Yamaha Superjet 700 User Manual

2003
SuperJet
700
OWNER’S/OPERATOR’S
MANUAL
READ THIS MANUAL CAREFULLY BEFORE OPERATION!
F1N-28199-71
EJU00989
CAUTION:
To the owner/operator
Thank you for choosing a Yamaha water­craft. This Owner’s/Operator’s Manual con­tains information you will need for proper operation, maintenance, and care.
A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your new Yamaha. If you have any questions about the operation or maintenance of your watercraft, please con­sult a Yamaha dealer.
Because Yamaha has a policy of continu­ing product improvement, this product may not be exactly as described in this Owner’s/ Operator’s Manual. Specifications are sub­ject to change without notice.
This manual should be considered a per­manent part of this watercraft and should remain with it even if the watercraft is subse­quently sold.
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EJU01265
Important manual information:
In this manual, information of particular importance is distinguished in the following ways:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
WARNING
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Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander, or a person inspecting or repairing the water­craft.
@
@
A CAUTION indicates special precau­tions that must be taken to avoid damage to the watercraft.
@
NOTE:
@
A NOTE provides key information to make procedures easier or clearer.
@
EJU01266
SuperJet 700
OWNER’S/OPERATOR’S MANUAL
©2002 by Yamaha Motor Co., Ltd.
1st Edition, May 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan
EJU00992
CONTENTS
GENERAL AND SAFETY INFORMATION
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1
FEATURES AND FUNCTIONS
OPERATION
MAINTENANCE AND CARE
TROUBLESHOOTING AND EMERGENCY PROCEDURES
2
3
4
5
APPENDIX
READ THIS OWNER’S/OPERATORS MANUAL CAREFULLY BEFORE
OPERATING YOUR WATERCRAFT.
6
EJU00993
GENERAL AND
SAFETY
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INFORMATION
Identification numbers
Primary Identification (PRI-ID)
number ...................................................1-1
Hull Identification Number (HIN) ............1-1
Engine serial number .............................1-1
Important labels
Label location .........................................1-2
Warning labels .......................................1-3
Other labels ............................................1-5
Safety information
Limitations on who may operate the
watercraft ................................................1-6
Cruising limitations .................................1-7
Operation requirements .........................1-8
Recommended equipment ..................1-10
Hazard information ..............................1-11
Watercraft characteristics ....................1-11
Safe boating rules
Enjoy your watercraft responsibly
............................1-1
.......................................1-2
...................................1-6
.................................1-12
......1-13
1
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EJU01830
Identification numbers
Record the Primary Identification (PRI-ID) number, Hull Identification Number (HIN) and engine serial number in the spaces pro­vided for assistance when ordering spare parts from a Yamaha dealer. Also record and keep these ID numbers in a separate place in case your watercraft is stolen.
EJU01831
Primary Identification (PRI-ID) number
The PRI-ID number is stamped on a label 1 attached inside the engine compartment.
EJU01884
Hull Identification Number (HIN)
The HIN is stamped on a plate 2 attached to the hull on the aft, starboard (right) side.
EJU00997
Engine serial number
The engine serial number is stamped on a label 3 attached to the engine unit.
1-1
EJU00998
EJU01351
Label location
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Important labels
1-2
EJU01352
1 2
Warning labels
34
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1-3
56
7
8
E
9
1-4
0
AB
C
E
EJU01354
Other labels
DE
1-5
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EJU00999
Safety information
The safe use and operation of this watercraft is dependent upon the use of proper riding techniques, as well as upon the common sense, good judgment, and expertise of the operator. Before using this watercraft, make sure that its use is permitted under local laws, bylaws and regulations and always operate the watercraft in full conformity with any requirements and limitations imposed. Every operator should know the follow­ing requirements before riding the water­craft.
Before operating the watercraft, read this
Owners/Operators Manual, the Riding
Practice Guide, and all warning and cau-
tion labels on the watercraft. These mate-
rials should give you an understanding of
the watercraft and its operation.
Never allow anyone to operate this water-
craft until they too have read this Owner’s/
Operators Manual, the Riding Practice
Guide and all warning and caution labels.
