YAMAHA XP500R PARTS CATALOGUE 03

XP500

(5GJ9)

EUROPE

XP500R

(5GJA)

AUSTRALIA

1B5GJ−300E1

XP500/XP500R

PARTS CATALOGUE

E2002 by Yamaha Motor Co., Ltd.

1st Edition, Oct. 2002

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

XP500(5GJ9),XP500R(5GJA)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5−83310−60 FRONT FLASHER LIGHT ASSY 2

115−83311−60 .BULB (6V−18W) 1

1M1−83309−60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4−24110−00−X5 FUEL TANK COMP. 1 MXR

3J1−24240−10 .GRAPHIC, FUEL TANK 1 FOR MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

MODEL LABEL

5GJ9

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross−refer the “model code − production code No.” in the catalogue to the “model code − production code No. “indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

xxxx – xxx

(3) Model Label Affixing Location

a: Model Type Code

b: Production Code No.

c: Colouring Type

4TW1–010

(4) Model Code − Production Code Number of Model Listed in This Parts Catalog

Model

Code

5GJ9

5GJA 010 AUSTRALIA

Production

Code No.

010 AUSTRIA

020 BELGIUM

030

040 DENMARK

070 ENGLAND

080 GREECE

090 ITALY

100 HOLLAND

110 PORTUGAL

120 SWEDEN

130

Country

(destination)

SWITZERLAND

SOUTH AFRICA

Model

Code

Production

Code No.

(destination)

Country

(5) Coloring Information

Model

Code

5GJ9

5GJA

5GJ9

Colouring type

code

A 0865

B 0755 SILVER 1 S1

C 0781

D 0779 DULL RED METALLIC D DRMD

Colour

code

Colour Name

DARK PURPLISH BLUE

METALLIC L

VERY DARK BLUE

METALLIC A

Abbrevi-

ation

DPBML

VDBMA

ENGINE

CYLINDER B2.........................................

CRANKSHAFT. PISTON B3..............................

VALVE B5.............................................

CAMSHAFT. CHAIN B7.................................

WATER PUMP B8......................................

RADIATOR. HOSE B9...................................

OIL PUMP B11..........................................

INTAKE B12............................................

CARBURETOR B14.....................................

EXHAUST C2..........................................

CRANKCASE C4.......................................

CRANKCASE COVER 1 C5..............................

CRANKCASE COVER 2 C6..............................

STARTER C8..........................................

CLUTCH C9...........................................

CLUTCH 2 C10.........................................

TRANSMISSION C12....................................

SUB TRANSMISSION C13................................

CHASSIS

FRAME C15............................................

FENDER D3...........................................

SIDE COVER D4.......................................

REAR ARM. SUSPENSION D7...........................

STEERING D8.........................................

FRONT FORK D9......................................

FUEL TANK D11........................................

SEAT D12..............................................

SEAT 2 D14............................................

CONTENTS

FRONT WHEEL E2.....................................

FRONT BRAKE CALIPER E3............................

REAR WHEEL E4......................................

REAR BRAKE CALIPER E5.............................

STEERING HANDLE. CABLE E6.........................

FRONT MASTER CYLINDER E7.........................

STAND. FOOTREST E9.................................

STAND.FOOTREST 2 E11................................

LEG SHIELD E13........................................

WINDSHIELD E15.......................................

GENERATOR F3.......................................

FLASHER LIGHT F4....................................

METER F5............................................

HEADLIGHT F6........................................

TAILLIGHT F7.........................................

HANDLE SWITCH. LEVER F8...........................

ELECTRICAL 1 F9.....................................

ELECTRICAL 2 F11.....................................

INDEX

NUMERICAL INDEX M1.................................

FIG. 1 CYLINDER

REF. NO.

