Yamaha XT225V, XT225VC Owner's Manual

XT225VC
OWNER’S MANUAL
XT225V
INTRODUCTION
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IMPORTANT MANUAL INFORMATION
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XT225V/XT225VC
OWNER’S MANUAL
1st edition, April 2005
All rights reserved.
Printed in Japan.
P/N LIT-11626-19-29
AFFIX DEALER
LABEL HERE
.................................. 5-1
.................................. 6-1
Accessories and replacement
parts ........................................... 6-20
Adjusting the clutch lever free
play ............................................ 6-20
Adjusting the brake lever free
play ............................................ 6-21
Adjusting the brake pedal position
and free play .............................. 6-22
Adjusting the rear brake light
switch ......................................... 6-23
Checking the front brake pads and
rear brake shoes ........................ 6-24
Checking the front brake fluid
level ........................................... 6-25
Changing the brake fluid ............... 6-26
Drive chain slack ........................... 6-26
Cleaning and lubricating the drive
chain .......................................... 6-27
Checking and lubricating the
cables ........................................ 6-28
Checking and lubricating the throttle
grip and cable ............................ 6-28
Checking and lubricating the brake
and shift pedals ......................... 6-29
Checking and lubricating the brake
and clutch levers ........................ 6-29
Checking and lubricating the
sidestand ................................... 6-29
Lubricating the rear suspension .... 6-30
Checking the front fork .................. 6-30
Checking the steering ................... 6-31
TABLE OF CONTENTS
1-1
motorists blind spot.
Many accidents involve inexperi­enced operators. In fact, many op­erators who have been involved in accidents do not even have a cur­rent motorcycle license.
Make sure that you are qualified and that you only lend your mo­torcycle to other qualified opera­tors.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you prac­tice riding your motorcycle where there is no traffic until you have become thoroughly famil­iar with the motorcycle and all of its controls.
Many accidents have been caused by error of the motorcycle opera­tor. A typical error made by the op­erator is veering wide on a turn due to EXCESSIVE SPEED or un­dercornering (insufficient lean an­gle for the speed).
Always obey the speed limit and never travel faster than warrant-
SAFETY INFORMATION
1-2
1
der the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your mo­torcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your motorcycle can adversely affect stabili­ty and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use ex­treme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding acces­sories to your motorcycle:
Loading The total weight of the operator, pas­senger, accessories and cargo must not exceed the maximum load limit.
When loading within this weight limit, keep the following in mind:
Maximum load:
183 kg (403 lb)
1-3
the motorcycle due to aerody­namic effects. Wind may at­tempt to lift the motorcycle, or the motorcycle may become un­stable in cross winds. These ac­cessories may also cause instability when passing or being passed by large vehicles.
Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the free­dom of movement of the opera­tor and may limit control ability, therefore, such accessories are not recommended.
Use caution when adding electri­cal accessories. If electrical acces­sories exceed the capacity of the motorcycles electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA­BLE:
Always turn the engine off when
SAFETY INFORMATION
1-4
1
1-5
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23
SAFETY INFORMATION
1-6
1
WARNING
8 8
This unit contains high pressure nitrogen gas. Mishandling can cause explosion.
Read owner's manual for instructions. Do not incinerate, puncture or open.
4AA-22259-80
43 California only
3TT-21668-00
2-1
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5
7
6
8
3
4
8. Shift pedal (page 3-4)
DESCRIPTION
2-2
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3
4
5
6
7
8
9
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56
1
2
34
2-3
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45
6
7
8
9
3
9. Fuel tank cap (page 3-5)
3-1
2
3
4
5
6
7
8
9
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To unlock the steering Insert the key and turn it to OFF”.
WARNING
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Never turn the key to LOCK while the motorcycle is moving.
3-2
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Speedometer unit
The speedometer unit is equipped with a speedometer, an odometer and a tripmeter. The speedometer shows riding speed. The odometer shows the total distance traveled. The tripmeter shows the distance traveled since it was last set to zero with the reset knob. The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel. This information will en­able you to plan future fuel stops.
1. Speedometer
2. Odometer
3. Tripmeter
4. Reset knob
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2
3
4
3-3
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3
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5
6
7
8
9
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Horn switch “”
Press this switch to sound the horn.
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Engine stop switch /
Set this switch to “” before starting the engine. Set this switch to “” to stop the engine in case of an emergen­cy, such as when the vehicle overturns or when the throttle cable is stuck.
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Start switch “”
Push this switch to crank the engine with the starter.
CAUTION:
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See page 5-1 for starting instruc­tions prior to starting the engine.
1
2
3-4
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Brake lever
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip.
1
1. Brake lever
1
3-5
2
3
4
5
6
7
8
9
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NOTE:
The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
WARNING
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Make sure that the fuel tank cap is properly closed and locked before riding.
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2
3
3-6
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maintenance costs.
Gasohol
There are two types of gasohol: gaso­hol containing ethanol and that contain­ing methanol. Gasohol containing ethanol can be used if the ethanol con­tent does not exceed 10%. Gasohol containing methanol is not recom­mended by Yamaha because it can cause damage to the fuel system or ve­hicle performance problems.
3-7
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fuel while riding, move the lever to this position. Fill the tank at the first oppor­tunity. Be sure to set the lever back to ON after refueling!
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1
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2. Place the seat in the original posi-
tion, and then tighten the bolts.
3. Install the panels.
NOTE:
Make sure that the seat is properly se­cured before riding.
1(×2)
1. Projection
2. Seat holder
1
2
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3
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5
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7
8
9
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thereby harden the suspension, turn the adjusting nut in direction (a). To decrease the spring pre­load and thereby soften the sus­pension, turn the adjusting nut in direction (b).
NOTE:
Use the special wrench included in the owners tool kit to make the ad­justment.
The spring preload setting is deter­mined by measuring distance A, shown in the illustration. The long­er distance A is, the higher the spring preload; the shorter dis­tance A is, the lower the spring
1
2
(a)
(b)
1. Distance A
1
3-10
NOTE:
Although the total number of clicks of the damping force adjusting mecha­nism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire ad­justing range. To obtain a precise ad­justment, it would be advisable to check the number of clicks of the damping force adjusting mechanism and to mod­ify the specifications as necessary.
WARNING
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This shock absorber contains highly pressurized nitrogen gas. For prop­er handling, read and understand the following information before handling the shock absorber. The
1
(a)
(b)
Rebound damping setting:
Minimum (soft):
20 clicks in direction (b)*
Standard:
9 clicks in direction (b)*
Maximum (hard):
1 click in direction (b)*
* With the adjusting dial fully turned in
direction (a)
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9
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pair it if it does not function proper­ly.
3-12
3-13
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3
4
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9
This check is most reliable if performed with a warmed-up engine.
The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
The sidestand switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
The clutch switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
NOTE:
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