YAMAHA XF50E User Manual

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OWNER’S MANUAL
XF50E
15P-F8199-E0
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INTRODUCTION
Welcome to the Yamaha world of motorcycling!
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Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XF50E. The owner’s manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION
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Particularly important information is distinguished in this manual by the following notations:
Q
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
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cC
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NOTE:
NOTE:
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This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
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subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
Failure to follow WARNING instructions could result in severe injury or death to the scooter operator, a bystander, or a person inspecting or repairing the scooter.
A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.
A NOTE provides key information to make procedures easier or clearer.
current product information available at the time of printing, there may be minor discrepancies between your scooter
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and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
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PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.
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*Product and specifications are subject to change without notice.
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IMPORTANT MANUAL INFORMATION
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EAUT1390
XF50E
OWNER’S MANUAL
©2007 by Yamaha Motor Taiwan Co., Ltd.
1st edition, July 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Taiwan Co., Ltd.
is expressly prohibited.
Printed in Taiwan.
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TABLE OF CONTENTS
EAU10210
SAFETY INFORMATION ...................1-1
Further safe-riding points ............... 1-4
DESCRIPTION................................... 2-1
1
Left view ......................................... 2-1
Right view .......................................2-2
Controls and instruments ............... 2-3
2
INSTRUMENT AND CONTROL FUNC-
3
TIONS ................................................ 3-1
Main switch/steering lock ............... 3-1
Keyhole cover .................................3-2
4
Indicator and warning lights ........... 3-2
Speedometer unit ...........................3-4
5
Fuel gauge ...................................... 3-4
Handlebar switches ........................ 3-5
Front brake lever ............................. 3-6
6
Rear brake lever ............................. 3-6
Fuel tank cap .................................. 3-6
Fuel ................................................. 3-7
7
Catalytic converter .......................... 3-8
Kickstarter ....................................... 3-8
8
Seat ................................................ 3-9
Luggage hook ................................. 3-9
Helmet holder ................................. 3-9
9
Storage compartment ...................3-10
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT RIDING
POINTS .............................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-3
PERIODIC MAINTENANCE AND MINOR
REPAIR ..............................................6-1
Periodic maintenance and lubrication
chart ............................................ 6-2
Removing and installing panels ..... 6-5
Checking the spark plug ................. 6-6
Engine oil and oil strainer ............... 6-7
Final transmission oil ...................... 6-9
Coolant ......................................... 6-10
Replacing the air filter element ..... 6-12
Checking the throttle cable free
play ............................................ 6-12
Valve clearance ............................ 6-12
Tires .............................................. 6-13
Cast wheels ..................................6-15
Adjusting the brake lever free
play ............................................ 6-15
Adjusting the rear brake lever free
play ............................................ 6-16
Checking the front and rear brake
shoes ......................................... 6-16
Checking and lubricating the throttle
grip and cable............................ 6-17
Lubricating the front and rear brake
levers ......................................... 6-17
Checking and lubricating the
centerstand ............................... 6-18
Checking the front fork ................. 6-18
Checking the steering ................... 6-19
Checking the wheel bearings .......6-19
Battery .......................................... 6-20
Replacing the fuse ........................ 6-21
Replacing the headlight bulb ........ 6-22
Replacing the tail/brake light bulb 6-23 Replacing a turn signal light bulb . 6-24
Troubleshooting ............................ 6-24
Troubleshooting charts .................6-25
SCOOTER CARE AND STORAGE ...7-1
Care ................................................7-1
Storage ........................................... 7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION ............ 9-1
Identification numbers ....................9-1
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TABLE OF CONTENTS
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Safety information<IXE>
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SAFETY INFORMATION
SAFETY INFORMATION
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EAU10220
SCOOTERS ARE SINGLE TRACK VE­HICLES. THEIR SAFE USE AND OP­ERATION ARE DEPENDENT UPON
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THE USE OF PROPER RIDING TECH­NIQUES AS WELL AS THE EXPER­TISE OF THE OPERATOR. EVERY
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OPERATOR SHOULD KNOW THE FOL­LOWING REQUIREMENTS BEFORE
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RIDING THIS SCOOTER. HE OR SHE SHOULD:
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8 OBTAIN THOROUGH INSTRUC-
TIONS FROM A COMPETENT
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SOURCE ON ALL ASPECTS OF SCOOTER OPERATION.
8 OBSERVE THE WARNINGS AND
MAINTENANCE REQUIRE­MENTS IN THE OWNER’S MANUAL.
8 OBTAIN QUALIFIED TRAINING IN
SAFE AND PROPER RIDING TECHNIQUES.
8 OBTAIN PROFESSIONAL TECH-
NICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL AND/ OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
EAU10261
Safe riding
8 Always make pre-operation checks.
Careful checks may help prevent an accident.
8 This scooter is designed to carry
the operator and passenger.
8 The failure of motorists to detect
and recognize scooters in traffic is the predominating cause of auto­mobile/scooter accidents. Many accidents have been caused by an automobile driver who did not see the scooter. Making yourself con­spicuous appears to be very effec­tive in reducing the chance of this type of accident.
Therefore:
9 Wear a brightly colored jacket. 9 Use extra caution when ap-
proaching and passing through intersections, since intersec­tions are the most likely places for scooter accidents to occur.
9 Ride where other motorists can
see you. Avoid riding in another motorist’s blind spot.
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8 Many accidents involve inexperi-
enced operators. In fact, many op­erators who have been involved in accidents do not even have a cur­rent driver’s license. 9 Make sure that you are quali-
fied and that you only lend your scooter to other qualified operators.
9 Know your skills and limits.
Staying within your limits may help you to avoid an accident.
9 We recommend that you
practice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its controls.
8 Many accidents have been caused
by error of the scooter operator. A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). 9 Always obey the speed limit
and never travel faster than warranted by road and traffic conditions.
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SAFETY INFORMATION
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9 Always signal before turning or
changing lanes. Make sure that other motorists can see you.
8 The posture of the operator and
passenger is important for proper control. 9 The operator should keep both
hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter.
9 The passenger should always
hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger foot­rests.
9 Never carry a passenger unless
he or she can firmly place both feet on the passenger foot­rests.
8 Never ride under the influence of
alcohol or other drugs.
8 This scooter is designed for on-road
use only. It is not suitable for off­road use.
Protective apparel
The majority of fatalities from scooter
accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.
8 Always wear an approved helmet. 8 Wear a face shield or goggles. Wind
in your unprotected eyes could con­tribute to an impairment of vision which could delay seeing a hazard.
8 The use of a jacket, substantial
shoes, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.
8 Never wear loose-fitting clothes,
otherwise they could catch on the control levers or wheels and cause injury or an accident.
8 Never touch the engine or exhaust
system during or after operation. They become very hot and can cause burns. Always wear protec­tive clothing that covers your legs, ankles, and feet.
8 Passengers should also observe
the above precautions.
Modifications
Modifications made to this scooter not approved by Yamaha, or the removal of
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original equipment, may render the scooter unsafe for use and may cause severe personal injury. Modifications may also make your scooter illegal to use.
Loading and accessories
Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accesso­ries to your scooter. Use extra care when riding a scooter that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your scooter:
Loading The total weight of the operator, passen­ger, accessories and cargo must not exceed the maximum load limit.
Maximum load:
177 kg (390 lb)
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SAFETY INFORMATION
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When loading within this weight limit, keep the following in mind:
8 Cargo and accessory weight should
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be kept as low and close to the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability.
8 Shifting weights can create a sud-
den imbalance. Make sure that ac­cessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints frequently.
8 Never attach any large or heavy
items to the handlebar, front fork, or front fender. Such items can cre­ate unstable handling or a slow steering response.
Accessories Genuine Yamaha accessories have been specifically designed for use on this scooter. Since Yamaha cannot test all other accessories that may be avail­able, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use
extreme caution when selecting and in­stalling any accessories. Keep the following guidelines in mind, as well as those provided under “Load­ing” when mounting accessories.
