Yamaha RS90PD, RS90PLTD, RST90D, RST90PGTD, RST90PTFD User Manual

OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE USO E MANUTENZIONE INSTRUKTIONSBOK OMISTAJAN KÄSIKIRJA EIERHÅNDBOK
E F
I
S
SF
N
E F
S
SF
N
Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
I
Leggere attentamente questo manuale prima di utilizzare questo veicolo. Läs den här instruktionsboken noga innan snöskotern används. Lue tämä käsikirja huolellisesti ennen moottorikelkan käyttöä. Les denne håndboken nøye før du tar kjøretøyet i bruk.
RS90PD
RS90PLTD
RST90D
RST90PGTD
RST90PTFD
8HX-28199-S1
PRINTED IN JAPAN
2012.05-0.4×1 CR
PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ
STAMPATO SU CARTA RICICLATA
TRYCKT PÅ ÅTERVUNNET PAPPER
PAINETTU UUSIOPAPERILLE
TRYKKET PÅ RESIRKULERT PAPIR
Read this manual carefully
before operating this vehicle.
OWNER’S MANUAL
RS90PD
RS90PLTD
RST90D
RST90PGTD
RST90PTFD
8HX-28199-S1-E0
ESU13156
RS10ST(RS90PLT
)(
JYE8HW00∗DA002391-
)
RS10SUV(RST90PTF
)(
JYE8HY00
DA002342-
)
RS10VTGT(RST90PGT
)(
JYE8HX00
DA002326-
)
EC Declaration of Conformity
conforming to Directive 2006/42/EC
(
Make, model
)
to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC
and to the other relevant Directive of EEC
2004/108/EC
(
Title and
/
or number and date of issue of the other Directives of EEC
)
(
If applicable
)
(
If applicable
)
To effect correct
application
of the
essential
health
and safety requirements
stated in the Directives of EEC, the
following-standards and/or
technical
specifications were consulted:
– – – – – –
(
Title and
/
or number and date of issue of standards and/or specifications
)
General Manager RV Engineering Division MC Operations
Signature
Date of Issue
Eiji Kato
18 October, 2011
YAMAHA MOTOR EUROPE N.V. Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
Authorized Representative
Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
ESU10131
WARNING
Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha’s vast experience in the produc­tion of fine sporting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a lead­er in these fields. This manual will give you an understanding of the operation, inspection, and basic mainte­nance of this snowmobile. If you have any questions concerning the operation or main­tenance of your snowmobile, please consult a Yamaha dealer. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your snowmobile and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWS00670

Introduction

RS90PD
RS90PLTD
RST90D
RST90PGTD
RST90PTFD
OWNER’S MANUAL
©2012 by Yamaha Motor Co., Ltd.
1st Edition, March 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan.
Please read this manual carefully before operating this snowmobile. Do not attempt to operate this snowmobile until you have attained adequate knowledge of its con­trols and operating features. Regular inspections and careful mainte­nance, along with good operating tech­niques, will help ensure that you safely enjoy the capabilities and reliability of this snowmobile.

Important manual information

WARNING
NOTICE
TIP
ESU10151
Particularly important information is distin­guished in this manual by the following nota­tions.
This is the safety alert symbol. It is used to alert you to potential personal injury haz­ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
EWS00021
A WARNING indicates a hazardous situa­tion which, if not avoided, could result in death or serious injury.
ECS00011
A NOTICE indicates special precautions that must be taken to avoid damage to the snowmobile or other property.
A TIP provides key information to make pro­cedures easier or clearer.

