YAMAHA RST90GTZ PARTS CATALOGUE 10
RST90GTZ (8HF3) CANADA
RST90GTZ (8HF4) EUROPE,RUS
1J8HF-100E1
()
2009-7-8
NEWS No. DATE COMMENT
PE0-SM-090010 June, 2009, 26 MOD: FIG24 SEAT LIST/ILLUSTRATION MODIFICATION
RST90GTZ
PARTS CATALOGUE
©2009 by Yamaha Motor Co., Ltd.
1st edition, May 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DRMK(*) DEEP RED METALLIC K 0918
YB(*) YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8HF003AA004063 8HF3 8HF3
JYE8HF003AA004063 8HF4 8HF4
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8HF3 CANADA
2 8HF4 EUROPE,RUS
ENGINE
CYLINDER HEAD .................................................................1
CRANKSHAFT & PISTON ....................................................2
VALVE ...................................................................................4
CAMSHAFT & CHAIN ...........................................................6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP .............................................................................11
OIL CLEANER .......................................................................12
INTAKE .................................................................................13
INTAKE 2 ..............................................................................14
EXHAUST .............................................................................15
CRANKCASE ........................................................................16
CRANKCASE COVER 1 .......................................................17
STARTER ..............................................................................18
DRIVE
PRIMARY SHEAVE ..............................................................19
SECONDARY SHEAVE ........................................................21
BODY
ENGINE BRACKET ...............................................................23
OIL TANK ..............................................................................24
FRAME ..................................................................................25
SKI .........................................................................................29
STEERING ............................................................................33
STEERING GATE .................................................................35
FUEL TANK ...........................................................................36
SEAT .....................................................................................38
BRAKE ..................................................................................42
CONTROL CABLE ................................................................44
TRACK SUSPENSION 1 ....................................................... 45
TRACK SUSPENSION 2 ....................................................... 48
TRACK DRIVE 1 ...................................................................51
TRACK DRIVE 2 ...................................................................52
SHROUD ...............................................................................56
EMBLEM ...............................................................................59
WINDSHIELD ........................................................................60
REAR VIEW MIRROR ...........................................................62
GUARD & LUGGAGE BOX ................................................... 63
BUMPER ...............................................................................64
INSTRUMENT PANEL ..........................................................66
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... 67
STARTING MOTOR ............................................................. 68
METER ................................................................................. 69
