9201406010 BOLT, BUTTON HEAD 2 2
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
B4
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
PART NO. DESCRIPTION REMARKS
1 4XY11400−00 CRANKSHAFT ASSY 1 1
2 1FK11416−01 PLANE BEARING, CRANKSHAFT 1 8 8 UR BLUE
1FK11416−11 PLANE BEARING, CRANKSHAFT 1 8 8 UR BLACK
1FK11416−21 PLANE BEARING, CRANKSHAFT 1 8 8 UR BROWN
1FK11416−31 PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN
1FK11416−41 PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW
1FK11416−51 PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK
1FK11416−61 PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
3 4XY11631−00−A0 PISTON (STD) 4 4
4XY11635−00 PISTON (0.25MM O/S) 4 4 AP
4XY11636−00 PISTON (0.50MM O/S) 4 4 AP
4 1NL−11610−00 PISTON RING SET (STD) 4 4
1NL1161010 PISTON RING SET (0.25MM O/S) 4 4 AP
1NL1161020 PISTON RING SET (0.50MM O/S) 4 4 AP
5 1FK1163300 PIN, PISTON 4 4
5JC2
5JL2
B5
6 9345019095 CIRCLIP 8 8
7 26H−11650−00 CONNECTING ROD ASSY 4 4
8 26H−11654−00 .BOLT, CONNECTING ROD 2 2
9 9017908327 .NUT 2 2
10 1FK1165600 PLANE BEARING, CONNECTING ROD 8 8 UR BLUE
1FK1165610 PLANE BEARING, CONNECTING ROD 8 8 UR BLACK
1FK1165620 PLANE BEARING, CONNECTING ROD 8 8 UR BROWN
1FK1165630 PLANE BEARING, CONNECTING ROD 8 8 UR GREEN
1FK1165640 PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW
1FK1165650 PLANE BEARING, CONNECTING ROD 8 8 UR PINK
11 9028005029 KEY, WOODRUFF 1 1
12 9010512005 BOLT, FLANGE 1 1
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
13 90201121H0 WASHER, PLATE 1 1
14 1FK11500−10 BALANCER ASSY 1 1
15 26H−11413−01 PLANE BEARING, BALANCE WEIGHT 4 4 UR BLUE
PART NO. DESCRIPTION REMARKS
26H11413−11 PLANE BEARING, BALANCE WEIGHT 4 4 UR BLACK
26H11413−21 PLANE BEARING, BALANCE WEIGHT 4 4 UR BROWN
26H11413−31 PLANE BEARING, BALANCE WEIGHT 4 4 UR GREEN
26H11413−41 PLANE BEARING, BALANCE WEIGHT 4 4 UR YELLOW
26H11413−51 PLANE BEARING, BALANCE WEIGHT 4 4 UR PINK
26H11413−61 PLANE BEARING, BALANCE WEIGHT 4 4 UR RED
5JC2
5JL2
B6
FIG. 3 VALVE
REF. NO.