Contents

Location of the important labels ..... 1
Safety information .......................... 13
Description ...................................... 16
Control functions ............................ 19
Main switch .................................. 19
Starter (choke) lever (RST90) ...... 19
Throttle lever ................................ 19
Throttle override system
(T.O.R.S.) .................................. 20
Multi-function meter unit ............... 21
High beam indicator light .............. 24
Low coolant temperature indicator
light ............................................ 25
Fuel meter and grip/thumb warmer
level indicator ............................ 26
Fuel level warning indicator .......... 28
Oil level warning indicator
(RST90) ..................................... 28
Oil level/pressure warning indicator
(RS90P / RS90PLT /
RST90PGT / RST90PTF) ......... 29
Coolant temperature warning
indicator ..................................... 30
Electric power steering warning
indicator “EPS”
(RS90P / RS90PLT /
RST90PGT / RST90PTF) ......... 30
Self-diagnosis device ................... 31
Engine stop switch ....................... 31
Headlight beam switch
“LIGHTS” ................................... 32
Grip/thumb warmer adjusting
switch ........................................ 32
Auxiliary DC jack .......................... 33
Helmet shield heater jack [RS90P /
RS90PLT (CANADA) /
RST90PGT (CANADA) /
RST90PTF (CANADA)] ............. 33
Brake lever ................................... 34
Parking brake lever ...................... 34
Shift lever ..................................... 35
Drive guard .................................. 36
V-belt holders ............................... 37
Passenger grips
(RST90PGT / RST90PTF) ........ 37
Passenger grip warmer switch
(RST90 / RST90PGT /
RST90PTF) ............................... 38
Passenger footrests (RST90 /
RST90PGT / RST90PTF) ......... 38
Backrest (RST90 / RST90PGT /
RST90PTF) ............................... 39
Storage compartment
(RS90P / RS90PLT /
RST90PGT / RST90PTF) ......... 40
Storage areas (RST90) ................ 41
Tow hitch [RST90PGT (RUSSIA) /
RST90PTF (CANADA)(RUSSIA)]
and tow hitch bracket
[RST90 / RST90PGT
(CANADA)(EUROPE) /
RST90PTF (EUROPE)] ............ 44
Fuel .............................................. 45
Suspension .................................. 46
Pre-operation checks ..................... 55
Pre-operation check list ............... 55
Operation ......................................... 57
Starting the engine ....................... 57
Break-in ........................................ 59
Riding your snowmobile ............... 59
Maximizing drive track life ............ 63
Driving .......................................... 64
Stopping the engine ..................... 65
Transporting ................................. 65
Periodic maintenance and
adjustment....................................... 67
Periodic maintenance chart for
the emission control system ..... 68
Contents
General maintenance and
lubrication chart ......................... 69
Tool kit .......................................... 71
Recommended equipment ........... 72
Removing and installing the shroud
and covers (RS90P / RS90PLT /
RST90PGT / RST90PTF) ......... 72
Opening and closing the shroud
and removing and installing
the right side cover (RST90) ..... 76
Checking the spark plugs ............. 77
Adjusting the engine idling speed
(RST90) ..................................... 78
Adjusting the throttle lever free
play ............................................ 78
Checking the throttle override
system (T.O.R.S.) ..................... 81
Checking the air filter ................... 82
Carburetors (RST90) .................... 86
High-altitude settings .................... 86
Valve clearance ............................ 87
Engine oil and oil filter cartridge ... 87
Cooling system ............................. 93
V-belt ............................................ 97
Drive chain housing .................... 100
Brake and parking brake ............ 102
Extrovert drive sprocket
(RS90P / RS90PLT /
RST90PGT / RST90PTF) ....... 105
Skis and ski runners ................... 105
Steering system ......................... 106
Drive track and slide runners ..... 107
Lubrication .................................. 111
Replacing a headlight bulb ......... 113
Adjusting the headlight beams ... 116
Fittings and fasteners ................. 117
Battery ........................................ 117
Replacing a fuse ........................ 118
Troubleshooting ........................... 126
Storage .......................................... 131
Specifications ............................... 133
Consumer information ................. 137
Identification number records ..... 137
Vehicle Emission Control
Information label
(for CANADA) ......................... 138
WARRANTY ............................... 138