HEADLIGHT ......................................................................... 70
TAILLIGHT ............................................................................ 71
HANDLE SWITCH & LEVER ................................................ 72
ELECTRICAL 1 ..................................................................... 73
ELECTRICAL 2 ..................................................................... 75
ELECTRICAL 3 ..................................................................... 76
ELECTRICAL 4 ..................................................................... 77
ALTERNATE SKI .................................................................. 78
ALTERNATE CARRIER ........................................................ 80
ALTERNATE DRIVE SETTING 1 ......................................... 81
ALTERNATE DRIVE SETTING 2 ......................................... 84
ALTERNATE REBUILD KIT .................................................. 85
ALTERNATE CLUTCH TUNE UP KIT .................................. 86
INDEX
NUMERICAL INDEX ............................................................. 87
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
PART NO. DESCRIPTION
8GL–11101–01
95022–08012
CYLINDER HEAD ASSY 1 1
.BOLT, FLANGE 1 1
8HF3
8HF4
REMARKS
90430–08119
3
4
2C0–11133–11
5
8HF–11134–10
90340–27001
6
7
91808–16023
8
91808–16023
91808–16023
9
10
90105–06027
11
94701–00411
90119–10004
12
13
8GL–11191–00
14
5BE–12241–00
15
8GL–11193–00
3Y1–15363–00
16
17
93210–19123
18
8HF–11166–00
90467–100A1
19
.GASKET 1 1
.GUIDE, VALVE 1 6 6
.GUIDE, VALVE 2 6 6
.PLUG, STRAIGHT SCREW 2 2
.PIN, DOWEL 4 4
.PIN, DOWEL 4 4
.PIN, DOWEL 4 4
.BOLT, FLANGE 16 16
PLUG, SPARK (NGK R CR8E) 3 3
BOLT, WITH WASHER 8 8
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
PLUG, OIL 1 1
O-RING 1 1
PIPE, BREATHER 1 1 1
CLIP 1 1
20
90109–066F0
21
5VY–1111G–00
8GL–11181–00
22
23
91312–06065
24
8ES–13416–00
90467–100A1
25
BOLT 6 6
RUBBER, MOUNT 1 6 6
GASKET, CYLINDER HEAD 1 1 1
BOLT 2 2
PIPE, OIL 1 1 1
CLIP 2 2
1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
PART NO. DESCRIPTION
8GL–11400–00
8GL–11650–00
CRANKSHAFT ASSY 1 1
CONNECTING ROD ASSY 3 3
8HF3
8HF4
REMARKS
5JW–11654–00
3
4
90179–08327
5
5JW–11656–A0
5JW–11656–00
5JW–11656–10
5JW–11656–20
5JW–11656–30
5JW–11656–40
6
3LD–11416–10
3LD–11416–20
3LD–11416–30
3LD–11416–40
3LD–11416–50
3LD–11416–60
3LD–11416–70
7
8GL–11631–00
8GL–11603–00
8
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 6 6 UR WHITE
PLANE BEARING, CONNECTING ROD 6 6 UR BLUE
PLANE BEARING, CONNECTING ROD 6 6 UR BLACK
PLANE BEARING, CONNECTING ROD 6 6 UR BROWN
PLANE BEARING, CONNECTING ROD 6 6 UR GREEN
PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 8 8 UR BROWN
PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN
PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK
PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
PLANE BEARING, CRANKSHAFT 1 8 8 UR WHITE
PISTON (STD) 3 3
PISTON RING SET (STD) 3 3
9
8GL–11633–00
10
93450–19095
90280–03045
11
12
90105–12032
13
90201–121H0
59J–11455–00
14
15
8GL–11406–00
16
95812–06020
PIN, PISTON 3 3
CIRCLIP 6 6
KEY, WOODRUFF 1 1
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
SHAFT 1 1 1
SHAFT ASSY 1 1
BOLT, FLANGE 4 4
2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
17
18
PART NO. DESCRIPTION
8ES–11407–02
8ES–11530–00
SHAFT ASSY., 2 1 1
BALANCER WEIGHT GEAR COMP. 1 1
8HF3
8HF4
REMARKS
93306–30323
19
20
8ES–11454–00
21
4JT–15381–01
90151–06024
22
23
93310–42239
24
8ES–11428–01
8ES–11478–00
25
26
93450–32152
27
8ES–11464–00
97012–10025
28
29
90215–10003
30
90201–10591
BEARING 1 1
WEIGHT 1 1 1
PLATE, BEARING COVER 1 1
SCREW, COUNTERSUNK 1 1
BEARING 1 1
BEARING 1 1 1
COLLAR 1 1
CIRCLIP 1 1
WEIGHT 2 1 1
BOLT 2 2
WASHER, LOCK 2 2
WASHER, PLATE 2 2
3
FIG. 3 VALVE
REF.
NO.