10 90179−09489 NUT 2 2

11 90110−06021 BOLT, HEXAGON SOCKET HEAD 2 2

12 95027−06085 BOLT, FLANGE 1 1

13 94701−00353 PLUG, SPARK (NGK CR7E) 2 2

14 5GJ−11181−00 GASKET, CYLINDER HEAD 1 1 1

15 5GJ−11190−00 COVER, CYLINDER HEAD 1 1 1

PART NO. DESCRIPTION REMARKS

1 5GJ−11101−00 CYLINDER HEAD ASSY 1 1

2 95027−08012 .BOLT, FLANGE 1 1

3 90430−08119 .GASKET 1 1

4 95617−08620 BOLT, STUD 4 4

5 90116−06475 BOLT, STUD 4 4

6 90116−09584 BOLT, STUD 6 6

7 93612−16254 PIN, DOWEL 2 2

8 90201−090P4 WASHER, PLATE 6 6

9 90179−09612 NUT 4 4

5GJ9

5GJA

16 5GJ−11166−00 PIPE, BREATHER 1 1 1

17 90467−13071 CLIP 1 1

18 90467−16181 CLIP 1 1

19 5GJ−11193−00 GASKET, HEAD COVER 1 1 1

20 5GJ−11195−00 GASKET 2 2

21 99530−10116 PIN, DOWEL 2 2

22 91317−06035 BOLT 10 10

23 5GJ−11311−00 CYLINDER 1 1 1

24 4BR−14251−00 NIPPLE 1 1

25 5GJ−11351−00 GASKET, CYLINDER 1 1

26 93612−16254 PIN, DOWEL 2 2

27 46X−83591−00 THERMO UNIT 1 1

FIG. 2 CRANKSHAFT. PISTON

REF. NO.

PART NO. DESCRIPTION REMARKS

1 5GJ−W1141−00 CRANK 1 1 1

2 5GJ−11416−00 PLANE BEARING, CRANKSHAFT 1 1 1 UR BLUE

5GJ−11416−10 PLANE BEARING, CRANKSHAFT 1 1 1 UR BLACK

5GJ−11416−20 PLANE BEARING, CRANKSHAFT 1 1 1 UR RED

5GJ−11416−30 PLANE BEARING, CRANKSHAFT 1 1 1 UR GREEN

5GJ−11416−40 PLANE BEARING, CRANKSHAFT 1 1 1 UR YELLOW

5GJ−11416−A0 PLANE BEARING, CRANKSHAFT 1 1 1 UR WHITE

3 5GJ−11417−00 PLANE BEARING, CRANKSHAFT 2 1 1 UR BLUE

5GJ−11417−10 PLANE BEARING, CRANKSHAFT 2 1 1 UR BLACK

5GJ−11417−20 PLANE BEARING, CRANKSHAFT 2 1 1 UR RED

5GJ−11417−30 PLANE BEARING, CRANKSHAFT 2 1 1 UR GREEN

5GJ−11417−40 PLANE BEARING, CRANKSHAFT 2 1 1 UR YELLOW

5GJ−11417−A0 PLANE BEARING, CRANKSHAFT 2 1 1 UR WHITE

4 5GJ−11631−01 PISTON (STD) 2 2

5 5GJ−11603−00 PISTON RING SET (STD) 1 1

5GJ9

5GJA

6 5EB−11633−00 PIN, PISTON 2 2

7 93450−17129 CIRCLIP 4 4

8 5GJ−11650−01 CONNECTING ROD ASSY 2 2

9 5GJ−11654−00 .BOLT, CONNECTING ROD 2 2

10 90179−07652 .NUT 2 2

11 5GJ−11656−00 PLANE BEARING, CONNECTING ROD 4 4 UR BLUE

5GJ−11656−10 PLANE BEARING, CONNECTING ROD 4 4 UR BLACK

5GJ−11656−20 PLANE BEARING, CONNECTING ROD 4 4 UR RED

5GJ−11656−30 PLANE BEARING, CONNECTING ROD 4 4 UR GREEN

12 5GJ−11642−10−A0 PISTON 2 (STD) 1 1

13 5GJ−11455−10 SHAFT 1 1 1

14 93450−16068 CIRCLIP 2 2

FIG. 2 CRANKSHAFT. PISTON

REF. NO.