Location of the important labels

1
3
9
2
5
8
4
5 8 4
3 2
1
9
7
6
8
5
4
3 2 1
9
19
20
RS90P / RS90PLT
RST90PGT / RST90PTF
RST90
ESU12678
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha deal­er.
For CANADA
1
Location of the important labels
12
11
10
13
18
18
12
17
15
11
14
10
17
11
12
18
16
17,18
15
10
RS90P / RS90PLT
RST90PGT / RST90PTF
RST90
16
2
Location of the important labels
ATTENTION
8ET-2815K-10
TUNE-UP SPECIFICATIONS
ENGINE
1.SPARK PLUG
2.SPARK PLUG GAP
3.IDLE SPEED
SPECIFICATION S DE LA MISE AU P OINT
MOTEUR
1.TYPE DE BOUGIE
2.ECARTEMENT DES ÉLECTRODES
3.RÉGIME DE RALENTI
CR8E(NGK)
0.7 ~ 0.8 mm (0.028 ~ 0.031 in) 1300 ± 50 r/min
CR8E(NGK)
0.7 ~ 0.8 mm
1300 ± 50 r/min
8HF
8HF-1417E-00
NOTICE
8ET-2815K-00
SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING:
Read the Owner’s Manual and all labels before operating this vehicle.
• This vehicle is a high performance machine. It should be operated by an experienced operator.
Check throttle, brake, and steering for proper operation before starting engine.
• Set parking brake before attempting to start engine. Never run this vehicle with the parking brake applied.
To stop engine in an emergency, push the engine stop switch down.
• Do not operate engine without drive belt or drive guard.
• Make sure the fuel tank cap is closed securely after refueling.
• Do not operate this vehicle on public roads. You could collide with another vehicle.
• Check lever position (Forward or Reverse) before moving.
• Weal an approved helmet, eye protection, and adequate clothing for snowmobiling.
AFIN D’ÉVITER TOUT RISQUE DE BLESSURE SÉRIEUSE OU MÊME MORTELLE, VEUILLEZ SUIVRE LES RECOMMANDATIONS SUIVANTES:
Avant d’utiliser ce véhicule, lire le manuel du propriétaire et toutes les étiquettes.
• Ce véhicule est une machine à haute performance. Elle doit être conduite par un conducteur expérimenté.
Avant de démarrer le moteur, vérifier l’opération du frein, de l’accélérateur et de la direction.
• Le frein de sécurité doit être appliqué lors du démarrage. Ne pas rouler avec le frein de sécurité actionné.
• En cas d’urgence, utiliser l’interrupteur d’arrêt du moteur.
• Ne pas laisser tourner le moteur sans la courroie ou sans son garde.
S’assurer que le bouchon du réservoir soit bien refermé après le remplissage.
Afin d’éviter tout risque de collision, ne pas rouler sur un chemin public.
Vérifier la position du levier (marche avant ou arrière) avant d’être en marche.
Toujours porter un casque approuvé et un habillement de motoneigiste. Prévoir une protection pour les yeux.
WARNING AVERTISSEMENT
8HF-77761-E0
NOTICE ATTENTION
Severe engine damage can result from oil loss if crankcase breather hoses are not installed correctly. Inspect hoses and clamps for correct installation
after battery service or
air box removal.
See Service Manual.
Des dommages graves risquent de survenir par suite de fuites d’huile résultant d’un mauvais branchement des tuyaux de reniflard du carter. Après l’entretien de la batterie ou après la dépose de I’épurateur d’air, assurez­vous que les brides et les tuyaux sont installès correctement. Consultez le manuel d’entretien.