1
2
PART NO. DESCRIPTION
8GL–12111–00
8GL–12121–00
VALVE, INTAKE 6 6
VALVE, EXHAUST 6 6
8HF3
8HF4
REMARKS
3D7–12116–00
3
4
8HF–12113–00
5
3D7–12117–00
1WG–12118–00
6
7
4TE–12119–00
8
1HX–12168–00
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
SEAT, VALVE SPRING 12 12
SPRING, VALVE INNER 12 12
RETAINER, VALVE SPRING 12 12
COTTER, VALVE 24 24
SEAL, VALVE STEM 12 12
PAD, ADJUSTING 2 (1.20) 12 12 UR
PAD, ADJUSTING 2 (1.25) 12 12 UR
PAD, ADJUSTING 2 (1.30) 12 12 UR
PAD, ADJUSTING 2 (1.35) 12 12 UR
PAD, ADJUSTING 2 (1.40) 12 12 UR
PAD, ADJUSTING 2 (1.45) 12 12 UR
PAD, ADJUSTING 2 (1.50) 12 12 UR
PAD, ADJUSTING 2 (1.55) 12 12 UR
PAD, ADJUSTING 2 (1.60) 12 12 UR
PAD, ADJUSTING 2 (1.65) 12 12 UR
PAD, ADJUSTING 2 (1.70) 12 12 UR
PAD, ADJUSTING 2 (1.75) 12 12 UR
1HX–12168–W1
1HX–12168–Y1
1HX–12169–11
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
PAD, ADJUSTING 2 (1.80) 12 12 UR
PAD, ADJUSTING 2 (1.85) 12 12 UR
PAD, ADJUSTING 2 (1.90) 12 12 UR
PAD, ADJUSTING 2 (1.95) 12 12 UR
PAD, ADJUSTING 2 (2.00) 12 12 UR
PAD, ADJUSTING 2 (2.05) 12 12 UR
PAD, ADJUSTING 2 (2.10) 12 12 UR
PAD, ADJUSTING 2 (2.15) 12 12 UR
4
FIG. 3 VALVE
REF.
NO.
8
PART NO. DESCRIPTION
1HX–12169–G0
PAD, ADJUSTING 2 (2.20) 12 12 UR
8HF3
8HF4
REMARKS
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
4C8–12153–10
9
4C8–12153–09
PAD, ADJUSTING 2 (2.25) 12 12 UR
PAD, ADJUSTING 2 (2.30) 12 12 UR
PAD, ADJUSTING 2 (2.35) 12 12 UR
PAD, ADJUSTING 2 (2.40) 12 12 UR
LIFTER, VALVE 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 UR GREEN
5
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
PART NO. DESCRIPTION
8HF–12170–00
8HF–12180–00
CAMSHAFT ASSY 1 1 1
CAMSHAFT ASSY 2 1 1
8HF3
8HF4
REMARKS
8GL–12176–00
3
4
90105–07004
5
94591–57140
8GL–12210–00
6
7
2C0–12213–00
8
90110–06106
8GL–12251–01
9
10
8GL–12252–01
11
90109–06187
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
BOLT 2 2
6
FIG. 5 WATER PUMP
REF.
NO.
1
2
PART NO. DESCRIPTION
8ES–12420–02
8ES–12422–00
WATER PUMP ASSY 1 1
.COVER, HOUSING 1 1
8HF3
8HF4
REMARKS
8ES–12427–00
3
4
8ES–12438–00
5
93306–00006
93102–10207
6
7
8ES–12450–01
8
98502–06016
8ES–12459–01
9
10
93604–16092
11
99002–08600
8ES–12435–00
12
13
8ES–12434–00
14
99530–08012
15
91312–06040
91312–06025
16
17
8ES–12436–00
18
93306–00006
93420–26077
19
.GASKET, HOUSING COVER 1 1 1
.SEAL, MECHANICAL 1 1
.BEARING 1 1
.OIL SEAL (SD 10-21-5 HS) 1 1
.IMPELLER SHAFT ASSY 1 1
.SCREW, PAN HEAD 3 3
.GEAR, IMPELLER SHAFT 1 1
.PIN, DOWEL 2 2
.CLIP 2 2
GASKET 1 1
GASKET 1 1
