YAMAHA XVS125 PARTS CATALOGUE 01

XVS125

(5JX3)

EUROPE

115JX−300E2

XVS125

PARTS CATALOGUE

E2002 by Yamaha Motor Co., Ltd.

1st Edition, Oct. 2002

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

XVS125(5JX3)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catal ogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5−83310−60 FRONT FLASHER LIGHT ASSY 2

115−83311−60 .BULB (6V−18W) 1

1M1−83309−60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4−24110−00−X5 FUEL TANK COMP. 1 MXR

3J1−24240−10 .GRAPHIC, FUEL TANK 1 FOR MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross−refer the “model code − production code No.” in the catalogue to the “model code − production code No. “indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

xxxx – xxx

(3) Model Label Affixing Location

a: Model Type Code

b: Production Code No.

c: Colouring Type

4TW1–010

(4) Model Code − Production Code Number of Model Listed in This Parts Catalog

Model

Code

5JX3

Production

Code No.

010 AUSTRIA

020 BELGIUM

030

040

070 ENGLAND

080 GREECE

090 ITALY

100 HOLLAND

110 PORTUGAL

120 SWEDEN

Country

(destination)

SWITZERLAND

DENMARK

FINLAND

NORWAY

Model

Code

Production

Code No.

(destination)

Country

(5) Colouring Information

Model

Code

5JX3

Colouring type

code

A 004B BLACK 2 BL2

B 0567

C 0676

Colour

code

Colour Name

DARK PURPLISH RED

COCKTAIL 3

LIGHT GREENISH GRAY

METALLIC 6

Abbrevi-

ation

DPRC3

LGNM6

ENGINE

CYLINDER HEAD B2...................................

CYLINDER B4.........................................

CRANKSHAFT. PISTON B5..............................

VALVE B6.............................................

CAMSHAFT. CHAIN B7.................................

OIL PUMP B8..........................................

OIL CLEANER B9......................................

INTAKE B10............................................

CARBURETOR B12.....................................

EXHAUST B14..........................................

CRANKCASE B15.......................................

CRANKCASE COVER 1 C2..............................

STARTER C4..........................................

CLUTCH C5...........................................

TRANSMISSION C7....................................

SHIFT CAM. FORK C9..................................

SHIFT SHAFT C10......................................

CHASSIS

FRAME C11............................................

FENDER C12...........................................

SIDE COVER C14.......................................

REAR ARM. SUSPENSION D2...........................

STEERING D3.........................................

FRONT FORK D4......................................

FUEL TANK D6........................................

SEAT D8..............................................

FRONT WHEEL D10.....................................

FRONT BRAKE CALIPER D11............................

CONTENTS

REAR WHEEL D12......................................

STEERING HANDLE. CABLE D14.........................

FRONT MASTER CYLINDER D15.........................

STAND. FOOTREST E2.................................

GENERATOR E5.......................................

STARTING MOTOR E6..................................

FLASHER LIGHT E7....................................

METER E9............................................

HEADLIGHT E10........................................

TAILLIGHT E11.........................................

HANDLE SWITCH. LEVER E12...........................

ELECTRICAL 1 E13.....................................

ELECTRICAL 2 E14.....................................

INDEX

NUMERICAL INDEX M1.................................

FIG. 1 CYLINDER HEAD

REF. NO.

10 93210−78544 O−RING 2

11 91314−06035 BOLT 4

12 5JX−11186−00 COVER, CYLINDER HEAD SIDE 2 1

13 5JX−11152−00 BRACKET, CYLINDER HEAD COVER 1

14 90480−10003 GROMMET 8

15 5JX−11187−00 COVER, CYLINDER HEAD SIDE 3 1

PART NO. DESCRIPTION REMARKS

1 5JX−11102−00 CYLINDER HEAD ASSY 2

2 5UJ−11133−10 .GULDE, INTAKE VALVE 1

3 22F−11134−10 .GULDE, EXHAUT VALVE 1

4 93440−10109 .CIRCLIP 2

5 90116−06541 BOLT, STUD 4

6 5JX−11185−00 COVER, CYLINDER HEAD SIDE 1 2

7 90480−13018 GROMMET 2

8 90387−066Y6 COLLAR 2

9 92017−06020 BOLT, BUTTON HEAD 2

5JX3

16 5JX−11142−00 BRACKET, CYLINDER HEAD COVER 2 1

17 5JX−1112F−00 PLATE 2 1

18 95027−06012 BOLT, FLANGE 2

19 90480−10003 GROMMET 8

20 22F−11186−00 COVER, CYLINDER HEAD SIDE 2 4

21 93210−44704 O−RING 4

22 90105−08695 BOLT, WASHER BASED 8

23 90201−08609 WASHER, PLATE 16

24 94701−00366 PLUG, SPARK (NGK CR7HSA) 2 UR

94701−00265 PLUG, SPARK (ND U22FSR−U) 2 UR

25 4RF−11181−00 GASKET, CYLINDER HEAD 1 2

26 99530−10114 PIN, DOWEL 4

FIG. 1 CYLINDER HEAD

REF. NO.