8 Never install accessories or carry
cargo that would impair the perfor­mance of your scooter. Carefully inspect the accessory before us­ing it to make sure that it does not in any way reduce ground clear­ance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors. 9 Accessories fitted to the
handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
9 Bulky or large accessories may
seriously affect the stability of the scooter due to aerodynamic effects. Wind may attempt to
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lift the scooter, or the scooter may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.
9 Certain accessories can
displace the operator from his or her normal riding position. This improper position limits the freedom of movement of the operator and may limit control ability, therefore, such accessories are not recom­mended.
8 Use caution when adding electrical
accessories. If electrical accesso­ries exceed the capacity of the scooter’s electrical system an elec­tric failure could result, which could cause a dangerous loss of lights or engine power.
Gasoline and exhaust gas
8 GASOLINE IS HIGHLY FLAM-
MABLE: 9 Always turn the engine off
when refueling.
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Safe-riding points<IXE>
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SAFETY INFORMATION
EAU10220
9 Take care not to spill any
gasoline on the engine or exhaust system when refueling.
9 Never refuel while smoking or
in the vicinity of an open flame.
8 Never start the engine or let it run
for any length of time in a closed area. The exhaust fumes are poi­sonous and may cause loss of con­sciousness and death within a short time. Always operate your scooter in an area that has adequate ventilation.
8 Always turn the engine off before
leaving the scooter unattended and remove the key from the main switch. When parking the scooter, note the following: 9 The engine and exhaust
system may be hot, therefore, park the scooter in a place where pedestrians or children are not likely to touch these hot areas.
9 Do not park the scooter on a
slope or soft ground, otherwise it may fall over.
9 Do not park the scooter near a
flammable source (e.g., a
kerosene heater, or near an open flame), otherwise it could catch fire.
8 If you should swallow any gasoline,
inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or cloth­ing, immediately wash the affected area with soap and water and change your clothes.
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EAUT2030
Further safe-riding points
8 Make sure to signal clearly when
making turns.
8 Braking can be extremely difficult
on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stop­ping on a wet surface.
8 Slow down as you approach a cor-
ner or turn. Once you have com­pleted a turn, accelerate slowly.
8 Be careful when passing parked
cars. A driver might not see you and open a door in your path.
8 Railroad crossings, streetcar rails,
iron plates on road construction sites, and manhole covers become extremely slippery when wet. Slow down and cross them with caution. Keep the scooter upright, otherwise it could slide out from under you.
8 The brake lining could get wet when
you wash the scooter. After wash­ing the scooter, check the brakes before riding.
8 Always wear a helmet, gloves, trou-
sers (tapered around the cuff and ankle so they do not flap), and a
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SAFETY INFORMATION
bright colored jacket.
8 Do not carry too much luggage on
the scooter. An overloaded scooter
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is unstable.
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SAFETY INFORMATION
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Part locations<IXE>
DESCRIPTION
DESCRIPTION
Left view
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EAU10410
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1. Front turn signal light (page 6-24)
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2. Fuel tank cap (page 3-6)
3. Luggage hook (page 3-9)
4. Helmet holder (page 3-9)
5. Battery (page 6-20)
6. Storage compartment (page 3-10)
7. Air filter (page 6-12)
8. Rear turn signal light (page 6-24)
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2-1
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Right view
DESCRIPTION
EAU10420
1. Tail/brake light (page 6-23)
2. Seat (page 3-9)
3. Coolant reservoir (page 6-10)
4. Headlight (page 6-22)
5. Spark plug (page 6-6)
6. Centerstand (page 6-18)
7. Muffler (page 3-8)
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2-2
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DESCRIPTION
Controls and instruments
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1. Rear brake lever (page 3-6)
2. Left handlebar switches (page 3-5)
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3. Speedometer unit (page 3-4)
4. Fuel gauge (page 3-4)
5. Right handlebar switch (page 3-5)
6. Front brake lever (page 3-6)
7. Throttle grip (page 6-17)
8. Main switch/steering lock (page 3-1)
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Main switch/steering lock<IXE>
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INSTRUMENT AND CONTROL FUNCTIONS
INSTRUMENT AND CONTROL FUNCTIONS
EAU10460
Main switch/steering lock
ZAUM00**
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
(15P1/15P2)
EAUT2270
ON
All electrical circuits are supplied with power, and the meter lighting and tail­light come on, and the engine can be started. The key cannot be removed.
NOTE:
The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”.
(15P3/15P4)
EAUT2060
ON
All electrical circuits are supplied with power, and the meter lighting, taillight, and license plate light come on, and the engine can be started. The key cannot be removed.
NOTE:
The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”, even if the engine stalls.
EAU10660
OFF
All electrical systems are off. The key can be removed.
LOCK
EAU10680
The steering is locked, and all electri­cal systems are off. The key can be re­moved.
To lock the steering
1
ZAUM00**
1. Push.
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” po-
sition, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
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Indicator and warning lights<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
To unlock the steering
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ZAUM00**
4
1. Turn.
2. Release.
5
Push the key in, and then turn it to “OFF” while still pushing it.
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Never turn the key to “OFF” or “LOCK” while the vehicle is moving,
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otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make
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sure that the vehicle is stopped be­fore turning the key to “OFF” or “LOCK”.
EWA10060
EAUT2120
Keyhole cover
ZAUM00**
To open the keyhole cover
Insert the key bow into the keyhole cover receptacle as shown, and then turn the key to “OPEN” to open the cover.
To close the keyhole cover
Insert the key bow into the keyhole cover receptacle as shown, and then turn the key to “SHUT” to close the cover.
EAU11003
Indicator and warning lights
(15P1/15P2/15P4)
3
1
ZAUM00**
(15P3)
1
30
20
40
50
10
0
ZAUM00**
1. Turn signal indicator light "5"
2. High beam indicator light "&"
3. Engine trouble warning light " "
4. Coolant temperature warning light " "
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Engine trouble warning light<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
EAU11020
Turn signal indicator light “
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5
55
This indicator light flashes when the turn signal switch is pushed to the left or right.
EAU11080
High beam indicator light “
&&
&
&&
This indicator light comes on when the high beam of the headlight is switched on.
Coolant temperature warning light
EAU11440
This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir­cuit.
ECA10020
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Do not operate the engine if it is over­heated.
Engine trouble warning light “
EAUT1930
This warning light flashes when an elec­trical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self-diagno­sis system. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
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Fuel gauge<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
Speedometer unit
(15P1/15P2/15P4)
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9
ZAUM00**
(15P3)
ZAUM00**
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1
30
20
10
0
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The speedometer unit is equipped with a speedometer and an odometer. The speedometer shows the riding speed.
Fuel gauge
(15P1/15P2/15P4)
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The odometer shows the total distance
2
traveled.
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NOTE:
For the U.K.: The odometer units are displayed in miles.
ZAUM00**
(15P3)
2
30
20
40
50
60
ZAUM00**
40
50
10
0
60
1
1. Speedometer
2. Odometer
1. Fuel gauge
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Start switch<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches the red line, refuel as soon as possible.
NOTE:
Do not allow the fuel tank to empty it­self completely.
Handlebar switches
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2
ZAUM00**
1. Dimmer switch "%/&"
2. Turn signal switch "4/6"
3. Horn switch "*"
ZAUM00**
3
1
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Dimmer switch “
%%
%/
%%
&&
&
&&
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Set this switch to “&” for the high beam and to “%” for the low beam.
Turn signal switch “
44
4/
44
66
6
66
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To signal a right-hand turn, push this switch to “6”. To signal a left-hand turn, push this switch to “4”. When re­leased, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.
Horn switch “
**
*
**
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Press this switch to sound the horn.
Start switch “
,,
,
,,
EAUM1131
Push this switch while applying the front or rear brake to crank the engine with the starter.