PIN, DOWEL 2 2
BOLT 4 4
BOLT 3 3
GEAR, DRIVE 1 1
BEARING 1 1
CIRCLIP 1 1
7
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
PART NO. DESCRIPTION
8HF–12482–00
8GL–12485–00
PIPE 2 1 1
PIPE 5 1 1
8HF3
8HF4
REMARKS
90467–110A2
3
4
8HF–1243E–00
5
90450–35001
90450–35001
6
7
93210–235A1
8
91312–06016
8HF–12577–00
9
10
90467–110A2
11
90467–120A5
8GL–12578–00
12
13
90467–110A2
14
8ES–12588–00
15
90467–17089
8GM–12589–00
16
17
90467–17089
18
90467–17089
8FP–12580–00
19
CLIP 2 2
HOSE 2 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
O-RING 1 1
BOLT 1 1
HOSE 2 1 1
CLIP 1 1
CLIP 1 1
HOSE 3 1 1
CLIP 2 2
HOSE 5 1 1
CLIP 2 2
HOSE 6 1 1
CLIP 1 1
CLIP 1 1
JOINT ASSY 1 1
20
8FP–12413–00
21
8FP–12410–00
8FP–12412–00
22
23
95022–06020
24
8CC–85790–01
90201–12790
25
26
90465–06M28
27
8FP–1243F–00
.COVER, THERMOSTAT 1 1
.THERMOSTAT ASSY 1 1
..SEAL, THERMOSTAT 1 1
.BOLT, FLANGE 2 2
.THERMOSENSOR ASSY 1 1
.WASHER, PLATE 1 1
.CLAMP 1 1
HOSE,3 1 1
8
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
PART NO. DESCRIPTION
90450–35001
8FA–1249B–02
HOSE CLAMP ASSY 2 2
TANK, RESERVE 1 1
8HF3
8HF4
REMARKS
90445–08007
30
31
22W–12462–00
32
90387–06024
95822–06020
33
34
90464–15065
35
8FA–1244G–01
90450–35001
36
37
90464–32002
38
90467–28046
8ET–1240F–01
39
40
8FA–12476–00
41
90467–28046
42
8ET–1240E–01
8FA–12477–00
43
44
90467–28046
45
8ES–1248A–00
90467–28046
46
HOSE 1 1
CAP, RADIATOR 1 1
COLLAR 1 1
BOLT, FLANGE 1 1
CLAMP 1 1
HOSE, 4 1 1
HOSE CLAMP ASSY 1 1
CLAMP 1 1
CLIP 1 1
HEAT EXCHANGER 1 1
PIPE 6 2 2
CLIP 4 4
HEAT EXCHANGER 1 1
PIPE 7 1 1
CLIP 2 2
PIPE 8 1 1
CLIP 1 1
47
90467–310A0
48
8HF–1248E–00
90450–35001
49
50
90467–28046
51
90267–47195
90267–48023
52
53
90267–48177
54
8FA–12579–00
CLIP 1 1
PIPE 9 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
RIVET, BLIND(4.7X16.4 YELLOW) 30 30
RIVET, BLIND (4.8X12.1 YELLOW) 18 18
RIVET, BLIND (4.8X14 YELLOW) 6 6
HOSE 4 1 1
9
FIG. 6 RADIATOR & HOSE
REF.
NO.
55
56
PART NO. DESCRIPTION
90467–11090
90467–11044
CLIP 1 1
CLIP 1 1
8HF3
8HF4
REMARKS
90464–13073
57
CLAMP 1 1
10
FIG. 7 OIL PUMP
REF.
NO.
1
2
PART NO. DESCRIPTION
8GL–13300–00
4XV–13355–00
OIL PUMP ASSY 1 1
.SPROCKET, DRIVEN 1 1
8HF3
8HF4
REMARKS
90105–06066
3
4
8ES–13427–00
5
8ES–13284–00
93210–18322
6
7
93210–14579
8
95812–06040
91808–22019
9
10
94580–25064
11
8ES–13898–00
95812–06012
12
.BOLT, FLANGE 1 1
.SPACER, STRAINER 1 1
PIPE 1 1
O-RING 1 1
O-RING 1 1
BOLT, FLANGE 5 5
PIN, DOWEL 2 2
CHAIN 1 1
HOLDER 1 1
BOLT, FLANGE 2 2
11
FIG. 8 OIL CLEANER
REF.
NO.