10 26H−12168−00 PAD, ADJUSTING (2.00) 16 16 UR
PART NO. DESCRIPTION REMARKS
1 26H−12111−11 VALVE, INTAKE 8 8
2 26H−12121−11 VALVE, EXHAUST 8 8
3 26H−12116−00 SEAT, VALVE SPRING 16 16
4 26H−12113−00 SPRING, VALVE INNER 16 16
5 26H−12114−00 SPRING, VALVE OUTER 16 16
6 4KM12119−00 SEAL, VALVE STEM 16 16
7 26H−12117−00 RETAINER, VALVE SPRING 16 16
8 4G012118−00 COTTER, VALVE 32 32
9 26H−12153−00−Y0 LIFTER, VALVE 16 16 UR
26H12153−00J0 LIFTER, VALVE(O/S) 16 16 UR
26H12168−20 PAD, ADJUSTING (2.05) 16 16 UR
26H12168−40 PAD, ADJUSTING (2.10) 16 16 UR
26H12168−60 PAD, ADJUSTING (2.15) 16 16 UR
26H12168−80 PAD, ADJUSTING (2.20) 16 16 UR
5JC2
5JL2
B7
26H12168−A0 PAD, ADJUSTING (2.25) 16 16 UR
26H12168−F0 PAD, ADJUSTING (2.30) 16 16 UR
26H12168−H0 PAD, ADJUSTING (2.35) 16 16 UR
26H12168−K0 PAD, ADJUSTING (2.40) 16 16 UR
26H12168−M0 PAD, ADJUSTING (2.45) 16 16 UR
26H12168−R0 PAD, ADJUSTING (2.50) 16 16 UR
26H12168−U0 PAD, ADJUSTING (2.55) 16 16 UR
26H12168−W0 PAD, ADJUSTING (2.60) 16 16 UR
26H12168−Y0 PAD, ADJUSTING (2.65) 16 16 UR
26H12169−10 PAD, ADJUSTING (2.70) 16 16 UR
26H12169−30 PAD, ADJUSTING (2.75) 16 16 UR
26H12169−50 PAD, ADJUSTING (2.80) 16 16 UR
FIG. 3 VALVE
REF. NO.
10 26H−12169−70 PAD, ADJUSTING (2.85) 16 16 UR
PART NO. DESCRIPTION REMARKS
26H12169−90 PAD, ADJUSTING (2.90) 16 16 UR
26H12169−E0 PAD, ADJUSTING (2.95) 16 16 UR
26H12169−G0 PAD, ADJUSTING (3.00) 16 16 UR
26H12169−J0 PAD, ADJUSTING (3.05) 16 16 UR
26H12169−L0 PAD, ADJUSTING (3.10) 16 16 UR
26H12169−N0 PAD, ADJUSTING (3.15) 16 16 UR
26H12169−T0 PAD, ADJUSTING (3.20) 16 16 UR
5JC2
5JL2
B8
FIG. 4 CAMSHAFT. CHAIN
REF. NO.
10 26H−12252−00 DAMPER, CHAIN 2 2 2
11 26H1223300 PLATE, GUIDE STOPPER 1 1 1
12 9581708025 BOLT, FLANGE 1 1
13 26H−12210−03 TENSIONER ASSY, CAM CHAIN 2 2
14 3JP12213−01 GASKET, TENSIONER CASE 2 2
15 9131706020 BOLT 4 4
PART NO. DESCRIPTION REMARKS
1 4XY1217100 CAMSHAFT 1 2 2
2 4XY1218100 CAMSHAFT 2 2 2
3 4XY1217700 SPROCKET, CAM CHAIN 2 2
4 4XY1217600 SPROCKET, CAM CHAIN 2 2
5 9010507342 BOLT, FLANGE 8 8
6 94590−44118 CHAIN (BF05M118L) 2 2
7 9460002001 .JOINT, CHAIN (BF05M) 1 1 TSUBAKIMOTO
8 26H−12241−00 GUIDE, STOPPER 2 2 2
9 26H−12251−00 DAMPER, CHAIN 1 2 2
5JC2
5JL2
B9
FIG. 5 WATER PUMP
REF. NO.
10 9321116591 .ORING 1 1
11 9131406030 .BOLT 2 2
12 9034014132 .PLUG, STRAIGHT SCREW 1 1
13 214−11198−01 .GASKET 1 1
14 9044505278 .HOSE (L200) 1 1
15 353−13552−01 .NOZZLE 1 1
PART NO. DESCRIPTION REMARKS
1 4NK12420−03 WATER PUMP ASSY 1 1
2 1FK12450−00 .IMPELLER SHAFT ASSY 1 1
3 9360314026 .PIN, DOWEL 1 1
4 26H−1245900 .GEAR, IMPELLER SHAFT (31T) 1 1
5 9900910400 .CIRCLIP 2 2
6 9330600006 .BEARING (B6000) 1 1
7 9310110090 .OIL SEAL 1 1
811H−12438−00 .SEAL, MECHANICAL 1 1
9 4NKW1241−02 .COVER, HOUSING 1 1
5JC2
5JL2
B10
16 4NK12449−00 GASKET, WATER PUMP 1 1
17 9131406025 BOLT 4 4
18 99530−10114 PIN, DOWEL 2 2
19 9131406080 BOLT 3 3
20 4XY12483−00 PIPE 3 1 1
21 9321023787 O−RING 1 1
22 9131406014 BOLT 2 2
23 4XY12417−00 HOUSING, THERMOSTAT 1 1
24 9048010517 GROMMET 1 1
25 4XY1244E−00 BRACKET 1 1 1
26 1AE12410−00 THERMOSTAT ASSY 1 1
27 4XY12413−00 COVER, THERMOSTAT 1 1
FIG. 5 WATER PUMP
REF. NO.
