YAMAHA XP500S, XP500 PARTS CATALOGUE 04
XP500 (5VU1) EUROPE
XP500S (5VU2) AUSTRALIA
A2
1C5VU-300E1
2C5VU-300E1
()
XP500/XP500S
PARTS CATALOGUE
©2003 by Yamaha Motor Co., Ltd.
1st edition, November 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DNBME(*) DARK GRAYISH BLUE METALLIC E 0866
DNMB DARK GRAY METALLIC B 0853
MBL2 MAT BLACK 2 0582
MBM2(*) MAT BLUE METALLIC 2 0917
MT2 MAT TITAN 2 0826
S3(*) SILVER 3 0791
SMX(*) BLACK METALLIC X 0903
YB YAMAHA BLACK 0033
FOREWORD
A6
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5VU1
5VU2
Colouring
Type Code
A 0791
B 0866
C 0917
D 0903
A 0791
C 0917
Colour
Code
Colour Name
SILVER 3 S3
DARK GRAYISH BLUE METALLIC E DNBME
MAT BLUE METALLIC 2 MBM2
BLACK METALLIC X SMX
SILVER 3 S3
MAT BLUE METALLIC 2 MBM2
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5VU1
5VU2 010 AUSTRALIA
Production
Code No.
010 AUSTRIA
020 BELGIUM
030 SWITZERLAND
040
070
080 GREECE
090 ITALY
100
110 PORTUGAL
120 SWEDEN
130 SOUTH AFRICA
Country
(destination)
DENMARK
FINLAND
NORWAY
UNITED KINGDOM
NETHERLANDS
Model
Code
Production
Code No.
Country
(destination)
A7
ENGINE
CYLINDER ............................................................................B2
CRANKSHAFT & PISTON ....................................................B4
VALVE ...................................................................................B6
CAMSHAFT & CHAIN ...........................................................B8
WATER PUMP ......................................................................B9
RADIATOR & HOSE .............................................................B10
OIL PUMP .............................................................................B12
INTAKE .................................................................................B13
INTAKE 2 ..............................................................................B15
EXHAUST .............................................................................C2
CRANKCASE ........................................................................C3
CRANKCASE COVER 1 .......................................................C4
CRANKCASE COVER 2 .......................................................C5
STARTER ..............................................................................C7
CLUTCH ................................................................................C8
CLUTCH 2 .............................................................................C9
TRANSMISSION ...................................................................C11
SUB TRANSMISSION ...........................................................C12
CHASSIS
FRAME ..................................................................................C14
FENDER ................................................................................D2
SIDE COVER ........................................................................D3
REAR ARM & SUSPENSION ...............................................D6
STEERING ............................................................................D7
FRONT FORK .......................................................................D8
FUEL TANK ...........................................................................D10
SEAT .....................................................................................D12
SEAT 2 .................................................................................. D14
FRONT WHEEL .................................................................... E2
FRONT BRAKE CALIPER ....................................................E3
REAR WHEEL .......................................................................E4
REAR BRAKE CALIPER .......................................................E5
STEERING HANDLE & CABLE ............................................E6
FRONT MASTER CYLINDER ...............................................E7
STAND & FOOTREST ..........................................................E9
STAND & FOOTREST 2 .......................................................E11
LEG SHIELD .........................................................................E13
WINDSHIELD ........................................................................E15
GENERATOR ........................................................................F3
FLASHER LIGHT ..................................................................F4
CONTENTS
METER ................................................................................. F5
HEADLIGHT ......................................................................... F6
TAILLIGHT ............................................................................ F7
HANDLE SWITCH & LEVER ................................................ F8
ELECTRICAL 1 ..................................................................... F9
ELECTRICAL 2 ..................................................................... F11
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VU–11101–00
5GJ–11133–10
93440–10153
91808–16023
95027–08012
90430–08119
90105–06026
90338–08174
95617–08620
90116–09584
93612–16254
90201–090P4
90179–09612
90179–09489
90110–06021
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 8 8
.CIRCLIP 8 8
.PIN, DOWEL 4 4
.BOLT, FLANGE 1 1
.GASKET 1 1
.BOLT, FLANGE 12 12
.PLUG 4 4
BOLT, STUD 4 4
BOLT, STUD 6 6
PIN, DOWEL 2 2
WASHER, PLATE 6 6
NUT 4 4
NUT 2 2
BOLT, HEXAGON SOCKET HEAD 2 2
5VU1
5VU2
REMARKS
B
2
16
95027–06085
17
94701–00353
18
5GJ–11181–00
19
5GJ–11190–00
20
5GJ–11166–00
21
90467–13071
22
90467–16181
23
5GJ–11193–00
24
5GJ–11195–00
25
99530–10116
26
91317–06035
27
5GJ–11311–00
BOLT, FLANGE 1 1
PLUG, SPARK (NGK CR7E) 2 2
GASKET, CYLINDER HEAD 1 1 1
COVER, CYLINDER HEAD 1 1 1
PIPE, BREATHER 1 1 1
CLIP 1 1
CLIP 1 1
GASKET, HEAD COVER 1 1 1
GASKET 2 2
PIN, DOWEL 2 2
BOLT 10 10
CYLINDER 1 1 1
FIG. 1 CYLINDER
REF.