1
2
PART NO. DESCRIPTION
5DM–13440–00
8ES–13417–00
ELEMENT ASSY, OIL CLEANER 1 1
COVER, STRAINER 1 1
8HF3
8HF4
REMARKS
99530–08012
3
4
8ES–13414–01
5
90109–06015
90109–06081
6
7
90109–06031
8
90430–06192
8ES–13470–01
9
10
5JW–13473–00
11
90110–06164
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 15 15
BOLT 2 2
BOLT 1 1
GASKET 1 1
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
12
FIG. 9 INTAKE
REF.
NO.
1
2
PART NO. DESCRIPTION
8HF–13595–00
90450–60004
JOINT 3 3
HOSE CLAMP ASSY 6 6
8HF3
8HF4
REMARKS
8HF–14431–00
3
4
8HF–14441–10
5
8HF–14472–00
8HF–14451–00
6
7
8FA–14436–00
8
8HF–14425–00
8HF–14452–00
9
10
8GM–14419–00
11
8HF–14453–00
90450–56009
12
13
8FP–85886–00
14
97702–50520
15
8GC–14485–00
97702–50025
16
17
8GM–21745–00
18
90467–22002
90467–22097
19
SILENCER, INTAKE 1 1 1
SILENCER, INTAKE 2 1 1
PLATE, ELEMENT 1 1
ELEMENT, AIR CLEANER 1 1
HOOK 4 4
DAMPER 1 2 2
SEAL 1 1
PIPE 1 1
JOINT, AIR CLEANER 1 3 3
HOSE CLAMP ASSY 3 3
SENSOR, AIR TEMPERATURE 1 1
SCREW, TAPPING 1 1
PIPE, JOINT 1 1
SCREW, TAPPING 2 2
PIPE, OIL TANK BREATHER 1 1
CLIP 1 1
CLIP 1 1
13
FIG. 10 INTAKE 2
REF.
NO.
1
2
PART NO. DESCRIPTION
8JA–13750–00
8FP–13556–00
THROTTLE BODY ASSY 1 1
.GASKET, MANIFOLD 3 3
8HF3
8HF4
REMARKS
8GC–13761–00
3
4
8GC–13769–00
5
8HF–13930–00
8GL–13895–00
6
7
90467–150A2
8
895–14169–00
8A7–14139–00
9
10
8GL–14503–00
11
2C0–82380–00
2C0–14216–00
12
13
8GL–13573–00
14
8GL–13571–00
15
8GL–14534–00
5PW–14349–00
16
17
8GL–85885–00
18
8CC–14216–10
5JW–14987–00
19
.INJECTOR 3 3
..O-RING 1 1
.PIPE INLET ASSEMBLY 1 1
.HOSE, AIR 1 1
.CLIP 1 1
.CAP 3 3
.CLIP, PIPE 3 3
.ADJUST SCREW SET 3 3
.SENSOR, PRESSURE 2 2
.SCREW 2 2
.BOLT 1 2 2
.WASHER 2 2
.COLLAR 2 2
.PIPE 1 1
.THROTTLE SENSOR ASSY 1 1
.SCREW 2 2
.HOSE 1 1
20
5PW–1410F–00
21
8FP–14349–30
8HF–13892–00
22
23
8GL–13893–00
24
8HF–13545–00
.CONNECTOR 1 1
.PIPE 1 1
.HOSE, AIR 2 1 1
.HOSE, AIR 3 1 1
.HOSE 1 1 1
14
FIG. 11 EXHAUST
REF.
NO.