8GS-2815J-E0
TUNE-UP SPECIFICATIONS
ENGINE
1.SPARK PLUG
2.SPARK PLUG GAP
3.IDLE SPEED
SPECIFICATION S DE LA MISE AU P OINT
MOTEUR
1.TYPE DE BOUGIE
2.ECARTEMENT DES ÉLECTRODES
3.RÉGIME DE RALENTI
CR8E(NGK)
0.7 ~ 0.8 mm (0.028 ~ 0.031 in) 1400 ± 100 r/min
CR8E(NGK)
0.7 ~ 0.8 mm
1400 ± 100 r/min
8ES
8ES-1417E-00
1 RS90P / RS90PLT 2
1 RST90 3
1 RST90PGT / RST90PTF 4
5 RS90P / RS90PLT / RST90PGT / RST90PTF
6 RST905 RST90
7 RST90
3
Location of the important labels
DRIVE
1. CHAIN CASE OIL Q’TY
2. CHAIN CASE OIL TYPE
3. TRACK TENSION
* FOR MORE INFO: SEE SERVICE MANUAL FOR THIS
MODEL.
* SPECIFICATIONS SUBJECT TO CHANGE WITHOUT
NOTICE.
ENTRAÎNEMENT
1. CAPACITÉ D’HUILE DU CARTER DE CHAÎNE
2. TYPE D’HUILE DU CARTER DE CHAÎNE
3. FLÈCHE DE LA CHENILLE * POUR PLUS DE DÉTAIL: VOIR LE MANUEL D’ATELIER
POUR CE MODÈLE.
* LES CARACTÉRISTIQUE TECHNIQUES SONT
SUSCEPTIBLES DE CHANGER SANS NOTIFICATION PRÉALABLE.
250 cm³ (8.5 oz)
GL-3 75W or 80W
30 ~ 35 mm (1.18 ~ 1.38 in)/100 N (10 kg, 22 lb)
250 cm³
GL-3 75W or 80W
8ES-47578-00
30 ~ 35 mm/100 N (10 kg)
TUNE-UP SPECIFICATIONS
SPECIFICATION S DE LA MISE AU POINT
8ER-E0
8ER-77763-E0
8FR-77763-E0
C
M
V
S
S
C
A
N
A
D
A
N
S
V
A
C
T
R
A
N
S
P
O
R
T
506
This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations.
Ce système d’allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
3JK-82377-10
88C-77769-00
8HF-77763-E0
JUMPER CABLE CONNECTION LEADS
• For connecting procedures, refer to Owner’s Manual.
FILS DE BRANCHEMENT DES CÂBLES DE DÉMARRAGE
Effectuer le branchement des câbles de démarrage conformément aux
instructions du Manuel du propriétaire.
8FA-E0
8FA-2389C-E0
8 9 RS90P / RS90PLT
9 RST90 9 RST90PGT / RST90PTF
10
1211
4
Location of the important labels
20kg {44lbs}
LOAD LIMIT / CHARGE LIMITE
8FM-24897-01
10kg {22lbs}
LOAD LIMIT / CHARGE LIMITE
8ET-24897-00
MAX. TOWING FORCE FORCE DE REMORQUAGE MAX.
1176 N (120 kgf), 264 lbf
MAX. VERTICAL FORCE FORCE VERTICALE MAX.
147 N (15 kgf), 33 lbf
8GS-2817S-E0
13 RS90PLT
14 RST90
15 RST90 / RST90PGT / RST90PTF
16 RST90 / RST90PGT / RST90PTF
17 RST90 / RST90PTF 18 RS90P / RS90PLT /
RST90PGT / RST90PTF
19 RS90P / RS90PLT
20 RS90P / RS90PLT
5
Location of the important labels
4
3
2
1
5
RS90PLT
11
8
10
9
RS90PLT
12
12
8
11
7
10
6
12
12
RST90PGT / RST90PTF
RST90PGT / RST90PTF
1
2
5
3
4
For EUROPE
6
Location of the important labels
TUNE-UP SPECIFICATIONS
ENGINE
1.SPARK PLUG
2.SPARK PLUG GAP
3.IDLE SPEED
SPECIFICATIONS DE LA MISE AU POINT
MOTEUR
1.TYPE DE BOUGIE
2.ECARTEMENT DES ÉLECTRODES
3.RÉGIME DE RALENTI
CR8E(NGK)
0.7 ~ 0.8 mm (0.028 ~ 0.031 in) 1300 ± 50 r/min
CR8E(NGK)
0.7 ~ 0.8 mm
1300 ± 50 r/min
8HF
8HF-1417E-00
DRIVE
1. CHAIN CASE OIL Q’TY
2. CHAIN CASE OIL TYPE
3. TRACK TENSION
* FOR MORE INFO: SEE SERVICE MANUAL FOR THIS
MODEL.
* SPECIFICATIONS SUBJECT TO CHANGE WITHOUT
NOTICE.
ENTRAÎNEMENT
1. CAPACITÉ D’HUILE DU CARTER DE CHAÎNE
2. TYPE D’HUILE DU CARTER DE CHAÎNE
3. FLÈCHE DE LA CHENILLE * POUR PLUS DE DÉTAIL: VOIR LE MANUEL D’ATELIER