EJU01268
Limitations on who may operate the watercraft
Yamaha recommends a minimum opera-
tor age of 16 years old. Adults must supervise use by minors. Know your local operator age and training requirements.
This watercraft is designed to carry the
operator only. Never have more than one person on the watercraft at any time.
1-6
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EJU01269
Cruising limitations
Scan constantly for people, objects, and
other watercraft. Be alert for conditions
that limit your visibility or block your vision
of others.
Operate defensively at safe speeds and
keep a safe distance away from people,
objects, and other watercraft.
Do not follow directly behind watercraft or
other boats.
Do not go near others to spray or splash
them with water.
Avoid sharp turns or other maneuvers
that make it hard for others to avoid you or
understand where you are going.
Avoid areas with submerged objects or
shallow water.
Ride within your limits and avoid aggres-
sive maneuvers to reduce the risk of loss
of control, ejection, and collision.
This is a high performance boatnot a
toy. Sharp turns or jumping wakes or
waves can increase the risk of back/spinal
injury (paralysis), facial injuries, and bro-
ken legs, ankles and other bones. Do not
jump wakes or waves.
Do not operate the watercraft in rough
water, bad weather or when visibility is poor; this may lead to an accident caus­ing injury or death. Be alert to the possi­bility of adverse weather. Take note of weather forecasts and the prevailing weather conditions before setting out on your watercraft. As with any water sport, you should not
operate your watercraft without someone else near by. If you operate further than swimming distance from shore, you should be accompanied by another boat or watercraft, but make sure you stay a safe distance away. Its good, common sense!
Never operate in water that is less than
60 cm (2 ft) deep, otherwise you increase your chance of hitting a submerged object, which could result in injury.
1-7
This watercraft is not equipped with light-
ing required for night operation. Do not
operate the watercraft after sunset or
before dawn, otherwise you increase the
risk of colliding with another boat, which
could result in severe injury or death.
EJU01270
Operation requirements
All riders must wear a personal flotation
device (PFD) that is approved by the appropriate authorities and suitable for personal watercraft use. Wear protective clothing. Severe internal
injuries can occur if water is forced into body cavities as a result of falling into water or being near the jet thrust nozzle. Normal swimwear does not adequately protect against forceful water entry into rectum or vagina. All riders must wear a wetsuit bottom or clothing that provides equivalent protection. Such clothing includes thick, tightly woven, sturdy and snug-fitting apparel such as denim, but does not include spandex or similar fabrics, like those used in bicycle shorts.
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1
Authority-approved PFD
2
Wetsuit bottom
Eye protection is recommended to keep
wind, water, and glare from the sun out of your eyes while you operate your water­craft. Restraining straps for eyewear are made which are designed to float should your eyewear fall in the water. Footwear and gloves are recommended.
1-8
You must decide whether to wear a hel-
met while you ride for recreation. You
should know that a helmet could help pro-
tect you in certain kinds of accidents and
that it could injure you in others.
A helmet is designed to provide some
head protection. Although helmets cannot
protect against all foreseeable impacts, a
helmet might reduce your injuries in a col-
lision with a boat or other obstacle.
A helmet may have potential safety haz-
ards, as well. Falling into the water could
risk the chance of the helmet catching
water, commonly known as “bucketing,
and the resulting strain on your neck
could cause choking, severe and perma-
nent neck injuries, or death. A helmet
could also increase the risk of an accident
if it reduces your vision or hearing, or if it
distracts you or increases your fatigue.
How should you decide if a helmet’s
potential safety benefits outweigh its
potential risks for you? Consider your par-
ticular riding conditions. Consider factors
such as your riding environment and your
riding style and ability. Also consider the
likelihood of traffic congestion, and the
water surface conditions. If you decide to
wear a helmet based upon your riding cir-
cumstances, choose one carefully. Look
for a helmet designed for personal water-
craft use, if possible. If you will be engag-
ing in closed-course competition, follow
the helmet requirements of the sanction-
ing organization.