ECA10050
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See page 5-1 for starting instructions prior to starting the engine.
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1. Start switch ","
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Page 22
Fuel tank cap<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
Front brake lever
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3
4
ZAUM00**
1. Front brake lever
5
The front brake lever is located on the right handlebar grip. To apply the front
6
brake, pull this lever toward the handle­bar grip.
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9
1
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Rear brake lever
1
ZAUM00**
1. Rear brake lever
The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handle­bar grip.
EAUT2280
Fuel tank cap
1
2
ZAUM00**
1. Fuel tank cap lid
2. Fuel tank cap
3. Match marks
To remove the fuel tank cap
Open the lid, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.
To install the fuel tank cap
1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and the match marks aligned.
2. Turn the key counterclockwise to the original position, remove it, and then close the lid.
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Fuel<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
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Make sure that the fuel tank cap is properly installed before riding.
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Fuel
1
ZAUM00**
1. Fuel tank filler tube
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
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Do not overfill the fuel tank, oth-
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erwise it may overflow when the fuel warms up and expands.
●●
Avoid spilling fuel on the hot
●●
engine.
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Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plas­tic parts.
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Recommended fuel:
REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity:
4.5 L (1.19 US gal) (0.99 Imp.gal)
ECA11400
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Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
Your Yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will
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Kickstarter<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
extend spark plug life and reduce main­tenance costs.
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9
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Catalytic converter
This vehicle is equipped with catalytic converters in the exhaust system.
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The exhaust system is hot after op­eration. Make sure that the exhaust system has cooled down before do­ing any maintenance work.
ECA10700
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The following precautions must be observed to prevent a fire hazard or other damages.
●●
Use only unleaded gasoline. The
●●
use of leaded gasoline will cause unrepairable damage to the catalytic converter.
●●
Never park the vehicle near pos-
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sible fire hazards such as grass or other materials that easily burn.
●●
Do not allow the engine to idle
●●
too long.
EAU13680
Kickstarter
1
ZAUM00**
1. Kickstarter
To start the engine, fold out the kickstarter lever, move it down lightly with your foot until the gears engage, and then push it down smoothly but forcefully.
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Page 25
Helmet holder<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
EAU13891
Seat
ZAUM00**
To open the seat
1. Insert the key in the lock, and then turn it as shown.
2. Fold the seat up.
To close the seat
1. Fold the seat down, and then push it down to lock it in place.
2. Remove the key.
NOTE:
Make sure that the seat is properly se­cured before riding.
EAUT2050
Luggage hook
1
ZAUM00**
1. Luggage hook
The luggage hook is located under the seat. (see page 3-9)
EWAT1030
w
●●
Do not exceed the load limit of
●●
1.0 kg (2.2 lb) for the luggage hook.
●●
Do not exceed the maximum
●●
load of 177 kg (390 lb) for the ve­hicle.
EAUT2040
Helmet holder
1
ZAUM00**
1. Helmet holder
The helmet holder is located under the seat.
To secure a helmet to the helmet holder
1. Open the seat. (See page 3-9.)
2. Pull the helmet holder up.
3. Attach the helmet to the helmet holder and then push the helmet holder down.
4. Securely close the seat.
1
2
3
4
5
6
7
8
9
3-9
Page 26
Storage compartment<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
w
Never ride with a helmet attached to the helmet holder, since the helmet
1
may hit objects, causing loss of con­trol and possibly an accident.
2
To release the helmet from the hel­met holder
3
1. Open the seat, pull the helmet
4
5
6
7
8
9
holder up and remove the helmet from the helmet holder, and then push the helmet holder down.
2. Securely close the seat.
EWA10160
EAU14451
Storage compartment
1
ZAUM00**
1. Storage compartment
The storage compartment is located under the seat. (See page 3-9.)
EWA10961
w
●●
Do not exceed the load limit of 5
●●
kg (11 lb) for the storage com­partment.
●●
Do not exceed the maximum
●●
load of 177 kg (390 lb) for the ve­hicle.
partment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the storage compartment.
When storing the owner’s manual or other documents in the storage com-
3-10
Page 27
EAU15580
PRE-OPERATION CHECKS
PRE-OPERATION CHECKS
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
EAU15593
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved.
EWA11150
w
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the vehicle.
1
2
3
4
5
6
7
8
9
4-1
Page 28
Pre-operation check list<IXE>
PRE-OPERATION CHECKS
Pre-operation check list
ITEM CHECKS PAGE
1
Fuel
2
Engine oil
3
Final transmission oil • Check vehicle for oil leakage. 6-9
Coolant
4
5
Front brake
6
Rear brake
7
Throttle grip
8
9
Wheels and tires
Brake levers
• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.
• Check coolant level in reservoir
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.
• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check cable free play.
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
• Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
3-7
6-7
6-10
6-15,6-16
6-16
~
6-17
6-17
6-13
~
6-15
6-1
7
EAU15605
4-2
Page 29
ITEM CHECKS PAGE
Centerstand
Chassis fasteners
Instruments, lights, signals and switches
PRE-OPERATION CHECKS
• Make sure that operation is smooth.
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
• Check operation.
• Correct if necessary.
6-18
-
3-2,3-5
1
2
3
4
5
6
7
8
9
4-3
Page 30
Starting the engine<IXE>
OPERATION AND IMPORTANT RIDING POINTS
OPERATION AND IMPORTANT RIDING POINTS
EAU15942
w
●●
Become thoroughly familiar with
●●
1
2
3
4
5
6
7
8
9
all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand.
●●
Never start the engine or oper-
●●
ate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of con­sciousness and death within a short time. Always make sure that there is adequate ventila­tion.
●●
For safety, always start the en-
●●
gine with the centerstand down.
EAU15980
EWA10870
EAUT2250
Starting the engine
ECA10250
cC
See page 5-3 for engine break-in in­structions prior to operating the ve­hicle for the first time.
1. Turn the key to “ON”.
ECAT1070
cC
The engine trouble warning light and coolant temperature warning light should come on for a few seconds, then go off. If these warning lights do not go off, have a Yamaha dealer check their electrical circuits.
2. Close the throttle completely.
3. Start the engine by pushing the start switch while applying the front or rear brake.
NOTE:
If the engine does not start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre-
serve the battery. Do not crank the en­gine more than 5 seconds on any one attempt. If the engine does not start with the starter motor, try using the kickstarter.
ECA11040
cC
For maximum engine life, never ac­celerate hard when the engine is cold!
5-1
Page 31
Braking<IXE>
OPERATION AND IMPORTANT RIDING POINTS
EAU16760
Starting off
NOTE:
Before starting off, allow the engine to warm up.
1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand.
2. Sit astride the seat, and then ad­just the rear view mirrors.
3. Switch the turn signal on.
4. Check for oncoming traffic, and then slowly turn the throttle grip (on the right) in order to take off.
5. Switch the turn signal off.
EAU16780
Acceleration and deceleration
(b)
(a)
ZAUM00**
The speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in direction (a). To reduce the speed, turn the throttle grip in direction (b).
EAU16792
Braking
1. Close the throttle completely.
2. Apply both front and rear brakes simultaneously while gradually in­creasing the pressure.
EWA10300
w
●●
Avoid braking hard or suddenly
●●
(especially when leaning over to one side), otherwise the scooter may skid or overturn.
●●
Railroad crossings, streetcar
●●
rails, iron plates on road con­struction sites, and manhole covers become extremely slip­pery when wet. Therefore, slow down when approaching such areas and cross them with cau­tion.
●●
Keep in mind that braking on a
●●
wet road is much more difficult.
●●
Ride slowly down a hill, as brak-
●●
ing downhill can be very diffi­cult.
1
2
3
4
5
6
7
8
9
5-2
Page 32
Parking<IXE>
OPERATION AND IMPORTANT RIDING POINTS
Engine break-in
There is never a more important period in the life of your engine than the period
1
between 0 and 1000 km (600 mi). For this reason, you should read the follow­ing material carefully.
