YAMAHA SUV1200, SV1200-C PARTS CATALOGUE

WaveRunner SUV1200

SV1200-C (GU5A/66GJ/66G3)
SV1200-C (GU5B/66GK/66G3)

1CGU5-100E1

2CGU5-100E1

()

SV1200-C

PARTS CATALOGUE

©2003 by Yamaha Motor Co., Ltd.

1st edition, July 2003

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A4

FOREWORD

7. Applicable Serial No.

Engine Serial No. Hull Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

NMC GRAY METALLIC C 008S

WC5(*) WHITE COAT 5 GA5E

PBMD PURPLISH BLUE METALLIC D 0882

YB YAMAHA BLACK 0033

10. Applicable Starting Serial No.

Engine Serial No.

Serial No. Name Of Q’ty Column Model Code

66G-1000001 USA 66GJ

66G-1000001 GENE 66GK

Hull Serial No.

Serial No. Name Of Q’ty Column Model Code

GU5-704716 USA GU5A

GU5-704716 GENE GU5B

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 USA U.S.A.

2 GENE EXCEPT USA

A5

CYLINDER & CRANKCASE .................................................B2

CRANKSHAFT & PISTON ....................................................B4

INTAKE .................................................................................B6

CARBURETOR .....................................................................B8

OIL PUMP .............................................................................B11

EXHAUST 1 ..........................................................................B13

FUEL .....................................................................................C2

JET UNIT 1 ............................................................................C3

JET UNIT 2 ............................................................................C6

JET UNIT 3 ............................................................................C7

GENERATOR ........................................................................C8

STARTING MOTOR ..............................................................C9

ELECTRICAL 1 ..................................................................... C10

ELECTRICAL 2 ..................................................................... C12

ENGINE HATCH 1 ................................................................C14

ENGINE HATCH 2 ................................................................C15

HULL & DECK .......................................................................D3

GUNWALE & MAT ................................................................D5

VENTILATION .......................................................................D6

SEAT & UNDER LOCKER .................................................... D7

OIL TANK ..............................................................................D9

FUEL TANK ...........................................................................D10

EXHAUST 2 ..........................................................................D12

CONTROL CABLE ................................................................D13

STEERING 1 .........................................................................E2

STEERING 2 .........................................................................E4

STERN HATCH .....................................................................E5