1
2
PART NO. DESCRIPTION
8GL–14615–00
8GL–14613–00
JOINT, EXHAUST 1 3 3
GASKET, EXHAUST PIPE 1 1
8HF3
8HF4
REMARKS
8FA–14715–00
3
4
8FA–14623–00
5
91312–06030
95022–08020
6
7
8ES–14627–00
8
90267–47195
8ES–14637–00
9
10
95812–06008
11
90183–060A0
95812–06016
12
13
8HF–14610–00
14
92012–08025
15
92990–08200
8FA–14714–10
16
17
8FA–14788–00
18
95812–08020
8HF–14750–00
19
BAND, MUFFLER 3 3
GASKET, EXHAUST PIPE 3 3
BOLT 3 3
BOLT, FLANGE 6 6
COVER, EXHAUST 1 1
RIVET, BLIND(4.7X16.4 YELLOW) 4 4
EXHAUST COVER ASS'Y 1 1
BOLT, FLANGE 2 2
NUT, SPRING 2 2
BOLT, FLANGE 2 2
EXHAUST PIPE ASSY 1 1 1
BOLT, BUTTON HEAD 2 2
WASHER, PLAIN 2 2
GASKET, MUFFLER 1 1
BAND, SILENCER 1 1
BOLT, FLANGE 1 1
SILENCER ASSY 1 1
20
8FA–14737–00
21
90387–08071
90119–08112
22
23
8FP–14708–01
24
90119–06179
95812–06008
25
26
90338–20004
27
90338–20007
DAMPER, MUFFLER 8 8
COLLAR 4 4
BOLT, WITH WASHER 4 4
PROTECTOR ASSY 1 1
BOLT, WITH WASHER 2 2
BOLT, FLANGE 2 2
PLUG 3 3
PLUG 2 2
15
FIG. 12 CRANKCASE
REF.
NO.
1
2
PART NO. DESCRIPTION
8GL–W1510–03
90119–09004
CRANKCASE ASSY 1 1
.BOLT, WITH WASHER 4 4
8HF3
8HF4
REMARKS
90119–09011
3
4
90340–27001
5
8ES–15167–00
93210–24709
6
7
8FA–2139X–00
8
8ES–21459–00
99530–10014
9
10
99530–10114
11
95812–08055
95812–08070
12
13
90109–06185
14
95812–06055
15
95812–06080
90105–06123
16
.BOLT, WITH WASHER 4 4
.PLUG, STRAIGHT SCREW 1 1
.PLUG, BLIND 1 1 1
.O-RING 1 1
.DAMPER 2 2
.SPACER 1 1
PIN, DOWEL 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 1 1
BOLT, FLANGE 3 3
BOLT 1 1
BOLT, FLANGE 5 5
BOLT, FLANGE 3 3
BOLT, FLANGE 3 3
16
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
PART NO. DESCRIPTION
8HF–15421–00
90340–32080
COVER, CRANKCASE 2 1 1
PLUG, STRAIGHT SCREW 1 1
8HF3
8HF4
REMARKS
93210–32172
3
4
90340–14117
5
93210–14369
8ES–15461–01
6
7
99530–08012
8
90462–08225
91312–06025
9
10
90110–06231
11
90465–08395
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 2 1 1
PIN, DOWEL 2 2
CLAMP 1 1
BOLT 11 11
BOLT, HEXAGON SOCKET HEAD 1 1
CLAMP 1 1
17
FIG. 14 STARTER
REF.
NO.
1
2
PART NO. DESCRIPTION
8FA–15515–00
8ES–15512–01
GEAR 3 1 1
GEAR, IDLER 1 1 1
8HF3
8HF4
REMARKS
8ES–15521–00
3
4
8HF–15590–00
5
90110–06168
90201–30013
6
SHAFT 1 1 1
STARTER ONE-WAY ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 6 6
WASHER, PLATE 1 1
18
FIG. 15 PRIMARY SHEAVE
REF.
NO.