28 9321049046 O−RING 1 1
29 9131706020 BOLT 2 2
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
B11
FIG. 6 RADIATOR. HOSE
REF. NO.
10 9048019283 GROMMET 1 1
11 9582706045 BOLT, FLANGE 2 2
12 9048016284 GROMMET 1 1
13 9044509123 HOSE 1 1
14 9046708003 CLIP 2 2
15 9046425267 CLAMP 2 2
PART NO. DESCRIPTION REMARKS
1 4XY1257800 HOSE 3 1 1
2 9045028014 HOSE CLAMP ASSY 2 2
3 4XY1246100 RADIATOR ASSY 1 1
4 4XY1240500 BLOWER ASSY 1 1
5 1AA1256100 PLUG,DRAIN COCK 1 1
6 1AA1243500 GASKET 1 1
7 9011906044 BOLT, WITH WASHER 3 3
8 4XY1246500 DAMPER, RADIATOR 1 1
9 903870614X COLLAR 2 2
5JC2
5JL2
B12
16 4XY12576−00 HOSE 1 1 1
17 9046723109 CLIP 1 1
18 9045028014 HOSE CLAMP ASSY 1 1
19 4XY12485−00 PIPE 5 1 1
20 9321018417 O−RING 1 1
21 9131706012 BOLT 1 1
22 4XY12579−00 HOSE 4 1 1
23 9045038040 HOSE CLAMP ASSY 2 2
24 4XY12577−00 HOSE 2 1 1
25 9046723109 CLIP 2 2
26 26H−1246A03 COVER 1 1 1
27 26H−1246E03 COVER 2 1 1
FIG. 6 RADIATOR. HOSE
REF. NO.
28 26H−1242800 GASKET, HOUSING COVER 2 1 1
29 9131406016 BOLT 4 4
30 26H−1242700 GASKET, HOUSING COVER 1 1 1
31 4XY1116600 PIPE, BREATHER 1 1 1
32 9046714015 CLIP 2 2
33 4NK12615−00 BOLT 4 4
34 9131406040 BOLT 2 2
35 4XY12589−00 HOSE 6 1 1
36 9045028014 HOSE CLAMP ASSY 2 2
37 4XY12484−00 PIPE 4 1 1
38 9321018417 O−RING 1 1
39 9131706012 BOLT 1 1
40 4XY12588−00 HOSE 5 1 1
41 9045038040 HOSE CLAMP ASSY 2 2
42 4XY12551−00 HOSE 7 1 1
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
B13
43 90467−11090 CLIP 2 2
44 9582706012 BOLT, FLANGE 2 2
45 4XY12481−00 PIPE 1 1 1
46 9702705010 BOLT 2 2
47 9290705600 WASHER, PLATE 2 2
48 4NK12590−00 CONDUCTION ASSY 1 1
49 3XP12462−00 .CAP, RADIATOR 1 1
50 4XY12482−00 PIPE 2 1 1
51 9321018417 O−RING 1 1
52 9131706012 BOLT 1 1
53 9502706012 BOLT, FLANGE 1 1
54 9290706600 WASHER, PLATE 1 1
FIG. 7 OIL PUMP
REF. NO.