STERN LOCKER .................................................................. E6

GRAPHICS ............................................................................E7

IMPORTANT LABELS ........................................................... E8

IMPORTANT LABELS 2 ........................................................ E9

REPAIR KIT 1 .......................................................................E10

REPAIR KIT 2 .......................................................................E12

INDEX

NUMERICAL INDEX .............................................................M1

CONTENTS

FIG. 1 CYLINDER & CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

65U–11311–00–8S

6E5–11325–00

98780–04015

93606–12019

63M–11351–01

90119–10M56

90119–10M07

65U–11111–00–8S

65U–11181–01

90119–08M96

63M–11191–00–8S

6K8–51129–00

63M–11193–00

90119–08M95

90119–08M97

CYLINDER 1 1 1

ANODE 2 2

SCREW, FLAT HEAD 2 2

PIN, DOWEL 2 2

GASKET, CYLINDER 1 1

BOLT, WITH WASHER 6 6

BOLT, WITH WASHER 2 2

HEAD, CYLINDER 1 1 1

GASKET, CYLINDER HEAD 1 1 1

BOLT, WITH WASHER 10 10

COVER, CYLINDER HEAD 1 1 1

.NIPPLE 2 2

GASKET, HEAD COVER 1 1 1

BOLT, WITH WASHER 4 4

BOLT, WITH WASHER 13 13

USA

GENE

REMARKS

B

2

16

97013–06030

17

92903–06100

18

92903–06600

19

65U–W0090–03–8S

20

65U–15100–00–8S

21

62T–14251–10

22

90380–12M29

23

90119–08M55

24

93606–12019

25

63M–21415–03–94

26

90119–10M02

27

90119–10M17

BOLT 2 2

WASHER, SPRING 2 2

WASHER, PLATE 2 2

CRANK CYLINDER ASSY 1 1

CRANKCASE ASSY 1 1

.NIPPLE 3 3

.BUSH, SOLID 1 1

BOLT, WITH WASHER 12 12

PIN, DOWEL 2 2

BRACKET, FRONT UPPER 1 1 1

BOLT, WITH WASHER 4 4

BOLT, WITH WASHER 1 1

FIG. 1 CYLINDER & CRANKCASE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

PART NO. DESCRIPTION

63M–21425–01–94

90119–10M02

90119–10M03

66G–44532–00

90109–06M98

63M–44517–01–8S

90119–08822

90119–089UR

90201–099U3

EU0–U7354–00–01

BRACKET, REAR UPPER 1 1 1

BOLT, WITH WASHER 2 2

BOLT, WITH WASHER 2 2

STOPPER, UPPER MOUNT 1 1

BOLT 2 2

MOUNT RUBBER 4 4

BOLT, WITH WASHER 8 8 YMUS

BOLT, WITH WASHER 4 4 YMUS

WASHER, PLATE 4 4 YMUS

SHIM (T=0.1) 10 10 UR, YMUS

USA

GENE

REMARKS

EU0–U7354–00–03

EU0–U7354–00–05

EU0–U7354–00–10

EU0–U7354–00–20

SHIM (T=0.3) 10 10 UR, YMUS

SHIM (T=0.5) 10 10 UR, YMUS

SHIM (T=1.0) 10 10 UR, YMUS

SHIM (T=2.0) 10 10 UR, YMUS

B

3

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

65U–11400–00

6M6–11412–00

6M6–11422–00

63M–11452–00

93440–80023

6M6–11431–10

6M6–11442–01

93390–000U4

65U–11515–00

93306–207U2

93306–307U3

62T–45526–00

64X–11651–01

93310–525U4

82M–11685–00

CRANKSHAFT ASSY 1 1

.CRANK 1 1 1

.CRANK 2 2 2

.CRANK 5 1 1

.CIRCLIP 1 1

.CRANK 3 1 1

.CRANK 4 1 1

.BEARING 1 1

.SEAL, LABYRINTH 1 2 2

.BEARING 4 4

.BEARING 1 1

.COLLAR, DRIVE SHAFT 1 1

.ROD, CONNECTING 3 3

.BEARING 3 3

.WASHER, CRANK PIN 6 6

USA

GENE

REMARKS

B

4

16

65U–11422–00

17

90387–32M02

18

93102–36M33

19

93101–36M46

20

93103–32M01

21

65U–11445–00

22

65U–11631–02–90

65U–11635–02

65U–11636–02

23

65U–11603–01

65U–11604–01

65U–11605–01

.CRANK 2 1 1

.COLLAR 1 1

OIL SEAL 1 1

OIL SEAL 1 1

OIL SEAL 1 1