2
Since the engine is brand new, do not
3
put an excessive load on it for the first 1000 km (600 mi). The various parts in
4
the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throttle
5
operation or any condition that might result in engine overheating must be
6
avoided.
7
0 ~ 150 km (0 ~ 90 mi)
Avoid prolonged operation above 1/3
8
throttle. After every hour of operation, stop the
9
engine, and then let it cool for five to ten minutes. Vary the engine speed from time to time. Do not operate the engine at one set throttle position.
EAU16830
EAU16950
150 ~ 500 km (90 ~ 300 mi)
Avoid prolonged operation above 1/2 throttle. Rev the engine freely through the gears, but do not use full throttle at any time.
500 ~ 1000 km (300 ~ 600 mi)
Avoid prolonged operation above 3/4 throttle.
ECA10350
cC
After 1000 km (600 mi) of operation, the engine oil must be changed and the oil strainer cleaned.
1000 km (600 mi) and beyond
Avoid prolonged full-throttle operation. Vary the speed occasionally.
ECA10270
cC
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
EAU17212
Parking
When parking, stop the engine, and then remove the key from the main switch.
EWA10310
w
●●
Since the engine and exhaust
●●
system can become very hot, park in a place where pedestri­ans or children are not likely to touch them.
●●
Do not park on a slope or on soft
●●
ground, otherwise the vehicle may overturn.
ECA10380
cC
Never park in an area where there are fire hazards such as grass or other flammable materials.
5-3
Page 33
EAU17226
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
PERIODIC MAINTENANCE AND MINOR REPAIR
Safety is an obligation of the owner.
EAU17280
Periodic inspection, adjustment and lu­brication will keep your vehicle in the safest and most efficient condition pos­sible. The most important points of in­spection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic main­tenance and lubrication chart should be simply considered as a general guide under normal riding conditions. How­ever, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHI­CAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTER­VALS MAY NEED TO BE SHORT­ENED.
EWA10320
w
If you are not familiar with mainte­nance work, have a Yamaha dealer do it for you.
EWA10330
w
This scooter is designed for use on paved roads only. If this scooter is operated in abnormally dusty, muddy
or wet conditions, the air filter ele­ment should be cleaned or replaced more frequently, otherwise rapid en­gine wear may result. Consult a Yamaha dealer for proper mainte­nance intervals.
1
2
3
4
5
6
7
8
9
6-1
Page 34
Periodic maintenance and lubrication chart<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart
NOTE:
●●
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
●●
1
2
3
mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni­cal skills.
EAU17226
EAU17715
4
NO. ITEM CHECK OR MAINTENANCE JOB
1*Fuel line
5
2 Spark plug
6
3
7
4
5
8
6
9
7
8
9
Valves • Check and adjust valve clearance when engine is cold. 
*
Air filter element • Replace.  
*
Front brake
*
Rear brake
*
Wheels • Check runout and for damage. 
*
Tires
*
Wheel bearings • Check bearing for looseness or damage. 
*
• Check fuel hoses and vacuum hose for cracks or damage.
• Check condition.
• Clean and regap.
• Replace. 
• Check operation and adjust brake lever free play.   
• Replace brake shoes. Whenever worn to the limit
• Check operation and adjust brake lever free play.  
• Replace brake shoes. Whenever worn to the limit
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
6-2
1000 km (600 mi)
ODOMETER READING
6000 km
(3500 mi)
12000 km (7000 mi)
 

 
18000 km
(10500 mi)
24000 km
(14000 mi)
ANNUAL
CHECK
Page 35
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
NO. ITEM CHECK OR MAINTENANCE JOB
10*Steering bearings
11
Chassis fasteners
*
Front brake lever
12
pivot shaft
Rear brake lever pivot
13
shaft
14 Centerstand
15
Front fork • Check operation and for oil leakage. 
*
Shock absorber
16
*
assembly
17
Fuel injection • Check engine idle speed.  
*
18 Engine oil
19*Engine oil strainer •Clean. Every 6000 km (3500 mi)
20
Cooling system
*
21 Final transmission oil
V-belt • Replace. Every 10000 km (6000 mi)
22
*
Front and rear brake
23
*
switches
Moving parts and
24
cables
• Check bearing assemblies for looseness.
• Moderately repack with lithium-soap-based grease every 12000 km (7000 mi) or 24 months.
• Make sure that all nuts, bolts and screws are properly tightened.
• Lubricate with lithium-soap-based grease.  
• Lubricate with lithium-soap-based grease.  
• Check operation.
• Lubricate.
• Check operation and shock absorber for oil leakage. 
• Change. (See page 6-7.)
• Check oil level and vehicle for oil leakage.
• Check coolant level and vehicle for coolant leakage.  
• Change. Every 3 years
• Check vehicle for oil leakage. 
• Change. 
• Check operation.  
• Lubricate.  
1000 km (600 mi)
Repack. Repack.
Every 3000 km (1750 mi)
ODOMETER READING
6000 km
(3500 mi)
12000 km (7000 mi)
 
 
18000 km
(10500 mi)
24000 km
(14000 mi)
ANNUAL
CHECK
1
2
3
4
5
6
7
8
9
6-3
Page 36
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
NO. ITEM CHECK OR MAINTENANCE JOB
1
2
3
*
and cable
Air induction system
26
*
Lights, signals and
27
*
switches
Throttle grip housing
25
• Check operation and free play.
• Adjust the throttle cable free play if necessary.
• Lubricate the throttle grip housing and cable.
• Check the air cut-off valve, reed valve, and hose for damage.
• Replace the entire air induction system if necessary.
• Check operation.
• Adjust headlight beam.
4
5
6
7
8
9
ODOMETER READING
1000 km (600 mi)
6000 km
(3500 mi)
 
12000 km (7000 mi)
 
 
18000 km
(10500 mi)
24000 km
(14000 mi)
ANNUAL
CHECK
6-4
Page 37
Panels, removing and installing<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18771
Removing and installing pan­els
The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
1
3
2
ZAUM00**
1. Panel A
2. Panel B
3. Panel C
Panel A
EAUT2100
To remove the panel Slide the panel backward, and then pull it out as shown.
1
ZAUM00**
1. Panel A
To install the panel Place and slide the panel into the origi­nal position.
Panel B
To remove the panel Remove the screw, and then take the panel off.
1
ZAUM00**
1. Panel B
To install the panel Place the panel in the original position, and then install the screw.
1
2
3
4
5
6
7
8
9
6-5
Page 38
Spark plug, checking<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Panel C
To remove the panel
1
2
3
4
ZAUM00**
1. Panel C
5
1. Open the seat. (See page 3-9.)
6
2. Remove the screws, and then take the panel off.
7
To install the panel Place the panel in the original position,
8
and then install the screws.
9
EAUT2070
Checking the spark plug
The spark plug is an important engine
3. Remove the spark plug as shown, with a spark plug wrench available at a Yamaha dealer.
component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked
1
in accordance with the periodic main­tenance and lubrication chart. In addi­tion, the condition of the spark plug can reveal the condition of the engine.
To remove the spark plug
1. Remove panel A. (See page 6-5.)
2. Remove the spark plug cap.
To check the spark plug
1. Check that the porcelain insulator around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally).
NOTE:
If the spark plug shows a distinctly dif­ferent color, the engine could be oper­ating improperly. Do not attempt to di­agnose such problems yourself. In­stead, have a Yamaha dealer check the
1
vehicle.
2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary.
ZAUM00**
1. Spark plug wrench
Specified spark plug:
CR7E (NGK)
6-6
Page 39
Engine oil<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
To install the spark plug
1. Measure the spark plug gap with a wire thickness gauge and, if nec­essary, adjust the gap to specifi­cation.
Spark plug gap:
0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads.
3. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque.
Tightening torque:
Spark plug:
13 Nm (1.3 m • kgf, 9.4ft • lbf)
NOTE:
If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4~1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
4. Install the spark plug cap.
5. Install the panel.
EAUT1460
Engine oil and oil strainer
The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart.
To check the engine oil level
1. Place the vehicle on the centerstand.
NOTE:
Make sure that the vehicle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading.
2. Start the engine, warm it up for sev­eral minutes, and then turn it off.
1
2
3
4
5
6
7
8
9
6-7
Page 40
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
1
1
2
ZAUM00**
3
1. Engine oil filler cap
2. Maximum level mark
4
3. Minimum level mark
5
3. Wait a few minutes until the oil settles, remove the oil filler cap,
6
7
8
9
wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level.
NOTE:
The engine oil should be between the minimum and maximum level marks.
4. If the engine oil is below the mini­mum level mark, add sufficient oil of the recommended type to raise it to the correct level.
5. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap.
To change the engine oil and clean the oil strainer
2 3
1. Start the engine, warm it up for sev­eral minutes, and then turn it off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap and the engine oil drain bolts A and B to drain the oil from the crankcase.
1
ZAUM00**
1. Engine oil drain bolt B
ECAT1020
cC
When removing the engine oil drain bolt B, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts.
4. Clean the oil strainer with solvent, and then check it for damage and replace it if necessary.
5. Check the O-ring for damage and
ZAUM00**
1
replace it if necessary.
6. Install the oil strainer, compression
1. Engine oil drain bolt A
spring, O-ring and engine oil drain bolt B.
6-8
Page 41
Final transmission oil<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
Make sure that the O-ring is properly seated.
7. Install engine oil drain bolt A, and then tighten both drain bolts to their specified torques.
Tightening torque:
Engine oil drain bolt A:
23 Nm (2.3 m • kgf, 16.6 ft • lbf)
Engine oil drain bolt B:
32 Nm (3.2 m • kgf, 23.1 ft • lbt)
1
ZAUM00**
1. Oil filler hole
8. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
Recommended engine oil:
See page 8-1.
Oil change quantity:
0.78 L (0.82 US qt) (0.69 Imp.qt)
ECA11670
cC
●●
Do not use oils with a diesel
●●
specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher.
●●
Be sure no foreign material en-
●●
ters the crankcase.
9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause.
10. Turn the engine off, and then check the oil level and correct it if neces­sary.
EAUT1560
Final transmission oil
The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
1. Start the engine, warm it up by riding the scooter for several min­utes, and then stop the engine.
2. Place the scooter on the centerstand.
3. Place an oil pan under the final transmission case to collect the used oil.
1
2
3
4
5
6
7
8
9
6-9
Page 42
Coolant<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
1
1
2
2
ZAUM00**
3
1. Final transmission oil filler bolt
2. Final transmission oil drain bolt
4
4. Remove the oil filler bolt and drain
5
6
7
8
9
bolt to drain the oil from the final transmission case.
5. Install the final transmission oil drain bolt, and then tighten it to the specified torque.
Tightening torque:
Final transmission oil drain bolt:
13 Nm (1.3 m • kgf, 9.4 ft • lbf)
6. Add the specified amount of the recommended final transmission oil, and then install the oil filler bolt and tighten it to the specified torque.
Tightening torque:
Final transmission oil filler bolt:
23 Nm (2.3 m • kgf, 16.6 ft • lbf)
Recommended final transmission oil:
See page 8-1.
Oil quantity:
0.10 L (0.11 US qt) (0.09 Imp.qt)
EWA11310
w
●●
Make sure that no foreign mate-
●●
rial enters the final transmission case.
●●
Make sure that no oil gets on the
●●
tire or wheel.
7. Check the final transmission case for oil leakage. If oil is leaking, check for the cause.
EAU20070
Coolant
The coolant level should be checked before each ride. In addition, the cool­ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
EAUT1522
To check the coolant level
The coolant level should be checked as follows before each ride. In addition, the coolant must be changed at the inter­vals specified in the periodic mainte­nance and lubrication chart.
1. Place the vehicle on the centerstand.
NOTE:
The coolant level must be checked
on a cold engine since the level varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking the coolant level. A slight tilt to the side can result in a false reading.
2. Check the coolant level in the cool­ant reservoir.
6-10
Page 43
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
The coolant should be between the minimum and maximum level marks.
1 2
ZAUM00**
1. Maximum level mark
2. Minimum level mark
1
ZAUM00**
1. Coolant reservoir cap
3. If the coolant is at or below the mini­mum level mark, remove panel B and the reservoir cap. (See page 6-5.)
4. Add coolant or distilled water to raise the coolant to the maximum level mark, and install the coolant reservoir cap and the panel.
Coolant reservoir capacity:
0.26 L (0.27 US qt) (0.23 Imp.qt)
ECA10471
cC
●●
If coolant is not available, use
●●
distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine.
●●
If water has been used instead
●●
of coolant, replace it with cool­ant as soon as possible, other­wise the cooling system will not be protected against frost and corrosion.
●●
If water has been added to the
●●
coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible,
otherwise the effectiveness of the coolant will be reduced.
EWA10380
w
Never attempt to remove the radia­tor cap when the engine is hot.
NOTE:
If the engine overheats, see page 6-26 for further instructions.
1
2
3
4
5
6
7
8
9
6-11
Page 44
Valve clearance<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Replacing the air filter element
The air filter element must be replaced and the check hoses must be cleaned
1
at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air
2
filter element.
3
4
5
6
7
8
9
EAUT1990
EAU21382
Checking the throttle cable free play
The throttle cable free play should mea­sure 1.5 ~ 3.5 mm (0.06 ~ 0.14 in) at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a Yamaha dealer adjust it.
EAU21401
Valve clearance
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the in­tervals specified in the periodic mainte­nance and lubrication chart.
6-12
Page 45
Tires<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAUT2140
Tires
To maximize the performance, durabil­ity, and safe operation of your vehicle, note the following points regarding the specified tires.
Tire air pressure
The tire air pressure should be checked and, if necessary, adjusted before each ride.
EWA10500
w
●●
The tire air pressure must be
●●
checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).
●●
The tire air pressure must be
●●
adjusted in accordance with the riding speed and with the total weight of rider, passenger, cargo, and accessories ap­proved for this model.
Tire air pressure (measured on cold tires):
Up to 90 kg (198 lb):
Front: 175 kPa (25 psi) (1.75 kgf/cm2) Rear: 175 kPa (25 psi) (1.75 kgf/cm2)
90 kg (198 lb) to maximum load:
Front: 175 kPa (25 psi) (1.75 kgf/cm2)
Rear:
175 kPa (25 psi) (1.75 kgf/cm
Maximum load*:
177 kg (390 lb)
* Total weight of rider, passenger,
cargo and accessories
2
)
EWA11200
w
Because loading has an enormous impact on the handling, braking, per­formance and safety characteristics of your vehicle, you should keep the following precautions in mind.
●●
NEVER OVERLOAD THE VE-
●●
HICLE! Operation of an over­loaded motorcycle may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, passenger,
cargo, and accessories does not exceed the specified maximum load for the vehicle.
●●
Do not carry along loosely
●●
packed items, which can shift during a ride. Securely pack the heaviest items close to the center of the vehicle and distribute the weight evenly on both sides.
●●
Adjust the tire air pressure with
●●
regard to the load. Check the tire condition and air pressure before each ride.
1
2
3
4
5
6
7
8
9
6-13
Page 46
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Tire inspection
1
2
2
3
ZAUM00**
4
1. Tire tread depth
2. Tire sidewall
5
The tires must be checked before each ride. If the center tread depth reaches
6
the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall
7
is cracked, have a Yamaha dealer re­place the tire immediately.