27 91317−06110 BOLT 4

28 91317−06040 BOLT 4

29 5JX−1111M−00 COVER 1 1

30 5JX−1111N−00 COVER 2 1

31 5JX−1111P−00 COVER 3 1

32 5JX−1111R−00 COVER 4 1

33 90149−06298 SCREW 4

34 5JX−14477−00 PLATE 1

35 5JX−11191−00 COVER, CYLINDER HEAD 1 1

PART NO. DESCRIPTION REMARKS

5JX3

FIG. 2 CYLINDER

REF. NO.

PART NO. DESCRIPTION REMARKS

1 5JX−11310−00 CYLINDER 1

2 5JX−11320−00 CYLINDER 2 1

3 15A−11162−00 ABSORBER 2 4

4 4RF−11351−00 GASKET, CYLINDER 2

5 93210−45150 O−RING 2

5JX3

FIG. 3 CRANKSHAFT. PISTON

REF. NO.

10 90179−12248 NUT 1

11 90201−12191 WASHER, PLATE 1

12 90280−05048 KEY, WOODRUFF 1

13 5JX−11631−00−A0 PISTON (STD) 2

PART NO. DESCRIPTION REMARKS

1 5JX−11400−00 CRANKSHAFT ASSY 1

2 4RF−W1141−00 .CRANK 1 1

3 4RF−11422−00 .CRANK 2 1

4 4RF−11681−01 .PIN, CRANK 1 1

5 4RF−11651−00 .ROD, CONNECTING 2

6 90209−31300 .WASHER 3

7 5JX−1154A−00 SPROCKET, CAM CHAIN 2 1

8 2UJ−11478−00 COLLAR 1

9 93306−30630 BEARING 1

5JX−11636−00 PISTON (0.50MM O/S) 2 AP

5JX−11638−00 PISTON (1.00MM O/S) 2 AP

5JX3

14 22F−11633−00 PIN, PISTON 2

15 93450−14088 CIRCLIP 4

16 4RF−11603−00 PISTON RING SET (STD) 2

4RF−11605−00 PISTON RING SET (0.50MM O/S) 2 AP

4RF−11607−00 PISTON RING SET (1.00MM O/S) 2 AP

FIG. 4 VALVE

REF. NO.

10 90170−05302 NUT 4

11 22F−12156−00 SHAFT, ROCKER 2 4

PART NO. DESCRIPTION REMARKS

1 5JX−12111−00 VALVE, INTAKE 2

2 5JX−12121−00 VALVE, EXHAUST 2

3 2HX−12119−00 SEAL, VALVE STEM 4

4 22F−12116−00 SEAT, VALVE SPRING 4

5 4RF−12113−00 SPRING, VALVE INNER 4

6 22F−12118−01 COTTER, VALVE 8

7 22F−12117−02 RETAINER, VALVE SPRING 4

8 50M−12151−00 ARM, VALVE ROCKER 4

9 22F−12159−00 SCREW, VALVE ADJUSTING 4

5JX3

FIG. 5 CAMSHAFT. CHAIN

REF. NO.

10 5JX−12231−00 GUIDE, STOPPER 1 2

11 5JX−12241−00 GUIDE, STOPPER 2 2

12 97027−06012 BOLT 4

13 92907−06600 WASHER, PLATE 4

14 4ST−12210−00 TENSIONER ASSY, CAM CHAIN 2

15 4RF−12213−00 GASKET, TENSIONER CASE 2

PART NO. DESCRIPTION REMARKS

1 2UJ−12171−00 CAMSHAFT 1 1

2 2UJ−12181−00 CAMSHAFT 2 1

3 90381−22070 BUSH, SOLID 2

4 2UJ−1111F−00 PLATE 2

5 91317−06012 BOLT 2

6 5JX−12176−00 SPROCKET, CAM CHAIN 2

7 90101−08590 BOLT 2

8 90201−08326 WASHER, PLATE 2

9 94591−51110 CHAIN 2

5JX3

16 91314−06016 BOLT 1

17 95024−06016 BOLT, FLANGE 1

18 91314−06025 BOLT 2

FIG. 6 OIL PUMP

REF. NO.