SPACER 1 1

PISTON (STD) 3 3

PISTON (0.25MM O/S) 3 3 AP

PISTON (0.50MM O/S) 3 3 AP

PISTON RING SET (STD) 3 3

PISTON RING SET (0.25MM O/S) 3 3 AP

PISTON RING SET (0.50MM O/S) 3 3 AP

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

24

25

26

27

28

29

30

31

32

33

34

PART NO. DESCRIPTION

62T–11633–00

93310–320U2

90201–20M04

93450–21053

63M–45813–01–8P

62T–45127–00

93603–10049

93604–07141

63M–4581J–00

64X–45813–00–8P

90201–248M5

PIN, PISTON 3 3

BEARING 3 3

WASHER, PLATE 6 6

CIRCLIP 6 6

FLANGE, COUPLING 1 1

SEAL 1 1

PIN, DOWEL 7 7

PIN, DOWEL 1 1

RUBBER SHAFT COUPLING 1 1

FLANGE, COUPLING 1 1

WASHER, PLATE 1 1 YMUS

USA

GENE

REMARKS

B

5

FIG. 3 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

65U–14527–01

97013–06016

92903–06600

90116–08M60

90179–08M15

65U–13556–00

65U–13555–00–8S

65U–13566–00

97013–06035

92903–06600

97013–06025

92903–06600

65U–13610–00

65U–W0004–00

97880–05016

PLATE 1 1

BOLT 3 3

WASHER, PLATE 3 3

BOLT, STUD 6 6

NUT 6 6

GASKET, MANIFOLD 1 1

MANIFOLD, INTAKE 1 1

GASKET 1 1

BOLT 4 4

WASHER, PLATE 4 4

BOLT 12 12

WASHER, PLATE 12 12

REED VALVE ASSY 3 3

.REED SET 1 1

SCREW, PAN HEAD 6 6

USA

GENE

REMARKS

B

6

16

92990–05600

17

65U–14283–00

18

90109–05MA0

19

62T–14435–00

20

93210–13M63

21

65U–14284–02–8S

22

6E5–13552–01

23

65U–14451–00

24

65U–14469–00

25

65U–14477–00

26

97095–05010

27

92995–05600

WASHER, PLATE 6 6

COVER, CARBURETOR 1 1 1

BOLT 8 8

GROMMET 3 3

O-RING 3 3

COVER, CARBURETOR 2 1 1

.NOZZLE 3 3

ELEMENT, AIR CLEANER 1 1

FUNNEL, AIR 3 3

PLATE 3 3

BOLT 3 3

WASHER 3 3

FIG. 3 INTAKE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

PART NO. DESCRIPTION

65U–13674–00

90109–06M76

65U–14255–00

97013–06014

92903–06600

90201–06M31

663–45119–00

61L–5169A–00

90445–09M31

90465–11M10

663–45119–00

61L–5169A–00

GASKET, AIR COOLER COVER 1 2 2

BOLT 12 12

PLATE 1 1

BOLT 2 2

WASHER, PLATE 2 2

WASHER, PLATE 2 2

CAP, GREASE NIPPLE 1 1

NIPPLE, GREASE 1 1

HOSE (L250) 1 1

CLAMP 2 2

CAP, GREASE NIPPLE 1 1

NIPPLE, GREASE 1 1

USA

GENE

REMARKS

B

7

FIG. 4 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

66G–14301–02

66G–14302–02

66G–14303–02

6M6–14503–00

3G2–14231–27

6K8–14564–00

6K8–24411–20

6M6–24413–01

65U–24421–00

65U–24492–00

6K8–24421–10

6K8–24431–20

6K8–24452–10

6K8–14563–00

6K8–14503–02

CARBURETOR ASSY 1 1 1

CARBURETOR ASSY 2 1 1

CARBURETOR ASSY 3 1 1

.SCREW 3 3

.JET, MAIN (#135) 3 3

.O-RING 3 3

.DIAPHRAGM 3 3

.BODY 2 3 3

..VALVE, CHECK 2 2

..BUSH, FULEL PUMP 2 2

.VALVE, CHECK 3 3

.GASKET, FUEL PUMP 1 3 3

.COVER 3 3

.O-RING 3 3

.SCREW 3 3

USA

GENE

REMARKS

B

8

16

6K8–14521–10

17

830–14231–20

830–14231–19

830–1423A–70

18

6R7–14569–00

19

64T–14916–01

20

6K8–14547–01

21

63M–14253–00

22

6R7–14541–00

23

6R7–14542–00

24

6K8–14536–11

25

6K8–14591–10

.SCREW 6 6

.JET, MAIN (#100) 1 1 UR CARBURETOR 1

.JET, MAIN (# 95) 1 1 UR CARBURETOR 2

.JET, MAIN (#97.5) 1 1 UR CARBURETOR 3

.STRAINER 3 3

.NEEDLE 3 3

.ARM, FLOAT 3 3

.SPRING 3 3

.DIAPHRAGM, PUMP 3 3

.BODY, PUMP 1 3 3

.GASKET 3 3

.SCREW 12 12

FIG. 4 CARBURETOR

REF.
NO.