PART NO. DESCRIPTION REMARKS
1 26H−13300−02 OIL PUMP ASSY 1 1
2 26H−1332500 .GEAR, PUMP DRIVEN (28T) 1 1
3 99009−11400 .CIRCLIP 1 1
4 99530−10114 PIN, DOWEL 2 2
5 9131706025 BOLT 3 3
6 26H−1335101 GEAR, PUMP IDLE 1 (16T) 1 1
7 26H−13342−00 SHAFT, IDLE GEAR 1 1
8 26H−1336100 GEAR, PUMP IDLE 2 (15T) 1 1
9 9900912400 CIRCLIP 2 2
5JC2
5JL2
B14
FIG. 8 OIL CLEANER
REF. NO.
10 9581706012 BOLT, FLANGE 2 2
11 26H1316100 PIPE, DELIVERY 1 1 1
12 9321014579 O−RING 2 2
13 3JP13414−01 GASKET, STRAINER COVER 1 1
14 9034014132 PLUG, STRAIGHT SCREW 1 1
15 214−11198−01 GASKET 1 1
PART NO. DESCRIPTION REMARKS
1 3FV13440−00 ELEMENT ASSY, OIL CLEANER 1 1
2 9040120145 BOLT, UNION 1 1
3 26H−13417−01 COVER, STRAINER 1 1
4 26H−Y131910 DELIVERY PIPE ASS’Y 1 1
5 9321013361 .O−RING 1 1
6 9321014637 .O−RING 1 1
7 9321006667 .O−RING 4 4
8 26H−15365−00 .GROMMET 2 2
9 26H−15366−01 GROMMET 1 1
5JC2
5JL2
B15
16 9131706030 BOLT 12 12
17 26H−13337−01 PLATE, BAFFLE LOWER 1 1
18 9581706012 BOLT, FLANGE 2 2
19 26H−13181−03 PIPE, DELIVERY 3 1 1
20 9040108038 BOLT, UNION 2 2
21 9043008119 GASKET 4 4
22 9040110108 BOLT, UNION 1 1
23 9020110128 WASHER, PLATE 2 2
24 9953008016 PIN, DOWEL 2 2
25 26H−13171−00 PIPE, DELIVERY 2 1 1
26 9321006667 O−RING 2 2
27 26H−13416−01 PIPE, OIL 1 1 1
FIG. 8 OIL CLEANER
REF. NO.
28 26H−1347600 .GASKET 1 1
29 9040108093 BOLT, UNION 1 1
30 9043008119 GASKET 2 2
31 9046508193 CLAMP 1 1
32 1FK13151−00 STAY 1 1
33 9581706012 BOLT, FLANGE 1 1
34 9046210226 CLAMP 1 1
35 4NK13782−00 STAY 1 1
36 9046115100 CLAMP 1 1
37 9131705010 BOLT 1 1
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
C2
FIG. 9 INTAKE
REF. NO.
10 4XY14411−00 CASE, AIR CLEANER 1 1 1
11 4XY1441700 COVER 1 1 1
12 4XY14453−00 JOINT, AIR CLEANER 1 2 2
13 9046058204 CLAMP, HOSE 2 2
14 4XY14457−00 SEAL 1 1
15 9770750120 SCREW, TAPPING 2 2
PART NO. DESCRIPTION REMARKS
1 4XY1358600 JOINT, CARBURETOR 1 2 2
2 4XY1359600 JOINT, CARBURETOR 2 2 2
3 16G13569−00 PLUG, BLIND 2 2
4 9046710039 CLIP 2 2
5 9131706020 BOLT 6 6
6 9131706016 BOLT 2 2
7 4XY1357500 BAND 4 4
8 4XY1397100 PIPE, FUEL 1 1 1
9 9046713123 CLIP 2 2
5JC2
5JL2
C3
16 4XY14421−00 CASE, AIR CLEANER 2 1 1
17 4XY14418−00 COVER 2 1 1
18 4XY14453−00 JOINT, AIR CLEANER 1 2 2
19 9046058204 CLAMP, HOSE 2 2
20 4XY14457−00 SEAL 1 1
21 9770750120 SCREW, TAPPING 2 2
22 4XY14485−00 PIPE, JOINT 1 1
23 97707−50116 SCREW, TAPPING 2 2
24 90445115J9 HOSE (L340) 1 1
25 90467−11106 CLIP 3 3
26 4X72149Y−00 FILTER ASSY 1 1
27 2UJ14419−00 PIPE 1 1
FIG. 9 INTAKE
REF. NO.