10 99009−10400 CIRCLIP 1

11 3Y1−13416−01 PIPE, OIL 1 1

12 51Y−13411−00 STRAINER, OIL 1

13 90501−18576 SPRING, COMPRESSION 1

14 4HC−15351−00 PLUG, DRAIN 1

15 93210−347A1 O−RING 1

PART NO. DESCRIPTION REMARKS

1 2UJ−13300−00 OIL PUMP ASSY 1

2 3Y6−13326−01 .GEAR, PUMP DRIVEN 2 (23T) 1

3 93603−12030 .PIN, DOWEL 1

4 93210−10096 O−RING 1

5 98507−06025 SCREW, PAN HEAD 2

6 93210−06245 O−RING 1

7 98707−06025 SCREW, FLAT HEAD 1

8 2UJ−13341−00 GEAR, OIL PUMP IDLE 1

9 90201−10119 WASHER, PLATE 2

5JX3

FIG. 7 OIL CLEANER

REF. NO.

PART NO. DESCRIPTION REMARKS

1 5JX−13440−00 ELEMENT ASSY, OIL CLEANER 1

2 5JX−13447−00 COVER, OIL ELEMENT 1

3 93210−64297 O−RING 1

4 91314−06080 BOLT 1

5 91314−06030 BOLT 2

5JX3

FIG. 8 INTAKE

REF. NO.

10 95817−06016 BOLT, FLANGE 2

11 5JX−14411−00 CASE, AIR CLEANER 1 1

12 5JX−14417−00 COVER 1 1

13 98907−06014 SCREW, BIND 2

14 5JX−14437−00 DUCT 1

15 5JX−14451−00 ELEMENT, AIR CLEANER 1

PART NO. DESCRIPTION REMARKS

1 5JX−13586−00 JOINT, CARBURETOR 1 1

2 93210−30611 O−RING 2

3 90149−06002 SCREW 4

4 1HX−13575−00 BAND 1

5 5JX−13978−00 PIPE, REGULATOR 1

6 5JX−14348−00 PIPE 1 1

7 90467−09103 CLIP 6

8 90413−06031 WAY 3 1

9 5JX−14349−00 PIPE 1

5JX3

B10

16 5JX−14463−00 JOINT, AIR CLEANER 2 1

17 5JX−13575−00 BAND 1

18 5JX−14421−00 CASE, AIR CLEANER 2 1

19 98517−06030 SCREW, PAN HEAD 5

20 5JX−14452−00 SEAL 2

21 5JX−1440G−00 JOINT, AIR FILTER 2 1

22 90446−11018 HOSE 1

23 90467−11106 CLIP 2

24 4TV−14191−00 PLUG, DRAIN 1

25 5JX−14418−00 COVER 2 1

26 97707−50520 SCREW, TAPPING 2

27 90480−14023 GROMMET 2

FIG. 8 INTAKE

REF. NO.

28 1JK−14477−00 PLATE 5

29 90149−06298 SCREW 1

30 90201−06055 WASHER, PLATE 1

31 95707−06500 NUT, FLANGE 1

32 5JX−14431−00 SILENCER, INTAKE 1 1

33 5JX−14453−00 JOINT, AIR CLEANER 1 1

34 5JX−13474−00 BAND 1

35 5JX−1440F−00 JOINT, AIR FILTER 1 1

36 5JX−14456−00 BAND 1

37 90480−12314 GROMMET 2

38 5JX−14455−00 BAND 1

39 5JX−13569−00 PLUG, BLIND 1

40 90387−065J6 COLLAR 2

41 95817−06020 BOLT, FLANGE 2

42 5JX−14499−00 STAY 2 1

PART NO. DESCRIPTION REMARKS

5JX3

B11

43 91317−06012 BOLT 2

44 90480−13398 GROMMET 1

45 5JX−14493−00 STAY 1 1

46 95027−06008 BOLT, FLANGE 2

47 90110−06240 BOLT, HEXAGON SOCKET HEAD 2

48 90209−06250 WASHER 2

49 90387−063E6 COLLAR 2

50 5JX−14494−00 STAY 2 1

FIG. 9 CARBURETOR

REF. NO.