NO.
28
29
30
31
32
PART NO. DESCRIPTION
4BR–14251–00
5GJ–11351–00
93612–16254
5PS–85790–00
90430–12202
NIPPLE 1 1
GASKET, CYLINDER 1 1
PIN, DOWEL 2 2
THERMOSENSOR ASSY 1 1
GASKET 1 1
5VU1
5VU2
REMARKS
B
3
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
PART NO. DESCRIPTION
5VU–W1141–00
5GJ–11416–00
CRANK 1 1 1
PLANE BEARING, CRANKSHAFT 1 1 1 UR BLUE
5VU1
5VU2
REMARKS
5GJ–11416–10
5GJ–11416–20
5GJ–11416–30
5GJ–11416–40
5GJ–11416–A0
3
5GJ–11417–00
5GJ–11417–10
5GJ–11417–20
5GJ–11417–30
5GJ–11417–40
5GJ–11417–A0
4
5VU–11631–00
5
5GJ–11603–00
6
5VU–11633–00
7
93450–16153
8
5VU–11650–00
9
5VU–11654–00
PLANE BEARING, CRANKSHAFT 1 1 1 UR BLACK
PLANE BEARING, CRANKSHAFT 1 1 1 UR BROWN
PLANE BEARING, CRANKSHAFT 1 1 1 UR GREEN
PLANE BEARING, CRANKSHAFT 1 1 1 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 1 1 UR WHITE
PLANE BEARING, CRANKSHAFT 2 1 1 UR BLUE
PLANE BEARING, CRANKSHAFT 2 1 1 UR BLACK
PLANE BEARING, CRANKSHAFT 2 1 1 UR BROWN
PLANE BEARING, CRANKSHAFT 2 1 1 UR GREEN
PLANE BEARING, CRANKSHAFT 2 1 1 UR YELLOW
PLANE BEARING, CRANKSHAFT 2 1 1 UR WHITE
PISTON (STD) 2 2
PISTON RING SET (STD) 2 2
PIN, PISTON 2 2
CIRCLIP 4 4
CONNECTING ROD ASSY 2 2
.BOLT, CONNECTING ROD 2 2
B
4
10
90179–07652
11
5GJ–11656–00
5GJ–11656–10
5GJ–11656–20
5GJ–11656–30
12
5GJ–11642–10–A0
13
5GJ–11455–10
14
93450–16068
.NUT 2 2
PLANE BEARING, CONNECTING ROD 4 4 UR BLUE
PLANE BEARING, CONNECTING ROD 4 4 UR BLACK
PLANE BEARING, CONNECTING ROD 4 4 UR BROWN
PLANE BEARING, CONNECTING ROD 4 4 UR GREEN
PISTON 2 (STD) 1 1
SHAFT 1 1 1
CIRCLIP 2 2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
15
16
17
18
PART NO. DESCRIPTION
5GJ–11660–11
4X7–11654–01
90179–09379
5GJ–11656–00
CONNECTING ROD ASSY 1 1
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 2 2 UR BLUE
5VU1
5VU2
REMARKS
5GJ–11656–10
5GJ–11656–20
5GJ–11656–30
19
5GJ–11312–00
20
90111–10002
21
93608–60001
22
90179–18002
23
90387–18001
24
90280–05013
25
93306–90602
26
93101–30001
27
93102–44008
PLANE BEARING, CONNECTING ROD 2 2 UR BLACK
PLANE BEARING, CONNECTING ROD 2 2 UR BROWN
PLANE BEARING, CONNECTING ROD 2 2 UR GREEN
SLEEVE, CYLINDER 1 1
BOLT 4 4
PIN, DOWEL 2 2
NUT 1 1
COLLAR 1 1
KEY, WOODRUFF 1 1
BEARING 1 1
OIL SEAL 1 1
OIL SEAL 1 1
B
5
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
5GJ–12111–00
5GJ–12121–01
5EB–12126–00
4GY–12113–00
5EB–12127–00
1HX–12118–00
4TV–12119–00
1HX–12168–00
VALVE, INTAKE 4 4
VALVE, EXHAUST 4 4
SEAT, VALVE SPRING 2 8 8
SPRING, VALVE INNER 8 8
RETAINER, VALVE SPRING 8 8
COTTER, VALVE 16 16
SEAL, VALVE STEM 8 8
PAD, ADJUSTING 2 (1.20) 8 8 UR
5VU1
5VU2
REMARKS
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
1HX–12169–11