28 9131406035 BOLT 1 1
29 4XY14431−00 SILENCER, INTAKE 1 1 1
30 4XY1442A−00 COVER, CLEANER CASE 3 1 1
31 4XY14437−00 DUCT 1 1
32 4XY14451−00 ELEMENT, AIR CLEANER 1 1
33 4XY14452−00 SEAL 1 1
34 9770750125 SCREW, TAPPING 2 2
35 9770750140 SCREW, TAPPING 5 5
36 97707−50116 SCREW, TAPPING 2 2
37 9046105003 CLAMP 1 1
38 9580406012 BOLT, FLANGE 4 4
39 4XY14431−00 SILENCER, INTAKE 1 1 1
40 4XY1442A−00 COVER, CLEANER CASE 3 1 1
41 4XY14437−00 DUCT 1 1
42 4XY14451−00 ELEMENT, AIR CLEANER 1 1
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
C4
43 4XY14452−00 SEAL 1 1
44 9770750125 SCREW, TAPPING 2 2
45 9770750140 SCREW, TAPPING 5 5
46 97707−50116 SCREW, TAPPING 2 2
47 9046105003 CLAMP 1 1
48 4XY1441A−00 COVER, CLEANER CASE 1 1 1
49 4XY14463−00 JOINT, AIR CLEANER 2 1 1
50 9018306069 NUT, SPRING 1 1
51 4XY14455−00 BAND 1 1
52 9046065169 CLAMP, HOSE 2 2
53 4XY14454−00 JOINT 2 2
54 9046065169 CLAMP, HOSE 4 4
FIG. 9 INTAKE
REF. NO.
55 4XY82361−00 CLAMP, CORD 1 1
56 4XY82362−00 CLAMP, CORD 2 1 1
57 4XY82388−01 PLATE 2 2
58 9770750140 SCREW, TAPPING 2 2
59 9770750125 SCREW, TAPPING 6 6
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
C5
FIG. 10 AIR INDUCTION SYSTEM
REF. NO.
10 4XY14840−00 AIR CUT VALVE ASS’Y 1 1
11 9046220188 CLAMP 1 1
12 9850706014 SCREW 1 1
13 9290706600 WASHER, PLATE 1 1
14 4XY14868−00 BRACKET 2 1 1
15 9570706500 NUT, FLANGE 2 2
PART NO. DESCRIPTION REMARKS
1 4KM14714−01 GASKET, MUFFLER 2 2
2 4XY1487200 PIPE 2 1 1
3 4XY1488100 HOSE, BEND 1 1 1
4 4XY1488110 HOSE, BEND 1 1 1
5 9046808104 CLIP 4 4
6 4XY1480800 REED VALVE ASSY 1 1
7 9582706012 BOLT, FLANGE 2 2
8 4XY1488210 HOSE, BEND 2 1 1
9 9046719160 CLIP 2 2
5JC2
5JL2
C6
16 4XY14882−00 HOSE, BEND 2 1 1
17 9046724096 CLIP 2 2
18 9046425217 CLAMP 1 1
19 90445086K4 HOSE (L985) 1 1
20 9046708092 CLIP 2 2
21 9046425267 CLAMP 1 1
22 4XY14857−00 CASE, AIR CLEANER 1 1
23 4XY14858−00 CAP, CASE 1 1
24 9530705600 NUT 1 1
25 9290705200 WASHER 1 1
26 9020205057 WASHER, PLATE 1 1
27 4XY14883−00 HOSE, BEND 3 1 1
FIG. 10 AIR INDUCTION SYSTEM
REF. NO.