8
Minimum tire tread depth (front and rear):
9
0.8 mm (0.03 in)
NOTE:
The tire tread depth limits may differ
1
from country to country. Always comply with the local regulations.
brake related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and ex­perience.
Tire information
This model is equipped with tubeless tires.
Front tire:
Size:
120/90-10 57J
Manufacturer/model:
CHENG SHIN/C-6022
Rear tire:
Size:
120/90-10 57J
Manufacturer/model:
CHENG SHIN/C-6022
EWA10470
w
●●
Have a Yamaha dealer replace
●●
excessively worn tires. Besides being illegal, operating the ve­hicle with excessively worn tires decreases riding stability and can lead to loss of control.
●●
The replacement of all wheel and
●●
6-14
Page 47
Brake lever free play, adjusting<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21960
Cast wheels
To maximize the performance, durabil­ity, and safe operation of your motor­cycle, note the following points regard­ing the specified wheels.
The wheel rims should be checked
for cracks, bends or warpage be­fore each ride. If any damage is found, have a Yamaha dealer re­place the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han­dling characteristics, and a short­ened tire life.
Ride at moderate speeds after
changing a tire since the tire sur­face must first be “broken in” for it to develop its optimal characteris­tics.
EAU22130
Adjusting the brake lever free play
1
ZAUM00**
1. Front brake lever free play
The brake lever free play should mea­sure 10 ~ 20 mm (0.4 ~ 0.8 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as fol­lows. To increase the brake lever free play, turn the adjusting nut at the brake shoe plate in direction (a). To decrease the brake lever free play, turn the adjusting nut in direction (b).
(b)
(a)
ZAUM00**
1. Adjusting nut
1
EWA10650
w
If proper adjustment cannot be ob­tained as described, have a Yamaha dealer make this adjustment.
1
2
3
4
5
6
7
8
9
6-15
Page 48
Brake shoes, checking<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Adjusting the rear brake lever free play
1
2
3
4
5
6
7
8
9
1
ZAUM00**
1. Rear brake lever free play
The brake lever free play should mea­sure 10 ~ 20 mm (0.4 ~ 0.8 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as fol­lows. To increase the brake lever free play, turn the adjusting nut at the brake shoe plate in direction (a). To decrease the brake lever free play, turn the adjusting nut in direction (b).
EAU22170
(b)
ZAUM00**
1. Adjusting nut
(a)
1
EWA10650
w
If proper adjustment cannot be ob­tained as described, have a Yamaha dealer make this adjustment.
EAU22361
Checking the front and rear brake shoes
Front
1
ZAUM00**
1. Wear indicator
2. Wear limit line
Rear
1
2
2
6-16
ZAUM00**
1. Wear indicator
2. Wear limit line
Page 49
Brake levers, lubricating<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
The front and rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Each brake is pro­vided with a wear indicator, which al­lows you to check the brake shoe wear without having to disassemble the brake. To check the brake shoe wear, check the position of the wear indicator while applying the brake. If a brake shoe has worn to the point that the wear indi­cator reaches the wear limit line, have a Yamaha dealer replace the brake shoes as a set.
EAU23111
Checking and lubricating the throttle grip and cable
The operation of the throttle grip should be checked before each ride. In addi­tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EAU43630
Lubricating the front and rear brake levers
The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main­tenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease (all-pur­pose grease)
1
2
3
4
5
6
7
8
9
6-17
Page 50
Front fork, checking<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Checking and lubricating the centerstand
The operation of the centerstand should
1
be checked before each ride, and the pivots and metal-to-metal contact sur-
2
faces should be lubricated if necessary.
w
3
If the centerstand does not move up and down smoothly, have a Yamaha
4
dealer check or repair it.
5
Recommended lubricant:
Lithium-soap-based grease (all-pur-
6
7
8
9
pose grease)
EAU23191
EWA11300
EAU23271
Checking the front fork
The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main­tenance and lubrication chart.
To check the condition
EWA10750
w
Securely support the motorcycle so that there is no danger of it falling over.
Check the inner tubes for scratches, damage and excessive oil leakage.
To check the operation
1. Place the motorcycle on a level sur­face and hold it in an upright posi­tion.
2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.
ZAUM00**
ECA10590
cC
If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it.
6-18
Page 51
Wheel bearings, checking<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280
Checking the steering
Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol­lows at the intervals specified in the periodic maintenance and lubrication chart.
1. Place a stand under the engine to raise the front wheel off the ground.
EWA10750
w
Securely support the motorcycle so that there is no danger of it falling over.
2. Hold the lower ends of the front fork legs and try to move them forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.
ZAUM00**
EAU23290
Checking the wheel bearings
The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica­tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
1
2
3
4
5
6
7
8
9
6-19
Page 52
Battery<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Battery
1
2
3
4
5
6
7
8
9
1
ZAUM00**
1. Battery
This model is equipped with a sealed­type (MF) battery, which does not re­quire any maintenance. There is no need to check the electrolyte or to add distilled water.
NOTE:
The battery is located behind panel C. (See page 6-6.)
w
●●
Electrolyte is poisonous and
●●
EAUT1853
EWA10760
dangerous since it contains sul­furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID.
• EXTERNAL: Flush with plenty of water.
• INTERNAL: Drink large quantities of water or milk and immediately call a physician.
• EYES: Flush with water for 15 minutes and seek prompt medical attention.
●●
Batteries produce explosive hy-
●●
drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro­vide sufficient ventilation when charging it in an enclosed space.
●●
KEEP THIS AND ALL BATTER-
●●
IES OUT OF THE REACH OF CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat­tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
To store the battery
1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.
3. Fully charge the battery before in­stallation.
4. Before installation, make sure that the battery leads are properly con­nected to the battery terminals.
ECAT1051
cC
●●
Always keep the battery
●●
charged. Storing a discharged battery can cause permanent battery damage.
6-20
Page 53
Fuse, replacing<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
●●
To charge a sealed-type (MF)
●●
battery, a special (constant-volt­age) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery.
●●
After installing the battery, be
●●
sure to turn the main switch from “ON” to “OFF” three times in 3 seconds intervals to initial­ize the idle speed control sys­tem.
EAUT2021
Replacing the fuse
1
ZAUM00**
1. Fuse
The fuse holder is located beside the battery. Remove panel C to access the fuse. (See page 6-6.) If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical circuits.
2. Remove the blown fuse, and then install a new fuse of the specified amperage.
ECAT1061
cC
●●
Do not use a fuse of a higher
●●
amperage rating than recom­mended to avoid causing exten­sive damage to the electrical system and possibly a fire.
●●
After removing and installing the
●●
main fuse, be sure to turn the main switch from “ON” to “OFF” three times in 3 seconds inter­vals to initialize the idle speed control system.
3. Turn the key to “ON” and turn on the electrical circuits to check if the devices operate.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
1
2
3
4
5
6
7
8
9
Specified fuse:
15 A
6-21
Page 54
Headlight bulb, replacing<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Replacing the headlight bulb
This model is equipped with a quartz bulb headlight. If the headlight bulb
1
burns out, replace it as follows.
1. Remove the headlight unit by re-
2
3
4
5
6
7
8
9
moving the screws.
1
ZAUM00**
1. Headlight unit
2. Screw
2. Disconnect the headlight coupler, and then remove the bulb cover.
EAU23780
2(2)
2
1
ZAUM00**
1. Headlight coupler
2. Bulb cover
3. Remove the headlight bulb holder by turning it counterclockwise, and then remove the defective bulb.
1
ZAUM00**
1. Headlight bulb holder
EWA10790
w
Headlight bulbs get very hot. There­fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down.
4. Place a new headlight bulb into po­sition, and then secure it with the bulb holder.
ECA10660
cC
Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely af­fected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner.
5. Install the headlight bulb cover, and then connect the coupler.
6. Install the headlight unit by install­ing the screws.
6-22
Page 55
Tail/brake light bulb, replacing<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
headlight beam if necessary.