1HX–12169–31
1HX–12169–50
1HX–12169–70
PAD, ADJUSTING 2 (1.25) 8 8 UR
PAD, ADJUSTING 2 (1.30) 8 8 UR
PAD, ADJUSTING 2 (1.35) 8 8 UR
PAD, ADJUSTING 2 (1.40) 8 8 UR
PAD, ADJUSTING 2 (1.45) 8 8 UR
PAD, ADJUSTING 2 (1.50) 8 8 UR
PAD, ADJUSTING 2 (1.55) 8 8 UR
PAD, ADJUSTING 2 (1.60) 8 8 UR
PAD, ADJUSTING 2 (1.65) 8 8 UR
PAD, ADJUSTING 2 (1.70) 8 8 UR
PAD, ADJUSTING 2 (1.75) 8 8 UR
PAD, ADJUSTING 2 (1.80) 8 8 UR
PAD, ADJUSTING 2 (1.85) 8 8 UR
PAD, ADJUSTING 2 (1.90) 8 8 UR
PAD, ADJUSTING 2 (1.95) 8 8 UR
PAD, ADJUSTING 2 (2.00) 8 8 UR
PAD, ADJUSTING 2 (2.05) 8 8 UR
B
6
1HX–12169–90
1HX–12169–E0
PAD, ADJUSTING 2 (2.10) 8 8 UR
PAD, ADJUSTING 2 (2.15) 8 8 UR
FIG. 3 VALVE
REF.
NO.
8
PART NO. DESCRIPTION
1HX–12169–G0
PAD, ADJUSTING 2 (2.20) 8 8 UR
5VU1
5VU2
REMARKS
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
9
5EB–12153–10
5EB–12153–09
PAD, ADJUSTING 2 (2.25) 8 8 UR
PAD, ADJUSTING 2 (2.30) 8 8 UR
PAD, ADJUSTING 2 (2.35) 8 8 UR
PAD, ADJUSTING 2 (2.40) 8 8 UR
LIFTER, VALVE 8 8 UR YELLOW
LIFTER, VALVE (O/S) 8 8 AP GREEN
B
7
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
5VU–12170–00
5VU–12180–00
94581–89132
5BE–12241–00
5GJ–12210–10
4FM–12213–00
91317–06020
5VU–12251–00
5GJ–12252–00
90110–06108
CAMSHAFT ASSY 1 1 1
CAMSHAFT ASSY 2 1 1
CHAIN 1 1
GUIDE, STOPPER 2 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
5VU1
5VU2
REMARKS
B
8
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VU–12420–00
5VU–12421–00
93306–00106
93102–12442
11H–12438–10
5VU–12450–00
5GJ–12422–02
1WG–12439–00
91317–06020
99009–12400
93210–33133
97027–06030
92907–06600
5GJ–12481–00
5GJ–12482–01
WATER PUMP ASSY 1 1
.HOUSING, WATER PUMP 1 1
.BEARING 1 1
.OIL SEAL 1 1
.SEAL, MECHANICAL 1 1
.IMPELLER SHAFT ASSY 1 1
.COVER, HOUSING 1 1
.O-RING 1 1
.BOLT 2 2
.CIRCLIP 1 1
O-RING 1 1
BOLT 2 2
WASHER, PLATE 2 2
PIPE 1 1 1
PIPE 2 1 1
5VU1
5VU2
REMARKS
B
9
16
93210–21190
17
97027–06016
18
92907–06600
O-RING 3 3
BOLT 2 2
WASHER, PLATE 2 2
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GJ–12483–00
90450–32015
4JH–12410–00
5VU–12413–00
95027–06025
5GJ–12484–00
95807–06010
5VU–12461–00
5VU–12405–00
5VU–12620–00
5VU–12611–00
95702–05500
5GJ–12675–00
5GJ–12467–00
5GJ–12485–00
PIPE 3 1 1
HOSE CLAMP ASSY 8 8
THERMOSTAT ASSY 1 1
COVER, THERMOSTAT 1 1
BOLT, FLANGE 2 2
PIPE 4 1 1
BOLT, FLANGE 2 2
RADIATOR ASSY 1 1
BLOWER ASSY 1 1
.AIR SHROUD ASSY 1 1
.FAN 1 1
.NUT, FLANGE 4 4
BOLT, BLOWER HOLDING 3 3
COVER, RADIATOR 1 1
PIPE 5 1 1
5VU1
5VU2
REMARKS
B
10
16
5GJ–12476–00
17
5GJ–12477–00
18
4JH–12462–00
19
5GJ–12591–00
20
95807–06012
21
5GJ–1243A–00
22
5GJ–1243E–00
23
90467–15141
24
90467–10035
25
90467–09120
26
5GJ–12589–00
27
5VU–12551–00