POUR CE MODÈLE.
* LES CARACTÉRISTIQUE TECHNIQUES SONT
SUSCEPTIBLES DE CHANGER SANS NOTIFICATION PRÉALABLE.
250 cm³ (8.5 oz)
GL-3 75W or 80W
30 ~ 35 mm (1.18 ~ 1.38 in)/100 N (10 kg, 22 lb)
250 cm³
GL-3 75W or 80W
8ES-47578-00
30 ~ 35 mm/100 N (10 kg)
TUNE-UP SPECIFICATIONS
SPECIFICATIONS DE LA MISE AU POINT
8ER-E0
8ER-77763-E0
8HF-77763-E0
1
2
3
4
5 RS90PLT 5 RST90PGT / RST90PTF
7
Location of the important labels
20kg {44lbs}
MAX.BELASTNING/RASKAIN TAAKKA
8FM-24897-11
8FA-S0
8FA-2389C-S0
<
1176 N
<
147 N
8HF-2817S-00
8HW-2156A-00
RS10ST
88.4 kW 313 kg
8HX-2156A-00
RS10VTGT
88.4 kW 347 kg
8HY-2156A-00
RS10SUV
88.4 kW 349 kg
8AC-2817L-00
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
2012
6 RST90PGT / RST90PTF
10
8 RS90PLT
8 RST90PGT
8 RST90PTF
11
12
7 RST90PGT / RST90PTF
9 RS90PLT
8
Location of the important labels
******
*** kW *** kg
1
23
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
****
1
Read the Owner’s manual.
This unit contains high-pressure nitrogen gas. Mishandling can cause an explosion. Do not incinerate, puncture or open.
This pictogram shows the sled hitch tow weight limit (combined weight of the sled and all cargo in the sled). Overloading can cause loss of control. Loss of control can result in severe injury or death.
This pictogram shows the sled hitch tongue weight limit (weight on the sled tongue). Overloading can cause loss of control. Loss of control can result in severe injury or death.
1
2
3
Model Name Max. Power Mass In Running Order
1
Year of construction
Familiarize yourself with the following pictograms and read the explanatory text.
9
Location of the important labels
RST90PGT / RST90PTF
1
2
5
3
4
9
10
8
7
6
11
11
12
For RUSSIA
10
Location of the important labels
TUNE-UP SPECIFICATIONS
ENGINE
1.SPARK PLUG
2.SPARK PLUG GAP
3.IDLE SPEED
SPECIFICATIONS DE LA MISE AU POINT
MOTEUR
1.TYPE DE BOUGIE
2.ECARTEMENT DES ÉLECTRODES
3.RÉGIME DE RALENTI
CR8E(NGK)
0.7 ~ 0.8 mm (0.028 ~ 0.031 in) 1300 ± 50 r/min
CR8E(NGK)
0.7 ~ 0.8 mm
1300 ± 50 r/min
8HF
8HF-1417E-00
DRIVE
1. CHAIN CASE OIL Q’TY
2. CHAIN CASE OIL TYPE
3. TRACK TENSION
* FOR MORE INFO: SEE SERVICE MANUAL FOR THIS
MODEL.
* SPECIFICATIONS SUBJECT TO CHANGE WITHOUT
NOTICE.
ENTRAÎNEMENT
1. CAPACITÉ D’HUILE DU CARTER DE CHAÎNE
2. TYPE D’HUILE DU CARTER DE CHAÎNE
3. FLÈCHE DE LA CHENILLE * POUR PLUS DE DÉTAIL: VOIR LE MANUEL D’ATELIER
POUR CE MODÈLE.
* LES CARACTÉRISTIQUE TECHNIQUES SONT
SUSCEPTIBLES DE CHANGER SANS NOTIFICATION PRÉALABLE.
250 cm³ (8.5 oz)
GL-3 75W or 80W
30 ~ 35 mm (1.18 ~ 1.38 in)/100 N (10 kg, 22 lb)
250 cm³
GL-3 75W or 80W
8ES-47578-00
30 ~ 35 mm/100 N (10 kg)
TUNE-UP SPECIFICATIONS
SPECIFICATIONS DE LA MISE AU POINT
8HP-77761-R0
1
2
3
4
11
Location of the important labels
8HF-77763-S0
20kg {44lbs}
MAX.BELASTNING/RASKAIN TAAKKA
8FM-24897-11
8FA-S0
8FA-2389C-S0
<
1176 N
<
147 N
8HF-2817S-00
8HX-2156A-00
RS10VTGT
88.4 kW 347 kg
8HY-2156A-00
RS10SUV
88.4 kW 349 kg
8AC-2817L-00
YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
2012
8JF-2818P-R0
56
7
9 RST90PGT
9 RST90PTF
10
1211
8
12