1
2
PART NO. DESCRIPTION
8FA–17611–01
8V0–17639–00
SHEAVE, PRIMARY FIXED 1 1
STOPPER 2 2
8HF3
8HF4
REMARKS
8FP–17620–00
3
4
90384–41242
5
90387–0514T
90113–05053
6
7
90105–05644
8
95607–05200
8ES–17640–01
9
10
8BW–17653–00
11
8ES–17653–00
91609–50032
12
13
8ES–17655–00
14
90387–0514U
15
90105–05644
95607–05200
16
17
8DF–17630–00
18
90380–28237
97017–06030
19
PRIMARY SLIDING SHEAVE COMP. 1 1
.BUSH, BIMETAL FORMED 1 1
COLLAR 3 3
BOLT, SET 6 6
BOLT, FLANGE 3 3
NUT, U FLANGE 3 3
SPIDER COMPLETE 1 1
SLIDER 3 3
SLIDER 3 3
PIN, SPRING 3 3
DAMPER, SLIDER 3 3
COLLAR 3 3
BOLT, FLANGE 3 3
NUT, U FLANGE 3 3
PRIMARY SHEAVE CAP COMP. 1 1
.BUSH, SOLID 1 1
BOLT 6 6
20
92907–06600
21
90202–09227
8FG–17624–20
22
23
90386–09001
24
90202–08204
8HF–17605–00
25
26
90386–08002
27
90266–06002
WASHER, PLATE 6 6
WASHER, PLATE 6 6
ROLLER, COMP 3 3
.BUSH 1 1
WASHER, PLATE 6 6
WEIGHT COMP 3 3
.BUSH 1 1
RIVET (ST13.3) 3 INNER
19
FIG. 15 PRIMARY SHEAVE
REF.
NO.
28
PART NO. DESCRIPTION
90266–06002
RIVET (ST13.3) 3 CENTER
8HF3
8HF4
REMARKS
90261–06033
90266–06002
29
90261–06033
30
90501–601L7
90501–551L3
31
8DN–17641–01
32
8V0–17647–00
92907–16100
33
RIVET, COUNTERSUNK (ST17.2MM) 3 CENTER
RIVET (ST13.3) 3 OUTER
RIVET, COUNTERSUNK (ST17.2MM) 3 OUTER
SPRING, COMPRESSION 1 (P-P-P)
SPRING, COMPRESSION 1 (BL-P-BL)
V-BELT 1 1
BOLT (L=156.5MM) 1 1
WASHER 1 1
20
FIG. 16 SECONDARY SHEAVE
REF.
NO.
1
2
PART NO. DESCRIPTION
8CR–17660–20
8AV–17688–10
SECONDARY FIXED SHEAVE COMP. 1 1
.SHOE, RAMP 3 3
8HF3
8HF4
REMARKS
8BV–17656–00
3
4
90154–06062
5
8BU–17670–20
90384–38243
6
7
95617–08630
8
90105–06734
90201–06037
9
90201–061H1
10
90179–08655
8BV–17604–11
11
8BV–17604–91
12
90384–38243
13
90508–60012
90508–60016
14
8HF–17681–00
15
8FN–47631–00
93306–30579
16
STOPPER, HOLDER 1 1
SCREW, BINDING 3 3
SECONDARY SLIDING SHEAVE 1 1
.BUSH, BIMETAL FORMED 1 1
.BOLT, STUD 3 3
BOLT, FLANGE 3 3
WASHER, PLATE (T=1.0) 3 3 UR UN
WASHER, PLATE (T=0.5) 3 3 UR UN
NUT 3 3
SEAT SPRING SET 1
SEAT SPRING SET 1
.BUSH, BIMETAL FORMED 1 1
SPRING, TORSION 1 (PINK)
SPRING, TORSION 1 (WH-WH)
SHAFT, SECONDARY 1 1
HOUSING, BEARING 1 1
BEARING 1 1
17
99009–62500
18
99009–25400
90149–08034
19
20
90201–25526
21
90201–225A4
90201–222F0
22
90387–1407L
23
90201–141A3
CIRCLIP 1 1
CIRCLIP 1 1
SCREW 2 2
WASHER, PLATE (T2.0) 2 2 UN
WASHER, PLATE (T=1.0) 3 3 UR UN
WASHER, PLATE (T=0.5) 1 1 UR UN
COLLAR 1 1
WASHER, PLATE 1 1
21
FIG. 16 SECONDARY SHEAVE
REF.
NO.