PIPE 6 1 1
PIPE 7 1 1
CAP, RADIATOR 1 1
SUPT, FILLER NECK 1 1
BOLT, FLANGE 1 1
HOSE 1 1 1
HOSE 2 1 1
CLIP 4 4
CLIP 3 3
CLIP 1 1
HOSE 6 1 1
HOSE 7 1 1
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
PART NO. DESCRIPTION
90464–10M59
90480–16301
90387–0714B
95807–06030
CLAMP 1 1
GROMMET 3 3
COLLAR 2 2
BOLT, FLANGE 2 2
5VU1
5VU2
REMARKS
B
11
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GJ–13300–00
92017–06050
5GJ–13161–00
93210–06422
90110–06004
5GJ–13475–00
94580–25058
5GJ–13405–00
93210–09525
5GJ–13410–00
93210–14579
90110–06004
22F–13411–01
3LD–13113–00
93505–08030
OIL PUMP ASSY 1 1
BOLT, BUTTON HEAD 3 3
PIPE, DELIVERY 1 1 1
O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
GASKET 2 2
CHAIN (DID25 58L) 1 1
OIL PIPE COMP. 1 1 1
O-RING 2 2
STRAINER HOUSING ASSY 1 1
O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
STRAINER, OIL 1 1
SEAT, CHECK BALL 1 1
BALL 1 1
5VU1
5VU2
REMARKS
B
12
16
90501–104F9
17
5GJ–13470–10
18
5JW–13473–00
19
90401–20170
20
5DM–13440–00
21
4G0–13490–01
22
93210–10096
SPRING, COMPRESSION 1 1
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, UNION 1 1
ELEMENT ASSY, OIL CLEANER 1 1
RELIEF VALVE ASSY 1 1
O-RING 1 1
FIG. 8 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VU–13586–00
5VU–13596–00
93210–32738
91317–06020
90445–08017
90450–47001
5VU–14431–00
5GJ–14453–00
1JK–14462–00
5GJ–14432–00
5GJ–14463–00
97707–50520
90465–08371
90480–12497
90387–067V1
JOINT, CARBURETOR 1 1 1
JOINT, CARBURETOR 2 1 1
O-RING 2 2
BOLT 4 4
HOSE 1 1
HOSE CLAMP ASSY 2 2
SILENCER, INTAKE 1 1 1
JOINT, AIR CLEANER 1 1 1
SEAL 1 1
SILENCER, INNER 1 1
JOINT, AIR CLEANER 2 1 1
SCREW, TAPPING 5 5
CLAMP 1 1
GROMMET 2 2
COLLAR 2 2
5VU1
5VU2
REMARKS
B
13
16
31A–14435–00
17
90460–56071
18
95807–06020
19
5VU–14411–00
20
5GJ–1440F–00
21
5GJ–1440G–00
22
5VU–1441A–00
23
4KN–14452–00
24
97707–50520
25
4BH–14451–00
26
5GJ–14412–00
27
5GJ–14437–00
GROMMET 1 1
CLAMP, HOSE 2 2
BOLT, FLANGE 2 2
CASE, AIR CLEANER 1 1 1
JOINT, AIR FILTER 1 1 1
JOINT, AIR FILTER 2 1 1
COVER, CLEANER CASE 1 1 1
SEAL 1 1
SCREW, TAPPING 10 10
ELEMENT, AIR CLEANER 1 1
CAP, CLEANER CASE 1 1 1
DUCT 1 1
FIG. 8 INTAKE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
3KJ–14452–30
90480–12497
90387–067V1
59V–14457–00
90467–22080
5VU–85886–00
5CA–14435–00
90460–56071
95807–06020
5VU–13930–00
90430–09002
5VU–13556–00
95817–06030
31A–14419–00
5VU–13545–00
SEAL 1 1
GROMMET 3 3
COLLAR 3 3
SEAL 1 1
CLIP 1 1
SENSOR, AIR TEMPRATURE 1 1
GROMMET 1 1
CLAMP, HOSE 2 2
BOLT, FLANGE 3 3
PIPE INLET ASSEMBLY 1 1
GASKET 2 2
GASKET, MANIFOLD 2 2
BOLT, FLANGE 2 2
PIPE 1 1
HOSE 1 1 1
5VU1
5VU2
REMARKS
B
14
43
90467–18172
44
90467–170A2
45