Safety information

ESU10193
As the vehicle’s owner, you are responsible for the safe and proper operation of your snowmobile. When you ride your snowmo­bile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following.
Before you operate your snowmobile
Read the Owner’s Manual and all labels.
Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any control or func­tion you do not understand.
Wear protective clothing. Wear an ap-
proved helmet, and a face shield or gog­gles. Also, wear a good quality snowmobile suit, boots, and a pair of gloves or mittens that will permit use of your thumbs and fin­gers for operation of the controls.
creases the possibility of an accident or equipment damage. See page 55 for a list of pre-operation checks.
Apply the parking brake before starting the
engine. Never drive the snowmobile with the parking brake applied. This may over­heat the brake disc and reduce braking abil­ity.
While using your snowmobile
This snowmobile was not manufactured for
use on public streets, roads, or highways. Such use is prohibited by law, and you could collide with another vehicle.
RS90P and RS90PLT are designed to carry
the OPERATOR ONLY. Passengers are prohibited. Carrying a passenger can cause loss of control.
Do not operate the snowmobile after or
while drinking alcohol or taking drugs. Your ability to operate the snowmobile is re­duced by the influence of alcohol or drugs.
Prepare your snowmobile
Perform the pre-operation checks each
time you use the vehicle to make sure it is in safe operating condition. Failure to in­spect or maintain the vehicle properly in-
Be careful where you ride. There may be
obstacles hidden beneath the snow. Stay on established trails to minimize your expo­sure to hazards. Ride slowly and cautiously when you ride off of established trails. Hit­ting a rock or stump, or running into wires could cause an accident and injury.
This snowmobile is not designed for use on
surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile.
13
Safety information
Always ride with other snowmobilers when
going on a ride. You may need help if you run out of fuel, have an accident, or damage your snowmobile.
Many surfaces such as ice and hardpacked
snow require much longer stopping distanc­es. Be alert, plan ahead and begin deceler­ating early. The best braking method on most surfaces is to release the throttle and apply the brake gently—not suddenly.
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monox­ide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and be unable to save yourself. Also, deadly lev­els of carbon monoxide can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immedi­ately, get fresh air, and SEEK MEDICAL TREATMENT.
Do not run the engine indoors. Even if you
try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run the engine in poorly ventilated or
partially enclosed areas such as barns, ga­rages, or carports.
Do not run the engine outdoors where en-
gine exhaust can be drawn into a building through openings such as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your snowmobile is an important decision. Genuine Yamaha Ac­cessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your snowmobile. Many companies with no con­nection to Yamaha manufacture parts and ac­cessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifica­tions not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
Maintenance and storage
When laying the snowmobile on its side for
maintenance, use a suitable stand to keep it in a stable and level position.
Do not leave the snowmobile on its left side
for an extended period of time. Fuel may leak out from the fuel breather hose.
Do not allow anyone to stand behind the
snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or by­standers.
Modifications made to the snowmobile not
approved by Yamaha, or the removal of original equipment may render your snow­mobile unsafe for use, which may cause se­vere personal injury. Modifications may also make the snowmobile illegal to use.
Never store the snowmobile with fuel in the
fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks,
14
clothes dryers, and the like. Allow the en­gine to cool off before storing the snowmo­bile in an enclosed space.
Safety information
15