24
PART NO. DESCRIPTION
90105–14766
BOLT, FLANGE 1 1
8HF3
8HF4
REMARKS
22
FIG. 17 ENGINE BRACKET
REF.
NO.
1
2
PART NO. DESCRIPTION
8ES–21410–00
8ES–21420–00
ENGINE BRACKET COMP. 1 1
ENGINE BRACKET COMP. 2 1 1
8HF3
8HF4
REMARKS
95812–08030
3
4
8FA–21481–00
5
95817–12100
90179–12004
6
7
8FG–21495–00
8
8ES–2149C–00
90201–120T5
9
10
90201–125A3
BOLT, FLANGE 4 4
BOLT, ENGINE MOUNTING 1 1 1
BOLT, FLANGE 2 2
NUT 3 3
BOLT, ENGINE ADJUSTING 2 2
BOLT 1 1
WASHER, PLATE 3 3
WASHER, PLATE 1 1
23
FIG. 18 OIL TANK
REF.
NO.
1
2
PART NO. DESCRIPTION
8HF–21751–00
8GL–85720–00
TA NK, O IL 1 1
OIL LEVEL GAUGE ASSY 1 1
8HF3
8HF4
REMARKS
8FP–85075–00
3
4
8GL–13406–00
5
93210–24001
91312–06016
6
7
95802–08012
8
90430–08204
95812–06016
9
10
95602–08200
11
8GM–13464–00
90467–22097
12
13
90467–22097
14
8HF–13465–00
15
90467–22097
8ES–13115–00
16
17
93210–16629
18
91312–06016
.O-RING 1 1
OIL PIPE COMP. 2 1 1
O-RING 1 1
BOLT 2 2
BOLT, FLANGE 1 1
GASKET 1 1
BOLT, FLANGE 2 2
NUT, SELF-LOCKING 1 1
HOSE, OIL 1 1 1
CLIP 1 1
CLIP 1 1
HOSE, OIL 2 1 1
CLIP 2 2
CONNECTOR, SUCTION PIPE 1 1
O-RING 1 1
BOLT 2 2
24
FIG. 19 FRAME
REF.
NO.
1
2
PART NO. DESCRIPTION
8HF–21940–01
8FA–W2197–12
FRONT FRAME COMP. 1 1
.BULKHEAD 1 1
8HF3
8HF4
REMARKS
90381–15001
3
4
90381–16004
5
8FA–W2198–12
90381–15001
6
7
90381–16004
8
95827–08060
95827–08065
9
10
95607–08200
11
8FA–2128A–01
8FG–21947–00
12
13
95607–10200
14
8FR–2193A–01
15
8HF–12440–00
8FA–12551–00
16
17
90467–28046
18
90450–35001
95607–08200
19
..BUSH, SOLID 2 2
..BUSH, SOLID 2 2
.BULKHEAD 2 1 1
..BUSH, SOLID 2 2
..BUSH, SOLID 2 2
.BOLT, FLANGE 3 3
.BOLT, FLANGE 1 1
.NUT, SELF-LOCKING 4 4
.BRACKET, REGULATOR 1 1
.BRACKET, STEERING 1 1 1
.NUT, U FLANGE 4 4
.PROTECTOR 1 1
.HEAT EXCHANGER ASSY 1 1
.HOSE 7 1 1
.CLIP 1 1
.HOSE CLAMP ASSY 1 1
.NUT, SELF-LOCKING 1 1
20
90267–47195
21
8ES–2131D–00
90267–48176
22
23
90465–08368
24
90267–48177
8HF–21950–00
25
8HF–21950–10
26
8FA–W2199–10
.RIVET, BLIND(4.7X16.4 YELLOW) 43 43
.PLATE, COVER 1 1
.RIVET, BLIND (4.8X17 YELLOW) 12 12
.CLAMP 1 1
.RIVET, BLIND (4.8X14 YELLOW) 16 16
REAR FRAME COMP. 1
REAR FRAME COMP. 1
.REINEFORCEMENT, FRAME REAR 1 1 1
25
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