15 5GJ−11660−11 CONNECTING ROD ASSY 1 1

16 4X7−11654−01 .BOLT, CONNECTING ROD 2 2

17 90179−09379 .NUT 2 2

18 5GJ−11656−00 PLANE BEARING, CONNECTING ROD 2 2 UR BLUE

19 5GJ−11312−00 SLEEVE, CYLINDER 1 1

20 90111−10002 BOLT 4 4

21 93608−60001 PIN, DOWEL 2 2

22 90179−18002 NUT 1 1

23 90387−18001 COLLAR 1 1

24 90280−05013 KEY, WOODRUFF 1 1

25 93306−90602 BEARING 1 1

26 93101−30001 OIL SEAL 1 1

PART NO. DESCRIPTION REMARKS

5GJ−11656−10 PLANE BEARING, CONNECTING ROD 2 2 UR BLACK

5GJ−11656−20 PLANE BEARING, CONNECTING ROD 2 2 UR RED

5GJ−11656−30 PLANE BEARING, CONNECTING ROD 2 2 UR GREEN

5GJ9

5GJA

27 93102−44008 OIL SEAL 1 1

FIG. 3 VALVE

REF. NO.

PART NO. DESCRIPTION REMARKS

1 5GJ−12111−00 VALVE, INTAKE 4 4

2 5GJ−12121−01 VALVE, EXHAUST 4 4

3 5EB−12126−00 SEAT, VALVE SPRING 2 8 8

4 4GY−12113−00 SPRING, VALVE INNER 8 8

5 5EB−12127−00 RETAINER, VALVE SPRING 8 8

6 1HX−12118−00 COTTER, VALVE 16 16

7 4TV−12119−00 SEAL, VALVE STEM 8 8

8 1HX−12168−00 PAD, ADJUSTING 2 (1.20) 8 8 UR

1HX−12168−20 PAD, ADJUSTING 2 (1.25) 8 8 UR

1HX−12168−40 PAD, ADJUSTING 2 (1.30) 8 8 UR

1HX−12168−60 PAD, ADJUSTING 2 (1.35) 8 8 UR

1HX−12168−80 PAD, ADJUSTING 2 (1.40) 8 8 UR

1HX−12168−A0 PAD, ADJUSTING 2 (1.45) 8 8 UR

1HX−12168−F0 PAD, ADJUSTING 2 (1.50) 8 8 UR

1HX−12168−H1 PAD, ADJUSTING 2 (1.55) 8 8 UR

5GJ9

5GJA

1HX−12168−K1 PAD, ADJUSTING 2 (1.60) 8 8 UR

1HX−12168−M1 PAD, ADJUSTING 2 (1.65) 8 8 UR

1HX−12168−R1 PAD, ADJUSTING 2 (1.70) 8 8 UR

1HX−12168−U1 PAD, ADJUSTING 2 (1.75) 8 8 UR

1HX−12168−W1 PAD, ADJUSTING 2 (1.80) 8 8 UR

1HX−12168−Y1 PAD, ADJUSTING 2 (1.85) 8 8 UR

1HX−12169−11 PAD, ADJUSTING 2 (1.90) 8 8 UR

1HX−12169−31 PAD, ADJUSTING 2 (1.95) 8 8 UR

1HX−12169−50 PAD, ADJUSTING 2 (2.00) 8 8 UR

1HX−12169−70 PAD, ADJUSTING 2 (2.05) 8 8 UR

1HX−12169−90 PAD, ADJUSTING 2 (2.10) 8 8 UR

1HX−12169−E0 PAD, ADJUSTING 2 (2.15) 8 8 UR

FIG. 3 VALVE

REF. NO.