Description

1,2,3 4 5,6,7 8,9 10
111213
1,2,3
RS90P
RS90PLT
4 5,6,7 8,9 10
111213
ESU10261
1. Battery
2. Main fuse
3. Air filter
4. Oil filler cap
5. Fuse box
6. Coolant reservoir
7. Coolant recovery tank
8. Storage compartment
9. Tool kit
10. Tail/brake light
11. Slide rail suspension
12. Drive track
13. V-belt holder
16
1,2,3 4 7 8 9 10,11,12 13
151617
1,2,3 4 9 10,11,12 13 14
151617
5,6
5,6
14
RST90PGT
RST90
RST90PTF
78
10,12 1,2,3,4 5,620 7 8 9 1913 14
15 181617
Description
1. Battery
2. Main fuse
3. Air filter
4. Oil filler cap
5. Fuse box
6. Coolant reservoir
7. Passenger grip warmer switch
8. Passenger grip
9. Backrest
10. Storage compartment
11. Storage pouch (RST90PGT / RST90PTF)
12. Tool kit
13. Tail/brake light
14. Tow hitch [RST90PGT (RUSSIA) / RST90PTF (CANADA)(RUSSIA)] / tow hitch bracket [RST90 / RST90PGT (CANADA)(EUROPE) / RST90PTF (EU­ROPE)]
15. Slide rail suspension
16. Drive track
17. V-belt holder
18. Solo touring storage area (RST90)
19. Rear carrier (RST90)
20. Throttle stop screw (RST90)
17
Description
TIP
1 235 647
8
9
10
11
12311
13 810
4 76
9 12
12
1
RS90P / RS90PLT
RST90PGT / RST90PLTRST90
23 647
5
10
8
9
11
1. Brake lever
2. Parking brake lever
3. Grip warmer adjusting switch
4. Thumb warmer adjusting switch
5. Helmet shield heater jack [RS90P / RS90PLT (CANADA) / RST90PGT (CANADA) / RST90PTF (CANADA)]
6. Engine stop switch
The snowmobile you have purchased may differ slightly from those shown in the figures of
this manual.
Design and specifications are subjected to change without notice.
7. Throttle lever
8. Main switch
9. Shift lever
10. Auxiliary DC jack
11. Headlight beam switch
12. Shroud latch (RST90)
13. Starter (choke) lever (RST90)
18
ESU13740
TIP
TIP
13
2

Main switch

The main switch controls the ignition and lighting systems. The various positions are described below.
1. Off
2. On
3. Start
Off
The ignition circuit is switched off. The key can be removed only in this position.
On
The ignition circuit is switched on.
Start
The starting circuit is switched on. The starter motor cranks the engine.
NOTICE: Release the switch immediately after the engine starts.
RS90P / RS90PLT / RST90PGT /
RST90PTF: The headlights and taillight come on after the engine is started.
RST90: The headlights, meter lighting, and
taillights come on after the engine is start­ed.
ESU10301

Starter (choke) lever (RST90)

Use the starter (choke) lever when starting and warming up a cold engine.
[ECS00021]

Control functions

1. Starter (choke) lever
Refer to the “Starting the engine” section on page 57 for proper operation.
1. When starting a cold engine.
2. Warming up
3. When the engine is warm.
ESU10312

Throttle lever

Once the engine is running cleanly, squeez­ing the throttle lever will increase the engine speed and cause engagement of the drive train. Regulate the speed of the snowmobile by varying the throttle position. Because the throttle is spring-loaded, the snowmobile will decelerate, and the engine will return to idle when it is released.
19
Control functions
WARNING
TIP
1. Throttle lever
ESU13750

Throttle override system (T.O.R.S.)

EWS00041
If the T.O.R.S. is activated, make sure that the cause of the malfunction has been cor­rected and that the engine can be operated without a problem before restarting the engine. Continuing to operate with a mal­function could cause loss of control or damage.
If the throttle valves or throttle cable malfunc­tions during operation, the T.O.R.S. will be ac­tivated when the throttle lever is released. The T.O.R.S. is designed to override the fuel injection (RS90P / RS90PLT / RST90PGT / RST90PTF) or ignition (RST90) and limit the engine speed to less than the clutch engage­ment speed if the throttle valves fail to return to the idle position when the throttle lever is released. (See page 133 for the clutch en­gagement speed.)
Malfunc-
tion
T. O. R .S .
will be ac-
tivated.
Throttle lever
Throttle valve
T.O. R.S.
Idling Riding
Released Squeezed Released
Closed Open Open
Engine
runs
properly.
Engine
runs
properly.
If the T.O.R.S. is activated, the warning light and engine trouble warning indicator flash, and the two-digit code “84” displays (RS90P / RS90PLT / RST90PGT / RST90PTF) or flashes (RST90) in the meter display. If this occurs, have a Yamaha dealer check the sys­tem as soon as possible.
RS90P / RS90PLT / RST90PGT / RST90PTF
1. Warning light “ ”
2. Engine trouble warning indicator “ ”
3. Two-digit code “84”
20
Control functions
TIP
FHI
E LO EPS
10
9
6
8
12 3 4 5
7
RST90
1. Warning light “ ”
2. Engine trouble warning indicator “ ”
3. Two-digit code “84”
ESU14101