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

PART NO. DESCRIPTION

6K8–14527–11

439–14186–00

6R7–24412–01

6K8–14523–11

6M6–14521–01

812–14235–00

47X–14133–00

97980–05330

812–14147–00

6K8–14946–10

6K8–14471–10

3KW–14932–00

65U–14923–10

6K8–14589–00

822–14235–00

.PLATE 3 3

.PIN, FLOAT 3 3

.BODY 1 3 3

.SCREW, STOP 6 6

.SCREW, ADJUST 1 1 CARBURETOR 1

.WASHER, NEEDLE 4 4

.SPRING, THROTTLE STOP 1 1 CARBURETOR 1

.SCREW, WITH WASHER 12 12

.O-RING 3 3

.METERING NEEDLE 3 3

.CAP, CARBURETOR 3 3

.SPRING, THROTTLE 2 3 3

.SCREW, PILOT 3 3

.SPRING 3 3

.WASHER, NEEDLE 6 6

USA

GENE

REMARKS

B

9

41

583–14561–00

42

65U–14243–00

43

64X–14398–00

44

64X–14162–00

45

65U–41217–00

46

90445–11M64

47

90465–11M10

48

65U–24315–01

49

90465–11M10

50

65U–24314–01

51

90465–11M10

52

65U–24314–01

.O-RING 3 3

PLATE 1 1

GASKET 3 3

BOLT, HOLDING 6 6

ROD, ACCEL LEVER 2 2

HOSE (L105) 4 4

CLAMP 8 8

PIPE 5 1 1

CLAMP 2 2

PIPE 4 1 1

CLAMP 2 2

PIPE 4 1 1

FIG. 4 CARBURETOR

REF.
NO.

53

PART NO. DESCRIPTION

90465–11M10

CLAMP 2 2

USA

GENE

REMARKS

B

10

FIG. 5 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

66G–13200–01

65U–13132–00

65U–13554–00

66H–26320–00

66G–13416–00

90446–17M72

90465–11M10

90445–07M11

90468–02001

63M–13132–00

63M–24378–00

90465–11M10

6G8–24376–00

63M–13116–00

97095–06020

OIL INJECTION PUMP ASSY 1 1

JOINT 1 1

RING, RUBBER 1 1

PUMP CABLE ASSY 1 1

PIPE, OIL 1 1 1

HOSE (L450) 1 1

CLAMP 1 1

HOSE (L610) 1 1

CLIP 1 1

JOINT 1 1

PIPE, JOINT 4 1 1

CLAMP 2 2

PIPE, JOINT 1 1 1

GASKET, PUMP CASE 1 1

BOLT 2 2

USA

GENE

REMARKS

B

11

16

92995–06600

17

90445–07007

18

67X–13183–00

19

90446–07M35

20

90465–11M10

21

90468–02001

22

90445–07007

23

67X–13183–00

24

90446–07M36

25

90465–11M10

26

90468–02001

27

90445–07007

WASHER 2 2

HOSE (L110) 1 1

VALVE, CHECK 1 1

HOSE (L260) 1 1

CLAMP 1 1

CLIP 3 3

HOSE (L110) 1 1

VALVE, CHECK 1 1

HOSE (L390) 1 1

CLAMP 1 1

CLIP 3 3

HOSE (L110) 1 1

FIG. 5 OIL PUMP

REF.
NO.