NEVER operate the watercraft after con-
suming alcohol or taking other drugs. For reasons of safety and proper care of
the watercraft, always perform the pre­operation checks listed on page 3-5 before operating the watercraft. The operator should always keep both
feet or knees on the riding tray when the watercraft is in motion. Lifting your feet increases your chances of losing your balance, and your feet being hit by objects outside the watercraft.
Always consult your doctor on whether it
is safe for you to operate this watercraft if you are pregnant or in poor health. Do not attempt to modify this watercraft!
Modifications to your watercraft may reduce safety and reliability, and render the watercraft unsafe or illegal for use.
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1-9
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Attach the engine shut-off cord (lanyard)
to wrist and keep it free from the handle-
bars so that the engine stops if the opera-
tor falls off. After riding, remove the
engine shut-off cord from the watercraft to
avoid accidental starting or unauthorized
use by children or others.
Scan carefully for swimmers, and stay
away from swimming areas. Swimmers
are hard to see and you could acciden-
tally hit someone in the water.
Avoid being hit by another boat! You
should always take the responsibility to
watch for traffic; other boaters may not be
watching for you. If they do not see you,
or you maneuver more quickly than other
boaters expect, you risk a collision.
Maintain a safe distance from other boats
or watercraft, and also watch for boats’ ski
ropes or fishing lines. Obey the “Safe
boating rules and be sure to check
behind you before making a turn. (See
Safe boating rules on page 1-12.)
EJU01382
Recommended equipment
The following items should be carried on
board your watercraft:
Sound-signaling device
You should carry a whistle or other sound­signaling device that can be used to sig­nal other boats. Visual distress signals
It is recommended that an authority­approved pyrotechnic device be stored in a waterproof container on your watercraft. A mirror can also be used as an emer­gency signal. Contact your Yamaha dealer for more information. Watch
A watch is helpful so you will know how long you have been operating. Towline
A towline can be used to tow a disabled watercraft in an emergency.
1-10
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EJU01003
Hazard information
When transporting or storing your water-
craft, always place the fuel cock knob in
the OFF position, otherwise gasoline
may overflow from the carburetor.
Never start the engine or let it run for any
length of time in an enclosed area.
Exhaust fumes contain carbon monoxide,
a colorless, odorless gas that may cause
loss of consciousness and death within a
short time. Always operate the watercraft
in an open area.
EJU01271
Watercraft characteristics
Jet thrust turns the watercraft. Releasing
the throttle lever completely produces only minimum thrust. If you are traveling at speeds above trolling, you will have rapidly decreasing ability to steer without throttle. You may still have some turning ability immediately after releasing the throttle, but once the engine slows down, the watercraft will no longer respond to handlebar input until you apply throttle again or you reach a trolling speed. Prac­tice turning in an open area without obstructions until you have a good feel for this maneuver. This watercraft are water-jet propelled.
The jet pump is directly connected to the engine. This means that jet thrust will pro­duce some movement whenever the engine is running. There is no “neutral” position.
1-11
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Keep away from intake grate 1 while the
engine is on. Items such as long hair,
loose clothing, or PFD straps can become
entangled in moving parts resulting in
severe injury or drowning.
Never insert any object in the jet thrust
nozzle 2. Severe injury or death could
result from coming in contact with the
rotating parts of the jet pump.
Stop the engine and remove the clip 3
from the engine shut-off switch 4 before
removing any debris or weeds that may
have collected around the jet intake.
EJU01005
Safe boating rules
Your Yamaha watercraft is legally consid­ered a powerboat. Operation of the water­craft must be in accordance with the rules and regulations governing the waterway on which it is used.
Avoid forceful jet thrust and limited visibil-
ity while reboarding. Get to standing or kneeling position quickly, but do not expose yourself to forceful jet thrust.
1-12
EJU01006
Enjoy your watercraft
responsibly
You share the areas you enjoy when riding your watercraft with others and with nature. So your enjoyment includes a responsibility to treat these other people, and the lands, waters, and wildlife with respect and courtesy.