PART NO. DESCRIPTION REMARKS

8 1HX−12169−G0 PAD, ADJUSTING 2 (2.20) 8 8 UR

1HX−12169−J0 PAD, ADJUSTING 2 (2.25) 8 8 UR

1HX−12169−L0 PAD, ADJUSTING 2 (2.30) 8 8 UR

1HX−12169−N0 PAD, ADJUSTING 2 (2.35) 8 8 UR

1HX−12169−T0 PAD, ADJUSTING 2 (2.40) 8 8 UR

9 5EB−12153−20 LIFTER, VALVE 8 8 UR BLUE

5EB−12153−09 LIFTER, VALVE 8 8 UR GREEN

5GJ9

5GJA

FIG. 4 CAMSHAFT. CHAIN

REF. NO.

10 90119−06020 BOLT, WITH WASHER 2 2

PART NO. DESCRIPTION REMARKS

1 5GJ−12170−00 CAMSHAFT ASSY 1 1 1

2 5GJ−12180−00 CAMSHAFT ASSY 2 1 1

3 94581−89132 CHAIN 1 1

4 5BE−12241−00 GUIDE, STOPPER 2 1 1

5 5GJ−12210−10 TENSIONER ASSY, CAM CHAIN 1 1

6 4FM−12213−00 GASKET, TENSIONER CASE 1 1

7 91317−06020 BOLT 2 2

8 5GJ−12251−00 DAMPER, CHAIN 1 1 1

9 5GJ−12252−00 DAMPER, CHAIN 2 1 1

5GJ9

5GJA

FIG. 5 WATER PUMP

REF. NO.

10 99009−12400 .CIRCLIP 1 1

11 93210−33133 O−RING 1 1

12 97027−06030 BOLT 2 2

13 92907−06600 WASHER, PLATE 2 2

14 5GJ−12481−00 PIPE 1 1 1

15 5GJ−12482−00 PIPE 2 1 1

PART NO. DESCRIPTION REMARKS

1 5GJ−12420−01 WATER PUMP ASSY 1 1

2 5GJ−12421−00 .HOUSING, WATER PUMP 1 1

3 93306−00106 .BEARING 1 1

4 93102−12442 .OIL SEAL 1 1

511H−12438−10 .SEAL, MECHANICAL 1 1

6 5GJ−12450−00 .IMPELLER SHAFT ASSY 1 1

7 5GJ−12422−01 .COVER, HOUSING 1 1

8 1WG−12439−00 .O−RING 1 1

9 91317−06020 .BOLT 2 2

5GJ9

5GJA

16 93210−21190 O−RING 3 3

17 97027−06016 BOLT 2 2

18 92907−06600 WASHER, PLATE 2 2

FIG. 6 RADIATOR. HOSE

REF. NO.

10 5GJ−12620−00 .AIR SHROUD ASSY 1 1

11 5GJ−12611−00 .FAN 1 1

12 5GJ−12675−00 .BOLT, BLOWER HOLDING 3 3

13 95702−05500 .NUT, FLANGE 4 4

14 5GJ−12467−00 COVER, RADIATOR 1 1

15 5GJ−12485−00 PIPE 5 1 1

PART NO. DESCRIPTION REMARKS

1 5GJ−12483−00 PIPE 3 1 1

2 90450−32015 HOSE CLAMP ASSY 8 8

3 46X−12410−00 THERMOSTAT ASSY 1 1

4 5GJ−12413−10 COVER, THERMOSTAT 1 1

5 95027−06025 BOLT, FLANGE 2 2

6 5GJ−12484−00 PIPE 4 1 1

7 95807−06010 BOLT, FLANGE 2 2

8 5GJ−12461−00 RADIATOR ASSY 1 1

9 5GJ−12405−01 BLOWER ASSY 1 1

5GJ9

5GJA

16 5GJ−12476−00 PIPE 6 1 1

17 5GJ−12477−00 PIPE 7 1 1

18 4JH−12462−00 CAP, RADIATOR 1 1

19 5GJ−12591−00 SUPT, FILLER NECK 1 1

20 95807−06012 BOLT, FLANGE 1 1

21 5GJ−1243A−00 HOSE 1 1 1

22 5GJ−1243E−00 HOSE 2 1 1

23 90467−15141 CLIP 4 4

24 5GJ−1243F−00 HOSE,3 1 1

25 90467−10035 CLIP 10 10

26 90467−09120 CLIP 1 1

27 90467−12053 CLIP 3 3

FIG. 6 RADIATOR. HOSE

REF. NO.