28 9046720030 CLIP 1 1
29 9582706012 BOLT, FLANGE 2 2
30 4KM14714−01 GASKET, MUFFLER 2 2
31 4XY14873−00 PIPE 3 1 1
32 4XY14874−00 PIPE 4 1 1
33 9131706012 BOLT 2 2
34 9290706600 WASHER, PLATE 2 2
35 4XY14886−00 HOSE, BEND 6 1 1
36 4XY14886−10 HOSE, BEND 6 1 1
37 9046808104 CLIP 4 4
38 4XY14808−10 REED VALVE ASSY 1 1
39 9580706012 BOLT, FLANGE 1 1
40 4XY14884−00 HOSE, BEND 4 1 1
41 9046719160 CLIP 2 2
42 4XY14875−00 PIPE 5 1 1
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
C7
43 9581706012 BOLT, FLANGE 1 1
44 4XY14884−10 HOSE, BEND 4 1 1
45 9046719160 CLIP 2 2
46 4XY14840−10 AIR CUT VALVE ASS’Y 1 1
47 9046220188 CLAMP 1 1
48 9850706016 SCREW 1 1
49 9290706100 WASHER, SPRING 1 1
50 9290706600 WASHER, PLATE 1 1
51 4XY14885−00 HOSE, BEND 5 1 1
52 9046724096 CLIP 2 2
53 90445091J2 HOSE (L685) 1 1
54 9046708092 CLIP 2 2
FIG. 10 AIR INDUCTION SYSTEM
REF. NO.
55 4XY14857−10 CASE, AIR CLEANER 1 1
56 4XY14858−10 CAP, CASE 1 1
57 97707−50112 SCREW, TAPPING 2 2
58 97707−50114 SCREW, TAPPING 1 1
59 9020105725 WASHER, PLATE 1 1
60 4XY14887−10 HOSE, BEND 7 1 1
61 9046720030 CLIP 1 1
62 4XY1479H−00 COVER, 1 1 1
63 4XY14829−00 SEAL, DUST 1 1
64 4XY14855−00 SEAL, DUST 1 1
65 9131706016 BOLT 2 2
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
C8
FIG. 11 CARBURETOR
REF. NO.
10 9850704014 ..SCREW 2 2
11 9290704100 ..WASHER, SPRING 2 2
12 9131705012 ..BOLT 3 3
13 4KP14191−00 ..PLUG, DRAIN 1 1
14 5DM14940−00 ..DIAPHRAGM ASSY 1 1
15 4XY14933−00 ..SPRING, DIAPHRAGM 1 1
PART NO. DESCRIPTION REMARKS
1 5JC14900−00 CARBURETOR ASSY 1 1
2 5JC14901−00 .CARBURETOR ASSY 1 1 1
3 5JC14902−00 .CARBURETOR ASSY 2 1 1
4 5JC14903−00 .CARBURETOR ASSY 3 1 1
5 5JC14904−00 .CARBURETOR ASSY 4 1 1
6 4KM14216−00 ..SCREW 2 2
7 35414147−00 ..ORING 1 1
8 5AP1494000 ..DIAPHRAGM ASSY 1 1
9 4XY1458900 ..SPRING 1 1
5JC2
5JL2
C9
16 5DM14112−00 ..VALVE, THROTTLE 1 1 1
17 5JC1490J−00 ..NEEDLE SET 1 1
18 4XY14105−00 ..PILOT SCREW SET 1 1
19 9850705018 ..SCREW 2 2
20 9290705100 ..WASHER, SPRING 2 2
21 4KM14194−00 ..RING 2 2
22 4SV14985−00 ..FLOAT 1 1
23 4KM14107−15 ..NEEDLE VALVE SET 1 1
24 1FN14565−00 ..SCREW 1 1
25 4XV14562−00 ..ORING 1 1
26 1HX14231−17 ..JET, MAIN (# 85) 1 1
27 1HX14231−28 ..JET, MAIN (#140) 1 1
FIG. 11 CARBURETOR
REF. NO.