Whenever and wherever you ride, think of yourself as the guest of those around you. Remember, for example, that the sound of your watercraft may be music to you, but it could be just noise to others. And the excit­ing splash of your wake can make waves others wont enjoy. Avoid riding close to shoreline homes and waterfowl nesting areas or other wildlife areas, and keep a respectful distance from fishermen, other boats, swimmers, and populated beaches. When travel in areas like these is unavoid­able, ride slowly and obey all laws.
Remember that pollution can be harmful to the environment. Do not refuel or add oil where a spill could cause damage to nature. Remove your watercraft from the water and move it away from the shoreline before refu­eling. And keep your surroundings pleasant for the people and wildlife that share the waterways: dont litter!
When you ride responsibly, with respect and courtesy for others, you help ensure that our waterways stay open for the enjoy­ment of a variety of recreational opportuni­ties.
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1-13
EJU01007
FEATURES AND
FUNCTIONS
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Location of main components
Operation of controls and other functions
Hood .......................................................2-3
Fuel tank filler cap ..................................2-4
Fuel cock knob .......................................2-4
Engine stop switch .................................2-5
Engine shut-off switch ............................2-5
Choke knob ............................................2-6
Throttle lever ..........................................2-6
Start switch .............................................2-6
Cooling water pilot outlet .......................2-7
Steering system ..................................... 2-7
Steering pole ..........................................2-8
Engine overheat warning system .......... 2-9
Storage pouch ......................................2-10
...................................................2-3
..............2-1
2
EJU01008
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Location of main components
Rope hole
1
Use to attach rope for transporting, mooring or towing the watercraft in an emergency.
Storage pouch
2
Steering pole
3
Adjusts to suit operators riding posture.
Handlebars
4
Use to control direction.
Riding tray
5
Stand or kneel here for balance.
Fuel tank filler cap
6
Hood
7
Steering cover
8
Hood latch
9
Locks the hood.
Jet thrust nozzle
0
Changes the direction of jet thrust according to handlebar position.
Cooling water pilot outlet
A
Use to verify cooling water flow.
Intake grate
B
Prevents debris from getting into the jet pump.
Jet intake
C
Ride plate
D
Drive shaft
E
Transmits power from the engine to the jet pump.
2-1
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Fire extinguisher container
1
Fuel cock knob
2
Use to select either normal or reserve fuel flow from the fuel tank to the carburetors, or to shut off fuel flow.
Choke knob
3
Use to start a cold engine.
Clip
4
Insert into the engine shut-off switch to enable starting of the engine. Remove to stop the engine or prevent acci­dental starting of the engine or unauthorized use of the watercraft.
Start switch
5
Push to start the engine.
Throttle lever
6
Use to accelerate and decelerate.
Engine shut-off switch
7
Remove the clip to stop the engine and dis­able it from starting.
Engine stop switch
8
Push to stop the engine normally.
Engine shut-off cord (lanyard)
9
Attach to wrist so that the engine stops if the operator falls off the watercraft.
Bow
0
Fuel tank
A
Battery
B
Silencer
C
Prevents water from getting into the engine and reduces air intake noise.
Spark plugs/Spark plug caps
D
Muffler
E
Water separator
F
Traps water from the breather hose to the fuel tank.
Fuel filter
G
Flush hose connector
H
Use to flush the engine cooling water pas­sages.
Electrical box
I
Protects electrical components from water.
2-2
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EJU01009
Operation of controls and
other functions
EJU01272
Hood
The hood is secured at the rear by a
latch.
Lift the steering pole and support it with
the lock pin before removing the hood.
To remove the hood:
1. Turn the latch knob 1 to the open posi-
tion, and then pull up on the hood latch 2 to unlatch the hood.
2. Grasp the hood using the handgrips 3
provided at the front and rear side of the hood. Lift the hood up and to the rear to remove it.
To install the hood:
1. Position the hood on the deck so the two projections at the front of the hood fit under the two stays on the deck.
2-3
2. Push down on the hood latch, and then turn the knob to the lock position.
NOTE:
@
Make sure that the hood is properly secured before operating the watercraft.
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EJU01012
Fuel tank filler cap
To remove the fuel tank filler cap 1, turn it
counterclockwise.