28 5GJ−1244G−00 HOSE, 4 1 1

29 5AH−1240G−00 THERMOSTAT 1 1

30 5GJ−12491−00 CLAMP 1 1 1

31 5GJ−12588−10 HOSE 5 1 1

32 5GJ−12589−10 HOSE 6 1 1

33 5GJ−12551−00 HOSE 7 1 1

34 90464−10M59 CLAMP 1 1

35 5GJ−12552−10 HOSE 8 1 1

36 5GJ−12576−10 HOSE 1 1 1

37 90413−08012 WAY 3 1 1

38 90464−12238 CLAMP 2 2

39 90480−16301 GROMMET 3 3

40 90387−0714B COLLAR 2 2

41 95807−06030 BOLT, FLANGE 2 2

42 5GH−82560−00 THERMO SWITCH ASSY 1 1

PART NO. DESCRIPTION REMARKS

5GJ9

5GJA

B10

43 5GJ−82560−00 THERMO SWITCH ASSY 1 1

FIG. 7 OIL PUMP

REF. NO.

10 5GJ−13410−00 STRAINER HOUSING ASSY 1 1

11 93210−14579 O−RING 1 1

12 90110−06004 BOLT, HEXAGON SOCKET HEAD 2 2

13 22F−13411−01 STRAINER, OIL 1 1

14 3LD−13113−00 SEAT, CHECK BALL 1 1

15 93505−08030 BALL 1 1

PART NO. DESCRIPTION REMARKS

1 5GJ−13300−00 OIL PUMP ASSY 1 1

2 92017−06050 BOLT, BUTTON HEAD 3 3

3 5GJ−13161−00 PIPE, DELIVERY 1 1 1

4 93210−06422 O−RING 1 1

5 90110−06004 BOLT, HEXAGON SOCKET HEAD 1 1

6 5GJ−13475−00 GASKET 2 2

7 94580−25058 CHAIN (DID25 58L) 1 1

8 5GJ−13405−00 OIL PIPE COMP. 1 1 1

9 93210−09525 O−RING 2 2

5GJ9

5GJA

B11

16 90501−104F9 SPRING, COMPRESSION 1 1

17 5GJ−13470−10 OIL COOLER ASSY 1 1

18 4JH−13473−00 .O−RING 1 1

19 90401−20170 BOLT, UNION 1 1

20 5DM−13440−00 ELEMENT ASSY, OIL CLEANER 1 1

21 4G0−13490−01 RELIEF VALVE ASSY 1 1

22 93210−10096 O−RING 1 1

FIG. 8 INTAKE

REF. NO.