28

29

30

31

32

33

PART NO. DESCRIPTION

67X–13183–00

90446–07M74

90465–11M10

90468–02001

90446–24M79

90464–07M05

VALVE, CHECK 1 1

HOSE (L500) 1 1

CLAMP 1 1

CLIP 3 3

HOSE (L230) 1 1

CLAMP 1 1

USA

GENE

REMARKS

B

12

FIG. 6 EXHAUST 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

63M–14711–00

93605–12M21

65U–14613–00

63M–14718–00–8S

63M–51129–00

63M–14739–00

90119–08M98

97095–06030

92995–06600

63M–14712–00

6K8–51129–00

93605–12M21

63M–14749–00

90119–08M02

97013–08030

MUFFLER 1 1 1

PIN, DOWEL 2 2

GASKET, EXHAUST PIPE 1 1

PROTECTOR, MUFFLER 1 1 1

.NIPPLE 1 1

GASKET, MUFFLER DAMPER 1 1 1

BOLT, WITH WASHER 12 12

BOLT 5 5

WASHER 5 5

RING, JOINT 1 1

.NIPPLE 2 2

PIN, DOWEL 2 2

GASKET, MUFFLER DAMPER 2 1 1

BOLT, WITH WASHER 2 2

BOLT 2 2

USA

GENE

REMARKS

B

13

16

92903–08600

17

63M–12576–00

18

90450–14M05

19

63M–12577–00

20

90450–14M05

21

90446–20M53

22

6R3–24377–00

23

90445–14M22

24

90465–11M10

25

62T–14625–00

26

90450–99M06

27

63M–14615–00

WASHER, PLATE 2 2

HOSE 1 1 1

HOSE CLAMP ASSY 2 2

HOSE 2 1 1

HOSE CLAMP ASSY 2 2

HOSE (L590) 1 1

PIPE, JOINT 3 1 1

HOSE (L1300) 1 1

CLAMP 2 2

JOINT, EXHAUST 2 1 1

HOSE CLAMP ASSY 2 2

JOINT, EXHAUST 1 1 1

FIG. 6 EXHAUST 1

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

90450–99M16

90450–99M02

63M–41113–00–8S

63M–41114–00

63M–14721–00–8S

63M–41122–00

63M–41121–00–8S

63M–41114–00

63M–41123–00–8S

6K8–51129–00

63M–15761–00

90105–08M66

90105–10M60

90445–14M05

90465–11M10

HOSE CLAMP ASSY 1 1

HOSE CLAMP ASSY 1 1

OUTER COVER, EXHAUST 1 1

GASKET, EXHAUST OUTER COVER 1 1

MUFFLER 2 1 1

GASKET, EXHAUST INNER COVER 1 1

INNER COVER,EXHAUST 1 1

GASKET, EXHAUST OUTER COVER 1 1

OUTER COVER, EXHAUST 1 1

.NIPPLE 2 2

SEAL, RUBBER 1 1 1

BOLT, FLANGE 6 6

BOLT, FLANGE 2 2

HOSE (L240) 1 1

CLAMP 2 2

USA

GENE

REMARKS

B

14

43

90446–20M39

44

90465–13M24

45

63M–41138–00

46

63M–14680–00

47

63M–14771–00

48

90119–10M17

49

90105–10M88

50

66G–12578–00

51

90446–30MF1

52

90450–22M14

53

90445–18M13

54

90446–24M54

HOSE (L155) 1 1

CLAMP 1 1

SEAL, EXT. 1 1 1

STOPPER 1 1

STAY, MUFFLER 1 1 1

BOLT, WITH WASHER 4 4

BOLT, FLANGE 2 2

HOSE 3 1 1

HOSE (L600) 1 1

HOSE CLAMP ASSY 1 1

HOSE (L350) 1 1

HOSE (L260) 1 1

FIG. 6 EXHAUST 1

REF.
NO.

55

56

57

58

59

60

61

62

63

64

PART NO. DESCRIPTION

63M–12581–00

90445–18M14

90450–18M09

90446–24M89

64T–12580–00

90446–24M89

682–84385–01

66G–14752–00

90450–99M02

67X–12590–00

JOINT, HOSE 1 1 1

HOSE (L600) 1 1

HOSE CLAMP ASSY 3 3

HOSE (L420) 1 1

JOINT ASSY 1 1

HOSE (L420) 1 1

CAP,1 1 1

PIPE, OUTLET 1 1

HOSE CLAMP ASSY 1 1

CONDUCTION ASSY 1 FOR USA

USA

GENE

REMARKS

67X–12590–20

65

EU0–61652–00

66

90601–118UF

67

90480–329U2

68

90601–118UF

69

90480–329U2

CONDUCTION ASSY 1 FOR GENE

NUT 1 1

BAND, HOSE 18 2 2 YMUS

GROMMET 1 1 YMUS

BAND, HOSE 18 1 1 YMUS

GROMMET 1 1 YMUS

B

15