28 4KM14142−15 ..JET, PILOT (# 15) 1 1
29 3G2−1423A75 ..JET, MAIN (#122.5) 1 1 UR #1,2
30 4SV1410A−00 ..STARTER SET 1 1
31 4XY81517−00 .WIRE, SUB LEAD 1 1
32 35H−14139−00 .CLIP, PIPE 4 4
33 4XY14159−00 .CLIP 1 1
34 9850705006 .SCREW 2 2
35 4WM14565−00 .SCREW 2 2
36 4XY85885−00 .THROTTLE SENSOR ASSY 1 1
37 5DM14935−00 .SPRING 2 2
38 4XY14148−00 .PIPE 2 2
39 9850705010 .SCREW 2 2
40 9290705100 .WASHER, SPRING 2 2
PART NO. DESCRIPTION REMARKS
3G21423A−74 ..JET, MAIN (#117.5) 1 1 UR #3
3G214231−24 ..JET, MAIN (#120) 1 1 UR #4
5JC2
5JL2
C10
41 3EN1490K−00 .STOP SCREW SET 2 2
42 3EN14997−00 .SEAL 4 4
43 5DM14396−10 .PIPE 2 2
44 4XY14251−00 .NIPPLE 2 2
45 9046410075 .CLAMP 1 1
46 4XY14349−00 .PIPE 2 2
47 4XY14349−10 .PIPE 1 1
48 4NK14137−00 .CLIP 2 2
49 4XY14148−10 .PIPE 4 4
50 9850705020 .SCREW 1 1
51 4XY14103−00 .THROTTLE SCREW SET 1 1
52 4XY14137−00 .CLIP 2 2
FIG. 11 CARBURETOR
REF. NO.
53 4XY14139−00 .CLIP, PIPE 1 1
54 4XY14565−00 .SCREW 1 1
55 90201085R5 .WASHER, PLATE 4 4
56 4NK14327−00 .PACKING 4 4
57 4XY24453−10 .SCREW 4 4
58 4XY14261−00 .HOLDER 1 1
59 4XY14286−00 .SPRING 1 1
60 4TR83790−00 .HEATER ASSY (15W) 4 4
61 4KG14285−00 .WASHER 1 1
62 3JD14197−00 .PIPE 2 2
63 4FU14197−00 .PIPE 2 2
64 9530706600 .NUT 4 4
PART NO. DESCRIPTION REMARKS
5JC2
5JL2
C11
FIG. 12 EXHAUST
REF. NO.
10 9708006008 .BOLT 1 1
11 9299006600 .WASHER, PLATE 1 1
12 4XY14730−00 CHAMBER ASSY 1 1
13 4BH14714−00 .GASKET, MUFFLER 2 2
14 9502408020 .BOLT, FLANGE 2 2
15 9299006600 .WASHER, PLATE 1 1
PART NO. DESCRIPTION REMARKS
1 4YE1461400 FLANGE, EXHAUST PIPE 2 2
2 4NK14620−00 EXHAUST PIPE ASSY 2 1 1
3 4NK14714−00 .GASKET, MUFFLER 2 2
4 9201708025 .BOLT, BUTTON HEAD 2 2
5 9708006008 .BOLT 1 1
6 9299006600 .WASHER, PLATE 1 1
7 4NK14650−00 EXHAUST PIPE ASSY 4 1 1
8 4NK14714−00 .GASKET, MUFFLER 2 2
9 9201708025 .BOLT, BUTTON HEAD 2 2
5JC2
5JL2
C12
16 9708006008 .BOLT 1 1
17 11627114−00 .STOPPER, MAIN STAND 1 1
18 4XY14730−10 CHAMBER ASSY 1 1
19 4BH14714−00 .GASKET, MUFFLER 2 2
20 9502408020 .BOLT, FLANGE 2 2
21 9299006600 .WASHER, PLATE 1 1
22 9708006008 .BOLT 1 1
23 4KG14612−00 NUT, RING 2 2
24 9017908442 NUT 8 8
25 3GD−1461300 GASKET, EXHAUST PIPE 4 4
26 5JC14710−00 MUFFLER ASSY 1 1 1
27 3XW14714−00 .GASKET, MUFFLER 1 1
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