Multi-function meter unit

RS90P / RS90PLT / RST90PGT / RST90PTF
The multi-function meter unit is equipped with the following:
a digital speedometer
a tachometer
an odometer
two tripmeters (which show the distance
traveled since they were last set to zero)
a fuel reserve tripmeter (which shows the
distance traveled since the fuel level warn­ing indicator and warning light came on)
an oil change tripmeter (which shows the
distance traveled since the periodic oil change interval was reached)
a clock
warning indicators (which show engine
trouble, coolant temperature, fuel level, and oil level warnings)
indicator lights (which show high beam and
low coolant temperature conditions)
a warning light (which shows warnings to-
gether with the warning indicators)
a fuel meter (which shows the fuel remain-
ing in the fuel tank)
a grip/thumb warmer level indicator (which
shows the grip warmer level or the thumb warmer level)
a display brightness control function
When the key is turned to the on position, the tachometer needle makes one sweep, and the low coolant temperature indicator light, the warning light, and all segments of the meter unit display come on and go off.
1. “RESET” button
2. “SELECT” button
3. Tachometer
4. Warning indicators
5. Clock
6. Low coolant temperature indicator light “
7. High beam indicator light “
8. Warning light “ ”
9. Electric power steering warning indicator “EPS”
10. Meter display
The grip warmer level is initially displayed for 5 seconds, then the display switches to the fuel meter.
To switch the speedometer, odometer, and tripmeter displays between kilometers and miles, select the odometer mode “ODO”, and then push the “SELECT” button for at least 10 seconds while the snowmobile is stopped.
21
Control functions
TIP
1
Odometer and tripmeter modes
E LO
1. Odometer/tripmeter/fuel reserve tripmeter
Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the tripmeter modes “TRIP A” and “TRIP B” in the following order: ODO TRIP A TRIP B ODO If the fuel level warning indicator and warning light come on (see page 26), the odometer display will automatically change to the fuel reserve tripmeter mode “TRIP F” and start counting the distance traveled from that point. In that case, push the “SELECT” button to switch the display between the various trip­meter and odometer modes in the following order: TRIP F ODO TRIP A TRIP B TRIP F To reset a tripmeter, select it by pushing the “SELECT” button, and then push the “RE­SET” button for at least 1 second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically, and the display will return to the prior mode after the snowmo­bile has been refueled and traveled 5 km (3 mi).
Oil change tripmeter
When the periodic oil change interval is reached at the initial 800 km (500 mi), then at every 4000 km (2500 mi) thereafter, the oil change tripmeter and “OIL” flash alternately in the odometer display, and the tripmeter starts
22
counting the distance traveled from that point. When this occurs, change the engine oil as soon as possible. (See page 87 for the oil change procedure.)
E LO
The oil change tripmeter will flash only
when the snowmobile is stopped.
To return to the previous display mode,
push the “SELECT” button. To display the oil change tripmeter again, turn the key to the off position, then back to the on position.
After changing the engine oil, reset the oil change tripmeter as follows.
To reset the oil change tripmeter (when the engine oil was changed after the oil change tripmeter appeared)
1. To display the oil change tripmeter, turn the key to the on position.
2. Push the “RESET” button for at least 1 second while the oil change tripmeter and “OIL” are flashing alternately in the odom­eter display. The distance traveled since the last oil change and “OIL” will flash al­ternately in the odometer display.
3. Push the “RESET” button for approxi­mately 3 seconds. “00000” and “OIL” will flash alternately in the odometer display 3 times, and then the display will return to the previous display mode.
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