EAU24131
Replacing the tail/brake light bulb
1. Remove the tail/brake light lens by removing the screws.
2
ZAUM00**
1. Tail/brake light lens
2. Bulb
1
2. Remove the defective bulb by pushing it in and turning it counter­clockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock­wise until it stops.
4. Install the lens by installing the screws.
ECA10680
cC
Do not overtighten the screws, oth-
erwise the lens may break.7. Have a Yamaha dealer adjust the
1
2
3
4
5
6
7
8
9
6-23
Page 56
Troubleshooting<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Replacing a turn signal light bulb
1. Remove the turn signal light lens
1
2
3
4
5
6
7
8
9
by removing the screw.
Front
ZAUM00**
1. Turn signal light lens
2. Bulb
2
1
EAU24202
Rear
1
2
ZAUM00**
1. Turn signal light lens
2. Bulb
2. Remove the defective bulb by pushing it in and turning it counter­clockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock­wise until it stops.
4. Install the lens by installing the screw.
ECA11190
cC
Do not overtighten the screw, other­wise the lens may break.
EAU25880
Troubleshooting
Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur­ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your­self. However, should your scooter re­quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop­erly.
Use only genuine Yamaha replacement parts. Imitation parts may look like Yamaha parts, but they are often infe­rior, have a shorter service life and can lead to expensive repair bills.
6-24
Page 57
Troubleshooting charts<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
Troubleshooting charts
Starting problems or poor engine performance
w
Keep away open flames and do not smoke while checking or working on the fuel system.
EAU17226
EAU42700
EWA10840
1
2
1. Fuel
Check the fuel level in the fuel tank.
2. Compression
Operate the electric starter.
3. Ignition
Remove the spark plug and check the electrodes.
4. Battery
Operate the electric starter.
There is enough fuel.
There is no fuel.
There is compression.
There is no compression.
Wet
Dry
The engine turns over quickly.
The engine turns over slowly.
Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
Check the compression.
Supply fuel.
Check the ignition.
Have a Yamaha dealer check the vehicle.
The battery is good.
Check the battery lead connections, and charge the battery if necessary.
The engine does not start. Check the compression.
6-25
Operate the electric starter.
The engine does not start. Check the battery.
The engine does not start. Have a Yamaha dealer check the vehicle.
3
4
5
6
7
8
9
Page 58
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17226
Engine overheating
w
●●
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
●●
1
2
3
4
5
6
7
8
9
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
●●
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
●●
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
Wait until the engine has cooled.
Check the coolant level in the reservoir and radiator.
The coolant level is low. Check the cooling system for leakage.
The coolant level is OK.
There is leakage.
There is no leakage.
Start the engine. If the engine overheats again,
Yamaha dealer check
Have a Yamaha dealer check
and repair the cooling system.
Add coolant. (See NOTE.)
have a
and repair the cooling system.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
EWAT1040
6-26
Page 59
Care<IXE>
EAU25991
SCOOTER CARE AND STORAGE
SCOOTER CARE AND STORAGE
EAU26091
Care
While the open design of a scooter re­veals the attractiveness of the technol­ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter. Fre­quent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter look­ing good, extend its life and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a plas­tic bag after the engine has cooled down.
2. Make sure that all caps and cov­ers as well as all electrical couplers and connectors, including the spark plug cap, are tightly installed.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod­ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and degreaser off with water.
Cleaning
cC
●●
Avoid using strong acidic wheel
●●
cleaners, especially on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the af­fected area any longer than in­structed. Also, thoroughly rinse the area off with water, immedi­ately dry it, and then apply a cor­rosion protection spray.
●●
Improper cleaning can damage
●●
plastic parts such as cowlings, panels, windshields, headlight lenses, meter lenses, etc. Use only a soft, clean cloth or sponge with mild detergent and water to clean plastic.
●●
Do not use any harsh chemical
●●
products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or
7-1
ECA10781
thinner, fuel (gasoline), rust re­movers or inhibitors, brake fluid, antifreeze or electrolyte.
●●
Do not use high-pressure wash-
●●
ers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instru­ments, switches and lights), breather hoses and vents.
●●
For scooters equipped with a
●●
windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scratching. Some cleaning com­pounds for plastic may leave scratches on the windshield. Test the product on a small hid­den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after wash­ing.
1
2
3
4
5
6
7
8
9
Page 60
SCOOTER CARE AND STORAGE
After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water.
1
Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and
2
insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
3
After riding in the rain, near the sea or
4
on salt-sprayed roads Since sea salt or salt sprayed on the
5
roads during winter are extremely cor­rosive in combination with water, carry out the following steps after each ride
6
in the rain, near the sea or on salt­sprayed roads.
7
NOTE:
Salt sprayed on roads in the winter may
8
remain well into spring.
9
1. Clean the scooter with cold water and a mild detergent after the en­gine has cooled down.
ECA10790
cC
Do not use warm water since it in­creases the corrosive action of the salt.
2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless­steel parts, including the exhaust system. (Even the thermally in­duced discoloring of stainless-steel exhaust systems can be removed through polishing.)
3. To prevent corrosion, it is recom­mended to apply a corrosion pro­tection spray on all metal, includ­ing chrome- and nickel-plated, sur­faces.
4. Use spray oil as a universal cleaner to remove any remaining dirt.
7-2
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be­fore storing or covering it.
EWA10940
w
●●
Make sure that there is no oil or
●●
wax on the brakes or tires. If nec­essary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent.
●●
Before operating the scooter
●●
test its braking performance and cornering behavior.
ECA10800
cC
●●
Apply spray oil and wax spar-
●●
ingly and make sure to wipe off any excess.
●●
Never apply oil or wax to any
●●
rubber and plastic parts, but treat them with a suitable care product.
●●
Avoid using abrasive polishing
●●
compounds as they will wear
Page 61
Storage<IXE>
SCOOTER CARE AND STORAGE
away the paint.
NOTE:
Consult a Yamaha dealer for advice on what products to use.
EAU36560
Storage
Short-term
Always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover.
ECA10820
cC
●●
Storing the scooter in a poorly
●●
ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
●●
To prevent corrosion, avoid
●●
damp cellars, stables (because of the presence of ammonia) and areas where strong chemicals are stored.
Long-term
Before storing your scooter for several months:
1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating.
3. Perform the following steps to pro­tect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit spark­ing during the next step.)
d.Turn the engine over several
times with the starter. (This will coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install the spark plug and the spark plug cap.
EWA10950
w
To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over.
1
2
3
4
5
6
7
8
9
7-3
Page 62
SCOOTER CARE AND STORAGE
4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/
1
2
3
4
5
6
7
8
9
centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna­tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.
6. Cover the muffler outlet with a plas­tic bag to prevent moisture from en­tering it.
7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex­cessively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. For more information on storing the battery, see page 6-
20.
NOTE:
Make any necessary repairs before storing the scooter.