10 4EP−14105−00 .PILOT SCREW SET 1

11 22F−14991−00 .CAP 1

12 5JX−14286−00 .SPRING 1

13 5JX−1410A−00 .STARTER SET 1

14 3CF−14107−10 .NEEDLE VALVE SET 1

15 1FN−14565−00 .SCREW 1

PART NO. DESCRIPTION REMARKS

1 5JX−14901−00 CARBURETOR ASSY 1 1

2 5JX−1490J−00 .NEEDLE SET 1

3 1HX−14565−00 .SCREW 1

4 137−14153−00 .WASHER, MAIN JET 1

5 1AE−14237−00 .GASKET 1

6 1AE−14227−00 .O−RING 1

7 620−14231−18 .JET, MAIN (#90) 1

8 1AE−14261−00 .HOLDER 1

9 1HX−14147−00 .O−RING 1

5JX3

B12

16 353−14186−00 .PIN, FLOAT 1

17 1HX−14985−00 .FLOAT 1

18 11H−14991−00 .SCREW 1

19 1HX−14231−27 .JET, MAIN (#135) 1

20 22F−14142−15 .JET, PILOT (#15) 1

21 5JX−14103−00 .THROTTLE SCREW SET 1

22 5JX−14504−00 .ROD SET 1

23 12R−14191−00 .PLUG, DRAIN 1

24 98507−04014 .SCREW, PAN HEAD 2

25 98507−04016 .SCREW, PAN HEAD 2

26 5JX−14348−00 .PIPE 1 1

27 4RF−14940−00 .DIAPHRAGM ASSY 1

FIG. 9 CARBURETOR

REF. NO.

28 5JX−1414M−28 .NOZZLE, MAIN 1

29 98507−04012 .SCREW, PAN HEAD 4

30 4XY−85885−00 .THROTTLE SENSOR ASSY 1

31 4WM−14565−00 .SCREW 2

32 5JX−14987−00 .HOSE 1

33 90467−11106 CLIP 1

PART NO. DESCRIPTION REMARKS

5JX3

B13

FIG. 10 EXHAUST

REF. NO.

10 5JX−14710−01 MUFFLER ASSY 1 1

11 4DJ−14714−00 .GASKET, MUFFLER 1

12 95814−08035 .BOLT, FLANGE 1

13 4BR−14613−00 GASKET, EXHAUST PIPE 1

14 91314−06030 BOLT 2

15 95817−10016 BOLT, FLANGE 1

PART NO. DESCRIPTION REMARKS

1 3DM−14613−00 GASKET, EXHAUST PIPE 2

2 5JX−14625−00 JOINT, EXHAUST 2 1

3 90185−06122 NUT, SELF−LOCKING 2

4 5JX−14610−10 EXHAUST PIPE ASSY 1 1

5 90185−06122 NUT, SELF−LOCKING 2

6 5JX−14624−00 COVER, EXHAUST 1

7 92903−06200 WASHER, PLAIN 2

8 90201−05013 WASHER, PLATE 4

9 90111−06008 BOLT 2

5JX3

B14

FIG. 11 CRANKCASE

REF. NO.

10 98504−06070 SCREW, PAN HEAD 1

11 98507−06080 SCREW, PAN HEAD 3

12 98504−06080 SCREW, PAN HEAD 1

13 90465−08277 CLAMP 1

14 5JX−11166−00 PIPE, BREATHER 1 1

15 90467−14015 CLIP 2

PART NO. DESCRIPTION REMARKS

1 5JX−15100−00 CRANKCASE ASSY 1

2 99530−12016 .PIN, DOWEL 2

3 90105−06446 BOLT, WASHER BASED 1

4 2UJ−15138−00 NOZZLE 1 2

5 98504−06030 SCREW, PAN HEAD 4

6 98504−06030 SCREW, PAN HEAD 1

7 98504−06040 SCREW, PAN HEAD 1

8 98507−06060 SCREW, PAN HEAD 2

9 98507−06070 SCREW, PAN HEAD 1

5JX3

B15

16 90340−14132 PLUG, STRAIGHT SCREW 1

17 214−11198−01 GASKET 1

18 90153−06029 SCREW, HEXAGON 1

19 90430−06014 GASKET 3

20 2UJ−12279−00 PLATE 1

21 97027−06012 BOLT 2

22 92907−06600 WASHER, PLATE 2

23 90465−08158 CLAMP 1

24 99530−10114 PIN, DOWEL 4

25 90465−08021 CLAMP 1

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