NOTE:
@
Make sure that the fuel tank filler cap is prop­erly secured before operating the watercraft.
@
EJU01014
Fuel cock knob
The fuel cock supplies fuel from the fuel
tank to the carburetors.
The fuel cock knob 1 positions are
explained as follows and are shown in the illustration.
OFF:
With the fuel cock knob in this position, fuel does not flow. Always turn the fuel cock knob to this position when the engine is not running.
ON:
With the fuel cock knob in this position, fuel flows to the carburetors. Turn the fuel cock knob to this position when starting the engine and operating the watercraft.
RES:
This indicates reserve. With the fuel cock knob in this position, the fuel reserve is made available. Turn the fuel cock knob to this position if you run out of fuel while oper­ating the watercraft. When this occurs, refuel as soon as possible and be sure to turn the fuel cock knob back to “ON”!
2-4
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EJU01015
Engine stop switch
Push this switch 1 (red button) to stop the engine normally.
EJU01016
Engine shut-off switch
Insert the clip 1, on the end of the engine shut-off cord 2, under the engine shut-off switch 3 (black button). The engine will stop automatically when the clip is removed from the switch, such as if the operator falls off the watercraft.
WARNING
@
Always attach the engine shut-off cord
to your wrist and the clip to the engine
shut-off switch BEFORE starting the
engine.
To prevent accidental starting of the
engine or unauthorized use by chil-
dren or others, always remove the clip
from the shut-off switch when the
engine is not running.
@
2-5
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EJU01215
Choke knob
Starting a cold engine requires a richer air-fuel mixture, which is supplied by the choke.
Pull the knob 1 out to turn the choke on.
Push the knob in to turn the choke off.
EJU01018
Throttle lever
Squeeze the throttle lever 1 to increase engine speed.
Release the throttle lever to decrease engine speed or to return it to the idle posi­tion.
EJU01019
Start switch
Push the start switch 1 (green button) to start the engine.
NOTE:
@
The engine will not start when the clip is removed from the engine shut-off switch.
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2-6
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EJU01130
Cooling water pilot outlet
This watercraft is equipped with a cooling water pilot outlet.
When the engine is running, cooling water is circulated in the engine, and then it is discharged from the pilot outlet.
To check for proper operation of the cool­ing system, check that water is being dis­charged from the pilot outlet. If water is not being discharged from the outlet, cooling water may not be circulating in the engine. When this occurs, stop the engine and check for the cause. (See pages 2-9 and 5-3 for further instructions.)
NOTE:
@
If the cooling water passages are dry, it will take about 20 seconds for the water to reach the outlet after the engine is started.
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EJU01021
Steering system
Your watercraft can be steered by turning the handlebars 1 the same direction you wish to travel.
When the handlebars are turned, the angle of the jet thrust nozzle 2 is changed, and the direction of the watercraft is changed accordingly. Since the strength of the jet thrust determines the speed and direction of a turn, the throttle must always be open when attempting a turn, except at trolling speed.
2-7
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EJU01273
Steering pole
The steering pole varies in height with the operator’s posture, enabling the operator to assume various riding positions.
When removing the hood for pre-opera­tion checks, maintenance, etc., lift the steer­ing pole 1 and use the lock pin 2 to support it. Move the lock pin into the detent. Make sure the lock pin is returned to the stowed position after installing the hood.
2-8
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CAUTION:
EJU01131
Engine overheat warning system
This model is equipped with an engine overheat warning system.
If the engine starts to overheat, the engine speed will be limited to about 3,400 r/min.
When this occurs, check for water dis­charge at the cooling water pilot outlet. If there is no discharge of water, reduce the engine speed and beach the watercraft, and then check the intake grate and impeller for clogging.
WARNING
@
Before attempting to remove weeds or debris from the intake grate or impeller, shut the engine off and remove the clip from the engine shut-off switch. Severe injury or death could result from coming in contact with the rotating parts of the jet pump.
@
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If you cannot locate and correct the cause of the overheating, consult a Yamaha dealer. Continuing to operate at higher speeds could result in severe engine damage.
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2-9
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