7-4
Page 63
Specifications<IXE>
EAU26320
SPECIFICATIONS
SPECIFICATIONS
Dimensions
Overall length
1915 mm (75.4 in)
Overall width
695 mm (27.4 in)
Overall height
1040 mm (40.9 in)
Seat height
750 mm (29.5 in)
Wheelbase
1280 mm (50.4 in)
Ground clearance
115 mm (4.53 in)
Minimum turning radius
2000 mm (78.7 in)
Weight
With oil and fuel
93.0 kg (205 lb)
Engine
Engine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
Bore x stroke
Compression ratio
Starting system
Lubrication system
3
49.0 cm
38.0 x 43.6 mm (1.50 x 1.72 in)
12.00 :1
Electric starter and kickstarter
Wet sump
Engine oil
Type
SAE10W40
-20
-10 0 10 20 30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40
SAE 20W-50
Recommended engine oil grade
API service SG type or higher, JASO standard MA
Periodic oil change
0.78 L (0.82 US qt) (0.69 Imp.qt)
40
50
˚
C
Final transmission oil
Type
SAE10W30 type SE motor oil
Quantity
0.10 L (0.11 US qt) (0.09 Imp.qt)
Cooling system
Coolant reservoir capacity (up to the maxi­mum level mark)
0.26 L (0.27 US qt) (0.23 Imp.qt)
Radiator capacity (including all routes)
0.50 L (0.53 US qt) (0.44 Imp.qt)
Air filter
Air filter element
Wet element”
Fuel
Recommended fuel
Regular unleaded gasoline only
Fuel tank capacity
4.5 L (1.19 US gal) (0.99 Imp.gal)
Throttle body
Type/quantity
3B31 00(SE AC19-1) / 1
Manufacturer
MIKUNI”
Spark plug (s)
Manufacturer/model
NGK/CR7E
Spark plug gap
0.7-0.8 mm (0.028-0.031 in)
Clutch
Clutch type
Dry, centrifugal automatic
Transmission
Primary reduction system
Helical gear
Primary reduction ratio
50/13 (3.846)
Secondary reduction system
Helical gear
Secondary reduction ratio
43/12 (3.583)
Transmission type
V-belt automatic
Operation
Centrifugal automatic type
Chassis
Frame type
Steel tube backbone
Caster angle
26.00 degree
1
2
3
4
5
6
7
8
9
8-1
Page 64
SPECIFICATIONS
Trail
84.0 mm (3.31 in)
Front tire
Type
1
2
3
4
5
6
Tubeless
Size
120/90-10 57J
Manufacturer/model
CHENG SHIN / C-6022
Rear tire
Type
Tubeless
Size
120/90-10 57J
Manufacturer/model
CHENG SHIN / C-6022
Maximum load
177 kg (390 lb)
Tire air pressure (measured on cold tires)
Front
7
8
9
175 kPa (25 psi) (1.75 kgf/cm2) (1.75 bar)
Rear
175 kPa (25 psi) (1.75 kgf/cm2) (1.75 bar)
Front wheel
Wheel type
Cast wheel
Rim size
10 x 3.00
Rear wheel
Wheel type
Cast wheel
Rim size
10 x 3.00
Front brake
Type
Drum brake
Operation
Right hand operation
Rear brake
Type
Drum brake
Operation
Left hand operation
Front suspension
Type
Telescopic fork
Spring/shock absorber type
Coil spring
Wheel travel
65.0 mm (2.56 in)
Rear suspension
Type
Unit swing
Spring/shock absorber type
Coil spring
Wheel travel
56.0 mm (2.20 in)
Electrical system
Ignition system
Transistorized coil ignition
Charging system
AC magneto
Battery
Model
GTX5L-BS
Voltage, capacity
12 V, 4.0 Ah
Headlight
Bulb type
Halogen bulb
Bulb voltage, wattage x quantity
Headlight
12 V, 35 W/35.0 W x 1
Tail/brake light
12 V, 5.0 W/21.0 W x 1
Front turn signal light
12 V, 10.0 W x 2
Rear turn signal light
12 V, 10.0 W x 2
License plate light (15P3/15P4)
12 V, 5.0 W x 1
Meter lighting
12 V, 1.7 W x 1
High beam indicator light
12 V, 1.7 W x 1
Turn signal indicator light
14 V, 3.0 W x 1
Coolant temperature warning light
12 V, 1.7 W x 1
Engine trouble warning light
12 V, 1.7 W x 1
Fuses
Main fuse
15.0 A
8-2
Page 65
Vehicle identification number<IXE>
EAU26342
CONSUMER INFORMATION
CONSUMER INFORMATION
EAU26351
Identification numbers
Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto­len.
KEY IDENTIFICATION NUMBER:
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:
Key identification number
EAU26381
1
ZAUM00**
1. Key identification number
The key identification number is stamped into the key tag. Record this number in the space pro­vided and use it for reference when or­dering a new key.
Vehicle identification number
EAU26410
1
ZAUM00**
1. Vehicle identification number
The vehicle identification number is stamped into the frame.
NOTE:
The vehicle identification number is used to identify your motorcycle and may be used to register your motorcycle with the licensing authority in your area.
1
2
3
4
5
6
7
8
9
9-1
Page 66
Model label<IXE>
CONSUMER INFORMATION
Model label
1
1
2
3
ZAUM00**
4
1. Model label
5
The model label is affixed to the inside of the storage compartment. (See page
6
3-10.) Record the information on this la­bel in the space provided. This informa-
7
tion will be needed when ordering spare parts from a Yamaha dealer.
8
9
EAUT1440
9-2
Page 67
INDEX
A
Acceleration and deceleration ................. 5-2
Air filter element, replacing .................... 6-12
B
Battery .................................................... 6-20
Brake lever free play, adjusting .............. 6-15
Brake lever, front ...................................... 3-6
Brake lever, rear ....................................... 3-6
Brake levers, lubricating......................... 6-17
Brake shoes, checking ........................... 6-16
Braking ..................................................... 5-2
C
Care .......................................................... 7-1
Catalytic converter ................................... 3-8
Centerstand, checking and lubricating .. 6-18
Coolant ................................................... 6-10
Coolant temperature warning light ........... 3-3
D
Dimmer switch.......................................... 3-5
E
Engine break-in ........................................ 5-3
Engine oil ................................................. 6-7
Engine trouble warning light .................... 3-3
F
Final transmission oil ............................... 6-9
Front fork, checking ............................... 6-18
Fuel .......................................................... 3-7
Fuel gauge ............................................... 3-4
Fuel tank cap ........................................... 3-6
Fuse, replacing ...................................... 6-21
H
Handlebar switches .................................. 3-5
Headlight bulb, replacing ....................... 6-22
Helmet holder ........................................... 3-9
High beam indicator light ......................... 3-3
Horn switch .............................................. 3-5
I
Identification numbers .............................. 9-1
Indicator and warning lights ..................... 3-2
K
Key identification number......................... 9-1
Keyhole cover ........................................... 3-2
Kickstarter ................................................ 3-8
L
Luggage hook .......................................... 3-9
M
Main switch/steering lock ......................... 3-1
Maintenance, periodic .............................. 6-1
Model label ............................................... 9-2
P
Panels, removing and installing ............... 6-5
Parking ..................................................... 5-3
Part locations ........................................... 2-1
Periodic maintenance and lubrication
chart ....................................................... 6-2
Pre-operation check list ........................... 4-2
R
Rear brake lever free play, adjusting ..... 6-16
S
Safe-riding points ..................................... 1-4
Safety information .................................... 1-1
Seat .......................................................... 3-9
Spark plug, checking ............................... 6-6
Specifications ........................................... 8-1
Speedometer unit ..................................... 3-4
Start switch .............................................. 3-5
Starting off ................................................ 5-2
Starting the engine ................................... 5-1
Steering, checking ................................. 6-19
Storage ..................................................... 7-3
Storage compartment ............................ 3-10
T
Tail/brake light bulb, replacing ................ 6-23
Throttle cable free play, checking .......... 6-12
Throttle grip and cable, checking and
lubricating ............................................ 6-17
Tires ....................................................... 6-13
Troubleshooting ...................................... 6-24
Troubleshooting charts ........................... 6-25
Turn signal indicator light ......................... 3-3
Turn signal light bulb, replacing ............. 6-24
Turn signal switch ..................................... 3-5
V
Valve clearance ...................................... 6-12
Vehicle identification number ................... 9-1
W
Wheel bearings, checking ...................... 6-19
Wheels ................................................... 6-15
Page 68
INDEX
Page 69
1
2
3
4
5
6
7
8
9
Page 70
1
2
3
4
5
6
7
8
9
Page 71
1
2
3
4
5
6
7
8
9
Page 72
YAMAHA MOTOR TAIWAN CO.,LTD
PRINTED IN TAIWAN
2007.08-0.8
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×1!
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(E)
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