10 5GJ−14463−00 JOINT, AIR CLEANER 2 1 1

11 97707−50520 SCREW, TAPPING 5 5

12 90465−08371 CLAMP 1 1

13 90480−12497 GROMMET 2 2

14 90387−067V1 COLLAR 2 2

15 90460−56071 CLAMP, HOSE 2 2

PART NO. DESCRIPTION REMARKS

1 5GJ−13586−01 JOINT, CARBURETOR 1 1 1

2 5GJ−13596−00 JOINT, CARBURETOR 2 1 1

3 93210−32738 O−RING 2 2

4 91317−06020 BOLT 4 4

5 5GJ−13575−00 BAND 2 2

6 5GJ−14431−00 SILENCER, INTAKE 1 1 1

7 5GJ−14453−00 JOINT, AIR CLEANER 1 1 1

8 1JK−14462−00 SEAL 1 1

9 5GJ−14432−00 SILENCER, INNER 1 1

5GJ9

5GJA

B12

16 95807−06020 BOLT, FLANGE 2 2

17 5GJ−14411−00 CASE, AIR CLEANER 1 1 1

18 5GJ−1440F−00 JOINT, AIR FILTER 1 1 1

19 5GJ−1440G−00 JOINT, AIR FILTER 2 1 1

20 5GJ−1441A−00 COVER, CLEANER CASE 1 1 1

21 4KN−14452−00 SEAL 1 1

22 97707−50520 SCREW, TAPPING 10 10

23 4BH−14451−00 ELEMENT, AIR CLEANER 1 1

24 5GJ−14412−00 CAP, CLEANER CASE 1 1 1

25 5GJ−14437−00 DUCT 1 1

26 3KJ−14452−30 SEAL 1 1

27 90480−12497 GROMMET 3 3

FIG. 8 INTAKE

REF. NO.

28 90387−067V1 COLLAR 3 3

29 59V−14457−00 SEAL 1 1

30 90467−22080 CLIP 1 1

31 90460−56071 CLAMP, HOSE 2 2

32 95807−06020 BOLT, FLANGE 3 3

PART NO. DESCRIPTION REMARKS

5GJ9

5GJA

B13

FIG. 9 CARBURETOR

REF. NO.

10 1NT−14142−22 ..JET, PILOT (# 22.5) 1 1

11 5GJ−1414N−30 ..NOZZLE, MAIN 1 1

12 620−1423A−71 ..JET,MAIN(#102.5) 1 1

13 137−14153−00 ..WASHER, MAIN JET 1 1

14 5GJ−24411−00 ..DIAPHRAGM 1 1

15 4VR−14933−00 ..SPRING, DIAPHRAGM 1 1

PART NO. DESCRIPTION REMARKS

1 5GJ−14900−20 CARBURETOR ASSY 1 1

2 5GJ−14901−20 .CARBURETOR ASSY 1 1 1

3 5GJ−14902−20 .CARBURETOR ASSY 2 1 1

4 5GJ−14105−00 ..PILOT SCREW SET 1 1

5 5GJ−1490J−00 ..NEEDLE SET 1 1

6 5GJ−14993−00 ..PLUNGER, STARTER 1 1

7 4HM−14107−20 ..NEEDLE VALVE SET 1 1

8 22F−14991−00 ..CAP 1 1

9 3G2−14231−17 ..JET, POWER (# 85) 1 1

5GJ9

5GJA

B14

16 5GJ−14147−00 ..O−RING 1 1

17 537−14186−00 ..PIN, FLOAT 1 1

18 4G0−14985−00 ..FLOAT 1 1

19 98507−04006 ..SCREW, PAN HEAD 1 1

20 3UH−14945−00 ..PLATE 1 1

21 5AP−14280−00 ..COVER, CARBURETOR 1 1

22 98507−04014 ..SCREW, PAN HEAD 2 2

23 92907−04100 ..WASHER, SPRING 2 2

24 98507−05008 ..SCREW, PAN HEAD 5 5

25 5GJ−14945−00 ..PLATE 1 1

26 5EL−1490H−00 ..DIAPHRAGM SET 5 1 1

27 98507−04012 ..SCREW, PAN HEAD 4 4

FIG. 9 CARBURETOR

REF. NO.