5VU–1243F–00
46
90467–10035
47
90467–10038
48
5VU–1244G–00
49
90467–10035
50
90467–10038
CLIP 1 1
CLIP 1 1
HOSE,3 1 1
CLIP 1 1
CLIP 1 1
HOSE, 4 1 1
CLIP 1 1
CLIP 1 1
FIG. 9 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VU–13750–00
5PS–85885–00
3FV–14567–00
3JD–14161–00
98502–05010
8CC–14216–10
98502–05014
98502–03006
558–14147–00
3EN–14239–00
4BH–14134–00
98502–05012
3H1–14147–00
3L5–14962–00
2N7–14212–00
THROTTLE BODY ASSY 1 1
.THROTTLE POSITION SENSOR ASSY 1 1
.SCREW 1 1
.NUT, CABLE ADJUSTING 1 1
.SCREW, PAN HEAD 2 2
.SCREW 2 2
.SCREW, PAN HEAD 3 3
.SCREW, PAN HEAD 1 1
.O-RING 1 1
.SEAL 1 1
.SPRING, AIR ADJUSTING 1 1
.SCREW, PAN HEAD 2 2
.O-RING 2 2
.WASHER 2 2
.SPRING, PILOT ADJUSTING 2 2
5VU1
5VU2
REMARKS
B
15
16
5JW–14923–00
17
84M–14169–00
.SCREW, PILOT 2 2
.CAP 2 2
FIG. 10 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VU–14710–00
4BR–14613–00
95607–08200
36Y–27424–00
90387–10021
90201–105A2
95817–10040
90176–10075
5GJ–14629–00
4BD–14766–00
98980–06010
5VU–1465R–00
5GJ–1465T–00
5GJ–14799–01
90111–06020
MUFFLER ASSY 1 1 1
GASKET, EXHAUST PIPE 2 2
NUT, SELF-LOCKING 4 4
DAMPER, FOOTREST 2 1 1
COLLAR 1 1
WASHER, PLATE 1 1
BOLT, FLANGE 1 1
NUT, CROWN 1 1
STAY, PROTECTOR 1 1
WASHER, PROTECTOR 8 8
SCREW, BIND 3 3
PLATE, PROTECTOR 1 1
PLATE, PROTECTOR 1 1
CAP 1 1
BOLT 1 1
5VU1
5VU2
REMARKS
C
2
16
90111–06015
17
91380–06016
18
92990–06200
19
90480–10332
BOLT 2 2
BOLT 5 5
WASHER, PLAIN 5 5
GROMMET 2 2
FIG. 11 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
5GJ–15100–01
99530–10114
95027–06035
95027–06050
95027–08110
5GJ–15481–00
214–11198–01
93210–48364
4H7–15189–00
93210–22382
90110–08004
90430–08119
CRANKCASE ASSY 1 1
.PIN, DOWEL 2 2
BOLT, FLANGE 5 5
BOLT, FLANGE 8 8
BOLT, FLANGE 8 8
BOLT 1 1 1
GASKET 1 1
O-RING 1 1
PLUG 1 1
O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
GASKET 1 1
5VU1
5VU2
REMARKS
C
3
FIG. 12 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GJ–15411–01
2H7–15361–00
5GJ–15414–00
5GJ–15417–00
90149–06020
5GJ–15453–00
99530–10114
95027–06035
36Y–15189–00
93210–16325
5GJ–15451–00
99530–10114
95027–06035
5GJ–15363–00
93210–19123
COVER, CRANKCASE 1 1 1
GAUGE, LEVEL 1 1
COVER, AIR CLEANER 1 1
COVER, CAP 1 1
SCREW 3 3
GASKET 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 7 7
PLUG 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 1 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 19 19
PLUG, OIL 1 1
O-RING 1 1
5VU1
5VU2
REMARKS
C
4
16
5GJ–15415–00
17
5GJ–15486–00
18
3KJ–15481–00
19
5GJ–15316–00
20
5GJ–15337–00
COVER, GENERATOR 1 1
GROMMET 1 1
BOLT 1 1 1
DAMPER, ENGINE MOUNT 1 1 1
DAMPER 4 1 1
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