28 92907−04100 ..WASHER, SPRING 4 4

29 12R−14191−00 ..PLUG, DRAIN 1 1

30 5GJ−14103−00 .THROTTLE SCREW SET 1 1

31 822−14147−00 .O−RING 4 4

32 1WG−14251−00 .NIPPLE 1 1

33 36Y−14147−00 .O−RING 4 4

34 5GJ−14919−00 .CLIP 1 1

35 4WM−14565−00 .SCREW 2 2

36 4XY−85885−00 .THROTTLE SENSOR ASSY 1 1

37 5GJ−14389−00 .NIPPLE ASSY 1 1

38 5GJ−14197−00 .PIPE 1 1

39 5GJ−14197−30 .PIPE 1 1

40 3H3−24376−00 .PIPE, JOINT 1 1 1

41 5GJ−14149−00 .PIPE 1 1

42 5GJ−14348−00 .PIPE 1 1 1

PART NO. DESCRIPTION REMARKS

5GJ9

5GJA

B15

43 5GJ−14349−00 .PIPE 1 1

44 14X−14937−00 .CLIP 2 2

45 1WG−14922−00 .SCREW, THROTTLE 1 1

46 1HX−14133−00 .SPRING, THROTTLE STOP 1 1

47 620−14212−00 .SPRING, PILOT ADJUSTING 1 1

FIG. 10 EXHAUST

REF. NO.

10 4BD−14766−00 WASHER, PROTECTOR 8 8

11 98980−06010 SCREW, BIND 3 3

12 5GJ−1465R−01 PLATE, PROTECTOR 1 1

13 5GJ−1465T−00 PLATE, PROTECTOR 1 1

14 5GJ−14799−01 CAP 1 1

15 90111−06020 BOLT 1 1

PART NO. DESCRIPTION REMARKS

1 5GJ−14710−00 MUFFLER ASSY 1 1 1

2 4BR−14613−00 GASKET, EXHAUST PIPE 2 2

3 95607−08200 NUT, SELF−LOCKING 4 4

4 36Y−27424−00 DAMPER, FOOTREST 2 1 1

5 90387−10636 COLLAR 1 1

6 90201−10669 WASHER, PLATE 1 1

7 95807−10040 BOLT, FLANGE 1 1

8 90176−10075 NUT, CROWN 1 1

9 5GJ−14629−00 STAY, PROTECTOR 1 1

5GJ9

5GJA

16 90111−06015 BOLT 2 2

17 91380−06016 BOLT 5 5

18 92990−06200 WASHER, PLAIN 5 5

19 90480−10332 GROMMET 2 2

20 5GJ−14871−00 PIPE 1 1 1

21 5GJ−14815−00 GASKET 2 2

22 95707−06500 NUT, FLANGE 4 4

23 5GJ−14873−01 PIPE 3 2 2

24 90467−19065 CLIP 4 4

25 5GJ−14808−00 REED VALVE ASSY 1 1

26 91317−06010 BOLT 3 3

27 5GJ−14875−00 PIPE 5 1 1

FIG. 10 EXHAUST

REF. NO.

28 90467−19160 CLIP 2 2

29 1TA−14840−00 AIR CUT VALVE ASS’Y 1 1

30 90462−20188 CLAMP 1 1

31 98507−06014 SCREW, PAN HEAD 1 1

32 92907−06600 WASHER, PLATE 1 1

33 5GJ−13542−00 HOSE, VACUUM SENSING 1 1 1

34 90467−07138 CLIP 1 1

35 90467−08092 CLIP 1 1

36 5GJ−14876−00 PIPE 6 1 1

37 90467−24096 CLIP 2 2

PART NO. DESCRIPTION REMARKS

5GJ9

5GJA

FIG. 11 CRANKCASE

REF. NO.

10 93210−22382 O−RING 1 1

11 90110−08004 BOLT, HEXAGON SOCKET HEAD 1 1

12 90430−08119 GASKET 1 1

PART NO. DESCRIPTION REMARKS

1 5GJ−15100−00 CRANKCASE ASSY 1 1

2 99530−10114 .PIN, DOWEL 2 2

3 95027−06035 BOLT, FLANGE 5 5

4 95027−06050 BOLT, FLANGE 8 8

5 95027−08110 BOLT, FLANGE 8 8

6 5GJ−15481−00 BOLT 1 1 1

7 214−11198−01 GASKET 1 1

8 93210−48364 O−RING 1 1

9 4H7−15189−00 PLUG 1 1

5GJ9

5GJA

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